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USER MANUAL
Belapur Bhavan, Plot No.6, Sector 11, P.O Box No. 9, C.B.D Belapur, Navi Mumbai 400 614
RAKSHA KAVACH
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RAKSHA KAVACH
Copyrights
No part of any content or document may be reproduced in any form or incorporated into any information retrieval system, electronic or mechanical without prior written consent from Konkan Railway Corporation Limited. Copyright 2004 by Konkan Railway Corporation Ltd. All rights reserved.
Disclaimer
Every effort has been made to ensure that the information presented herein is accurate and complete. Conversely, different versions of this product have different features and capabilities, and this manual reflects only one of those versions. Information given in this document is subjected to change without notice.
Reference document
Functional Requirement Specification (FRS) of Anti Collision Device (ACD).RDSO/SPN/182/2004 Version 1.0 with amendment 3 and upto 5th deviations approved by Railway Board.
Intended Users
This manual is intended for use by the Loco Shed Foreman working at Loco Sheds of Indian Railways.
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TABLE OF CONTENTS
1. ABBREVIATIONS & DEFINITIONS...............................................................................................................5 1.1. 1.2. 2. 3. 4. ABBREVIATIONS ............................................................................................................................................5 DEFINITIONS..................................................................................................................................................6
INTRODUCTION TO RAKSHA KAVACH ...............................................................................................12 INTRODUCTION TO LOCO SHED ACD.....................................................................................................13 LOCO SHED ACD USER INTERFACES ......................................................................................................15 4.1. LOCO FOREMANS CONSOLE .......................................................................................................................15
5.
INDICATIONS AND DISPLAYS ON VFD ....................................................................................................17 5.1. 5.2. 5.3. MESSAGE LED INDICATION ........................................................................................................................17 ACD-OK INDICATION .................................................................................................................................17 ACD-M LED INDICATION ..........................................................................................................................17
6. 7.
LOCO SHED ACD POWER FAILURE..........................................................................................................23 EVENT LOG DOWNLOADING PROCEDURE FOR LOCO SHED ACD................................................24 7.1. EVENT LOG DOWNLOADING PROCEDURE. ...................................................................................................24
8.
TABLE OF FIGURES
FIGURE 1: SCHEMATIC DIAGRAM OF LOCO SHED ACD .............................................................................................13 FIGURE 2: SCHEMATIC DIAGRAM OF LFS CONSOLE ...................................................................................................15 FIGURE 3: EVENT LOG DOWNLOADING PROCEDURE FOR LOCO SHED ACD .............................................................24
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1.
Abbreviation ABU ACD ACD-M CCU DPXZ DTU DMU EB EMU ESD FSS GPS IBL ICS I&C LC LCD LED LF LSS MLCG ME MU MSOT NB RDSO REP RIU RM Autom atic Brak ing U nit Anti Coll is io n Devic e ACD Mai ntena nce Charge Co ntr ol Unit
Description
RAKSHA KAVACH
Abbreviation SLR SM SOS STN TID TID-FS TID-GR TID-SR UMLC VFD
Description
Track Identification Digit Track Identification Digit - Fai l Saf e Track Identification Digit Group Track Identification Digit - Speed Res tric tio n
Un-Mann ed Le vel Cr os s ing Vacuum Flores c ent Dis pla y
1.2. Definitions
Automatic Braking Unit (ABU): It is a Sub-System of Loco ACD used for automatic application of Normal/Emergency Brakes. ACD: Anti-Collision Device is a micro processor based control system with built-in wireless data communication; when implemented, it acts as a non-vital safety shield over the existing signal based train protection systems. Depending on the application location, there are different ACDs, viz Loco ACDs, Guard ACDs for passenger trains, Guard ACDs for Goods trains, Station ACD, LC ACD, ACD Repeater, TID Assigning ACD and Loco Shed ACD. ACD Guard Van: It is a Guard Van provided with a functional Guard ACD. ACD Locomotive: It is a light Locomotive fitted with Loco ACD or self propelled vehicles (defined as Train in G & SR of IR) fitted with Loco ACD. ACD Network: It is a network of different types of ACD units, namely Loco ACD, Guard ACD, Station ACD, Level Crossing Gate ACD, Loco shed ACD, TID assigning ACD and Repeater ACD. Each ACD is an intelligent microprocessor based system, which uses a GPS receiver ( for Loco and Guard ACDs ), data radio modem for communication with other ACD units and interfaces with track circuits and point status inputs, speedometer, self-propelled vehicles and other external devices, on need basis
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ACD Repeater: It is a unit installed at locations identified as Inter-ACD communication shadow zones along with Radio antenna, Interconnecting cables, Power supply modules, Batteries and other accessories. ACD Territory: It is a section of Railway system in which ACD Network has been installed and commissioned. ACD Train: It is a train fitted with Loco ACD and Guard ACD or a DMU EMU/ MEMU having Loco ACDs at either ends or any DMU with locomotive in the middle. Cancel Push Button: It is a push button used on Drivers console for cancellation of Side-Collision and/or Train Parting/Jumbling condition as well as SOS condition (which was generated by Driver through pressing of twin SOS buttons provided on the Console). It is also used for SOS cancellation generated by self in case of Guard ACD and Station ACD. Dead Points & Crossing Zone (DPXZ): It is an identified points and crossing zone at the station where the Deviation Count Theory is not applicable due to complex track layout or due to existence of GPS shadow zone. Deviation Count Theory: It is a technique by which both loco and guard ACDs automatically deduce using input from GPS receiver the change in their Track IDs when they negotiate a point zone already pre-fed as data in the deviation count table of that station. Accuracy & efficacy on Points on a curve, Ladder points, Diamonds & Slips to be spelt out clearly by supplier. DZ Station: It is a station having one or more DPXZ (s). Emergency Brake: Emergency Brake is the brake applied by the ACD system wherein brake pipe pressure in locomotive & its formation is reduced fro 5.0 Kg/cm2 to 0 Kg/cm2 to control speed of train to desired limit. Gate Sensing Switch: It is an electrical interface provided at the Manned LC Gate to detect open / closed status of the Gate. GPS: Global Positioning System (GPS) is a satellite-based system using which a GPS Receiver can determine its exact location on earth. It comprises of a constellation of 27 Earth-orbiting Satellites (24 in operation and three as backup). The orbits are arranged so that at anytime, anywhere on Earth, at least four satellites are visible in the sky.
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GPS Receiver: GPS Receiver receives signals from the GPS satellites, calculates its location on earth in terms of latitudes and longitudes and provides these data to any host CPU through a serial port at predefined regular intervals (say, once in a second). This operation is based on a mathematical principle called trilateration. In addition to the location data, it also provides speed, course angle of travel and timestamp. GPS Shadow Zone It is a track section in which the GPS Receiver does not give output or does not give accurate and coherent output. Extent of shadow zone to be delineated by the supplier Goods Guard ACD: It is a portable ACD self-contained with GPS antenna, radio antenna and battery that can be used in Guard Vans of goods trains. IBL (Intelligent Braking Logic): It is a logic by which Loco ACD applies Normal Brake / Emergency Brake, based on the self-calculated braking distance so as to reduce the speed to the designed level for achieving various functionalities of ACD Network. ICS (Inter Cock Switch): It is a switch to disable the Loco ACD of a trailing / banking Loco(s) in multiple / double heading / banking operations to put them in Passive Mode. In case of DMU / EMU / MEMU, the ICS puts the Loco ACD in Guard mode. Jumbling: When the inter-distance between the Loco ACD and its Guard ACD decreases by more than 100m with respect to the pre-calculated train length by Guard ACD (when it gets attached initially to its Loco ACD), it is considered as train jumbling. LC ACD: It is an ACD installed at Manned or Un-Manned Level Crossings along with radio antenna, interconnecting cables, batteries and other accessories. Loco ACD: It is an ACD installed in a locomotive or self-propelled rail vehicle along with Automatic Braking Unit, Drivers consoles, Radio and GPS antenna, Speedometer interface and interconnecting cables. Loco Shed ACD: It is an ACD installed at Loco shed along with Radio antenna, interconnecting cables and other accessories. Low-comm (Low Range of Communication): When the Station ACD detects first packet from approaching Loco / Guard ACD from a distance less than the predefined distance, the Loco ACD / Guard ACD is termed to have low range of communication. Manned LC Gate ACD: It is an ACD installed at Manned Level Crossing Gate along with radio Antenna, other accessories including interfacing with devices that provide open/close position of the LC Gate, interconnecting cables and Power Supply Modules and batteries.
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NB NOT OK IN ABU:NB NOT OK IN ABU is the signal the ACD generates, when application of the Normal Brake fails to cause reduction in speed within time span of 20 seconds, because of defects associated with either the ACD system or the brake power of the train. No-Comm: When there is no communication from Station ACD to the Loco ACD or the Route status from Station ACD is not available the situation is called No communication or NO COMM Normal Brake: Normal Brake is the brake applied by the ACD system, wherein brake pipe pressure in locomotive & its formation is dropped from 5.0 Kg/cm2 to 4.2 Kg/cm2 to control speed of train to desired limit. Parting: When the inter-distance between the Loco ACD and its Guard ACD increases by more than 100m with respect to the pre-calculated train length by Guard ACD (when it gets initially attached to its Loco ACD), it is considered as train parting. Passive Mode: It is a mode assumed by Loco ACD when its locomotive is not a leading loco. In this mode, it ceases to perform any functionality except detecting the change in its TID. Point Zone: It is a portion of track covering a turnout / point & crossing, including 25m-track portion in rear of either side of the end of that turnout / point & crossing area. Portable: It refers to a Guard ACD, which is portable as it is required to be fixed and removed at train originating / terminating / intermediate stations. Side Collision: When any train stops in block section it generates Side Collision condition due to which Side Collision LED indication glows on the drivers console and prompts the Driver to press CANCEL button if everything is OK. Silent Mode: It is a mode assumed by Loco ACD / Guard ACD in Station Area when its speed is less than 3Km/h. In silent mode, the Loco ACD / Guard ACD remains in reception state only and comes out of this mode when it perceives collision like dangerous situation. Sleep Mode: It is a mode assumed by Loco ACD / Guard ACD outside the ACD territory. In this mode, they carry TID-NU and the user interface of Loco ACD / Guard ACD shall not be active. Sleep Zone: It is a track section of Railway system that is located outside the ACD territory. ACD system does not provide any protection in sleep zone. SM Console: it is a console intended for station master with Audio and Visual Indications and push buttons. Station ACD: It is an ACD installed in Station area along with the SMs console, radio antenna and other accessories including need based interfacing with Signaling circuits and interconnecting cables.
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Station Area: It is a railway section falling between either farthermost First Stop Signal / Last Stop Signals located on both sides of the station; or outermost facing points, if there are no stop signals at that station. Station ID: It is a two or three character ID assigned to a Station, which may or may not have automatic signaling, between two consecutive stations for uniquely identifying the same Radio Shadow Zone: It is a track section in which inter-ACD radio communication within a distance of 3000m of a radial range is not available for a continuous stretch of more than 200m. Radio Communication: It is an interchange of data packets amongst various ACDs within a pre-defined time interval, using radio waves in a simplex / halfduplex mode at a nominated spot frequency in UHF range TID Assigning ACD: It is an ACD used to assign TID to the passing Loco ACDs by deriving inputs from track circuits in the TID Assigning zone. It is generally located at stations bordering the ACD territory, prior to entering into the ACD territory. TID-GR: It is a TID assigned to a Group of tracks in big yards, (normally beyond the second loop from the main lines) where train movements above the shunting speeds are not permitted. TID-NU: It is a neutral TID assumed by Loco ACD and Guard ACD in sleep zone. Guard ACD also assumes initially TID-NU when it is switched ON inside the ACD territory and subsequently acquires the correct TID from the Loco ACD, after attachment. TID-SR: It is a TID assigned to an entire station yard for stations having big yards, where train movements above the shunting speeds are not permitted. TID-LS: It is a TID assigned to Loco ACDs of those locomotives, which enter the Loco shed. The Loco ACD shall not apply brakes if it is carrying TID-LS. Also, it shall not apply brakes when it is carrying TID other than TID-LS and receives a data packet from other Loco ACD or Guard ACD, which is carrying TID-LS. All user interfaces shall remain active for self-test of Loco ACD. TID-S: It is a TID assigned to Loco ACD and/or Guard ACD of a rolling stock that enter inside the siding area. All user interfaces shall remain active for self-test of Loco ACD carrying TID-S. TID-FS: It is a status of TID assumed by Loco ACD / Guard ACD, when it is not in a position to identify the track on which it is located. Track ID (TID): It is a two-digit decimal number (value between 00 and 63) that uniquely identifies the track on which a Loco ACD or Guard ACD is located inside the ACD territory. It is a virtual number used in the data files of different ACDs. Train Ahead: This is indicated on the Drivers Console of the rear train, when it applies the brake for the following scenario: When one train is following another train in same direction, on the same track in the Block section.
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Train Approaching: This is indicated on the Drivers Console of the train, when it applies the brake for the following scenario: When one train is approaching another train in the opposite direction, on the same track in the Block section Un-Manned LC ACD: It is an ACD installed at Un-Manned Level Crossing along with radio Antenna, interconnecting cables and Power Supply Modules and batteries.
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2.
Prevention of Head-on Collisions between ACD trains/ACD locomotives in block section. Prevention of Rear-end Collisions between ACD trains/ACD locomotives in block section. Prevention of Side Collision between ACD trains/ ACD locomotives in block sections in both directions. Prevention of collision in station area. Prevention of Collision due to fouling of lines having different TIDs in station area. Detection of Train Parting / Jumbling. Station approach warning to the drivers. Speed Limit imposition Approach warning for Road Users at level crossings equipped with ACD. SOS functions. Event logging.
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3.
4 5 6
10 11
12 7 8 9
13 14
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ID 1 2 3 4 5 6 7
Abbreviations FIB 12 LCD Key Board Rx (Receiving Indication) Tx (Transmission Indication) 5V LED Indicator Data Port
Description Connection From Loco Shed ACD to LF Console Liquid Crystal Display 50 keys keyboard Data Packet Receiver Indication Data Packet Transmission Indication Indicates the availability of 5V logic supply 37 Pin Data Connection pin for downloading and uploading of data Antenna Connector I/P Power Supply Fuse Indicates 15V DC Power Supply for Radio Modem Indicates 24V DC Supply for Station ACD and FIB 12 cards Interlock Connector between Station ACD and LF Console DC I/P and O/P Connectors of Station ACD Switch for switching on/off ACD
8 RM Connection Port 9 5A 10 15 V LED Indicator 11 24 V LED Indicator 12 LF Console Connector 13 Power Supply Connector 14 On / Off Switch
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4.
5 6
1 2
ID
1 2 3 4 5 6
Abbreviation
Message (Yellow Color) ACD-OK (Green Color) ACD-M (Red Color) MESSAGE ACK (Black Color) Audio Buzzer (Inside console) VFD
Description
Indication for New Message ACD-OK indication ACD-M indication For viewing and acknowledging Messages Provides audio signal to alert the LF. Vacuum Florescent Display
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Each loco shed ACD will have a LFs console which interfaces with the ACD. It comprises of LED indications with different colors that operate in blinking or steady mode. Together with a built-in Audio buzzer, they provide the AudioVisual Warning (AVW) on occurrence of predefined events to alert the Loco Foreman. It also consists of several push buttons for acknowledgement of events by the LF. A 2 line by 20 characters Vacuum Florescent Display (VFD) is also provided on the LFs console to display text messages pertaining to events. These messages can be acknowledged using the push buttons. The default message that is displayed on the VFD is as shown below A A L O C O S H E D 1 9 : 2 6
The top line shows the ID of the Loco Shed in the format AAAA along with a timestamp.
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5.
The LED indications and messages displayed in the VFD along with the events corresponding to them are explained below:
5.1.1.
Whenever Loco Shed ACD receives a failure message from Loco ACD, the following actions are initiated on the LFs Console.
LED Indications / VFD text Display Message indication LED will start blinking. Audio Buzzer will be switched on for a period of 10 seconds. LFs Response Loco Foreman can view the messages on the VFD one at a time by pressing the MESSAGE ACK button. The oldest un-acknowledged message will be displayed first followed by other messages in the same order. Once a message is acknowledged, it will be removed from the list. When Loco Foreman acknowledges all the messages in the list, o Audio Buzzer will stop, if it is still on. o MESSAGE LED will turn off.
5.3.1.
In case, there is a failure of components such as Digital Input/Output and/or there is a failure during initialization of Serial Communication Port, Digital Input/Output, then the following action takes place:
LED Indications / VFD text Display ACD-M LED indication will be lit on in steady mode. Audio Buzzer will be switched on for a period of 10 seconds.
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A A
A C
A D
A M
L A
O I
C N
O T
H R
E E
D Q U I
1 R
9 E
: D
LFs Response In this situation, the Loco Shed ACD will no longer perform its functions. Loco Foreman should inform ACD maintenance personnel about the problem.
5.3.2.
Catastrophic Failure:
In case of catastrophic failure of ACD such as CPU failure or software failure also following action takes place:
LED Indications / VFD text Display ACD-M LED indication will be lit on in steady mode. Audio Buzzer will be switched on for a period of 10 seconds. LFs Response Loco Foreman should inform ACD maintenance personnel about the problem.
The Top line shows the ID of the Loco Shed in the format AAAA followed by a timestamp. A A A A L O C O S H E D 1 9 : 2 6
The following message is displayed on the VFD when TID-LS loco is approaching with ACD OK and NB isolated 1 L 2 X / X 1 X 2 X / X 0 4 A P P O K N 1 B 0 I : S 2 6
The following message is displayed on the VFD when TID-LS loco is approaching with ACD OK and EB isolated 1 L 2 X / X 1 X 2 X / X 0 4 A P P O K E 1 B 0 I : S 2 6
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The following message is displayed on the VFD when TID-LS loco is approaching with ACD OK and ABU is OK. 1 L 2 X / X 1 X 2 X / X 0 4 A P P O K A 1 B 0 O : K 2 6
The following message is displayed on the VFD when TID-LS loco is approaching with ACD-M and NB isolated. 1 L 2 X / X 1 X 2 X / X 0 4 A P P A C D M 1 0 N : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is approaching with ACD-M and EB isolated 1 L 2 X / X 1 X 2 X / X 0 4 A P P A C D M 1 0 E : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is approaching with ACD-M and ABU isolated 1 L 2 X / X 1 X 2 X / X 0 4 A P P A C D M 1 0 A : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is approaching with ACD-M and ABU OK 1 L 2 X / X 1 X 2 X / X 0 4 A P P A C D M 1 0 A : B 2 O 6 K
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The following message is displayed on the VFD when TID-LS loco is departing with ACD OK and NB isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P O K N 1 B 0 I : S 2 6
The following message is displayed on the VFD when TID-LS loco is departing with ACD OK and EB isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P O K E 1 B 0 I : S 2 6
The following message is displayed on the VFD when TID-LS loco is departing with ACD OK and ABU isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P O K A 1 B 0 I : S 2 6
The following message is displayed on the VFD when TID-LS loco is Departing with ACD OK and ABU is OK 1 L 2 X / X 1 X 2 X / X 0 4 D E P O K A 1 B 0 O : K 2 6
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The following message is displayed on the VFD when TID-LS loco is departing with ACD-M and NB isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P A C D M 1 0 N : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is Departing with ACD-M and EB isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P A C D M 1 0 E : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is Departing with ACD-M and ABU isolated 1 L 2 X / X 1 X 2 X / X 0 4 D E P A C D M 1 0 A : B 2 I 6 S
The following message is displayed on the VFD when TID-LS loco is departing with ACD-M and ABU OK 1 L 2 X / X 1 X 2 X / X 0 4 D E P A C D M 1 0 A : B 2 O 6 K
Loco Shed ACD will automatically detect if there is any problem in the normal functioning of the ACD. In case of a problem, the following is displayed on the VFD. A A A C A D A M L A O I C N O T S H R E E D Q U I 1 R 0 E : D 2 6
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The following message is displayed on the VFD when Loco Shed ACD receives the ABU Isolation Count from a TID-LS carrying Loco. 1 L 2 X / X 1 X 2 X / X 0 4 A B U I S O 1 0 N : N 2 N 6 N
Where XXXXX is the ID of the loco and NNNN is the total counts in digits.
ACD-M Count
The following message is displayed on the VFD when Loco Shed ACD receives the ACD-M Count from a TID-LS carrying Loco. 1 L 2 X / X 1 X 2 X / X 0 4 A C D M C N 1 T 0 N : N 2 N 6 N
Where XXXXX is the ID of the loco and NNNN is the total count in digits.
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6.
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7.
Data Cable
Data Port
Floppy Disk
RAKSHA KAVACH
Insert the Floppy into the floppy drive and switch ON the ACD After the floppy drive light is glow OFF, do the following procedure for downloading Loco shed log files: o Press c followed by : (colon) and then press enter key o Press k followed by pressing the Enter key o This will display $ prompt on the LCD. This means we can access the C drive of the ACD o Now you can use basic commands to copy Loco shed log files from ACD with following commands: copy c: <log file> a:<enter>(Syntax) Ex: copy c: lslog.rep a :<press enter>
This will copy the log file from the Loco shed ACD to floppy If the file is successfully copied you will see one file copied message on the LCD If copy is successful then, wait till the drive indicator is glow OFF and then switch OFF the ACD and make sure to disconnect the floppy drive
Then Switch ON the ACD to confirm whether ACD is ok Sometimes if the original log file data exceeds 900kb in size, Loco shed ACD creates another file (lslog0. file)
Now you can use basic commands to check the lslog0.rep files as following commands: $dir c:*.rep o If Log File lslog0.rep is available in c drive then, download the same as per above procedure
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8.
Dos
Acknowledge new message on LF console, when the Message LED indication is lit and audio buzzer is switched ON. When ACD-M LED indication is lit, inform to ACD maintenance staff. When there is a long duration (more than 12 hrs) power supply failure to Loco shed ACD, inform the maintenance staff immediately. Switch off the Loco shed ACD power, whenever Floppy drive is connected / disconnected from the Loco shed ACD.
Donts
Do not permit anyone to open the Loco shed ACD except authorized ACD Maintenance Staff. Do not permit anyone to repair / replace any part of ACD / Accessories, except for the authorized maintenance staff.
ooOoo
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