Declaration of Conformity

Operating Instructions
Spare Part List
UK

HE-VA Vip-Roller 3.3

4.5 m

N. A. Christensensvej 34
DK-7900 Nykbing Mors
Tel: 9772 4288
Fax:9772 2112
www.he-va.com

Vip-Roller

24-01-03

Contents

Declaration of Conformity .......................................................................................... 4

1.

Delivery Check .............................................................................................................. 5

2.

Operating Instructions
2.1. .. Attachment ........................................................................................................... 5
2.2. .. Transport ............................................................................................................... 6

3.

Maintenance ................................................................................................................. 6

4.

Spare Part List

4.1. .. Tail......................................................................................................................... 7
4.2. .. Centre Frame/Side Section .................................................................................... 9
4.3. .. Roller Block 3.3 4.5 m .......................................................................................11

5.

Notes ...............................................................................................................................13

Vip-Roller

24-01-03

DS/EN 45 014

Declaration of Conformity
HE-VA A/S
N. A. Christensensvej 34,
DK-7900 Nykbing Mors
declares under our sole responsibility that the product:
Vip-Roller 2000 : 3.3/3.7/4.1/4.5 m
Types: 4331, 4332, 4333, 4335, 4336, 4337
4371, 4372, 4373, 4375, 4376, 4377
4411, 4412, 4413, 4415, 4416, 4417
4451, 4452, 4453, 4455, 4456, 4457,
to which this declaration relates is
in conformity with the provisions of

98/392/EEC (Machinery) Directive with later amendments.

Nykbing Mors 24/1 2003

Vip-Roller

24-01-03

1. Delivery Check
Check the roller for any damages. Check the hydraulic hoses for cuts and squeezing damages. Check
also that the other hydraulic components have not been damaged during transport.
Check that the frame construction has not been damaged. You should also check that the roller blocks
have not been exposed to impacts, which may have damaged the cast roller rings or the double-sealed
ball bearings.
Finally check that the transport wheels are tightened and OK. Check the air pressure:
200/60 x 14,5 - 10pr.

= 4 bar/55 psi

2. Operating Instructions
2.1 Attachment
On delivery the roller is in transport position. At start-up the roller is attached to the tractor.
Important:

Check that the towing hook height is between 400

and 500 mm.

Raise the support leg and located it in the transport fittings of the tail.
Now mount the hydraulic hoses (3) in the tractor PTO.
Important:

Check that the factory-mounted male ends fit the

female ends of the tractor.

Now pressurise the tip cylinder (red) so that the side sections are tipped free of the transport fittings.
Then pressurise the side sections (blue) so that the sections are turned backward, as far as possible.
Then unpressurise the tip cylinder and the roller will tip forward down to working position.
When the Tip-Cylinder is totally down, let the hydraulic lever go and the roller is ready for use.
Important:
.

For the first change-over, the attachment of the centre

section against the tail shall be adjusted so that the
roller sections are horizontal in driving direction.

Vip-Roller

24-01-03

2.2 TRANSPORT
At change-over for transport, the roller is tipped totally backward by pressurising the tip cylinder.
Now pressurise the side section cylinder so that these turn forward, towards the stop on the transport
fittings of the tail.
When both sides lie in parallel with the tail, they are lowered down into the transport fittings by
unpressurising the tip cylinder.
Now relieve the hydraulics totally, and the roller is ready for transport.

3. Maintenance
A.

After approximately 10 hours of operation, the wheels, ball bearings and stop rings shall be
retightened. Check hoses, fittings and cylinders for any leaks and retighten.

B.

After every approximately 30 hours of operation, lubricate the tip cylinder rivets and the two
lubricating points of the side sections with grease.

C.

After the season, clean the roller and lubricate with grease and oil.
Important:

Important:

Lubricate the bright piston rod with grease.

The hydraulic system has been filled with oil, type Hydro Texaco
HD 32

Vip-Roller

24-01-03

4. Spare Part List

4.1 Tail
3a

3b

3c

2a
2b
2
1

19
19a
18

6
16

4d
17
4c
14

7a

15

5
4c

7b

7c
4b
13

10
11
4

4a

12

Vip-Roller

24-01-03

Pos

Item No.

1
2
2
2a
2b
3
3a
3b
3c
4
4a
4b
4c
4d
5
6
7
7a
7b
7c
8
9
10
11
12
13
14
15
16
17
18
19
19a

63163 1000
63153 0200
63153 0030
69010 1143
69011 7013
63163 0500
69010 1101
69011 7014
630532600
63163 0300
63163 0400
69011 3008
69011 7013
69010 3127
69020 0060
63163 0510
63163 0520
69010 3090
69011 7014
630532600
69020 6001
69020 3006
69020 1060
69020 3003
69020 3001
69014 1100
63055 2100
69013 3005
63077 1200
69010 1080
69021 0210
69010 3055
69021 0211

Designation

Qty.

Tail 3.3 4.5m

Transport fittings 380 / 450mm
Transport fittings 500 / 550mm / Crosskill
Bolt M16 x 35mm
Faceted disc 16
Rivet 30mm L= 690mm
Bolt M12 x 25mm
Faceted disc 12mm
Lock sleeve for rivet
Hitch hook DK/N
Hitch hook D
Lock nut M16
Faceted disc 16mm
Bolt M16 x 50mm
Cylinder 70/40x500 complete (Red)
Rivet 30mm L= 95mm
Rivet 30mm L= 135mm
Bolt M12 x 25mm
Faceted disc 12mm
Lock nut for rivet
Filter plug F38 x 3/8
Angle joint VA10LK 3/8
Hydraulic hose L= 3000mm
Straight joint GA10LR 1/2
Quick-coupling male E402
Support leg
Rivet 16mm
Hairpin split 4.5 mm
Hose support
Bolt M10x25
Hose support 2 x 14mm complete
Bolt M8x65
Top plate

1
2
2
4
4
1
1
1
1
1
1
4
8
4
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1

Vip-Roller

24-01-03

4.2 Centre Frame/Side Section

Vip-Roller

24-01-03

Pos.

Item No.

1
1a
1b
2
3
3a
3b
3c
3d
3e
3f
3g
4
4a
5
5
5
5
6
6a
6b
6c
7
8
8a
8b
8c
8d
8e
8f
9
10
10a
11
12
13
14

63163 0900
69010 1146
69011 2008
69014 1007
69014 1022
69014 1040
69014 1056
69014 0305
69014 0307
69014 1076
69014 1077
69014 1036
69014 2001
69010 1024
63163 3033
63163 3037
63163 3041
63163 3045
63163 0540
69010 1101
69011 7014
630532600
69020 1003
63163 2200
69020 0071
69020 0072
69020 0073
69020 0079
69020 0075
69020 0076
63163 0530
69010 1101
69011 7014
630532600
69020 3006
69020 3001
69020 3003

Designation

Qty.

Centre frame 3.3 / 4.5m

Stop bolt M16 x 50mm
Lock nut M16
Wheel 200/60 x 14,5 10PR.
Hub 1000kg 5-102-140
Hub bolt M12x1,5x36
Hub nut M12x1,5
Bearing 6205
Bearing 6207
Sealing cap
Sealing ring
Hub cap 52mm
Warning triangle
Bolt M6x20mm w/lock nut
Side section 3.3m
Side section 3.7m
Side section 4.1m
Side section 4.5m
Rivet 30mm L= 630mm
Bolt M12 x 25mm
Faceted disc 12mm
Lock sleeve for rivet
Hydr. hose L= 4550mm
Hydr. cylinder 60/30 x 500 (Blue)
Cylinder tube 60/30 x 500
Piston rod 60/30 x 500
Piston 60/30
Lock nut 60/30
Packing box 60/30
Packing seal 60/30
Rivet 30mm L= 90mm
Bolt M12 x 25mm
Faceted disc 12mm
Lock sleeve for rivet
Angle joint VA10LK 3/8
Quick-coupling male E402
Straight joint GA10LR 1/2

10

1
1
1
2
2
10
10
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
3
3
3
3
2
2
2

Vip-Roller

24-01-03

4.3 Roller Block 3.3

4.5 m

3
2

9
7

Aggresive

Lenient
11

Vip-Roller

Pos.

Item No.

24-01-03

Designation/Dimension

Qty.

Qty.

Qty.

Qty.

3.3

3.7

4.1

4.5

678541736

Axle f/centre section 50 ST70 L=1736

. 3.3-4.5 m

678541136

Axle f/side section 50 ST70 L=1136

.. 3.3 m

678541336

Axle f/side section 50 ST70 L=1336

.. 3.7 m

678541536

Axle f/side section 50 ST70 L=1536

4.1 m

678541736

Axle f/side section 50 ST70 L=1736

4.5 m

678651736

Axle f/centre section 60 ST70 L=1736

...3.3-4.5 m

678651136

Axle f/side section 60 ST70 L=1136

3.3 m

678651336

Axle f/side section 60 ST70 L=1336

3.7 m

678651536

Axle f/side section 60 ST70 L=1536

.4.1 m

1
2

678651736
630552300

Axle f/side section 60 ST70 L=1736

Stop ring w/bolts

4.5 m
.3.3 4.5m

690140075

Ball bearing UCF209 45mm 4 holes

690150001

Cambridge smooth ring 15 (50) Aggresive

690150004

Cambridge serrated ring 15 (50) Aggresive

33
30

37
34

41
38

45
42

690150031

Cambridge smooth ring 18 (50) Lenient

33

37

41

45

690150017

Cambridge smooth ring 18 (50)

33

37

41

45

690150039

Cambridge smooth ring 18 (60) Lenient

690150033

Cambridge serrated ring 18 (50) Lenient

33
30

37
34

41
38

45
42

690150018

Cambridge serrated ring 18 (50)

30

34

38

42

690150040

Cambridge serrated ring 18 (60) Lenient

30

34

38

42

690150019

Cambridge smooth ring 21 (50) Aggresive

33

37

41

45

690150030

Cambridge smooth ring 21 (60) Lenient

33

37

41

45

690150024

Cambridge smooth ring 21 (60)

Aggresive

690150009

Cambridge serrated ring 21 (50)

Aggresive

33
30

37
34

41
38

45
42

690150032

Cambridge serrated ring 21 (60) Lenient

30

34

38

42

690150025

Cambridge serrated ring 21 (60) Aggresive

30

34

38

42

690150007

Cam ring 22 (50)

22

25

28

30

690150010

Crosskill ring 485 mm (50)

18

20

22

24

690150034

Crosskill ring 485 mm (60)

18

20

22

24

690150011

Loose Crosskill ring 530 mm

15

17

19

21

690150012

Hub for loose Crosskill ring 50

15

17

19

21

690150035

Hub for loose Crosskill ring 60

15

17

19

21

12

.3.3 4.5 m

Aggresive

Aggresive

Vip-Roller

24-01-03

5. Notes

13

The design is subject to modification without notice.