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For many years, the traditional method of connecting reinforcing bars has been with lap splicing. But as many structural engineers, architects andspecifien have discovered, lap splicing has very few advantages and quite a few disadvantages when compared to mechanical splicing. Read through the following pages and explore the reasons why you should consider mechanical couplers.
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Lap splices depend on concrete for strength, and therefore lack structural integrity and continuity in concrete con5truct;on.
I
Table of Contents
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LBlMN0 M e ~ h M iSi~ i k i e i ~ g
Proven Reliable
Dmrfnrmr 8 =,,",,,s>
>mmmm,m",
=irnilar tn L""
continuous piece of rebar Splice strength is developed independent of concrete Provides ductility independent of concrete ....
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Achleves greater strength Offers strength during man-made, seismic or other natural events
0 /
LENT
.......... 12
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Allows greater flexibility in design options Economical Requires no special skills and reduces labor costs Accelerates construction schedules for reduced cost and improved efficiency Saves valuable crane time Reduces material costs because less rebar is used
F /
LENTON' TERM
)R ...11
LENT
leldal:
uplers..15
Additional A d v a n t a g e s
LENTON offers an excellent current carrying capacity, or strike path, for grounding buildings Resistant to impact loads during man-made or natural events Increased column shear load capacity Promotes low cycle fatigue performance
... , . ..... . , ...... oath assurance of rnaintainino load , ~ - ~ continuityof the structuralreinforcement indewndent of the condition or existence of the concrete
~ ~ ~ ~
~~~
Accessories..................... 17-18 Other ERICO" Concrete ReinforcementProducts.,,.,,. l 9 ERIC0 -The Company.......... I 9 How to specify LENTON Taper Threaded Mechanical Splices................. . . .......... 19
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LENT-
Br%
- FIBR 8548 A G W
m
9
= : $ N 2 8 7 . 2
WM287.3
2 M
chkl
FraiFA35-020-1 Ge7N":&5 Malaysia MS146 Netherlands d BRL-0504 Notway NS 3437 Unted Kingdom BS8110 United States AASHTO; ACI -AC1318; ACI 349; ACI 359; AREA; ASME, BOCA, CABO. ICC, NRC, SBCCI. UBC 1997; U.S.Army Corpr of Engineers. iBC 2006, Numerous Dept. of Transportation
I FNTON couplers are deigned for
The LENTON self-aligning, taper-threaded design provides ease of installation, consistent performance and durability. It also develops higher tensile strength than lap splicing and provides full load transfer with the slimmest and shortest coupler possible.
Design BenellB
Allows maximum bar cross-section t o be used Smallest diameter in the industry reduces need for concrete cover and eliminates rebar congestion Short length and slim design ensure the least disturbance to uniform stiffness Splice strength is independent of rebar deformation Unique tapered thread requires no lock nuts and provides a positive locking, no-slip connection Any length, shape, diameter or combination of bar sizes can be mechanically spliced
ominal yield values up to 550 MPa and mile strength values up to 750 MPa.
Recognized product approvals: : MA35 MA35BlB 55U99 3: 01-329 rance: AFCAB M97 101 iermany: 2-1.5-148 ong Kong: Hong Kong Building Dept. ungary: EM1 A-2165-2002 weden: SiTAC 5573 193 witzeriand: EMPA IEPFLI SIA 162 he Netherlands: KomoIKiwa'K7045 oland: ITB AT-1 5-431412002 lovakia: A9.6/0110248/01004 nited Kingdom: Cares TA1-C-K5003 nited States: ICC-ES ER-3967
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method of mechanical splicing
Takes approx~mately four turns to engage Prevents cross-threading Fastest system to mstall: - No special tools or skills required - No power required for tnstallation -Splice inspection is quick and easy - Reduces crane time ' Bar threader is easy to use and can be set up on-site or a1 the fabricator Because most of the work is done in the fabricat~on shop, construction schedules are accelerated
Project Reference
LENTON Mechanical Splicing,systemis used in a wide variety of projects around the globe. Theseare just a few examples: Australia
Austria
~hrain Causeway
eigiurn
TGV Tunnel Zaventem, Russes Metro
$,",",zkydome
%kt Denmark
Egypt wnce
ermany
ahter bahnhoff. Berlin ommerzbank Frankfurt
reece
=vlthoussa LNG Tank5
'ong Kong
3n9
rdonesia Italy
Torre ~elecommunicario#
.
'
Milano
Malaysia
Petranas Twin Towers
" fexico
BC Hospital ~n Santa e x c o Citv
F e p
,
etherlands 'igeria
. '.' ,
'orway
grtugal
inoramic Tower Expo '9P
Qatar
LNG tanks Doha
"aha lnternat~onal
~eden
jta Tunnel. Gathenburg m a Bndge, Stockholm
~itzerland
'aaerkrafwerk Wynau
bars necessary in the "lap zone" of a column. Use of lap splicing may exceed the concrete to steel ratio of many international standards. With LENTON splices, you can design smaller columns and create maximum floor space, while reducing your form costs. Form sizes can also be established for more cost savings, and LENTON couplers are excellent for future extension applications.
~rkey
etro Istanbul
United Kingdom
Canaly Wharf. Channel Tunnel Terminal 75 Heathrow Airpoit
Olmstead Lock and Dam Trump Tower San Francisco Bay Brdge
enezuela
rebar Self centering and self ailgnlng Helps eliminate constnrction deiay~ due to rebar congestion challenges Helps accelerate construction scheduler Enhances job site safety
LENTON taper threaded couplers are manufactured from htgh strength, htgh qualiTy steel. All ERICQe design and manufacturing facilities are I S 0 9001-2000 registered.
Seismic Considerations Lap spltces may pull apart during seismic loads. LENTON couplers offer more strength than lap splices during sa~srnic,man-made blasts or other natural events as their uerformance is indeoendent of surrounding concret'e. LENTON c~u~lers'exceed AClmNBCIICC*Type I & Type 2 requirements. LENTON splices prov~de you with the ability t o design and build concrete structures that meet or exceed today's strrngent constructton codes and federal regulations regarding selsmic frame constructton. LENTON couplers are superior to other current methods of sulicin~ in withstandins setsmic, man-made blasts for rebar. and other natural events by proidtng reinforcingspl~ces
L E N T W Taper Threaded
Corrosion Considerations
Corrosion increases the size of the rebar causing the concrete cover t o spall and crack. As lap splices depend on the "bond" between concrete and steel for strength, concrete degradation caused by corrosion results in lap splice failure. With LENTON couplers, structural integrity is maintained even with the loss of the concrete cover because mechanical couplers perform similar t o a continuous piece of rebar.
Lap splices transfer their load through the concrete and will fail as concrete cover degrades.
LENTON mechanical couplers perform amilar to a continuous length of rebar regardless of concrete cond~tion
ENTON
Taper Threaded Mechanical Snlicinfl System Anplications
'kip s p ~ ~ ~ n g ~ ~ s ,me-&'
Shear wall
.....
LENTON FORM SAVERS for waiilslab or walllbeam connections ei~minate the need to penetrate the forrnwork
Future Extension
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w h e n c ma ~ m ,~ s r 3. w d
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LkurIuN@Standard C O U D I ~ ~ S
MeBts international standards, including 81110, DIN1045, NFA-35-020, ACi318 and is CARES aoomved.
LENTQN st rd couplers are d d o e the same bats Hmere me bar can M -red and the bar i s nutmrtted In
m axial dir
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Use hex matenal (measured acrossthe Rats), others use round materia '* Anallable in select regtons In U S "'Refer to LENTOW PLUS datasheet for specdic A12 dimensions In North Arnerlca
I
u
vvengt~t
BII~II
r a t , iru.
"A"
in
Ib
mm
in
mm
in
mrn
Ib
kg
20M
-
25M 30M
35M 45M
-
19 22 25 29 32 36
43
55M
57
ELZOM* 1-1/16 27 2-13116 71 1-118 29 EL22A2* 1-3/16 30 3-5/32 80 1-114 32 EL25A2 1-318 35 3-11/32 85 1-318 35 1-112 38 3-19/32 91 1-112 38 EL28A2 EL32A2 1-314 44 3-25/32 96 1-9/16 40 1-718 48 EL36A2 3-31/32 101 1-11/16 43 EL40A2 4-15/16 125 2-3/16 56 2-3/16 52 5-114 133 2-118 54 EL43TA2 2-114 57 EL50A2 2-9/16 64 6-13/32 163 2-13/16 72 2-314 70 3 76 6-1M 165 EL57TA2 ' Use hex matend (measured across U l e flats), others uss round matenai
3 . 7 rruprersaer nor r)a: . n m e Bar d,mf~+ f : r yhhs r d m vary by wges are ava ?w.! q w r lwntac,:,r ERKOrwrsmmbe ' 3 . TLtt. .ntamnon oo w l a l s xi.Acerlenumm "red r r..'3pe. Mndle E a n Afnta '"3 h a enatwe(y
Meets international standards, including BS8110. DIN1045, NFA-35-020. AC1318 and is CARES approved.
+ B +
40150
EL4050R11
151840
64
163
71
58
2.50
'Use hex malarial (measured across the flats), others use mund material.
57143
EL57T43TA2
76
6-318
162
2-314
70
are designed t o quickly splice two curved, bent, or straight bars, when neither bar can be rotated, and where the ongoing bar is restricted in its axial direction. Typical applications for these couplers are for the splicing of prefabricated cages. The PI3 position coupler can be supplied in two pieces for application against form work. The female parallel thread is corrosion protected with a plastic screw-in protection cap.
Meets international standards, including BS8110, OIN1045, NFA-35420, AC1318 and is CARES approved.
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--
No.
Art. No.
"A"
mm
"B"
mm
"FC"
mm
Max. Fo
"D" Wei~ mm k!
40 40 43 50 50 57
EL40P13 150320 EL40P13H'*150325 EL40P13 150330 EL50P13 150340 EL50P13H" 150345 EL57P13 150350
64 80 75 80 80 95
58 58 68 71 71 84
'Use hex material (measured across me flats), others use round material. "H venion only avallable for Asia and Australia.
Meets BS8110. UBC, IBC, AS3600 and ACi318
e r d'rrenr m and wghr! ':a md v a q 0)r D j 20 C W P ~ u e":I i Jwn M ihr.= pagr.. 5.6 a*a.'habft.by~e:a ~ r @& r tar, , . ; r ~ ? ~ ~ n p r ~ e n . r r r for p more .'c,ruaan
or !:&dm( An,.
:
lsition Couplers
c u d , beot or straight b a r s h e n n e k M bar can be utated and where t h e onplng bar Is free to m w e 1. ti axial chrection. q p h l appHcat~ons fwthae couple1 are for the .@icing of pile ages. The P14 Pmtron coupler c be suppti in hko prt'ses fw a o ~ [ ~ a b w aminst , for work 'fie fernall parallel
I A = dlarneter
" A "B in mm
1 1-1116 1-13/16 1-13/16 1-13/16 2-112 2-112 2-112 3 4
22' 27* 46 46 46 64 64 64 76 95
"Fc"
n
mm
in
1 1 1-718 1-518 1-518 1-518 518 1-518 1-518 3-13/16 4-318
Max. Fo mm in
4'2
"D" mm
Weight in mm
lb
tLlLt'14
16 19 22 25 29 32 36 43 57
1-A14 45 2-118 54 2-314 70 3-1/16 78 3-318 86 3-9/16 90 3-13/1697 4-3116 98 5 127 6-118 156
48 41 41 41 41 41 41 97 111
'Use hex matenal [measured across the flats) athers use round materlal "H version only avalable for Asla and Australia
la
LENTON P pow an cou ers are designed to quickly spl~ce column %tion5 w precision coupling of elementr with multiple ban joined wer a $hart span, such as prefabricated dements, and the dosing of small temporary openings. Contact your local ERICP represent.for more information.
Al = diameter A2 = dlamter 01 wnnectw end 1= len@h of coupler body C maxima( boli er@pmsnt D = bar engagement D l bar enwement E =lull stnr metric mraad F = minimal bolt engagement k = cmwctor and jam nut
'use hex material (measured across the flats), others use round matertal. MBets international standards, including BS8110, DIN1045. NFA-35-020, AC1318.
"9 P o 1
These.:mugle@akmch'med f r m nan:$&ldable g&s f '~twi1,but~ca be ntack welded. Sf3 can make a Co.nve&nt transit& f r g @nfcir@ing bar to.me* thre~ded stud, ahl lining the fbll sim.ngth of t . k bar, Tran~iWi7 k weful when
II K
'Use hex material (measured across the flats), oUlen use round material. NOTE: S13 issapplled WIthouf bolt.
ground anchors.
54 & 55 couplers are avatlable io North Amerb to tmnrifian fmm rebar to UNC& NCthreads. Contact ERICV for amilabilftj & dimenionr See wwweiro.com fwmore informath.
yaps,
8S8110.OIN1045. L E M O N weldablc
including
NM-35420. AC1318.
plers
'
solution for connecting rein-wing bar to structura' @ions M pbtes. Simi he standard caupler, tnr veldable coupler is internal1 aper threaded on one end, nth the other end preparec or welding. hese couplers are machine1 mrn weldable. grades of naterid such as A.I.S.I. 1018 ,030, 1035 or St 52.5, depending on rebar sii The coders are usual
I
miif a r e
I
kg
sigmalion
mm
~-
mm
. ..-
mm
mm
The desm of the weld. the selectionof electrcde, and other relevant cnolces dwend on tne chern~c physical properties of tllr structural steel to wh~ch the couplers are we1cb.l Eng~neen who d{ assembl~es shoda aonr all appropriate regulatr
2 ? ? ? % + i i %
EL38C12 151210 EL40C12 151220 EL43C12 151230 EL50C12 151240 EL57C12 151250 Visit www.erico.Com for addiional information. 38 40 43 50 57 60 60 75 75 90 70 75 85 90 100 54 58 68 71 84 33 34 36 43 47 0.89 0.92 1.26 1.73 2.76
0 =small dlamet
LL
14
-
18
45M
43
55M
57
55 60 75 80
73 96 90 114
55 54 72 70
19 29 25 54
0 85 1 32 1 14 2 45
p a w areava~labk byqxnlorder
v a v by regon Coupk s r m nor shown on there Cootat your ERIC0 repmntabve for more lnformatlon on speoalvres Am& numbers used," Europe Mfddfe E a n Ahca and& exdunve@
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LUITON TERMINATOR Dl4
;,&;g~ n a ~
,Ar passiq
wslyd&igned t~carry .ralI;&;%*, loadof fie. .@&,''*en th&&&qr is ,kari,flgagainst:concrete,or . . ~ rd*l. u ~ The :MU6:.&MTON .-ERMWAWR (nhtshownr, -'I$ tHwdaedv i ~ b t h side for
I I II
Part No.
Art.
hin
" A
mm
"B" ,"m
"D"
mm
m",
"F"
mm
mm
Weigl Kg
fbture. &tei~$.a,~ eyork and h e same -anchor&@ benebenefits as the 06, Dl;$ . a d 814. Thircoupler i i a*a:i& SbIe iq N ~ I &*fla. I only.
tollinformatron
mr
-,
-*
DMrnelw rrc5~ :a,d:ea ede4nrt-6 olAC347 3 Bar 08rnemmc zn: . .egn8 sfled nw d a v 0, re+ 0- ~cqjl.'r5 m "01 shorn u :-ex paper are d:: . 5, ~ l aordw l 1 or racl)?.:l.i ' 0 rzpnnntdnIp IOT mOoE . .moon
M
w? :I$.
Alncl and Pr 6 ? A :
J,
.of
I A = large diameter
1 - 1
,&r
Pa&
ELiOD16 EL12D16 EL14D16 EL16D16 EL18D16 EL20016 EL22D16 EL25016 EL28D16 EL30D16 EL32D16 EL34D16 EL36D16 EL38D16 EL40D16 EL43D16 EL50016 EL57D16
150905 150915 150925 150935 150945 150965 150975 150985 150995 150005 151015 151025 151035 151045 151055 151065 151075 151085
35 35 35 35 40 40 45 55 55 55 75 75 75 95 95 95 115 115
18 19 21 24 29 36 38 41 43 53 46 56 53 54 58 68 72 85
U.13
80 80 80 80 80
20 20 20 30 30
0.13 0.17 0.15 0.25 0.29 0.39 0.65 0.66 0.77 1.38 1.65 1.50 2.16 2.29 2.69 3.30 3.92
NOTE: Thread does not need to be llush with end of LENTON TERMINATOR.
Refer to LENTONaPLUS datasheet for specific 016 6 014 dimensions In North Amedca.
While all LENTON mechanical splices can be easily tightened with a standard pipe wrench in 4 t o 4-112 turns, ERICO' also supplies adjustable inspection wrenches. This wrench can be used to both install couplers and inspect torque values after installation. Our recommended inspect~on wrench is engineered t o provide values of torque enabl~ng you t o splice. achieve the best poss~ble
Bar Size m rn
Bar Size
11
The inspection wrench is intended for use on ALL types and styles of LENTON taper threaded couplers/products. This includes LENTON' FORM SAVER, LENTON TERMINATOR, LENTON Position Couplers and LENTON Half Couplers. I'Americas
onlv Bdr Jnrrmul,wt> and w g h n . r!e? a : 3 I E c^ C 3 . 2 ~ S z e n O l 5 h O ~UI . lklr CZ ,e,merenlarwe lor morr8ntormrr~o~l p ~ q c ?rra,a $ abler, $:+?a r.1;. . ..,o:i .I,) yx"3 \c.% L ' ! < F . .-?E.S ,!~:~:~::r)lc. :ogle Ear!. Alrca a n o h u d~arvvt4y
">
I (normal average)
Bar threads per liter cutting oil Guide for threads per hour
150
75
12/20
varied conditions in many pa& of the worid.' Truly a "take anywhere" machine for aii bar sizes and
Protects threads from contamination, such as in future extension applications Can be easily removed in seconds Enables continuous connections with existing reinforcing bar already placed in concrete Convenient and cost effective
(Etamrd in Eurooa me Middle m a r t and ~fm Form fixers are nailing plates that are coupler dependent. These plates come in a variety of sizes and styles for connecting standard and position couplers t o wood forms. The form fixer can be attached t o the forrnwork before the anchor bar and coupler are fixed t o it All form fixers are easy to install and remove.
Form Flxers
It's recommended that couplers cast into slurry wall construction have the protective steel cap installed. The steel cap protects the coupler when the concrete cover is removed t o expose the coupler. A set of rubber "0"-rings are included for positive hydraulic seal.
E ~ecimnica~ ~ Sn6as
All LENTON standard and transition couplers, as well as LENTON' TERMINATOR are available in epoxy-coated, stainless and galvanized (special order only). LENTON galvanized mechanical splices meet either ASTM A767, B695 or 8633 requirements, as applicable. LENTON epoxy-coating complies with ASTM A775 and AASHTO M284. Position couplers are also available in epoxy-coated (special order only).
NOTE: Coupler dimensions listed in this catalog may vary based on raw material supply