DOCADUR (PVC - polivinilklorid)

F jellemzk: (kemny PVC) folysi szilrdsg: min.45 70 MPa, jl megmunklhat, kmiailag ellenll, idjrsll, alkalmazsi hmrsklettartomny: 20C-tl +60 s 90C-ig, kemnysg: 95130 MPa (golybenyomsos, H358/30), 3 srsg: 1,351,6 kg/dm , ltezik fiziolgiailag semleges vltozat is (lelmiszer-kontakt), j elektromos szigetel kpessg nedves kzegben is.

Alapfokozat Az iparban elterjedten hasznlatos fltermk a kemny PVC standard minsgben, mint az erstetlen, prselt DOCADUR N, az extrudlt DOCADUR EN rudak, lemezek s tblk. Klnleges fokozat A specilis ignyeknek megfelelen ltezik nvelt tsszilrdsg s UV ll (DOCADUR ESA/ESA-D), transzparens, fnytereszt kivitel (DOCADUR ET), javtott tmunkj alacsony hmrskleten (DOCADUR HS15), javtott hllsg (DOCADUR HT), valamint habostott (DOCACEL) vltozat. Az egyes fajtkra jellemz a gyrtsi szn. F alkalmazsi terletek Ipari levegztet rendszerek, lg- s anyagcsatornk, vz- s vegyszertartlyok, csrendszerek, szrk, elektromosan szigetel alkatrszek, galvanizl kdak, keverlaptok, marat berendezsek, fotoipari s technolgiai elemek s alkatrszek, ptszeti elemek stb. Megmunklsi technolgia Forgcsols (esztergls, mars, frs, frszels): a hagyomnyos fm-, bizonyos esetekben famegmunkl szerszmok sznacl, gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben. Hts javasolt, mellyel nagy forgcsolsi sebessgek alkalmazhatk pl. v = 200 400 m/min eszterglsra s marsra, v = 50 100 m/min frsra. Ragaszts, hegeszts, formzs Megvalsthat. A rszletes technolgia elrhet a Quattroplast Kft-nl.

TERMKEK DOCADUR N / NL prselt tblk piros, szrke, fekete Az ismertetett PVC anyagtulajdonsgok kedvez kombincijval rendelkezik. DOCADUR HS 15 prselt tblk szrke Alacsony hmrskleten elridegeds ellen javtott tmunka rtkkel rendelkezik. DOCADUR HT prselt tblk szrke Javtott hllsggal rendelkezik a DOCADUR N / NL-hez kpest. DOCADUR EN extrudlt tblk piros, szrke, fekete, fehr A DOCADUR N / NL-hez hasonlan az ismertetett PVC anyagtulajdonsgok kedvez kombincijval rendelkezik. DOCADUR ESA / ESA-D extrudlt tblk fehr Javtott tsllsg s UV elleni vdelem. DOCACEL 100 / 200 / 300 lemezek fehr, kk, srga, szrke, zld, piros, fekete Habostott, knny szerkezet s srsg anyag. DOCADUR ET extrudlt tblk transzparens, tltsz Optikai alkalmazsokhoz idelis anyag. DOCADUR U extrudlt rudak szrke, piros, fekete, fehr A DOCADUR N / NL-hez hasonlan az ismertetett PVC anyagtulajdonsgok kedvez kombincijval rendelkezik.

Zrt s nyitott extrudlt profilok egyedi egyeztets alapjn rendelhetk.

A-1

DOCADUR (PVC polyvinyl chloride)

Main characteristics: (hard PVC) tensile stress at yield: min.45 70 MPa, machinable, chemically resistant, weather resistant, temperature range of use: from 20C to +60 and 90C, hardness: 95130 MPa (ball indentation H358/30), 3 density: 1,351,6 kg/dm , a physiologically neutral version exists, as well (food contact), good electric insulating capability even in wet medium.

Basic grade Hard PVC in standard quality is a widely used half-product in industry, such as unreinforced, molded DOCADUR N, extruded DOCADUR EN rods, sheets and plates. Special grade To satisfy special requirements, versions with increased impact strength and UV resistance (DOCADUR ESA/ESA-D), as well as transparent, light-admitting versions (DOCADUR ET), and those with improved impact properties at low temperatures (DOCADUR HS15), or with improved heat resistance (DOCADUR HT), and foamed (DOCACEL) versions are available, as well. The color of the manufactured product is characteristic of the individual type. Main areas of use Industrial ventilation systems, air and material supply channels, water and chemical agent reservoirs, piping systems, filters, electrically insulating parts, plating baths, agitator blades, etching equipment, elements and parts used in photo industry and technology, constructional elements, etc. Machining technology Cutting (turning, milling, drilling, sawing): only traditional metalworking or in certain cases, woodworking tools carbon steel, rapid steel, hard metal, diamond can be used only in sharp design. Cooling is recommended, which allows high cutting rates, e. g. v = 200 400 m/min for turning and milling, v = 50 100 m/min for drilling. Adhesive bonding, welding, forming Feasible. The specific technology is available from Quattroplast Ltd.

PRODUCTS DOCADUR N / NL molded plates red, grey, black It has a favorable combination of the described PVC material properties. DOCADUR HS 15 molded plates grey Improved impact energy value at low temperatures to prevent embrittlement. DOCADUR HT molded plates grey Improved heat resistance in comparison to DOCADUR N / NL. DOCADUR EN extruded plates red, grey, black, white Similarly to DOCADUR N / NL, it has a favorable combination of the described PVC material properties. DOCADUR ESA / ESA-D extruded plates white Improved impact resistance and UV protection. DOCACEL 100 / 200 / 300 sheets white, blue, yellow, grey, green, red, black Foamed material with light structure and density DOCADUR ET extruded plates transparent Ideal material for optical applications. DOCADUR U extruded rods grey, red, black, white Similarly to DOCADUR N / NL, it has a favorable combination of the described PVC material properties.

Different extruded profiles on request.

A-2

Extrudlt DOCADUR U rudak / extruded DOCADUR U rods

DOCADUR U
Tmeg / Weight (1) kg/m DOCADUR U tmr / Diameter (2) mm fehr / white fekete / black piros / red szrke / grey RAL 7011

140 000
5 6 8 10 12 15 16 18 20 22 25 28 30 32 35 40 45 50 55 60 65 70 75 80 85 90 100 110 120 125 130 140 150 160 180 200 225 250 280 300 350 400

140 100
z 0,075 z 0,12 z 0,17 z 0,27 z 0,38 z 0,47 z 0,72

140 300

140 200
z 0,032 z 0,045 z 0,075 z 0,12 z 0,17 z 0,27 z 0,30 z 0,38 z 0,47 z 0,53 z 0,72 z 0,90 z 1,04 z 1,165 z 1,35 z 1,84 z 2,33 z 2,90 z 3,44 z 4,14 z 4,79 z 5,61 z 6,50 z 7,30 z 8,10 z 9,24 z 11,40 z 13,76 z 16,39 z 17,80 z 19,26 z 22,35 z 25,36 z 28,40 z 38,0 z 47,50 z 59,9 z 71,3 z 92,0 z 106,0 z 142,0 z 185,0
+3

z 0,12 z 0,27

z 0,12 z 0,17 z 0,27 z 0,38 z 0,47 z 0,72 z 1,04 z 1,35 z 1,84 z 2,33 z 2,90 z 4,14 z 5,61 z 7,30 z 9,24 z 11,40 z 13,76 z 16,39 z 17,80

z 0,47

z 1,04

z 1,04 z 1,35 z 1,84 z 2,33 z 2,90 z 3,44 z 4,14 z 5,61 z 7,30 z 9,24 z 11,40 z 13,76 z 16,39 z 19,26 z 25,36 z 38,0 z 47,50 z 59,9 z 71,3 z 92,0 z 106,0 z 142,0 z 185,0

z 1,84 z 2,90 z 4,14 z 5,61 z 7,30 z 9,24 z 11,40

z 25,36 z 28,40 z 38,0 z 47,50 z 71,3

Standard hosszak / Standard length (mm) Dia 5 130 : 2000 Dia 140 200: 1000 Dia 225 400: 500

Hossztrsek / Tolerances on length (1) (%) 0

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-3

Extrudlt DOCADUR EN tblk / Extruded DOCADUR EN plates

DOCADUR EN
Vastagsg / Thickness(2) mm 1 1,5 2 3 4 5 6 7 8 10 12 15 20 25 30 35 40 50 60 Tmeg (1) kg/m / Weight (1) kg/ m DOCADUR EN fekete/ black piros/ red *szrke/ *grey
2 2

fehr/ white

140 001
z 1,47 z 2,21 z 2,94 z 4,41 z 5,88 z 7,35 z 8,82 z 11,76 z 14,70

140 101
z 1,47 z 2,21 z 2,94 z 4,41 z 5,88 z 7,35 z 8,82 z 11,76 z 14,70 z 17,64 z 22,05 z 29,40 z 36,75 z 44,10 z 58,80

140 301
z 2,21 z 2,94 z 4,41 z 5,88 z 7,35 z 8,82 z 11,76 z 14,70 z 17,64 z 22,05 z 29,40 z 36,75 z 44,10

140 201
z 1,47 z 2,21 z 2,94 z 4,41 z 5,88 z 7,35 z 8,82 z 10,29 z 11,76 z 14,70 z 17,64 z 22,05 z 29,40 z 36,75 z 44,10 z 51,45 z 58,80 z 73,50 z 88,20

Standard tblamret / Standard size of plate (mm) 10002000 *1500x3000

Szlessg- s hossztrsek (mm) / Tolerances on width and length Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3%

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-4

Tovbbi nem raktri, de rendelhet PVC anyagok / Further non-stock products on request
Anyag / Material DOCADUR NL (prselt / pressed) DOCADUR N (prselt / pressed) DOCADUR HS 15 (prselt / pressed) DOCADUR HT (prselt / pressed) DOCADUR ET (extrudlt / extruded) DOCADUR ESA Tblamret / Size of plate 1000x2000 mm 1000x1000 mm 1000x2000 mm 1000x1000 mm 1000x2000 mm 1000x2000 mm 1000x1000 mm 1000x2000 mm 1500x3000 mm 1220x2440 mm 1000x2000 mm 1000x2500 mm 1000x3000 mm 1500x3000 mm 1000x2000 mm 1500x3000 mm 1220/3050x2440 mm 1560x3050 mm 1220/3050x2440 mm 1000x2000 mm 1250x3000 mm 2440/3050x1220 mm 1560x3050 mm Minimlis vastagsg / Minimal thickness 0,5 mm 75 mm 10 mm 1 mm 75 mm 1 mm 3 mm 45 mm 1 mm 2 mm 3 mm 2 mm 2 mm 2 mm 1.5 mm 1 mm 2 mm 1 mm 1 mm 3 mm 10 mm 19 mm 6 mm 6 mm Maximlis vastagsg / Maximal thickness 60 mm 100 mm 60 mm 40 mm 100 mm 50 mm 30 mm 75 mm 10 mm 10 mm 6 mm 8 mm 5 mm 5 mm 4 mm 5 mm 5 mm 10 mm 10 mm 6 mm 10 mm 24 mm 13 mm 13 mm Mretlpcs a vastagsgban / Step of thickness vltoz / changing, 0.5-15 mm vltoz / changing 10 mm vltoz / changing vltoz / changing vltoz vltoz / changing, 315 mm vltoz / changing 1 mm vltoz / changing, 12 mm 1 mm vltoz / changing, 15 mm 1 mm 1 mm vltoz / changing 1 mm 1 mm vltoz / changing, 12 mm vltoz / changing, 12 mm 3 mm vltoz / changing, 23 mm vltoz / changing, 23 mm Megjegyzs / Remark piros / red piros / red szrke / grey fekete / black szrke / grey szrke / grey szrke / grey szrke / grey tltsz / transparent tltsz / transparent tltsz / transparent fehr / white fehr / white fehr / white fehr / white fehr / white fehr / white fehr / white fehr / white kk, srga,szrke, zld, piros, fekete / blue, yellow, grey, green, red, black fehr / white fehr / white fehr/ white fehr / white

DOCADUR ESA-D DOCACEL 100 (habostott lemezek / foamed plates) DOCACEL 200

DOCACEL 300
Megjegyzs: Remark:

a szrke, fehr, piros sznek anyagra jellemzen tbbfle szabvnyos rnyalatban kszlnek bizonyos mretek csak kln rendelsre kszlnek, nem raktri mret the grey, white, red colours can be produced in different tone according to the product some product sizes only on request, not stock-sizes

A-5

DOCAPRN (PP - polipropiln)

F jellemzk: folysi szilrdsg: min. 30 MPa, rugalmassgi modulus: min. 1300 MPa, kmiailag ellenll, idjrs ll, jl hegeszthet, alkalmazsi hmrsklettartomny: 20C-tl +90C-ig, kemnysg: 70 MPa (golybenyomsos, H961/30), 3 srsg: 0,91 kg/dm , alacsonyabb beszerzsi r (ms mszaki manyagokhoz kpest), jl megmunklhat, elektromos szigetel kpessg nedves kzegben is. Alapfokozat Az iparban s a htkznapi letben elterjedten hasznlatos a PP-h, a tltetlen, erstetlen homo-polimer vltozat, mint pl. a DOCAPRN lemezek s tblk. Klnleges fokozat A specilis ignyeknek megfelelen lteznek erstett, trstott kompozit vltozatok, de jellemzen nem a fltermk felhasznlsban, hanem frccsntssel a tmeggyrtsszer specilis gpelem ellltsban, mint pl. az autiparban. F alkalmazsi terletek Kisebb mechanikai ignybevtelnek kitett gpelemek, mint pl. csapgyak, fogaskerekek, mszerburkolatok; galvntechnolgiai tartlyok, alktrszek; elektromos szigetel alkatrszek; vegyipari tankok, trol ednyek szrakoztat s reklmipari berendezsek, eszkzk; kisebb koptathatsnak kitett anyagmozgat rendszerek, csszdk elemei stb. [Minden alkalmazsnl figyelembe kell venni az anyag alacsony hmrskleten (10C alatt) bekvetkez ridegedsbl szrmaz tmunka cskkenst.] Megmunklsi technolgia Forgcsols (esztergls, mars, frs, frszels): a hagyomnyos fm, bizonyos esetekben famegmunkl szerszmok sznacl, gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben. Hts javasolt, mellyel nagy forgcsolsi sebessgek alkalmazhatk pl. v= 200400 m/min eszterglsra s marsra, v= 50100 m/min frsra. Hegeszts, formzs: megvalsthat. A rszletes technolgia elrhet a Quattroplast Kft-nl. Ragaszts: felttelekkel, csak bizonyos alkalmazsi helyeken. TERMKEK DOCAPRN-H, prselt tblk szrke, natr A polipropilnre jellemz alap tulajdonsgok kombincijval rendelkezik. DOCAPRN- PPs extrudlt tblk szrke, natr A prselt DOCAPRN-H jellemzihez hasonl rtkekkel rendelkezik, de az extrzis eljrs miatt nagyobb a mretvlasztk. DOCAPRN-H, extrudlt rudak szrke A DOCAPRN-H extrudlt lemezek mretvlasztkt egszti ki, szlestve az emltett alkalmazsi lehetsgeket. ELEKTROMOSAN NEM SZIGETEL VLTOZATOK DOCAPRN AS natr Homopolimer polipropiln, tarts, hstabilizlt anyag. Antisztatikus kategriba sorolhat. vegyipari eszkzk gyrtsnl, a textil- s konfekcionl iparban hasznlatos. Fiziolgiailag semleges, lelmiszeripari berendezsekben hasznlhat. Jl megmunklhat forgcsolssal. DOCAPRN EL fekete Homopolimer polipropiln, az elektromosan vezet manyagok kategrijba tartozik. Elektronikai berendezseknl, a csomagol iparban, vegy- s gpipari berendezseknl, burkolatok ksztsnl hasznljk. DOCAPRN EL-S fekete A Docaprn EL gsgtolt vltozata. Fokozott tzbiztonsgi kvetelmnyek esetn az elektronikai s a vegyiparban elterjedt anyag.

A-6

 DOCAPRN EL-SK fekete, poliszterrel kasrozott A Docaprn EL felleti bevonattal elltott vltozata. Poliszterrel kasrozott. Elterjedten hasznlatos a csomagolipari gpeknl, csomagol anyagoknl, ahol az elektromos tulajdonsgok szerepe fontos, klnsen a felleti ellenlls lnyeges.

DOCAPRN EL-GK fekete, vegszvettel kasrozott A Docaprn EL fellete vegszvettel erstett. Anyagban vezet polipropiln tlagos mechanikai jellemzkkel, mely ersen javtott mrettartssal rendelkezik. Gpipari burkolatok gyrtsnl hasznlatos.

Zrt s nyitott extrudlt profilok egyedi egyeztets alapjn rendelhetk.

A-7

DOCAPRN (PP - polypropylene)

Main characteristics: tensile stress at yield: min. 30 MPa, modulus of elasticity: min. 1300 MPa, chemically resistant, weatherproof, good weldability, temperature range of use: from 20C to +90C, hardness: 70 MPa (ball indentation H961/30), 3 density: 0,91 kg/dm , lower purchase price (in comparison with other technical plastics), machinable, electric insulating capability, even in wet medium. Basic grade The PP-h, the unfilled, unreinforced homopolymer versions, such as DOCAPRN sheets and board are widely used in industry and everyday life. Special grade Reinforced, composite versions exist to satisfy special requirements, but characteristically not in semi-finished product use but in the mass production (injection molding) of special parts, such as for example in auto industry. Main areas of use Machine parts exposed to a smaller degree of mechanical wear, such as for example bearings, gearwheels, instrument housings, reservoirs, parts used in electroplating technology; electrically insulating parts; tanks, reservoirs used in the chemical industry, equipment, instruments used in the entertainment and advertising industry; elements of material handling systems, chutes, etc. exposed to a lesser degree of wear. [At each application, the decrease of impact strength arising from the embrittlement of the material at low temperatures (below 10C) has to be taken into account.] Machining technology Cutting (turning, milling, drilling, sawing): only traditional metalworking or in certain cases, woodworking tools carbon steel, rapid steel, hard metal, diamond can be used only in sharp design. Cooling is recommended, which allows high cutting rates, e. g. v = 200 400 m/min for turning and milling, v = 50 100 m/min for drilling. Welding, forming: feasible. The specific technology is available from Quattroplast Ltd. Adhesive bonding: on special conditions, only in certain areas of application. PRODUCTS DOCAPRN-H, molded plates grey, natural-colored It has a combination of basic properties characterizing polypropylene. DOCAPRN- PPs extruded plates grey, natural-colored Its values are similar to the characteristics of the molded DOCAPRN-h, but due to the extrusion process, size selection is greater. DOCAPRN-H, extruded rods grey It complements the size selection of DOCAPRN-h extruded sheets, further expanding the opportunities for application described before. ELECTRICALY NOT INSULATOR VERSIONS DOCAPRN AS natur Homopolymer polypropylene, heat-stabilized material. It is ranked as antistatic polymer. It is used in chemical- and textile industry. It is allowed to use in food industry, physiologically inert. Easy to machine. DOCAPRN EL black Homopolymer polypropylene. It is ranked as electrically conductive polymer. Often used for electrical equipments, packing industry, chemical and machine industry. DOCAPRN EL-S black Flame-retardant version of Docaprn EL. In case of increased fire safety it is used in the chemical- and electronical industry.

A-8

 DOCAPRN EL-SK black, polyesther coating Surface coated ersion of Docaprn EL. Polyesther surface. Often used in packaging machines and materials, where the surface resistivity is important material feature.

DOCAPRN EL-GK black, glass-weave coated Surface glass-reinforced version of Docaprn EL. Electrically conductive bulk material with improved dimension stability. Often used for different machine housing and cover in the machine and chemical industry.

Different extruded profiles on request.

A-9

Extrudlt DOCAPRN-H rudak / Extruded DOCAPRN-H rods

DOCAPRN-H
tmr / Diameter (2) mm 8 10 12 15 20 25 30 32 35 40 45 50 55 60 65 70 75 80 90 100 110 120 125 130 140 150 160 165 180 200 225 250 280 300 350 Tmeg / Weight (1) kg/m DOCAPRN-H szrke / grey natr / natural RAL 7032 120 200 120 000 z 0,052 z 0,052 z 0,08 z 0,08 z 0,12 z 0,18 z 0,18 z 0,31 z 0,31 z 0,49 z 0,49 z 0,69 z 0,69 z 0,77 z 0,77 z 1,00 z 1,00 z 1,23 z 1,23 z 1,56 z 1,56 z 1,93 z 1,93 z 2,30 z 2,30 z 2,77 z 2,77 z 3,17 z 3,17 z 3,75 z 3,75 z 4,23 z 4,23 z 4,88 z 4,88 z 6,18 z 6,18 z 7,62 z 7,62 z 9,22 z 9,22 z 10,91 z 11,90 z 12,75 z 14,98 z 17,14 z 19,50 z 20,33 z 24,66 z 30,90 z 38,40 z 47,90 z 58,2 z 68,7 z 93,00
Hossztrsek / Tolerances on length (1) (%) 0 +3

Standard hosszak / Standard length (mm) 2000

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A tblzat szerinti mretvlasztk rvnyes a tbbi PP tpusra is. / The dimension range is valid for other PP types, too.

A-10

Extrudlt DOCAPRN-H tblk / Extruded DOCAPRN-H plates

DOCAPRN-H
Tmeg (1) kg/m / Weight (1) kg/m DOCAPRN-H * szrke / grey natr / natural RAL 7032 120 201 120 001 z 0,92 z 0,92 z 1,84 z 1,84 z 2,76 z 2,76 z 3,68 z 3,68 z 4,60 z 4,60 z 5,52 z 5,52 z 7,36 z 7,36 z 9,20 z 9,20 z 11,04 z 11,04 z 13,80 z 13,80 z 18,40 z 18,40 z 23,00 z 23,00 z 27,60 z 27,60 z 36,8 z 36,8 z 46,00 z 46,00
Szlessg- s hossztrsek (mm) / Tolerances on width and length Szlessg: / Width + 0 mm + 25 mm Hossz: / Length 0 +3%
2 2

Vastagsg / Thickness(2) mm

1 2 3 4 5 6 8 10 12 15 20 25 30 40 50
Standard tblamret / standard size of plate (mm) 1000 x 2000 * 1500x3000

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A tblzat szerinti mretvlasztk rvnyes a tbbi PP tpusra is. / The dimension range is valid for other PP types, too.

A-11

Tulajdonsgok /Properties Alapszn / Colour Srsg / Density Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C Szaktvizsglat, / Tension test - folysi feszltsg / tensile stress at yield - szakadsi nyls / elongation at break - rugalmassgi modulus / modulus of elasticity Hornyolt t- hajlt szilrdsg: / Notched impact strength - Charpy / Charpy Htani tulajdonsgok / Thermal properties Alkalmazhatsg max. hmrsklete levegn / Max. allowable service temperature in air - rvid idej / short term - tarts hasznlatkor / long term Alkalmazhatsg minimlis hmrsklete / Min. allowable service temperature Halaktartssg (HDT) / Heat deflection temperature HDT Elektromos tulajdonsgok 23C-on / Electrical properties at 23C Felleti ellenlls / Surface resistivity

Vizsglat ISO / Test method ISO 1183

Mrtkegysg / DOCAPRN H DOCAPRN AS DOCAPRN EL Unit szrke / grey g/cm3 0,915 natr / natural 0,92 fekete / black 0,94

DOCAPRN EL-S fekete / black 1,18

DOCAPRN EL-SK fekete / black 0,94

DOCAPRN EL-GK fekete / black 0,94

R 527 R 527 R 527 179

N/mm2 % N/mm2 kJ/m2

32 70 1700 9

31 70 1200 5

28 45 1400 >4

25 40 1400 >4

26 1400 4

26 1400 4

DIS 75 IEC 93

C C C C

100 90 0

100 90 0

100 90 0

100 90 0

100 90 0

100 90 0

>1012

1011 - 10-12

106

106

106

106

Tovbbi nem raktri, de rendelhet PP anyagok / Further non-stock PP products on request

Anyag / Material DOCAPRN-H (prselt /molded) DOCAPRN PPs (extrudlt /extruded) DOCAPRN-H rudak / rods Tblamret / Size of plate 10002000 mm 10002000 mm 15003000 mm minimlis tmr / minimal diameter 10 mm Minimlis vastagsg / Minimal thickness 10 mm 60 mm 100 mm 3 mm maximlis tmr / maximal diameter 500 mm Maximlis vastagsg / Maximal thickness 60 mm 100 mm 120 mm 15 mm 6 mm mretlpcs tmrben: vltoz / step of diameter: changing Mretlpcs a vastagsgban / Step of thickness vltoz / changing, 10- 20 mm vltoz / changing vltoz / changing vltoz / changing 1-2 mm hossz: tmr fggvnye / length: depends ont he diameter 500/1000/2000 mm Megjegyzs / Remark szrke, natr / grey, natur szrke / grey szrke / grey

Megjegyzs: - bizonyos mretek csak kln rendelsre kszlnek, nem raktri mretek Remark: - some products only on request

A-12

DOCASET - HRE KEMNYED MGYANTA ALAP TERMKEK DOCALIT - Textilbakelit

EN 60893: PF CC 201
Krezol formaldehid gyanta + textilszvet F jellemzk: hajltszilrdsg a rtegekre merlegesen: min. 100 MPa, rugalmassgi modulus: 7000 MPa, nyomszilrdsg: min. 160 MPa, hmrskleti osztly: E, 6 lineris htgulsi egytthat: 204010 m/mK, kszram szilrdsg (KC): KC 100, 2 t- hajlt szilrdsg (Charpy): min. 25 kJ/m , hastszilrdsg: min. 3000 N, hvezetkpessg: 0,2 W/mK, dielektromos lland: 5, 1 perces feszltsgvizsglat merlegesen a rtegekre 5 kV min, prhuzamosan a rtegekkel 8 kV min. 3 srsg: 1,4 kg/m

Alapfokozat, f alkalmazsi terletek A j mechanikai s csszsi tulajdonsgok rvn csapgyak, fogaskerekek s prsgpek, nehz gyalugpek, keretfrszek csszbetteinek s ms nagyterhels gpelemek ksztsre, valamint anyagmozgat felletek, gpalapok, kszlktestek gyrtsra hasznlhatk. ltalban jl alkalmazhatk olyan helyeken, ahol a hre lgyul ltalnos mszaki manyagok mrettartsa, nyomszilrdsga mr nem kielgt. Megjegyzs A felhasznls, tovbbi forgcsols sorn egyni vdfelszerels javasolt, a por bellegzst egszsggyi okokbl kerlni kell. Megmunklsi technolgia Forgcsols (esztergls, mars, frs, frszels): a hagyomnyos fmmegmunkl szerszmok sznacl, gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben. Ragaszts: megvalsthat, rszletes technolgia a Quattroplast Kft-nl.

TERMKEK DOCALIT-J rudak (DIN 7735 szerint Hgw 2088) barna A textilbakelitekre feltntetett tlagos jellemzkkel rendelkezik, a prsszerszm nyoma a kls tmrn felfedezhet, ezrt a krkrssgrt mindig forgcsolni kell. DOCALIT-J tblk (DIN 7735 szerint Hgw 2082, NEMA szerint C) barna A rudakkal azonos mechanikai jellemzkkel rendelkezik. Nagy mretvlasztkkal segti az ismertetett alkalmazsok gazdasgos megvalstst.

A-13

DOCASET THERMOSETTING RESIN BASED PRODUCTS DOCALIT Cloth-base phenol

EN 60893: PF CC 201
Cresol formaldehyde resin + textile fabric Main characteristics: bending strength perpendicular to the layers: min. 100 MPa, modulus of elasticity: 7000 MPa, compressive strength: min. 160 MPa, temperature class: E, 6 coefficient of linear thermal expansion: 204010 m/mK, tracking resistance (KC): KC 100, 2 impact and bending strength (Charpy): min. 25 kJ/m , splitting strength: min. 3000 N, heat conductivity: 0,2 W/mK, dielectric constant: 5, 1 minute voltage test perpendicular to the layers 5 kV min, parallel with the layers 8 kV min. 3 density: 1,4 kg/m

Basic grade, main areas of use Due to its good mechanical and sliding properties, it can be used for the manufacturing of bearing, gear wheels and presses, heavy planing machines, sliding inserts of frame saws and other machine parts subjected to high stress, as well as material handling surfaces, engine foundations, equipment bodies. Generally readily applicable in situations where the dimensional stability and compressive strength of general, technical, thermoplastic materials are not satisfactory. Remark Personal protective equipment is recommended during use or further machining, inhalation of the dust must be avoided for health reasons. Machining technology Cutting (turning, milling, drilling, sawing): only traditional metalworking or in certain cases, woodworking tools carbon steel, rapid steel, hard metal, diamond can be used only in sharp design. Adhesive bonding: Feasible. The specific technology is available from Quattroplast Ltd.

PRODUCTS DOCALIT-J rods (according to: DIN 7335 Hgw 2088) brown It has the average characteristics described in the event of fabric-filled phenolics, the stress mark from the molding instrument is visible on the outer diameter, therefore it has to be always machined to ensure circularity. DOCALIT-J plates (according to: DIN 7335 Hgw 2082 NEMA C) brown It has the same mechanical characteristics as the rods. Its large selection assists the economical implementation of the described applications.

A-14

DOCALIT J, rudak / DOCALIT J rods

DOCALIT J
tmr / Diameter mm *8 *10 *12 *15 *20 25 32 40 45 50 60 65 75 80 90 100 Trsek / Tolerances mm Tmeg / Weight (1) kg/m / kg/m DOCALIT J 211 700 z 0,07 z 0,16 z 1,72 z 0,25 z 0,44 z 0,68 z 1,06 z 1,72 z 2,15 z 2,59 z 4,31 z 5,05 z 6,74 z 4,61 z 9,60 z 11,90
Hossztrsek / Tolerances on length (1) (%) 0 +3

0,5

Standard hosszak / Standard length (mm) 580 * 1000

(1): tlagos gyrtsi tmeg / Average product weight z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-15

DOCALIT J, tblk / DOCALIT J plates

DOCALIT J
Vastagsg / Thickness mm 0,5 1,0 1,5 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 15,0 20,0 25,0 30,0 35,0 40,0 50,0 60,0 80,0 100,0 Tmeg (1) kg/m / Weight (1) kg/m DOCALIT J 211 701 Tblamret / Size of plate: 10502050 Rendelhet/ on request: 1250x2700 z 0,72 z 1,44 z 2,18 z 2,88 z 4,32 z 5,76 z 7,20 z 8,64 z 11,52 z 13,90 z 17,28 z 21,10 z 27,87 z 35,30 z 41,81 z 49,01 z 55,75 z 70,62 z 83,63 z 126,36 z 138,91
2 2

Trsek / Tolerances mm

0,1

0,5

Szlessg- s hossztrsek / Tolerances on width and length (mm) Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3% (1): tlagos gyrtsi tmeg / Average product weight z : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-16

DOCALIT KE Paprbakelit, Paper-base phenol

szigetel, tvtart alkalmazsokhoz / for isolating and spacing applications

EN 60893: PF CP 2061
(DIN 7735: HP 2061) (NEMA: XXP)
DOCALIT KE barna Cellulzpapr merevtsbl s fenolgyanta alap ktanyagbl kszlt termk. Burkolatok, bettek, elektromos szigetelelemek, transzformtor vlaszfalak s kapcsolberendezsek anyaga. DOCALIT KE brown Phenol resin and paper filler composite material. Often used as insulators in transformers and connecting devices, covers and inserts

DOCALIT KE tblk / DOCALIT KE plates

DOCALIT KE
Vastagsg / Thickness(2) mm 1 2 3 4 5 6 8 10 12 15 20 25 30 35 40 50 Tmeg (1) kg/darab / Weight (1) kg/pc DOCALIT KE 217 701 Tbla mret / Size of plate 10502050 z 3,2 z 6,4 z 9,6 z 12,8 z 16,0 z 19,2 z 25,6 z 33,0 z 38,4 z 48,0 z 63,0 z 80,0 z 97,0 z 112,0 z 129,0 z 160,0
Szlessg- s Hossztrsek / Tolerances on width and length (mm) Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3% (1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-17

Tulajdonsgok a thermoset anyagokra vonatkoz szabvnyok szerint / Properties of Thermoset materials according to:

IEC EN 60893

Tulajdonsgok /Properties Srsg / Density Mechanikai tulajdonsgok / Mechanical properties Szakt vizsglatok / Tension tests: - Szakt szilrdsg, min. / Min. tensile strength - Rugalmassgi modulus, min. / Min. tensile modulus, E Hajlt szilrdsg, min. / Min. impact-flexural strength tve-hajlt szilrdsg / Impact-flexural strength - Hornyolatlan / Not notched - Hornyolt / Notched Nyomszilrdsg, min. / Min. compressive srength (prhuzamosan a rtegekkel / parallel with layers) Hast er, min. / Min. splitting force Htani tulajdonsgok / Thermal properties Hvezetsi kpessg 20C-on / Heat conductivity at 20C Lineris htgulsi egytthat / Coefficient of linear thermal expansion Alkalmazhatsg max. hmrsklete levegn / Max. service temperature in air Izzszl ellenlls fokozat / Heat resistance grade Elektromos tulajdonsgok / Electrical properties Dielektromos lland 50 Hz-en / Dielectric constant at 50 Hz Dielektromos vesztesgi tnyez / Dielectric dissipation factor - tan (delta) 50 Hz, (96h 105 C levegn-tarts utn / in air) - tan (delta) 1 MHz, (24h vizes ztats utn / after soaking in water) Kszram szilrdsg, KC / Tracking resistance Felleti ellenlls / Surface resistivity Trfogati ellenlls / Volume resistivity ttsi szilrdsg / Electric strength 3 mm vastagsg lapra merlegesen olajban, 90C-on / 3 mm thickness, in oil, perpendicular to layers, at, 90C

Mrtkegysg / Unit g/cm

3

DOCALIT J 1,3 1,4

DOCALIT KE 1,3 1,4

MPa MPa MPa mJ/mm / kJ/m 2 2 mJ/mm / kJ/m MPa N W/ (K.m) m/(m.K)x10 C
6 2 2

80 7000 100 30 9 150 3000 0,2 20 - 40 120 2b

110 7000 135 20 150 1700 120 -

KC100 8 min. 10 min. 10

8

0,15 KC100 8 min. 10 8 min. 10

Ohm Ohmm

kV

min. 8

15

A-18

DOCASET-GF, vegszvetes epoxigyanta

EN 60893
Epoxi-rezol gyanta + vegszvet (G-10, G-11) F jellemzk: hajltszilrdsg: min. 350 MPa, nyomszilrdsg: min. 240 MPa, 9 szigetelsi ellenlls 24 h utn vzben: 510 , vesztesgi tnyez 50 Hz-en: tg 0.05, ttsi feszltsg rtegirnyban, olajban 90C-on: 40 kV, kszram szilrdsg (CTI): 400, 2 t szilrdsg: min. 100 kJ/m , hastszilrdsg: min. 3000 N, permettivits 50 Hz-en: max. 5, dielektromos lland: 5, villamos szilrdsg, a rtegekre merlegesen, olajban 90C-on: 15 kV/mm, kszrammal szembeni ellenlls sszehasonlt indexe (CTI): 175. 3 srsg: 1,65 1,85 kg/m DOCASET-GF G-11 tblk (EN 60893: EP GC 203 DIN 7735: Hgw 2372.4) zld A G-10-hez kpest nagyobb az vegszl tartalma, ennek ksznheten a hllsga s mrettartsa jobb. Hllsgi osztly: F (155C) DOCASET FR 4 (EN 60893: EP GC 202 DIN 7735: Hgw 2372.1) fekete, natr A G-10 gsgtolt vltozata vegszvet erstssel. DOCASET Durostone 761 fekete Elektromosan vezet, nagy hllsg poliszter alap, vegszlas lemezek. Nagyon j a vegyszerllsga s hllsga. Elektronikai iparban hullmforrasztsnl gyakran alkalmazott anyag. DOCASET CDM 68610 szrke vegpaplan alap mgyanta kompozit. Elektromosan vezet, 300C-ig hasznlhat, nagy hllsg, kivl mechanikai tulajdonsg s vegyszerllsg anyag. DOCASET UTR (GPO-3) (EN 60893: UP GM 203) piros (fehr) ltalnos elektrotechnikai szerelsi lapanyag. Poliszter mgyanta ktanyag, vegpaplan ersts lemez. Hllsgi osztly: F (155C)

Alapfokozat, f alkalmazsi terletek A kivl mechanikai s elektromosan szigetel tulajdonsgai mellett ki kell emelni az regedsllsgot, valamint a rugalmassgot. Felhasznlsi terlete elssorban a nagy mechanikai ignybevtelnek kitett s elektromosan szigetel gpelemek, valamint rglapok, lemezek a vibrcis anyagmozgat rendszerekben. A nagymret vegszvetek elhelyezkedse miatt az anyag anizotrp jelleg. Az erst vegszvetnek ksznheten rendkvl nagy a nyomszilrdsga, gy terhelt altteknek, tvtartknak kivlan hasznlhat. Megjegyzs A felhasznls, tovbbi forgcsols sorn egyni vdfelszerels javasolt, a por bellegzst egszsggyi okokbl kerlni kell. Megmunklsi technolgia Forgcsols (esztergls, mars, frs, frszels): kemnyfm vagy gymnt szerszm hasznlata javasolt, hts mellett. A szerszmacl s gyorsacl szerszmokat rendkvl gyorsan tnkreteszi, ezek hasznlata nem javasolt. Ragaszts: megvalsthat, rszletes technolgia a Quattroplast Kft-nl. TERMKEK DOCASET-GF G-10 tblk (EN 60893: EP GC 201 DIN 7735: Hgw 2372) srga Az ismertetett termkjellemzk kedvez kombincijt nyjtja, az elterjedt alkalmazsi terleteknek megfelel mretvlasztkban. Hllsgi osztly: B (110C)

A-19

DOCASET-GF, Glass fiber epoxy resin

EN 60893
Epoxy-resol resin + glass fiber (G-10, G-11) Main characteristics: bending strength: min. 350 MPa, bending strength: min. 350 MPa, compressive strength: min. 240 MPa, 9 insulation resistance after 24 h in water: 510 , dissipation factor at 50 Hz: tg 0.05, breakdown potential in the direction of the layers, in oil, at 90C: 40 kV, tracking resistance (CTI): 400, 2 impact strength: min. 100 kJ/m , splitting strength: min. 3000 N, permittivity at 50 Hz: max. 5, dielectric constant: 5, electric strength, perpendicular to the layers, in oil, at 90C: 15 kV/mm, comperative tracking index (CTI): 175. 3 density: 1,65 1,85 kg/m DOCASET-GF G-11 plates (EN 60893: EP GC 203 DIN 7735: Hgw 2372.4) green Due to higher glass fibre content it has better heat resistance and dimensional stability comparing to G 10. Heat resistance class: B (155C) DOCASET FR 4 (EN 60893: EP GC 202 DIN 7735: Hgw 2372.1) black, natural Improved flame resistance version of G-10, reinforced with glass clothes. DOCASET Durostone 761 black Polyesther resin based glass fibre reinforced composite material. Electrically conductive having high temperature and chemical resistance. Often used for soldering. DOCASET CDM 68610 grey It is a composite material made of glass mat, combined with a high mechanical resistance resin. It has good chemical resistance and dimension stability. Applicability op to 300C. DOCASET UTR (GPO-3) (EN 60893: UP GM 203) red (white) General use plate material for electrotechnical processes. Glass mat based poyesther resin composite. Heat resistance class: B (155C)

Basic grade, main areas of use Apart from its excellent mechanical and electrical insulating properties, ageing resistance and flexibility has to be emphasized. Its primary area of application is in electrically insulating machine details subjected to great mechanical stress, as well as spring leafs and sheets in vibratory material handling equipment. Due to the position of the large glass fabrics, the material has anisotropic characteristics. Due to the reinforcing glass fiber its compressive strength is extremely high, therefore, it can be readily used in loaded underplates and spacers. Remark Personal protective equipment is recommended during use or further machining, inhalation of the dust must be avoided for health reasons. Machining technology Cutting (turning, milling, drilling, sawing): hard metal or diamond tools recommended, with cooling. Tools made of tool steel and rapid steel are damaged very rapidly by the product, therefore, their use is not recommended. Adhesive bonding: Feasible. The specific technology is available from Quattroplast Ltd. PRODUCTS DOCASET-GF G-10 plates (EN 60893: EP GC 201 DIN 7735: Hgw 2372) yellow It offers a favorable combination of the described product characteristics, in a size selection corresponding to the widespread areas of application. Heat resistance class: B (110C) A-20

DOCASET-GF tblk / DOCASET-GF plates

DOCASET-GF, G-10, G-11
Vastagsg / Thickness(2) mm 0,2 0,5 0,8 1 1,5 2 3 4 5 6 8 10 12 15 20 25 30 40 50 Tmeg (1) kg/darab / Weight (1) kg/pc DOCASET-GF zld G-11, srga G-10 / green G-11, yellow G-10 222 501/222 601 Tblamret / Size of plate: 10502050 z 0,7 z 2,2 z 1,8 z 4,2 z 6,3 z 8,5 z 12,6 z 17,0 z 21,5 z 25,0 z 34,0 z 42,0 z 51,0 z 63,5 z 84,0 z 102,0 z 126,0 z 168,0 z 210,0
Szlessg- s hossztrsek / Tolerances on width and length (mm) Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3% (1): tlagos gyrtsi tmeg / Average product weight (2): Szabvny szerint trsek / According to standard, tolerances z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd /Product code

DOCASET FR 4 tblk / plates

Tmeg (1) kg/m / Weight (1) kg/m DOCASET FR 4 fekete / black Rendelhet: natr / on request: natural 222 701 Tblamret / Size of plate 10502050 z 6,15 z 8,20 z 10,25 z 12,30 z 16,40 z 20,50 z 24,60 z 30,75 z 41,00 z 61,50 z 82,00 z 102,50
Szlessg- s hossztrsek / Tolerances on width and length (mm) Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3% (1): tlagos gyrtsi tmeg / Average product weight (2): Szabvny szerint trsek / According to standard, tolerances z: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd /Product code
2 2

Vastagsg / Thickness(2) mm

3 4 5 6 8 10 12 15 20 30 40 50

A-21

DOCASET Durostone 761, DOCASET CDM 68610, DOCASET UTR (GPO-3)

Rendelhet tbla mretek / Available plate dimensions Vastagsg / Thickness mm 3 4 5 6 8 10 12

DOCASET Durostone 761

fekete / black 233 201 Tbla / Plate:1220x2440 mm + + + + + + +

DOCASET CDM 68610 szrke / grey 234 101 Tbla / Plate:1335x2350 mm + + + + + + +

DOCASET UTR (GPO-3) piros (fehr)/ red (white) 232 401 Tbla / Plate:1000x2000 mm + + + + + + +

Vastagsg trse / Tolerances on thickness : 0,1 : Termkkd / Product code

DOCASET GF, G-10 / G-11

Tulajdonsgok a thermoset anyagokra vonatkoz IEC EN 60893 szabvny szerint / properties of Thermoset materials according to IEC EN 60893:
Tulajdonsgok /Properties Srsg / Density Vzfelvtel, max. / max. water absorption: 24h utn, szabvnyos prbatesten / after 24 h with standard sample Mechanikai tulajdonsgok / Mechanical properties Szakt vizsglatok / Tension tests: - Szakt szilrdsg, min. / Min. tensile strength - Rugalmassgi modulus, min. / Min. tensile modulus, E Hajlt szilrdsg, min. / Min. impact-flexural strength tve-hajlt szilrdsg / Impact-flexural strength - Hornyolatlan / Not notched - Hornyolt / Notched Nyomszilrdsg, min. / Min. compressive strength (prhuzamosan a rtegekkel / parallel with layers) Hast er, min. / Min. splitting force Htani tulajdonsgok / Thermal properties Hvezetsi kpessg 20C-on / Heat conductivity at 20C Lineris htgulsi egytthat / Coefficient of linear thermal expansion Alkalmazhatsg max. hmrsklete levegn / Max. service temperature in air Izzszl ellenlls fokozat / Heat resistance grade Elektromos tulajdonsgok / Electrical properties Dielektromos lland 50 Hz-en / Dielectric constant at 50 Hz Dielektromos vesztesgi tnyez / Dielectric dissipation factor - tan (delta) 50 Hz, (96h 105 C levegn-tarts utn / in air) - tan (delta) 1 MHz, (24h vizes ztats utn / after soaking in water) Kszram szilrdsg, KC / Tracking resistance ttsi szilrdsg / Electric strength 20 mm vastagsg, lap mentn, olajban, 90C-on / 20 mm thickness, in oil, by plate, at 90C Mrtkegysg / Unit 3 g/cm mg DOCASET GF G-10 1,65 1,85 29 DOCASET GF G-11 1,7 2 29

MPa MPa MPa mJ/mm / kJ/m 2 2 mJ/mm / kJ/m MPa N W/ (K.m) m/(m.K)x10 C
6 2 2

220 18000 350 100 50 240 3000 0,3 10 - 20 130 2a 5

220 18000 350 100 50 350 3000 0,3 10 - 20 155 2a 5

0,05 0,04 KC200 kV 40

0,04 0,04 KC200 - 600 40

A-22

Gyrt szerinti tjkoztat adatok / indicative features from manufacturer

Tulajdonsgok / Properties Alapszn / Colour Srsg / Density Vzfelvtel - teltettsg levegn 23C-on/RH 50% / Water absorbtion: at saturation in air of 23C / RH 50% Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C Hajlt vizsglat / flexural test - rugalmassgi modulus / modulus of elasticity Hajlt szilrdsg: / Flexural strength - 3 pontos / 3 point support Htani tulajdonsgok / Thermal properties Hvezetsi kpessg 20C-on / Heat conductivity at 20C Fajh / Specific heat Lineris htgulsi egytthat / Coefficient of linear thermal expansion - tlagos rtk 30 s 200C kztt / average value between 30 - 200C Alkalmazhatsg max. hmrsklete levegn / Max. allowable service temperature in air - rvid idej / short term - tarts hasznlatkor / long term Hmrskleti index / temperature index Halaktartssg (HDT) / Heat deflection temperature HDT Elektromos tulajdonsgok 23C-on / Electrical properties at 23C Felleti ellenlls / Surface resistivity Kszram szilrdsg, CTI / Resistance to tracking

Mrtkegysg / Unit

DOCASET Durostone 761

fekete / black 1,9 < 0,2

DOCASET CDM 68610

szrke / grey 1,9 < 0,1

DOCASET UTR (GPO-3)

piros (fehr) / red (white) 1,8 -

g/cm3 %

N/mm2 N/mm2 W/ (K.m) J/(kg.K) m/(m.K)x106 C C C C

18000 360 0,25 930 11 350 260 105-108

18000 350 0,3 10 300 260 105 109

10000 160

155

600

A-23

DOCATHERM
Hre nem lgyul, szintetikus s svnyi anyagokat tartalmaz, komplex szigetel anyagcsald

Mgyanta alap anyagok: Nagy mechanikai szilrdsg Kivl elektromos szigetels Kivl hszigetels DOCAGLAS 220M srga Fltermkekbl forgcsolssal ksztett termkek alapanyaga. Az erst szlak eloszlsa egyenletes, az anyag szerkezete izotrpnak tekinthet. Kivl h- s elektromos szigetels, nagy mechanikai szilrdsg. lland max. hmrsklet 220C. DOCAGLAS 250M szrke Hasonl tulajdonsgokkal s alkalmazsi terletekkel rendelkezik, mint a Docaglas 220M. lland max. hmrsklet 250C. DOCAGLAS 260 szrke Elssorban lemez jelleg gpelemek, kzbettek, nyomlapok anyaga, ahol a nagy nyomszilrdsg s mrettarts az elsdleges kvetelmny a h s elektromos szigetels mellett. 260C-ig hasznlhat. Csillmbl kszlt anyagok: klnleges mechanikai jellemzk Kivl hllsg Nem ghetk Nagy elektromos ttsi szilrdsg Kivl nyomszilrdsg s nagy nyom rugalmassgi modulus Kis nedvessg felvtel J vegyszer- s olajllsg DOCATHERM 600M vilgos szrke Kli-csillm (muszkovit) alap, kivl elektromos szigetel kpessg anyag. Tarts hllsga 600C. DOCATHERM 800M barns szrke Magnzium-csillm (flogopit) alap, kivl elektromos szigetel kpessg anyag. Tarts hllsga 800C.

Ahol az extra hllsg s szigetels szksges: DOCATHERM 1000 fehr Ahol a hllsg mellett nincs klnleges mechanikai kvetelmny. Hllsg 1000Cig. DOCATHERM 1100 szrks fehr Ahol a hllsg mellett mg az alacsony hvezetsi tnyez is fontos, ott javasolt a docatherm 1100. Hllsg 1100C-ig. Tribo- anyagok (sikls s kopsllsg): Szilrd kenanyagot tartlamaznak Olaj s zsrllk Kis vzfelvtel Kivl vegyszerllsg Alacsony srlds, javtott kopsllsg DOCAGLIDE DBG 260 szrke A Docaglide anyagok kztt tlagosan j hllsggal rendelkezik. Hllsga 220 260 C. DOCAGLIDE GA 450 szrks Nagyobb svnyi eredet szilrd kenanyag tartalom, igen alacsony srlds. Hllsg 450C-ig. DOCAGLIDE GA szrke Hasonlan a Docaglide GA450-hez magas svnyi eredet szilrd kenanyag tartalom, igen alacsony srlds. Hllsg 600C-ig. DOCAGLIDE DBG 180 stt szrke A kivl siklsi tulajdonsgok mellett elektromos szigetel kpessggel is rendelkezik. Hasznlhat 160 180C-ig.

A-24

DOCATHERM
Thermoset and mineral-based complex insulator material family

Resin-based versions: High mechanical strength Excellent electrical insulation Very good thermal insulation DOCAGLAS 220M yellow It is typically offered for machined parts made from semi-finished products. Even distribution of fibre reinforcement can offer isotropic behaviour. It has excellent heat and electrical insulation capability. Max. service temperature is up to 220C. DOCAGLAS 250M grey It has similar properties and application field like, but max. service temperature is up to 220C DOCAGLAS 260 grey It is preliminary applied for sheet formed press-plates and inserts, where high compressive strength and dimensional stability is required beside the electrical- and heat insulation. It can be used up to 260C. Products made from mica: Unique mechanical properties Excellent heat resistance Not flammable High dielectric strength Excellent compressive strength and modulus Low water absorption Resistance against many chemicals and mineral oils DOCATHERM 600M light grey Muscovite mica with excellent electrical insulating properties and thermal resistance up to 600C. DOCATHERM 800M brownish grey Phlogopite mica with excellent electrical insulating properties and thermal resistance up to 800C.

Where extreme heat resistance required: DOCATHERM 1000 white Where there is no special mechanical need beside the heat resistance. It can be used up to 1000C. DOCATHERM 1100 greyish white Where there is a special attention to low heat conductivity beside the excellent heat resistance. It can be used up to 1100C. Tribo- materials (improved sliding and wear properties): Self-lubricated materials with solid lubricants Resistance against mineral oils and fats Low water absorption Excellent chemical resistance Low friction and improved wear resistance DOCAGLIDE DBG 260 grey Among Docaglide tribo-materials this version has average good heat resistance. Heat resistance is up to 220 260 C. DOCAGLIDE GA450 greyish It has higher mineral-based solid lubricant content and can perform very low friction. Heat resistance is up to 450C. DOCAGLIDE GA grey Similarly to Docaglide GA450 it has high mineral-based solid lubricant content and can perform very low friction. Heat resistance is up to 600C. DOCAGLIDE DBG 180 dark grey Beside the excellent, low friction it has good electrical insulating properties, too. It can be used up to 160 180C.

A-25

Tulajdonsgok /Properties Alapszn / Colour Srsg / Density Vzfelvtel / Water absorbtion ghetsg / flammability Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C - szakt szilrdsg / tensile strength - nyom szilrdsg / compressive strength - hajlt szilrdsg / flexural strength - rugalmassgi modulus / modulus of elasticity Htani tulajdonsgok / Thermal properties Hvezetsi kpessg / Heat conductivity Lineris htgulsi egytthat / Coefficient of linear thermal expansion Alkalmazhatsg max. hmrsklete / Max. allowable service temperature - rvid idej / short term - tarts hasznlatkor / long term Zsugorods a maximlis hmrskleten / Shrinkage at max. service temperature Elektromos tulajdonsgok 23C-on / Electrical properties at 23C Kszram szilrdsg, CTI / Resistance to tracking ttsi szilrdsg / Electric strength ttsi szilrdsg / Electric strength

Vizsglat ISO / Test method ISO

Mrtkegysg / Unit

DOCAGLAS 220M srga / yellow

DOCAGLAS 250M szrke / grey 2 V0 280 600 350 20000 0,23 13

DOCAGLAS 260 szrke / grey 1,8 -

1183 62 UL 94 R 527 604 178 178 DIN 52612-

g/cm %

1,85 280 530 350 18000 0,22 10

DOCATHERM 600M vilgos szrke / light grey 2,2 <0,1

DOCATHERM 800M barns szrke / brownish grey 2,2 <0,1

N/mm2 2 N/mm N/mm2 N/mm2 W/ (K.m) 6 m/(m.K)x10 C C % kV/3mm kV/mm

250 500 350 25000 0,3 10 - 20

350 180 0,26 10

300 140 0,26 10

24 h IEC 112 IEC 243 IEC 243

230 220 CTI 150 33 -

260 250 CTI 600 36 -

280 260 -

600 600 CTI 500 25 -

800 800 CTI 525 25 -

A-26

Tulajdonsgok /Properties Alapszn / Colour Srsg / Density Vzfelvtel / Water absorbtion ghetsg / Flammability Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C - szakt szilrdsg / tensile strength - nyom szilrdsg / compressive strength - hajlt szilrdsg / flexural strength - rugalmassgi modulus / modulus of elasticity Htani tulajdonsgok / Thermal properties Hvezetsi kpessg / Heat conductivity Lineris htgulsi egytthat / Coefficient of linear thermal expansion Alkalmazhatsg max. hmrsklete / Max. allowable service temperature - rvid idej / short term - tarts hasznlatkor / long term Zsugorods a maximlis hmrskleten, 24 h / Shrinkage at max. service temperature, 24 h Elektromos tulajdonsgok 23C-on / Electrical properties at 23C Kszram szilrdsg, CTI / Resistance to tracking ttsi szilrdsg / Electric strength ttsi szilrdsg / Electric strength

Vizsglat ISO / Test method ISO

Mrtkegysg / DOCATHERM Unit 1000 fehr / white

DOCATHERM 1100 szrks fehr / greyish white 0,8 20 16 7 0,1 7

DOCAGLIDE DBG 260 szrke / grey 1,9 3 80 25 <0,45 17

DOCAGLIDE GA 450 szrks / greyish 1,76 90 45 11000 90 2,9

DOCAGLID E GA szrke / grey 1,83 110 45 12000 50 3,4

DOCAGLIDE DBG 180 stt szrke / dark grey 1,4 1,1 140 75 7000 0,35 30

1183 62 UL 94 R 527 604 178 178 DIN 52612-

g/cm %

1,4 23 31 16 0,37 6,4

N/mm N/mm2 N/mm2 2 N/mm W/ (K.m) m/(m.K)x106 C C % kV/3mm KV/mm

24 h IEC 112 IEC 243 IEC 243

1000 1000 1 CTI 600 4,7

1100 1100 5 -

260 220 -

450 450 -

600 600 -

180 160 0,5 CTI 125 3 -

A-27

sszefoglal mrettblzat / Summarizing delivery program

Termk kd / Product code DOCAGLAS 220M DOCAGLAS 250M DOCAGLAS 260 DOCATHERM 600M DOCATHERM 800M DOCATHERM 1000 DOCATHERM 1100 DOCAGLIDE DBG 260 DOCAGLIDE GA 450 DOCAGLIDE GA DOCAGLIDE DBG 180 793 001 793 101 793 201 770 201 770 301 770 401 770 501 800 001 800 101 800 201 800 301

Tblamret / Plate size (mm) 2400 x 1200 2000 x 1100 2400 x 1180 1200 x 1000 1200 x 1000 1500 x 1220 2570 x 1270 1000 x 500 1230 x 510 600 x 325 1000 x 500

Tbla vastagsg / Thickness of plate (mm) 5 - 80 5 - 50 5 - 50 1 - 75 1 - 30 6 - 80 19 - 75 5 - 40 6 - 50 3 - 50 5 - 40

A-28

DOCAPLEXI (PMMA polimetilmetakrilt)

F jellemzk: folysi szilrdsg: min.45 MPa, rugalmassgi modulus: min. 1380 MPa, jl megmunklhat, kmiailag ellenll, idjrsll, alkalmazsi hmrsklettartomny: 20C-tl +90C-ig, kemnysg: golybenyomsos 100170 kztt, kivl optikai tulajdonsgok, kedvez piaci r (PC-hez kpest), elektromos szigetel kpessg nedves kzegben is, kis vzfelvtel, 3 srsg: 1,2 kg/m

Alapfokozat Az iparban s a htkznapi letben hagyomnyosan elterjedt anyag a biztonsgi vegezs terletn, pletszerkezeteknl, melyet az albbi tulajdonsgok erstenek: vztiszta, kb. 92%-os fnytereszt kpessg, nagy felleti fnyessg s kopsllsg, trpusllsg, kedvez s lland elektromos tulajdonsgok, szles megmunklsi lehetsgek. Ltezik nttt s extrudlt kivitel. Megjegyzs Az alkalmazhatsg mrlegelsnl figyelembe kell venni, hogy nem gzll, meggyjtva vilgt lnggal g (UL szerint HB ghetsgi fokozat), szmos oldszer jelenltben feszltsgkorrzis repedezsre hajlamos, a PC anyagokhoz kpest trkeny, forgcsolsi feszltsggyjt helyekre rzkeny, knnyen repedhet. F alkalmazsi terletek Kisebb mechanikai ignybevtelnek kitett mszeripari gpelemek, burkolatok, mszerhzak, biztonsgi vegezsek, reklmipari burkolatok, dobozok, vilgt ldk stb.

Megmunklsi technolgia H- s vkuumformzs Forgcsols (esztergls, mars, frs, frszels): a hagyomnyos fm-, bizonyos esetekben famegmunkl szerszmok sznacl, gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben. Hts javasolt, mellyel nagy forgcsolsi sebessgek alkalmazhatk pl. v= 200400 m/min eszterglsra s marsra, v= 50100 m/min frsra. les sarkok, beszrsok elkerlendk, minimlis rdiuszok s letrsek rtke min. 12 mm. Ragaszts: megvalsthat, a rszletes technolgia elrhet a Quattroplast Kft-nl. Hegeszts: megvalsthat. A rszletes technolgia elrhet a Quattroplast Kft-nl. TERMKEK DOCAPLEXI, extrudlt tblk vztiszta, tltsz (opl) Az emltet tulajdonsgok optimlis kombincijt knlja, a hagyomnyosan elterjedt alkalmazsokhoz megfelel mretvlasztkban. ELEKTROMOSAN NEM SZIGETEL VLTOZAT DOCAPLEXI SCI vztiszta, extrudlt tblk felleti bevonattal Nano-fmrszecskkkel bevont PMMA tblk. Fellete antisztatikus vagy Esd. Rendelhet vltozatok: hformzhat s a nem formzhat lemezek.

A-29

DOCAPLEXI (PMMA polymethyl metacrilate)

Main characteristics: tensile stress at yield: min.45 MPa, modulus of elasticity: min. 1380 MPa, machinable, chemically resistant, weather resistant, temperature range of use: from 20C to +90C, hardness: ball impact between 100170, excellent optical properties, favorable market price (in comparison with PC), electric insulating capability even in wet medium, small water absorption, 3 density: 1,2 kg/m

Basic grade A traditionally widespread material in industry and everyday life in the field of safety glasses, constructional components, which is reinforced by the following properties: waterwhite, ca. 92% light permeability, great surface brightness and wear resistance, stability to tropical conditions, favorable and constant electrical properties, wide opportunities for machining. Molded and extruded versions are available, as well. Remark When considering applicability, one has to take into account that it is not steam-proof, gives a luminous flame when ignited (HB flammability rate according to UL), it is liable to stress corrosion cracking, brittle in comparison with PC materials, sensitive to cutting stress locations and cracks easily. Main areas of use Machine details in the instrument industry subjected to small mechanical stress, as well as covers, instrument housings, safety glasses, covers used in the advertising industry, boxes, lighting boxes.

Machining technology Vacuum and thermoforming Cutting (turning, milling, drilling, sawing): only traditional metalworking or in certain cases, woodworking tools carbon steel, rapid steel, hard metal, diamond can be used only in sharp design. Cooling is recommended, which allows high cutting rates, e. g. v = 200 400 m/min for turning and milling, v = 50 100 m/min for drilling. Sharp corners, slottings should be avoided, the value of minimal inlet radius and champfer is min. 12 mm. Adhesive bonding: The specific technology is available from Quattroplast Ltd. Welding:feasible. The specific technology is available from Quattroplast Ltd. PRODUCTS DOCAPLEXI, extruded plates water-white, transparent (opal) It offers an optimal combination of the described product characteristics, in a size selection corresponding to the traditionally widespread areas of application. ELECTRICALLY NOT INSULATOR VERSION DOCAPLEXI SCI water clear, extruded sheets with surface coating PMMA sheets coated with nano-metal particles having antistatic or Esd surface. There two grades: bending and not bending versions for thermoforming.

A-30

Extrudlt s nttt DOCAPLEXI tblk / Extruded and cast DOCAPLEXI plates

DOCAPLEXI
Vastagsg / Thickness(2) mm 2 3 4 5 6 8 10 15 20 30 40 50 60 70 80 90 100 Tblamret / Size of plate (mm)
10002000 2050x3050

Tmeg (1) kg/m / Weight (1) kg/m DOCAPLEXI vztiszta, tltsz / opl / opal water white, transparent 150 001 150 901 z 2,4 z 2,4 z 3,6 z 3,6 z 4,8 z 4,8 z 6,0 z 6,0 z 7,2 z 7,2 z 9,6 z 12 z 18 z 24 z 36 z 48 z 60 z 72 z 84 z 96 z 108 z 120
Szlessg- s hossztrsek / Tolerances on width and length (mm) Szlessg / Width: + 0 mm + 25 mm Hossz / Length: 0 +3%

ltalban nttt tblk 30 mm vastagsgtl felfel, tblamret: 1000 x 1300 mm Generally cast plates from 30 mm thickness, plate size 1000 x 1300 mm

Extrudlt DOCAPLEXI rudak / Extruded DOCAPLEXI rods

tmr / Diameter (2) mm 4 5 6 8 10 12 15 18 20 25 30 35 40 50 60 70 75 80 90 100 120 150 200
Standard hosszak / Standard length (mm) 1000

Trs / Tolerance

+0,8

+1,0

+1,3

+1,5

Tmeg / Weight (1) kg/m DOCAPLEXI 150 000 z 0,02 z 0,03 z 0,04 z 0,07 z 0,10 z 0,14 z 0,23 z 0,32 z 0,40 z 0,62 z 0,90 z 1,17 z 1,53 z 2,33 z 3,59 z 4,87 z 5,64 z 6,42 z 7,70 z 9,50 z 13,60 z 21,00 z 37,00
Hossztrsek / Tolerances on length (1) (%) 0 +3

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-31

Extrudlt DOCAPLEXI SCI tblk / Extruded DOCAPLEXI SCI plates

DOCAPLEXI SCI
Vastagsg / Thickness(2) mm 3 4,5 5 6 9 12 Tblamret / Size of plate (mm)
12202440

Tmeg (1) kg/darab / Weight (1) kg/pc DOCAPLEXI SCI vztiszta, tltsz / clear, transparent 151 111 z 10,72 z 16,08 z 17,87 z 21,44 z 32,16 z 42,88
Szlessg- s hossztrsek / Tolerances on width and length (mm) Szlessg / width: + 0 mm + 25 mm Hossz / length: 0 +3%

(1): tlagos gyrtsi tmeg / Average product weight (2): A jelzett mretek minimum rtkek / Min. values z : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code

A-32

DOCAPLEXI csvek / DOCAPLEXI tubes

tmrk / Diameters mm Dd 7x5 8x4 10 x 8 10 x 7 10 x 6 12 x 8 12 x 6 13 x 10 15 x 11 15 x 10 16 x 12 20 x 16 20 x 14 25 x 21 25 x 19 30 x 26 30 x 24 30 x 22 30 x 20 38 x 32 40 x 36 40 x 34 40 x 32 40 x 30 50 x 46 50 x 44 50 x 42 50 x 40 60 x 56 60 x 54 60 x 52 60 x 50 70 x 64 70 x 62 70 x 60 80 x 74 80 x 72 80 x 70 90 x 84 90 x 82 90 x 80 100 x 94 100 x 92 100 x 90 110 x 104 110 x 100 120 x 114 120 x 110 134 x 128 134 x 24 150 x 144 150 x 142 150 x 140 180 x 172 200 x 194 200 x 192 200 x 190 250 x 244 250 x 240 Tmeg / Weight (1) kg/m DOCAPLEXI vztiszta, tltsz / clear, transparent 150 002 Standard hossz / Standard length 2000 mm z 0,02 z 0,048 z 0,035 z 0,049 z 0,061 z 0,077 z 0,104 z 0,066 z 0,10 z 0,12 z 0,108 z 0,138 z 0,196 z 0,177 z 0,253 z 0,215 z 0,311 z 0,399 z 0,48 z 0,403 z 0,292 z 0,426 z 0,553 z 0,672 z 0,369 z 0,541 z 0,706 z 0,864 z 0,445 z 0,656 z 0,86 z 1,056 z 0,772 z 1,013 z 1,248 z 0,887 z 1,167 z 1,439 z 1,019 z 1,32 z 1,631 z 1,117 z 1,474 z 1,823 z 1,232 z 2,015 z 1,35 z 2,21 z 1,51 z 2,48 z 1,69 z 2,24 z 2,78 z 2,70 z 2,27 z 3,01 z 3,74 z 2,97 z 4,70

Falvastagsg / Wall thickness mm 1 2 1 1,5 2 2 3 1,5 2 2,5 2 2 3 2 3 2 3 4 5 3 2 3 4 5 2 3 4 5 2 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 5 3 5 3 5 3 4 5 4 3 4 5 3 5

(1): tlagos gyrtsi tmeg / Average product weight z Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time : Termkkd / Product code Minimlis rendelsi mennyisg egyeztets alapjn / minimum quantity of order based on preliminary consultation

A-33

Tulajdonsgok / Properties Srsg / Density Szaktszilrdsg min. / Tensile strength min. Rugalmassgi modulus min. / Modulus of elasticity min. minimum rtk Szakadsi nyls % elongation at break Hajltszilrdsg, min. 6 flexural strength Rockwell kemnysg / Rockwell hardness Charpy tsllsg, / Charpy impact nem hornyolt / not notched hornyolt / notched Fnyteresztkpessg / light transmission Lineris htgulsi egytthat / Coefficient of linear thermal expansion Hvezetkpessg / Heat conductivity Maximlis zemi hmrsklet / max. Service temperature Vicat lgyulsi hmrsklet, (B) / Vicat temperature Permettivits, 100 Hz /* 1kHz / Permettivity 100 Hz /* 1kHz Vesztesgi tnyez 50 Hz-en, max. / Dielectric dissipation factor, 50 Hz ttsi szilrdsg / Electric strength Felleti ellenlls / Surface resistivity Trfogati ellenlls / Volume resistivity ghetsgi fokozat, UL 94 / Flammability according to UL94 Oxign index / Oxygene index

Mrtkegysg / Unit g.cm-3 MPa MPa % MPa M

DOCAPLEXI 1,19 70 3200 4 120 92 17 2 92

DOCAPLEXI SCI 1,19 68 2700 124 -

KJ/m2 % K *10
-1 -6

92 70 70-85 *2,5-3,9 105 - 107 105 - 107 HB 17-18

70 0,19 70-85 >100 3,7 600 30 1014 HB

W/mK
0

C C

tg x 104 KV/mm cm

17-18

A-34