GelCap

Motor Connection Kit

Tyco Electronics GelCap kits provide quick installation, dependable performance, and easy reentry. GelCap kits quickly and conveniently insulate, seal, and protect stub splice connections up to 600 volts. The robust yet compact design was engineered to handle the harsh environment of motor connections. GelCap kits are equally well suited to many other connection applications including street light connections. PowerGel sealant technology: The GelCap kits feature revolutionary PowerGel sealant which provides an excellent moisture seal over a wide temperature range (-40C to 105C). PowerGel sealant has excellent insulating properties and the added benefit of acting as a vibration damper. Innovative cap design and material: The specially formulated material provides excellent abrasion resistance, insulation value, and UV resistance. In addition, the cap is clear to allow visual inspection of connector positioning during installation and connector performance during service life. Each cap size is designed to fit a wide range of cable sizes. The expandable design keeps the cap as small as possible and allows it to expand only as much as needed to fit on larger cables. The end result is easier installation in cramped applications such as motor connection boxes. Easy to select: It is not necessary to know the motor lead cable size to select the correct kit. All you need to know is the cable feeder size (or larger cable if two different sizes). Only four sizes of product cover from 16 AWG to 500 kcmil.

Fast and easy installation: GelCap kits provide the fastest installation. Simply push the cover down over the connection and snap the clamp closed. No extra materials or greases are required. The PowerGel sealant is already in the cap. Easy to reenter: The GelCap kits cover is easy to reenter because the PowerGel sealant pulls away leaving a clean connection. Reentry is also safer than other methods because no sharp objects or cutting tools are required for removal of the cap.

Other common uses for GelCap kits: Street lights Over wire nuts for sealing Irrigation systems HVAC Outdoor lighting Start saving money by using GelCap kits rather than the old, unreliable, and time consuming methods. The benefits of

are clear!

Product Selection
Kit Description GelCap 1* GelCap 2 GelCap 3 GelCap 4 Patent Pending * For wire sizes #16 #10 the unique design of the GelCap 1 kit saves space by allowing all three phase connections to be installed in one cover. Feeder Conductor Size (mm2) #16 #10 AWG (1.5 5) #8 #2 AWG (8 35) #2 #4/0 AWG (35 105) 250 500 kcmil (125 250)

All three phases installed in a GelCap 1 kit.

Installation/Removal Instructions

1. Align cap with connection.

2. Push cover onto connection and snap clamp closed.

3. Complete installation.

4. To remove, place screwdriver in clamp and twist.

5. Pull cover off.

6. A clean connection remains.

Product Performance
The Tyco Electronics GelCap kit meets the following requirements: Testing Chemical Resistance Ozone Resistance Accelerated Aging UV Resistance Abrasion Resistance Test Conditions ASTM D543, Sulfuric acid, Sodium hydroxide, Transformer and motor oil ASTM D1149, 120 hours @40C, 50pphm ASTM D2671 ASTM G53, UVB, 4000 hours, 4 hour on/off cycle 2040 gm wt., 4000 cycles, 5% max thickness loss

Related Product Information: EDR-5334 Test Report

Molded clamp of UV stable, impact resistant polypropylene secures cover in place. Molded cover of high abrasive and impact resistant elastomer provides rugged see-through protection for electrical connection. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specially formulated for high temperature environments.
E145.5/01

Snap-lock feature provides quick installation and removal.

600V/105C

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for this product is set forth in our standard terms and conditions of sale. GelCap and PowerGel are trademarks of Tyco Electronics Corporation.

Argentina Phone: 54-11-4733 2277 Fax: 54-11-4733 2267 Australia Phone: 61-2-4390 1111 Fax: 61-2-4353 2497 Brazil Phone: 55-11-861 1311 Fax: 55-11-861 1862 Tyco Electronics Corporation Energy Division 8000 Purfoy Road Fuquay-Varina, NC 27526-9349 Phone: 1-800-327-6996 Fax: 1-800-527-8350

Canada Phone: 1-905-475 6222 Fax: 1-905-470-4453 France Phone: 33-3-80583200 Fax: 33-3-80341015 Germany Phone: 49-89-6089-0 Fax: 49-89-6096345

Mexico Phone: 52-5-729 0405 Fax: 52-5-361-8545 Thailand Phone: 66-2-7394026 - 32 Fax: 66-2-3260563 - 64

www.tycoelectronics.com

2001

Tyco Electronics Corporation Printed in USA

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