Service Manual AUX Pack (ENGLISH)

Supper Uno(Ceiling Cassette, Ceiling Floor and Duct type ACs) Service Manual
Service manual
(R22)
Central Air Conditioning
Contents
Chapter I Model Selection ........................................................................................................................1 1General description .............................................................................................................................1 1.1 Product introduction ....................................................................................................................1 1.1.1 Cassette ............................................................................................................................1 1.1.2 Ceiling& Floor....................................................................................................................2 1.1.3 Low & Medium ESP Duct ..................................................................................................2 1.2 Naming rule .................................................................................................................................4 1.2.1 Whole unit and indoor unit naming rule .............................................................................4 1.2.3 Universal Outdoor unit(Cassette, Ceiling& floor and Duct) naming rule ............................5 1.3 Function introduction ...................................................................................................................6 1.3.1 Cassette function ..............................................................................................................6 1.3.2 Ceiling&floor function ........................................................................................................7 1.3.3 Low ESP Duct Function ....................................................................................................8 1.3.4 Medium ESP Duct Function ..............................................................................................9 2. Unit Performance ...............................................................................................................................10 2.1 Outline drawing .........................................................................................................................10 2.1.1 Indoor unit .......................................................................................................................10 2.1.2 Universal outdoor unit ..................................................................................................... 11 2.1.3 Remote controller, wired controller, display panel and receiver....................................... 11 Remote controller, wired controller, display panel and receiver ............................................... 11 2.2 Performance parameter ............................................................................................................12 2.2.2 Ceiling&Floor...................................................................................................................14 2.2.3 Low ESP Duct .................................................................................................................16 2.2.4 Medium ESP Duct ...........................................................................................................18 2.3 Capacity amendment ................................................................................................................20 2.3.1 Running range.................................................................................................................20 2.3.2 Amendment coefficient of cooling capacity under different indoor/outdoor DB and WB temperature ..............................................................................................................................20 2.3.3 Amendment coefficient of heating capacity under different indoor/outdoor DB and WB temperature ..............................................................................................................................20 2.3.4 Amentdment coefficients of heating and cooling capacity under different height drop ....20 2.3.5 Equivalent Pipe length conversion .............................................................................21 3. Unit outside dimension .......................................................................................................................23 3.1 Cassette Indoor Unit..................................................................................................................23 3.2 Ceiling & Floor indoor Unit ........................................................................................................24 3.3 Low ESP Duct Indoor Unit .........................................................................................................25 3.4 Medium ESP Duct Indoor Unit ..................................................................................................27 3.5 Universal Outdoor Unit ..............................................................................................................28 4. Electrical connection diagram between indoor and outdoor unit ........................................................30 4.1 Cassette connection diagram ....................................................................................................30 4.2Ceiling & Floor and Duct connection diagram .........................................................................33 1. General introduction ...........................................................................................................................37 1.1 Preparation and equipments before installation ........................................................................37 1.2 Unit outside dimension (Please refer to Chapter I, part 3) .........................................................38
1.3 Installation diagram ...................................................................................................................38 2. Indoor unit installation .................................................................................................................38 2.1 Installation precaution ...............................................................................................................38 2.2 Cassette type indoor unit installation .........................................................................................39 2.2.1 The distance between indoor unit and obstacle ..............................................................39 2.2.2 Indoor unit suspension ....................................................................................................39 2.2.3 Drainage pipe installation ................................................................................................40 2.2.4 Panel installation .............................................................................................................41 2.2.5 Connect duct, fresh air ventilation ...................................................................................41 2.3 Ceiling & Floor type indoor unit installation ...............................................................................42 2.3.1 The distance between indoor unit and obstacle ..............................................................42 2.3.2 Indoor unit suspension ....................................................................................................42 2.3.3 Drainage pipe installation ................................................................................................43 2.4 Low ESP Duct type indoor unit installation ................................................................................43 2.4.1 The distance between indoor unit and obstacle ..............................................................43 2.4.2 Indoor unit suspension ....................................................................................................43 2.4.3 Duct pipeline installation..................................................................................................45 2.4.4 Drainage pipe installation ................................................................................................45 2.4.5 Remote controller receiver installation. ...........................................................................46 2.5 Medium ESP Duct type indoor unit installation ..........................................................................46 2.5.1 The distance between indoor unit and obstacle ..............................................................46 2.5.2 Indoor unit suspension ....................................................................................................47 2.5.3 Duct pipeline installation..................................................................................................47 2.5.4 Drainage pipe installation ................................................................................................47 2.5.5 Remote controller receiver installation. ...........................................................................48 3. Outdoor unit installation ......................................................................................................................48 3.1 Select installation position of outdoor unit .................................................................................48 3.1.1 Installation site and base .................................................................................................48 3.1.2 Maintenance and ventilation space .................................................................................48 3.2 Outdoor unit installation.............................................................................................................49 4. Connection piping installation .............................................................................................................49 4.1 Piping installation precaution .....................................................................................................49 4.2 Connection piping installation ....................................................................................................49 4.2.1 Piping specification selection ..........................................................................................49 4.2.2 Piping connection ............................................................................................................50 4.2.3 Emptying or vacuum .......................................................................................................50 4.2.4 Heat insulation package of piping ...................................................................................50 4.2.5 To seal the hole on the wall. ............................................................................................51 4.2.6 Additional refrigerant charge ...........................................................................................52 4.2.7 Others .............................................................................................................................52 5. Electrical connection...........................................................................................................................53 5.1 Electrical connection precaution ................................................................................................53 5.2 Electrical connection .................................................................................................................53 5.2.1 Wiring diagram of indoor & outdoor, refer to section of selection ....................................53 5.2.2 Recommendation of power supply cord ..........................................................................53 5.2.3 Indoor wire connection ....................................................................................................55
5.2.4 Outdoor wire connection .................................................................................................55 6. Commissioning ...................................................................................................................................55 6.1 Check installation condition .......................................................................................................55 6.2 Commissioning ..........................................................................................................................55 Chapter Use and maintenance ..........................................................................................................56 1. Operation introduction .....................................................................................................................56 1.1 Remote controllers operation introduction ................................................................................56 1.1.1 Basic condition of remote controller ................................................................................56 1.1.2 Introduction of remote controller button .....................................................................56 1.1.3 Operation of remote controller.........................................................................................57 1.2 Wired controllers operation introduction ...................................................................................59 1.2.1 Basic condition of wired controller ...................................................................................59 1.2.2 Operation of wired controller ...........................................................................................59 1.2.3 Installation of wired controller ..........................................................................................59 2. Daily maintenance ..............................................................................................................................60 2.1 Clean inhaler .............................................................................................................................60 2.1.1 Filter cleaning precaution ................................................................................................60 2.1.2 Washing filter net.............................................................................................................60 2.2 Check at the beginning of each season ....................................................................................60 2.3 Check at the end of service season ..........................................................................................60 Chapter After sale service ..................................................................................................................61 1. 1. Main components of air conditioner ................................................................................................61 1.1 Main components of refrigeration system ..................................................................................61 1.2 Electrical system main components ..........................................................................................63 2. Control board (PCB) inner wiring diagram ..........................................................................................65 2.1 Indoor unit inner wiring diagram ................................................................................................65 2.2 Outdoor unit inner wiring diagram .............................................................................................68 2.2 Introduction of Control Board (PCB Board) sockets ..................................................................72 2.2.1 Introduction of control board QRDL-3F-HCE1 sockets (Power supply 220V-240V) ........72 2.2.2 Introduction of Control Board sockets QRD-SN3F-HCE1 (indoor unit) (Power supply 220V-240V) ..............................................................................................................................72 2.2.3 Introduction of Control Board QRD-SW3F-HCE1 (outdoor unit board) sockets (Power supply 380V-415V)...................................................................................................................73 3. Unit control functions ..........................................................................................................................73 3.1Main function ..............................................................................................................................73 3.2 Control function .........................................................................................................................79 4. DIP switch setting and failure code.....................................................................................................83 4.1 Indoor control board DIP switch setting .....................................................................................83 4.1.1 Introduction of DIP switch function of the unit, power supply 220-240V ..........................83 4.1.2 Introduction of DIP switch function, power supply 380-415V...........................................83 4.1.3 The DIP switch setting correspondent to relative models ................................................84 4.2 Failure code ..............................................................................................................................84 4.2.1 Unit failure code for power supply is 220-240V ...............................................................84 4.2.2 Unit failure code for power supply is 380-415V ...............................................................85 5. Failure analysis and elimination .........................................................................................................86 5.1Analysis and elimination for the failure with failure code ............................................................86
5.2 Analysis and elimination for the failure without failure code ......................................................98 5.2.1 No action after power-on .................................................................................................98 5.2.2 Air conditioner operates, but effect is terrible ..................................................................99 5.2.3 Abnormal sound or viberation........................................................................................101 5.2.4 Abnormal odor ...............................................................................................................103 5.2.5 Air switch action when air conditioner starting up ..........................................................104 5.2.6 Air conditioner water leakage ........................................................................................105 5.3 Non-aircon failure ....................................................................................................................105 5.3.1Poor cooling or heating efficiency, but it is not failure .....................................................105 5.3.2 It means there is failure if following phenomenon is happened .....................................106 6. Electric components malfunction inspection .....................................................................................106 7. Sensor resistance reference table ....................................................................................................107 7.1 Coil and environment temperature sensor 5K3470 resistance reference table .......................107 7.2 Exhaust temperature sensor 6.339K3954 ...............................................................................108 8. Compressor freezing oil brand and standard oil charge ...................................................................109 9. System principle diagram .................................................................................................................109 9.1 9000, 12000, 18000 BTU/H power supply 220-240V. ..................................................... 110 9.2 24000,30000 Btu/hPower supply 220V ............................................................................ 111 9.3 2400060000Btu/h(Power supply 380-415V) ........................................................................ 112 10. Explored Diagram and Spare Parts List ......................................................................................... 113 10.1 Outdoor units Explored Diagram and Spare Parts List .......................................................... 113 10.1.1 AL-(H)09A4(T), AL-(H)12A4(T) .................................................................................... 113 10.1.2 AL-(H)18A4(T), AL-(H)24B4(T) .................................................................................... 115 10.1.3 AL-(H)24B5(T) ............................................................................................................. 117 10.1.4 AL-(H)30A4(T) ............................................................................................................. 118 10.1.5 AL-(H)36A5(T), AL-(H)42A5(T) .................................................................................... 119 10.1.6 AL-(H)48A5(T), AL-(H)60A5(T) ....................................................................................121 10.2 Cassette Indoor Units Explored Diagram and Spare Parts List .............................................124 10.2.1 ALCa-(H)12A4/C5, ALCa-(H)18A4/C5 ........................................................................124 10.2.2 ALCa-(H)24B4/C5, ALCa-(H)24B5/C5, ALCa-(H)30A4/C5, ALCa-(H)36A5/C5, ALCa-(H)42A5/C5, ALCa-(H)48A5/C5 ...................................................................................126 10.3 Ceiling & Floor Indoor Units Explored Diagram and Spare Parts List....................................131 10.3.1 ALCe-(H)12A4/C3, ALCe-(H)18A4/C3 ........................................................................131 10.3.2 ALCe-(H)24B4/C3, ALCe-(H)24B5/C3, ALCe-(H)30A4/C3 ,ALCe-(H)36A5/C3 ...........134 10.3.3 ALCe-(H)42A5/C3,ALCe-(H)48A5/C3,ALCe-(H)60A5/C3 ...........................................138 10.4 Low ESP Duct Unit Explored Diagram and Spare Parts List .................................................141 10.4.1 ALDu-(H)09A4/S3 .......................................................................................................141 10.4.2 ALDu-(H)12A4/S3 .......................................................................................................142 10.4.3 ALDu-(H)18A4/S3 .......................................................................................................143 10.4.4 ALDu-(H)24B4/S3,ALDu-(H)24B5/S3,ALDu-(H)30A4/S3,ALDu-(H)36A5/S3 ..............144 10.4.5 ALDu-(H)42A5/S3, ALDu-(H)48A5/S3 .........................................................................146 10.5 Medium ESP Duct Indoor Units Explored Diagram and Spare Parts List ..............................147 10.5.1ALHi-(H)18A4/S3, ALHi-(H)24B4/S3, ALHi-(H)24B5/S3, ALHi-(H)30A4/S3, ALHi-(H)36A5/S3 ...................................................................................................................147 10.5.2 ALHi-(H)42A5/S3,ALHi-(H)48A5/S3,ALHi-(H)60A5/S3 ...............................................150
Chapter I Model Selection

1General description
1.1 Product introduction
1.1.1 Cassette Four-way cassette type air conditioner (Cooling-only or heat pump), is installed under the ceiling, compared with Floor &Standing type A/C, it has following advantages: saving room space; Ceiling installation combining with the decoration, makes the room more elegant; Flexible installation in anywhere in the ceiling and 4-direction blowing, makes the indoor temperature is even and makes you feel more comfortable, so Cassette type A/C is a perfect replacing product of Floor & Standing type A/C. Application occasions Small super market, restaurant, office, meeting room, villa meeting room, family bedroom and so on, and it can even be used as the updating product for modern residential A/C. Features Concealed design, ceiling installation, room space saving, it is very suitable for family or office occasion; With Setting or Auto two operation modes, 4-way blowing, strong circulating wind, multi wind speed, the cooling or heating capacity can reach to each corner of the room; One-step formed shell by mold, appearance is elegant; Special insulation design, achieces high heat insulation efficiency, and no condensation on shell; Built-in drain pump, drain-head height is up to 1.2meters, creating the ideal solution for perfect water drainage, also construction and installation is much easier and convenient; Long term air filter, wash period is two times longer than normal filter, and maintenance is free; 3D helix air blade ensures the air flow sufficiently, reduces the unit thickness, and reduces the operation noise greatly; Plastic drip tray adopts innovative foam-PS combined with plastic technical, the thickness of plastic reaches 1mm, avoid any leakage; 6 segments heat exchanger, increase exchanging area, the efficiency of heat exchanging increased by 10%~15%; Ingenious hook design, the panel is convenient to install or remove; Fresh air intake design, leading in fresh air to improve indoor air quality anytime; 3-phase power supply type units with low ambient temperature cooling function, which makes the unit can run normally on the condition that the ambient temperature falls down to -15; Auto-restart function; Standard remote controller and optional wired controller; Auxiliary electric heater for heat pump unit, with fast heating and low ambient temperature heating functions; Failure automatic detection, if there is a failure, the indicator will flash and the failure code will display on the wired controller, the failure cause is easier to be found.
1
1.1.2 Ceiling& Floor Ceiling& Foor type A/C (Cooling-only or Heat pump) can be installed under the ceiling and also on the floor. Compared with normal Floor &Standing type A/C, it can be hoisted under the ceiling, saving room space, it is also the updating product for Floor & Standing type A/C. Application occasions: Small super market, restaurant, office, meeting room, villa living room, family bedroom, and it can even be used as the updating product for modern residential A/C. Features: Suspended ceiling, installation under ceiling, saving room space, it is very suitable for family or office place; Convenient and flexible for indoor unit installation, can be installed under the ceiling or on the floor; With Setting or Auto two operation modes, multi fan speed, makes you feel more comfortable; Shell was formed by mold, the appearance is slim, elegant, fashion and comfortable; Special insulation design, achieces high heat insulation efficiency and no condensation on shell; Long term air filter, the wash period is two times longer than normal filter, maintenance is free; Adopting low noise centrifugal fan, strong wind but quiet operation, the silence design achieves harmony residential living; All the installation and maintenance can be done in the bottom of unit, saving the maintenance space; 3-phase power supply type units with low ambient temperature cooling function, which makes the unit can run normally on the condition that the ambient temperature falls down to -15;; Standard remote controller and optional wired controller; Auxiliary electric heater for heat pump unit, with fast heating and low ambient temperature heating functions; Failure automatic detection, if there is a failure, the indicator will flash and the failure code will display on the wired controller, the failure cause is easier to be found.. 1.1.3 Low & Medium ESP Duct Duct type air conditioner (Cooling-only or Heat pump), named for the duct can be installed to connect with air outlet and inlet. According to different ESP, it divides into Low ESP Duct type (12~30Pa), Medium ESP Duct type (50~80Pa) and High ESP Duct type (higher than 80P). Application occasions Small super market, hotel, restaurant, office, meeting room and so on. Features Conceal design, the unit is installed inside of ceiling, doesnt take room space, suitable for family and office place; With Setting or Auto two operation modes, multi speed wind, makes you feel more comfortable; There are red and white two teminals for motor wiring, users can adjust the ESP by changing the terminals to meet different requirements, simple and convenient; Low ESP Duct is 12/30Pa, and Medium ESP duct is 50/80Pa, the default setting is 12/30Pa; Special insulation design, achieces high heat insulation efficiency, and no condensation on shell;
2
Low noise centrifugal fan, strong wind but quiet operation; 3-phase power supply type units with low ambient temperature cooling function, which makes the unit can run normally on the condition that the ambient temperature falls down to -15; Auto restart; Standard remote controller and optional wired controller; Auxiliary electric heater for heat pump unit, with fast heating and low ambient temperature heating functions; Failure automatic detection, if there is a failure, the indicator will flash and the failure code will display on the wired controller, the failure cause is easier to be found..
1.2 Naming rule

1.2.1 Whole unit and indoor unit naming rule RemarksThe naming rules of whole unit and indoor unit are the same (the model numbers of whole unit and indoor unit are the same)
Code of design improvement Design Serial No Dc Hi Du S series Ce Ca C series Refrigerant typeR134a=R3R410a=R1R407c=RR22 omit Special function DAuxiliary electric heater Power supply1220V-1-50Hz2208V-230V-1-60Hz 3115V-1-60Hz4220V-240V-1-50Hz 5380V-415V-3-50Hz6380V-3-60Hz 7 208V-230V-1-50Hz 8 440V-460V-3-60Hz 9220V-240V-3-60Hz The capacity level in a certain range: for excample 24000BTU, A is 6000w, B is 7000W,C is 7500wdetails are in table1 Btuin digittake the numbers above kliobit of coolingcapacity, for example 9000Btu is 0912000Btu is 12; Heating method: H means heating; cooling only unit omit; Indoor unit structureCa: Cassette Type Du: Low Static Pressure Duct Type Ce: Ceiling&Floor Type Hi: High Static Pressure Duct Type Dc:Top discharge High Static Pressure Duct Center Type Working conditionT means T3(Tropical Type)T1 omit; Class structure codeS: Split&Wall-mounted Type C: Central Air Conditioner Type LLight Commercial Type BrandAUX =A; Naming examples: ALCa-H24B4/R1-C5 T1 Working condition, Cassette type air conditioner with heat pump, rated cooling capacity is 24000BTU, capacity level is B=7000W, single phase power supply 220V-240V, R410a refrigerant, C series, the 5th improvement. ALDu-24B4/S3T1 working condition,Low ESP cooling only Duct type air conditioner, rated cooling capacity is 24000BTU/H, capaicity level is B=7000W, single phase power supply, 50HZ, R22 refrigerant, S series, the 3rd improvement.
1.2.3 Universal Outdoor unit(Cassette, Ceiling& floor and Duct) naming rule
Universal Outdoor T Refrigerant typeR134a=R3R410a=R1 R407c=RR22 is omitted Power supply type(the same as indoor unit); Heating or cooling rate under same capacity Capacity: the unit is KBTU Operation modeH Heating Cooling omitted Working ConditionT=T3 (Tropical Type) T1 is omitted Class structure code: L: light commercial type BrandAUX:A Naming example AL-H42A5(T): T1 working condition; rated cooling capaicty 42000Btu, A class=12000W; 3phases 380V-415V50Hz power supply;R22 refrigerant; Universal outdoor unit of heat pump type air conditioner. AL-18A4/R1(T): T1 working condition; rated cooling capacity 18000Btu, A class=5000W, single phase, 220V-240V, 50Hz power supply;R410a refrigerant; Universal outdoor unit of cooling only type air conditioner.
1.3 Function introduction

1.3.1 Cassette function
Type Item High pressure protection Low pressure protection Compressor overloading protection High exh. temperate protection Protection Phase protection(Phase-loss, phasereverse) Over-heating protection Anti-freezing protection Sensor failure alarm Failure code display Cooling Heating 3-Speed Comfort Adjustable ESP Auto-restart(Optional) Anti-cold wind Afterheat wind blowing Timing ON/OFF Time display Operation mode display Fan speed display Operation Defrost display Timing ON/OFF display Wind angle display Sleeping mode display Auto start Dehumidifying Running Auto defrost Ventilation function Low ambient temperature cooling Health Washable air filter Fresh air interface Left/right drainage Installation Left/right pipe connection Down/back air suction Installation indicating board ALCa-(H)**/C5 12A4 18A4 24B4 24B5 30A4 36A5 42A5 48A5
Remarks Stands for YES
Stands for NO
1.3.2 Ceiling&floor function

Type Item High pressure protection Low pressure protection Compressor protection High Protecti on Phase protection(Phase-loss, phasereverse) Over-heating protection Anti-freezing protection Sensor failure alarm Failure code display Cooling Heating 3-Speed Comfor t Adjustable ESP Auto-restart(Optional) Anti-cold wind Afterheat wind blowing Timing ON/OFF Time display Operation mode display Operati on Fan speed display Defrost display Timing ON/OFF display Wind angle display Sleeping mode display Auto start Dehumidifying Runnin g Auto defrost Ventilation function Low ambient temperature cooling Health Washable air filter Fresh air interface Left/right drainage Installat ion Left/right pipe connection Down/back air suction Installation indicating board exh. temperate protection overloading ALCe-(H)**/C3 12A4 18A4 24B4 24B5 30A4 36A5 42A5 48A5 60A5
Remarks Stands for YES

7
Stands for NO
1.3.3 Low ESP Duct Function

ALDu-(H)**/S3 Functions Function High pressure protection Low pressure protection Compressor overload protection Exhaust high temperature protection Protection functions Phase protection(Phase-loss, phasereverse) Overheating protection Prevent frostbite protection Sensor failure alarm Malfunction display function Cooling Heating Three speed Comfort functions Adjusted static pressure Auto-restart function(Optional) Anti-cold wind Afterheat wind blowing Timing on/off function Clock display Running mode display Fan speed display Operation Defrost display Timing on/off display Wind angle display Sleeping display Automatic running Dehumidify running Running Automatic defrost Ventilation function Low ambient cooling function Health Knock-down air filter Fresh air obligate function Left /right side drainage(optional) Left/right side connected with the pipe Installation (optional) Back/down air suction (optional) Guide board for collocating and installation 09A4 12A4 18A4 24B4 24B5 30A4 36A5 42A5 48A5
Notemeans have this function
means dont have this function
1.3.4 Medium ESP Duct Function

Functions Function High pressure protection Low pressure protection Compressor overload protection Exhaust high temperature protection Protection Phase protection(Lack phase, contrary phase) Overheating protection Prevent frostbite protection Sensor malfunction alarming Malfunction code display function Cooling Heating Three speed Comfort Adjusted static pressure Automatic restart function(Optional) Defend cool wind function Blow afterheat function Timing on/off function Clock display Running mode display Fan speed display Operating Defrost display Timing on/off display Blowing angle display Sleeping display Automatic running Dehumidify running Running Automatic defrost Aeration function Low ambient cooling function Health Knock-down air filter Fresh air obligate function Left side/right side drainage Left side/right side connected with Installation the pipe Back/down air suction Guide board for collocating and installation ALHi-(H)**/S3 18A4 24B4 24B5 30A4 36A5 42A5 48A5 60A5
Notemeans have this function
means dont have this function
2. Unit Performance
2.1 Outline drawing
2.1.1 Indoor unit
Series Cooling capacity(Btu/h) 9000 12000 18000 24000 24000 30000 36000 42000 48000 60000
Cassette
ALCa(H)**/C5
/ Ceiling &Floor
ALCe(H)**/C3
12A4
18A4
24B4
24B5
30A4
36A5
42A5
48A5
/ Low external static pressure Duct

ALDu(H)**/S3 09A4
12A4
18A4
24B4
24B5
30A4
36A5
42A5
48A5
60A5
12A4
18A4
24B4
24B5
30A4
36A5
42A5
48A5
Middle ESP Duct

ALHi(H)**/S3
18A4
24B4
24B5 10
30A4
36A5
42A5
48A5
60A5
Supp per Uno(Ceiling Cas ssette, Ceiling Floor r and Duct type ACs s) Service Manual
2.1.2 2 Universal outd door unit Cooling cap pacity (Bt tu/h)
9000 0
12000
18000
24000 0
24000
30000
3 36000
4200 00
48000
60000
Universa l ou utdoor uni it AL-(H)** (T)

09A4 4 12A4 18A4 24B4 24B5 30A4 36A5 42A A5 48A5 60A5
2.1.3 3 Remote contro oller, wired cont troller, display panel p and receiv ver Remote con ntroller, wire ed con ntroller, display pan nel and rec ceiver
Av vailable for all m models above
Available fo or all models ab bove
te Available for Cassett indoor unit
Avai ilable for Ceiling& &Floor indoor unit
Available for Duc ct indoor unit
Note
or Cassette and C Ceiling & Floor in ndoor unit, remot te controller is sta andard and wired d controller is opt tional. 1. Fo 2. Fo or Duct indoor u unit wired controller is standard (without Remote e controller recei iver),remote controller is optiona al(remote co ontroller receiver will be necessar ry if there is no wired controller).
11
2.2 Performance parameter

Note:It is the parameters for heat pump unit that listed in the parentheses, and cooling only units dont have heat pump parameters; Working condition of the cooling capacity measured: Inside the room DB temperature 27 WB temperature19Outside of the room DB temperature 35WB temperature 24 Working condition of the heating capacity measuredInside the room DB temperature 20 Outside of the room DB temperature 7WB temperature 6 Parameters above are all measured when the connecting pipe is 5 meters. Parameters above are all measured under the connecting pipe is 5 meters. Parameters above may be modified as product improvement. We keep the right to change the product specifications without prior notice, please take the parameters listed on the nameplate as criterion. 2.2.1 Cassette
Whole unit Model Indoor unit Outdoor unit Panel Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Net weight (kg) Indoor unit Noise dB(A) Air flow(m3/h) Pump head(mm) Panel Outdoor unit Standard connectin g pipe Dimension(mm) Net weight (kg) Dimension(mm) Net weight (kg) Noise dB(A) Liquid side (mm) Gas side (mm) Standard length (m) 570570255 20 45 620 700 65065030 3 760260540 37(+1) 53 6.35 12.7 15 25 10 570570255 20 45 850 700 65065030 3 800300590 44(+1) 55 6.35 12.7 15 25 10 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 1.30 1.22 6.00 5.72 1.75 1.75 1.90 1.75 8.73 8.11 2.65 2.65 R22 835835240 27 835835240 27 3.60 3.90 ALCa-(H)12A4/C5 ALCa-(H)12A4/C5 AL-(H)12A4(T) ALCa-(H)18A4/C5 ALCa-(H)18A4/C5 AL-(H)18A4(T) MB07 5.10 5.60 ALCa-(H)24B4/C5 ALCa-(H)24B4/C5 AL-(H)24B4(T) MB06 7.20 7.90 220-240V~/50Hz 2.72 2.50 12.83 12.00 3.20 3.20 3.25 3.13 15.00 14.30 4.10 4.10 ALCa-(H)30A4/C5 ALCa-(H)30A4/C5 AL-(H)30A4(T) MB06 8.50 9.30
45
1100 1200 95095055 5 800300690 55(+1) 60 9.52 15.88 20 30 15
48
1500 1200 95095055 5 903354857 72(+2) 60 9.52 15.88 20 30 15
Max. connecting pipe(m) Max.fall(m) Connecting Controller
Bell-mouthed connecting Remote controller is standard (wired controller is optional) 12
Supper Uno(Ceiling Cassette, Ceiling Floor and Duct type ACs) Service Manual Whole unit Model Indoor unit Outdoor unit Panel Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Pump head(mm) Panel Dimension(mm) Net weight (kg) Outdoor unit Dimension(mm) Net weight (kg) Noise dB(A) Standard connectin g pipe Liquid side (mm) Gas side (mm) Standard length (m) 800300690 56(+1) 60 9.52 15.88 20 30 15 903354857 84(+2 60 9.52 15.88 20 30 15 835835240 27 45 1100 835835240 27 48 1500 1200 95095055 5 903354857 86(+2) 62 9.52 19.05 25 50 20 9453401255 89(+8) 62 9.52 19.05 25 50 20 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 2.75 2.48 5.00 4.46 3.40 3.40 7.20 7.90 10.00 11.00 3.85 3.68 6.90 6.60 4.57 4.57 ALCa-(H)24B5/C5 ALCa-(H)24B5/C5 AL-(H)24B5(T) ALCa-(H)36A5/C5 ALCa-(H)36A5/C5 AL-(H)36A5(T) ALCa-(H)42A5/C5 ALCa-(H)42A5/C5 AL-(H)42A5(T) MB06 12.00 13.00 4.70 4.50 8.60 8.20 5.80 5.80 R22 835835280 30 50 1700 835835280 30 14.00 15.00 5.54 5.50 10.10 10.00 6.10 6.10 ALCa-(H)48A5/C5 ALCa-(H)48A5/C5 AL-(H)48A5(T)
380-415V 3N~/50Hz
50
1700
Bell-mouthed connecting Remote controller is standard (wired controller is optional)
13
2.2.2 Ceiling&Floor
Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Outdoor unit Dimension(mm) Net weight (kg) Noise dB(A) Standard connectin g pipe Liquid side (mm) Gas side (mm) Standard length (m) 950673243 24 39 620 760260540 37(+1) 53 6.35 12.7 15 25 10 950673243 25 42 950 800300590 44(+1) 55 6.35 12.7 15 25 10 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 1.30 1.22 6.00 5.72 1.75 1.75 1.90 1.75 8.73 8.11 2.65 2.65 R22 1333673243 33 45 1200 800300690 55(+1) 60 9.52 15.88 20 30 15 1333673243 33 48 1500 903354857 72(+2) 60 9.52 15.88 20 30 15 ALCe-(H)12A4/C3 ALCe-(H)12A4/C3 AL-(H)12A4(T) 3.60 3.90 ALCe-(H)18A4/C3 ALCe-(H)18A4/C3 AL-(H)18A4(T) 5.10 5.60 220-240V~/50Hz 2.72 2.50 12.83 12.00 3.20 3.20 3.25 3.13 15.00 14.30 4.10 4.10 ALCe-(H)24B4/C3 ALCe-(H)24B4/C3 AL-(H)24B4(T) 7.20 7.90 ALCe-(H)30A4/C3 ALCe-(H)30A4/C3 AL-(H)30A4(T) 8.50 9.30
Max. connecting pipe(m) Max. fall(m) Connecting method Controller
14
ALCe-(H)24B5/
Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Outdoor unit Dimension(mm) Net weight (kg) Noise dB(A) Standard connectin g pipe Liquid side (mm) Gas side (mm) Standard length (m) Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW)
C3 ALCe-(H)24B5/ C3
ALCe-(H)36A5/C3
ALCe-(H)42A5/C3
ALCe-(H)48A5/C3
ALCe-(H)6 0A5/C3 ALCe-(H)6 0A5/C3
ALCe-(H)36A5/C3
ALCe-(H)42A5/C3
ALCe-(H)48A5/C3
AL-(H)24B5(T) 7.20 7.90 2.75 2.48 5.00 4.46 3.40 3.40
AL-(H)36A5(T) 10.00 11.00 3.85 3.68 6.90 6.60 4.57 4.57
AL-(H)42A5(T) 12.00 13.00 380-415V 3N~/50Hz 4.70 4.50 8.60 8.20 5.80 5.80 R22
AL-(H)48A5(T) 14.00 15.00 5.54 5.50 10.10 10.00 6.10 6.10
AL-(H)60 A5(T) 17.00 17.50 6.81 6.68 12.43 12.13 7.80 7.60
1333673243 33 45 1200 800300690 56(+1) 60 9.52 15.88 20 30 15 33 48 1500 903354857 84(+2 60 9.52 15.88 20 30 15 41 48 1800 903354857 86(+2) 62 9.52 19.05 25 50 20
1715673243 41 48 1800 9453401255 89(+8) 62 9.52 19.05 25 50 20 41 48 1800 945340 1255 98(+7) 62 9.52 19.05 25 50 20
Max. connecting pipe(m) Max. fall(m) Connecting Controller
15
2.2.3 Low ESP Duct

ALDu-(H)09A4/S3 ALDu-(H)12A4/S3 ALDu-(H)18A4/S3 ALDu-(H)24B4/S3 ALDu-(H)30A4/ S3 ALDu-(H)30A4/ S3
Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(m Indoor unit m) Net weight (kg) Noise dB(A) Air flow(m3/h) Dimension(m Outdoor unit m) Net weight (kg) Noise dB(A) Liquid Standard connectin g pipe (mm) Gas side (mm) Standard length (m) Max. connecting pipe(m) Max.fall(m) Connecting Controller side Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW)
ALDu-(H)09A4/S3
ALDu-(H)12A4/S3
ALDu-(H)18A4/S3
ALDu-(H)24B4/S3
AL-(H)09A4(T)
AL-(H)12A4(T) 3.60 3.90
AL-(H)18A4(T) 5.10 5.60 220-240V~/50Hz
AL-(H)24B4(T) 7.20 7.90
AL-(H) 30A4 (T) 8.50 9.30
2.60 2.80 0.99 0.98 4.59 4.51 1.30 2.50
1.30 1.22 6.00 5.72 1.80 2.70
1.90 1.75 8.73 8.11 2.60 3.70 R22
2.72 2.50 12.83 12.00 3.90 4.60
3.25 3.13 15.00 14.30 4.10 4.10
780481240 19.5 42 420 760260540 29(+1) 50 6.35 9.52 10 25 10
880481240 21.5 42 630 760260540 37(+1) 53 6.35 12.7 15 25 10
880481240 24 45 860 800300590 44(+1) 55 6.35 12.7 15 25 10
1305481240 34.5 47 1200 800300690 55(+1) 60 9.52 15.88 20 30 15 34.5 50 1500 903354857 72(+2) 60 9.52 15.88 20 30 15
Bell-mouthed connecting Wired controller is standard (Remote controller is optional)
16
Supper Uno(Ceiling Cassette, Ceiling Floor and Duct type ACs) Service Manual Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Outdoor unit Standard connecting pipe Dimension(mm) Net weight (kg) Noise dB(A) Liquid side (mm) Gas side (mm) Standard length (m) 1305481240 34.5 47 1200 800300690 56(+1) 60 9.52 15.88 20 30 15 1305481240 34.5 50 1500 903354857 84(+2 60 9.52 15.88 20 30 15 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 2.75 2.48 5.00 4.46 3.95 4.80 ALDu-(H)24B5/S3 ALDu-(H)24B5/S3 AL-(H)24B5(T) 7.20 7.90 ALDu-(H)36A5/S3 ALDu-(H)36A5/S3 AL-(H)36A5(T) 10.00 11.00 3.85 3.68 6.90 6.60 4.57 4.57 R22 1705481240 44 55 2050 903354857 86(+2) 62 9.52 19.05 25 50 20 1705481240 44 55 2050 9453401255 89(+8) 62 9.52 19.05 25 50 20 ALDu-(H)42A5/S3 ALDu-(H)42A5/S3 AL-(H)42A5(T) 12.00 13.00 4.70 4.50 8.60 8.20 5.90 7.00 ALDu-(H)48A5/S3 ALDu-(H)48A5/S3 AL-(H)48A5(T) 14.00 15.00 5.54 5.50 10.10 10.00 6.10 7.80
380-415V 3N~/50Hz
17
2.2.4 Medium ESP Duct

Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Outdoor unit Standard connecting pipe Dimension(mm) Net weight (kg) Noise dB(A) Liquid side (mm) Gas side (mm) Standard length (m) 890785290 34 47 950 800300590 44(+1) 55 6.35 12.7 15 25 10 890785290 36 49 1200 800300690 55(+1) 60 9.52 15.88 20 30 15 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 1.90 1.75 8.73 8.11 2.60 3.70 ALHi-(H)18A4/S3 ALHi-(H)18A4/S3 AL-(H)18A4(T) 5.10 5.60 ALHi-(H)24B4/S3 ALHi-(H)24B4/S3 AL-(H)24B4(T) 7.20 7.90 220-240V~/50Hz 2.72 2.50 12.83 12.00 3.90 4.60 R22 890785290 36 52 1500 903354857 72(+2) 60 9.52 15.88 20 30 15 890785290 36 49 1200 800300690 56(+1) 60 9.52 15.88 20 30 15 3.25 3.13 15.00 14.30 4.10 4.10 ALHi-(H)30A4/S3 ALHi-(H)30A4/S3 AL-(H)30A4(T) 8.50 9.30 ALHi-(H)24B5/S3 ALHi-(H)24B5/S3 AL-(H)24B5(T) 7.20 7.90 380-415V 3N~/50Hz 2.75 2.48 5.00 4.46 3.95 4.80
18
Supper Uno(Ceiling Cassette, Ceiling Floor and Duct type ACs) Service Manual Whole unit Model Indoor unit Outdoor unit Rated cooling capacity (kW) Rated heating capacity(kW) Power supply Rated power Rated current Max. power Refrigerant Dimension(mm) Indoor unit Net weight (kg) Noise dB(A) Air flow(m3/h) Dimension(mm) Outdoor unit Net weight (kg) Noise dB(A) Standard connecting pipe Liquid side (mm) Gas side (mm) Standard length (m) 890785290 36 52 1500 903354857 84(+2 60 9.52 15.88 20 30 15 1250785290 52 57 2000 903354857 86(+2) 62 9.52 19.05 25 50 20 Cooling(kW) Heating(kW) Cooling(A) Heating(A) Cooling(kW) heating(kW) 3.85 3.68 6.90 6.60 4.57 4.57 4.70 4.50 8.60 8.20 5.80 5.80 R22 1250785290 52 57 2000 9453401255 89(+8) 62 9.52 19.05 25 50 20 1250785290 52 57 2000 9453401255 98(+7) 62 9.52 19.05 25 50 20 ALHi-(H)36A5/S3 ALHi-(H)36A5/S3 AL-(H)36A5(T) 10.00 11.00 ALHi-(H)42A5/S3 ALHi-(H)42A5/S3 AL-(H)42A5(T) 12.00 13.00 ALHi-(H)48A5/S3 ALHi-(H)48A5/S3 AL-(H)48A5(T) 14.00 15.00 5.54 5.50 10.10 10.00 6.10 6.10 ALHi-(H)60A5/S3 ALHi-(H)60A5/S3 AL-(H)60A5(T) 17.00 17.50 6.81 6.68 12.43 12.13 7.80 7.60
380-415V 3N~/50Hz
19
2.3 Capacity amendment

2.3.1 Running range Cooling capacity (Btu/h) Power supply Voltage Outdoor Cooling ambient temperature Heating 9000 12000 18000 24000 30000 24000 36000 42000 48000 60000
220-240V~/50Hz 187242V -1524
380-415V 3N~/50Hz 320420V
-1549(Low ambient cooling function)
2.3.2 Amendment coefficient of cooling capacity under different indoor/outdoor DB and WB temperature Indoor air inlet temperature DB 23 25 27 28 30 WB 16 18 19 20 22 25 0.98 1.05 1.1 1.12 1.19 Outdoor air inlet DB temperature 30 0.94 1 1.05 1.07 1.13 35 0.89 0.95 1 1.02 1.08 40 0.85 0.90 0.95 0.96 1.02 43 0.82 0.87 0.91 0.93 0.99
32 24 1.26 1.20 1.15 1.08 1.05 Actual cooling capacity calculation Actual cooling capacity=amendment coefficient of cooling capacity nominal cooling capacity nominal cooling capacity could be found from the performance parameters list amendment coefficient of cooling capacity could be found from table above. 2.3.3 Amendment coefficient of heating capacity under different indoor/outdoor DB and WB temperature Indoor air inlet DB temperature 16 18 20 21 22 24 Outdoor air inlet WB temperature -5 0.65 0.61 0.6 0.59 0.58 0.56 0 0.80 0.76 0.75 0.72 0.71 0.7 6 1.02 1.02 1 0.99 0.97 0.96 10 1.13 1.12 1.11 1.1 1.09 1.08 15 1.25 1.24 1.23 1.22
Actual heating capacity calculation Actual heating capacity=amendment coefficient of heating capacity nominal heating capacity nominal heating capacity could be found from the performance parameters list amendment coefficient of heating capacity could be found from table above. 2.3.4 Amentdment coefficients of heating and cooling capacity under different height drop Different Cooling Capacity modified coefficients at different height:
20
Note:
Different Heating Capacity modified coefficients at different height: Height difference H(m) Equivalent pipe length EL(m) Heating Note: 2.3.5 H = Height of Outdoor Unit Height of Indoor Unit Equivalent Pipe length conversion 635 952 1270 1588 1905 2202 010 018 020 025 035 040 07 13 15 20 24 30 Equivalent pipe length means converting pipe elbow to straight pipe length after considerate the pressure loss. Bend and Oil Loop Conversion tablet Type Bend Oil Loop Pipe Dia.(mm) Equivalent Pipe length LActual Pipe length L+ Bend Qty Equivalent pipe bend length+ Oil Loop Qty Equivalent Oil Loop length Sample: ALCa-H42A5/C5 Actual Pipe length is 25 meters, Gas pipe diameter is 19.05mm. If theres 5 bends and 2 oil loops during the installation, then the equivalent pipe length should be:
L=25+0.355+2.42=31.5(m)
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Height Cooling difference H(m) H = Height of Outdoor Unit Height of Indoor Unit
Equivalent pipe length EL(m)
Specification of Connection Pipe for Indoor Unit and Outdoor Unit 24000 24000 Cooling Capacity(Btu/h) 9000 12000 18000 (A4) (A5) Liquid Pipe 6.35 6.35 9.52 Connection Pipe (mm) Gas Pipe 12.7 12.7 15.88 Max. Length(m) Liquid Pipe Dia. Gas Pipe Dia. Max. Length 6.35 12.7 15 10 4 0.02 6.35 12.7 15 10 4 0.02 9.52 15.88 20 10 4 0.05
36000/4 2000
48000 9.52 19.05 9.52 19.05 25 20 10 0.07
60000
Max. Height (m) Max. Bend Qty Extra R410a per meter when the pipe length is more than 5 meter (kg)
Caution: 1. The standard Pipe length is 5m, if the pipe length is less than this then no additional charging is necessary. If the pipe length is more than this then you should charge more refrigerant into the system according to the above Charging Data 2. The thickness of the pipe is 0.5-1.0, bearing pressure is 3.040MPa 3. If the connection pipe is too long, the cooling capacity and stability would be decreased. And the more bend quantity, the resistance in the piping system would be bigger, then the cooling and heating capacity would be decreased even lead to compressor broken. We suggest you to use the shortest connection pipe according to the pipe length parameter in this manual.
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3. Unit outside dimension

3.1 Cassette Indoor Unit
ALCa-12A4/C5ALCa-H12A4/C5 ALCa-18A4/C5ALCa-H18A4/C5
255
30
210 330 650
400 570 650

ALCa-24B4/C5ALCa-H24B4/C5 ALCa-24B5/C5ALCa-H24B5/C5 ALCa-30A4/C5ALCa-H30A4/C5 ALCa-36A5/C5ALCa-H36A5/C5
240 45 780
680
570 620
780 835
ALCa-42A5/C5ALCa-H42A5/C5 ALCa-48A5/C5ALCa-H48A5/C5
280
45
780
465 620 950
680
780 835
23
680 835
680
835
465
620
950
3.2 Ceiling & Floor indoor Unit

ALCe-12A4/C3ALCe-H12A4/C3 ALCe-18A4/C3ALCe-H18A4/C3
950
243
805
673
ALCe-24B4/C3ALCe-H24B4/C3 ALCe-24B5/C3ALCe-H24B5/C3 ALCe-30A4/C3ALCe-H30A4/C3 ALCe-36A5/C3ALCe-H36A5/C3
1333
280
243
1188
673
ALCe-42A5/C3ALCe-H42A5/C3 ALCe-48A5/C3ALCe-H48A5/C3 ALCe-60A5/C3ALCe-H60A5/C3
280
1715
243
1570
673
24
280
3.3 Low ESP Duct Indoor Unit

ALDu-09A4/S3ALDu-H09A4/S3
4-1813 Lifting slotted hole
ALDu-12A4/S3ALDu-H12A4/S3 ALDu-18A4/S3ALDu-H18A4/S3
4-1813 Lifting
slotted hole
25
ALDu-24B4/S3ALDu-H24B4/S3 ALDu-24B5/S3ALDu-H24B5/S3 ALDu-30A4/S3ALDu-H30A4/S3 ALDu-36A5/S3ALDu-H36A5/S3
4-1813 Lifting slotted hole
ALDu-42A5/S3ALDu-H42A5/S3 ALDu-48A5/S3ALDu-H48A5/S3
Lifting slotted hole
4-1813
26
3.4 Medium ESP Duct Indoor Unit

ALHi-12A4/S3ALHi-H12A4/S3, ALHi-18A4/S3ALHi-H18A4/S3 ALHi-24B4/S3ALHi-H24B4/S3 ALHi-24B5/S3ALHi-H24B5/S3 ALHi-30A4/S3ALHi-H30A4/S3 ALHi-36A5/S3ALHi-H36A5/S3
890 590 160
290 202
4-1230
785 450
940
ALHi-42A5/S3ALHi-H42A5/S3 ALHi-48A5/S3ALHi-H48A5/S3 ALHi-60A5/S3ALHi-H60A5/S3
1250 950 160
290 202
4-1230
785 450
1300
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3.5 Universal Outdoor Unit

AL-09A4(T),AL-09A4(T) ,AL-H12A4(T) ,AL-H12A4(T)
540
760 539 111
AL-18A4(T),AL-H18A4(T)
590
287
322
257
800 540
4-10*19
130
AL-24B4(T),AL-H24B4(T) ,AL-24B5(T) ,AL-H24B5(T)
690
370 326 300
800 540
4-10*19
130
370
326
300
28
AL-30A4(T),AL-H30A4 (T) ,AL-36A5(T) ,AL-H36A5(T) ,AL-42A5(T) ,AL-H42A5(T)
857
606 903 11
71
400
1255
AL-48A5(T) ,AL-H48A5(T) ,AL-60A5(T) ,AL-H60A5(T)
354
332
945 585
4-10*19
180
413
373
340
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4. Electrical connection diagram between indoor and outdoor unit

4.1 Cassette connection diagram
Heat Pump ALCa-H12A4/C5
Indoor unit
Multicore signal wire
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
Cooling-only ALCa-12A4/C5
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
30
Heat Pump
ALCa-H18A4/C5
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
Cooling-only ALCa-18A4/C5
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
31
Heat Pump
ALCa-H24B4/C5ALCa-H30A4/C5
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire Control wire
Signal wire
Cooling-only
ALCa-24B4/C5ALCa-30A4/C5
Indoor unit
Outdoor unit
Wired controller
Power cable
Signal wire
Heat Pump Cooling-only
ALCa-H24B5/C5,ALCa-H36A5/C5,ALCa-H42A5/C5,ALCa-H48A5/C5 ALCa-24B5/C5,ALCa-36A5/C5,ALCa-42A5/C5,ALCa-48A5/C5 Indoor unit

Wired controller
Outdoor unit
Power cable
Power cable
Signal wire
32
4.2Ceiling & Floor and Duct connection diagram

Heat pump (Ceiling & Floor): AlCe-H12A4/C3 Heat pump (Low ESP Duct): ALDu-H09A4/S3, ALDu-H12A4/S3
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
Cooling-only (Ceiling & Floor): AlCe-12A4/C3 Cooling-only (Low ESP Duct): ALDu-09A4/S3, ALDu-12A4/S3
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
33
Heat pump (Ceiling & Floor): AlCe-H18A4/C3 Heat pump (Low ESP Duct): ALDu-H18A4/S3 Heat pump (Medium ESP Duct): ALHi-H18A4/S3
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
Cooling-only (Ceiling & Floor): AlCe-18A4/C3 Cooling-only (Low ESP Duct): ALDu-18A4/S3 Cooling-only (Medium ESP Duct): ALHi-18A4/S3
Indoor unit
Outdoor unit
Wired controller
Power cable
Control wire
Control wire
Signal wire
34
Heat pump (Ceiling & Floor): AlCe-H24B4/C3, ALCe-H30A4/C3 Heat pump (Low ESP Duct): ALDu-H24B4/S3, ALDu-H30A4/S3 Heat pump (Medium ESP Duct): ALHi-H24B4/S3, ALHi-H30A4/S3
Indoor unit
Outdoor unit
Wired controller
Power cable
Signal wire
Cooling-only (Ceiling & Floor): AlCe-24B4/C3, ALCe-30A4/C3 Cooling-only (Low ESP Duct): ALDu-24B4/S3, ALDu-30A4/S3 Cooling-only (Medium ESP Duct): AC: ALHi-24B4/S3, ALHi-30A4/S3 Indoor unit
Outdoor unit
Wired controller
Power cable
Signal wire
35
Heat pump (Ceiling & Floor): AlCe-H24B5/C3, ALCe-H36A5/C3, ALCe-H42A5/C3, ALCe-H48A5/C3, ALCe-H60A5/C3 Heat pump (Low ESP Duct): ALDu-H24B5/S3, ALDu-H36A5/S3, ALDu-H42A5/S3, ALDu-H48A5/S3, ALDu-H60A5/S3 Heat pump (Medium ESP Duct): ALHi-H24B5/S3, ALHi-H36A5/S3, ALHi-H42A5/S3, ALHi-H48A5/S3, ALHi-H60A5/S3 Cooling-only (Ceiling & Floor): AlCe-24B5/C3, ALCe-36A5/C3, ALCe-42A5/C3, ALCe-48A5/C3, ALCe-60A5/C3 Cooling-only (Low ESP Duct): ALDu-24B5/S3, ALDu-36A5/S3, ALDu-42A5/S3, ALDu-48A5/S3, ALDu-60A5/S3 Cooling-only (Medium ESP Duct): ALHi-24B5/S3, ALHi-36A5/S3, ALHi-42A5/S3, ALHi-48A5/S3, ALHi-60A5/S3
Indoor unit
Wired controller
Outdoor unit
Power cable
Power cable
Signal wire
36
Part Installation and Commissioning

1. General introduction
1.1 Preparation and equipments before installation
Please buy following spare parts from your local market before installation Hung bolts M12, 4 pcs Drainage pipe PVC Copper connecting pipe Adhesive belt (big size) 5 pcs, (small size) 5 pcs Heat insulation material used to connect copper pipe (PE foam material, its thickness is more than 8mm) Power cable, electrical wire between indoor and outdoor unit (Must be in accordance with the wire diameter in the wiring diagram) Besides general implements, other implements are needed when connecting the pipe Acetylene cylinders, oxygen cylinders (when longer pipe used it should be welded) One set pipe cut machine. (cut copper pipe) Refrigerant cans, electronic balance (when longer pipe used additional gas should be charged) Pressure gauges, pipe clamp, welding torch, 2B silver electrode Wrench 2 pcs, one of them is with adjustable torque wrench (42N.m65N.m100N.m) Nitrogen cylinder (in order to prevent oxidation when welding, using Nitrogen to replace the air)
37
1.2 Unit outside dimension (Please refer to Chapter I, part 3) 1.3 Installation diagram
2. Indoor unit installation

2.1 Installation precaution
Hanging location should be able to support the units weight, there should be no increase in noise and vibration. If the hanging location needs reinforcement, it should be reinforced before installation; Choose the space above the ceiling that can put the indoor unit inside; The location should be easy for drainage; The unit should not be installed in the heat source, steam source, oil mist places (such as machine room, kitchen, laundry room, mechanical workshop, etc.) in order to avoid performance degradation, electric shock, plastic parts corrosion which lead to unit broken; Choose the location at least 1 meter away from TV and radio, in order to avoid interference to them There is no obstacles getting in the way of air circulation, cold air can evenly spread to all corners of the room; In order to facilitate maintenance and repair, there should be certain distance between indoor unit and obstacles; Refrigerant R22 is used for this unit, which is non-flammable and non-toxic gas. As the proportion of refrigerant is bigger than air, so if it leaks the gas will be filled on the ground. Therefore, if the units mounted on a closed room there must be good ventilation to prevent suffocation. In case of leakage of refrigerant, units should immediately stop running, and contact with maintenance personnel in time. There must be no fire at the site, because the refrigerant will turn to harmful gas when get to the fire.
38
2.2 Cassette type indoor unit installation

2.2.1 The distance between indoor unit and obstacle
2.2.2 Indoor unit suspension Select the suspension foundation: The suspension foundation is a structure of either wooden frame or reinforced concrete. It must be firm and reliable to bear at least 4 times weight of itself and capable of bearing vibration for long periods. Fixing of suspension foundation: Fix the suspension bolts either as shown in the picture or by a steel or wooden bracket.
Overlaps of ceiling and panel is 25mm Hanger frame
Ceiling
Panel
If this unit is installed on a sloping ceiling, a cushion block should be installed between the ceiling and the air outlet panel, in order to ensure that the unit is installed on a level surface. This is as shown in the drawing as follows:
39
Adjust the relative position of the suspension hook on the suspension bolt so that the unit can be in level position in all directions. Check with a level gauge after the installation is complete in order to ensure that the indoor unit is horizontal, otherwise it will cause water leakage, air leakage etc. Tighten the bolt and ensure that four hooks are in close contact with the nuts and washers, and the unit is suspended firmly and reliably onto the hooks. After the unit is installed ensure it is secure and does not shake or sway. Ensure that the centre of the indoor unit is in alignment with the centre of the opening in the ceiling.
2.2.3 Drainage pipe installation The drain pipe should be properly insulated to prevent the generation of condensation.
Drainage outlet Heat insulation material
Drainage pipe Must be closed
Indoor unit
Heat insulation material: the thickness of rubber insulation pipe should be more than 8mm Drainage pipe must have a downward gradient (1 / 50 1 / 100).If the drain pipe is installed ups and downs, it will cause water backflow or leakage etc.
More than 1:100
The unit has a drain pump which will lift up to 1200mm. However after the pump stops the water still in the pipe will drain back and may overflow the drain tray causing a water leak. For this reason please install the drain pipe as shown
40
Less than 300mm

Less than 800mm
Less than 600mm
(Unit: mm)
When draining multiple units into a common drain line, this common drain should be installed about 100mm below each units drain outlet, as shown in the drawing.
When finish installation please carry out the drainage test to ensure that the water flow through the pipeline fluently, and carefully observe the junction to ensure that there is no water leakage. If the unit is installed in the newly built house, strongly recommend that this test taken before the ceiling installation. Even it is the heating only unit, this test is unavoidable. 2.2.4 Panel installation To install the panel As to the MB06 panel please refer to the following picture, the panel has four hooks which attach to corresponding hangers on the unit and the panel should be positioned using these first. The panel is then fixed into position by four bolts which are accessed through the four corner panels on the grille.
More than 100mm
Notes: When installing please ensure that the position of swing motor is in accordance with the position of the pipes of the unit.
2.2.5 Connect duct, fresh air ventilation In order to meet different customers requirements and their different usage environment, 3hp and 5hp indoor unit reserves one fresh air ventilation hole and four duct connection holes. The fresh air can be introduced from outside or through duct.
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Connect to duct
Fresh air inlet
Fresh air ventilation: In the corner of the unit there is a circular fresh air connection hole, if users want this feature, please cut down the circular metal sheet and connect it to the duct. Fresh air replacement hole is connected to the return air inlet of the indoor unit, when in the process of operation due to the negative pressure, the fresh air can be introduced from outside. Connect to duct: there are four rectangular connection holes on the four sides of the unit. If users what to connect it to the duct, please close the outlet to the side which needs connecting to the duct as well as cut down the rectangular metal sheet. Notes: 1.Only under special usage that it is allowed to connect to duct pipe and the length of the duct pipe should be less than 5 meters. 2. Using the duct that can prevent frost and noise. 3. Using heat insulation material to seal the junction between duct and the unit.
2.3 Ceiling & Floor type indoor unit installation

2.3.2 Indoor unit suspension Select the suspension foundation The suspension foundation is a structure of either wooden frame or reinforced concrete. It must be firm and reliable to bear at least 4 times weight of itself and capable of bearing vibration for long periods; Fixing of suspension foundation Fix the suspension bolts either as shown in the picture or by a steel or wooden bracket; Adjust the relative positions of the suspension hooks to ensure the indoor unit is level in all directions. Use a spirit level to ensure this, otherwise water leakage, air leakage etc. will be resulted; Tighten the nuts and ensure that the hooks are tightly connected to the nuts and shims, and there is no phenomenon of virtual hanging; After the unit is installed ensure it is secure and does not shake or sway.
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2.3.3 Drainage pipe installation The drain pipe should be properly insulated to prevent the generation of condensation, see picture as follows:
Heat insulation material: rubber insulation pipe with the thickness of more than 8mm Drainage pipe must have a downward gradient (1 / 50 1 / 100).If the drain pipe is installed ups and downs, it will cause water backflow or leakage etc. The pipe should not rise at any point.
When finish installationplease carry out the drainage test to ensure that the water flow through the pipeline fluently, and carefully observe the junction to ensure that there is no water leakage at the junction. If the unit is installed in the newly built house, strongly recommend that this test taken before the ceiling installation. Even it is the heating only unit, this test is unavoidable.
2.4 Low ESP Duct type indoor unit installation

Service port
2.4.2 Indoor unit suspension Select the suspension foundation The suspension foundation is a structure of either wooden frame or reinforced concrete. It must be firm and reliable to bear at least 4 times weight of itself and capable of bearing vibration for long periods; Fixing of suspension foundation Fix the suspension bolts either as shown in the picture or by a steel or wooden bracket;
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Adjust the relative positions of the suspension hooks to ensure the indoor unit is level in all directions. Use a spirit level to ensure this, otherwise water leakage, air leakage etc. will be resulted; Tighten the nuts and ensure that the hooks are tightly connected to the nuts and shims, and there is no phenomenon of virtual hanging; After the unit is installed ensure it is secure and does not shake or sway. 2.4.3 Duct pipeline installation Using canvas to connect between indoor unit and duct pipeline, in order to save unnecessary vibration . Duct pipeline connection can be divided into two kinds, one is back air return and the other is below air return, as to the detail connection method, please refer to the following picture.
2.4.4 Drainage pipe installation Drainage pipes must be wrapped with heat insulation materials, otherwise it will cause frost or droplets, see picture as follows:
Heat insulation material: rubber insulation pipe with the thickness of more than 8mm Drainage pipe must have a downward gradient (1 / 50 1 / 100).If the drain pipe is installed ups and downs, it will cause water backflow or leakage etc.
When finish installation please carry out the drainage test to ensure that the water flow through the pipeline fluently, and carefully observe the junction to ensure that there is no water leakage at the junction. If the unit is installed in the newly built house, strongly recommend that this test taken before the ceiling installation. Even it is the heating only unit, this test is unavoidable.
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2.4.5 Remote controller receiver installation. Installation site: recommend that the receiver is mounted with the distance of 30~50 cm to the indoor unit air outlet (on your choice as well), while must ensure that the receiver can get the signal that the remote controller sends, please refer to the following installation picture:
Mounting hole set up: please use certain instrument to dig a square hole with 88*88mm on the ceiling Remote controller receiver installation. Hold the two sides (with clip sides) of the receiver, set the spring clip in the vertical way then insert it into the mounting hole, if the two sides of the receiver is in the same level with the ceiling the installation is finished.
Signal wire connection: connect the wire of remote controller receiver to the CN-DISP terminal on PCB of indoor unit electrical connection box then fix it.
2.5
Medium ESP Duct type indoor unit installation
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2.5.2 Indoor unit suspension Select the suspension foundation The suspension foundation is a structure of either wooden frame or reinforced concrete. It must be firm and reliable to bear at least 4 times weight of itself and capable of bearing vibration for long periods; Fixing of suspension foundation Fix the suspension bolts either as shown in the picture or by a steel or wooden bracket; Adjust the relative positions of the suspension hooks to ensure the indoor unit is level in all directions. Use a spirit level to ensure this, otherwise water leakage, air leakage etc. will be resulted; Tighten the nuts and ensure that the hooks are tightly connected to the nuts and shims, and there is no phenomenon of virtual hanging; After the unit is installed ensure it is secure and does not shake or sway. 2.5.3 Duct pipeline installation Using canvas to connect between indoor unit and duct pipeline, in order to save unnecessary vibration, as to the detail connection method please refer to the following picture.
2.5.4 Drainage pipe installation Drainage pipes must be wrapped with heat insulation materials, otherwise it will cause frost or droplets, see picture as follows:
Heat insulation material: rubber insulation pipe with the thickness of more than 8mm Drainage pipe must have a downward gradient (1 / 50 1 / 100).If the drain pipe is installed ups and downs, it will cause water backflow or leakage etc.
When finish installation please carry out the drainage test to ensure that the water flow through the pipeline fluently, and carefully observe the junction to ensure that there is no water leakage at the junction. If the unit is installed in the newly built house, strongly recommend that this test taken before the ceiling installation. Even it is the heating only unit, this test is unavoidable.
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2.5.5 Remote controller receiver installation. Installation site: recommend that the receiver is mounted with the distance of 30~50 cm to the indoor unit air outlet(on your choice as well), while must ensure that the receiver can get the signal that the remote controller sends, please refer to the following installation picture:
Mounting hole set up: please use certain instrument to dig a square hole with 88*88mm on the ceiling Remote controller receiver installation. Hold the two sides (with clip sides) of the receiver, set the spring clip in the vertical way then put it into the mounting hole, if the two sides of the receiver is in the same level with the ceiling the installation is finished.
Signal line connection: connect the wire of remote controller receiver to the CN-DISP terminal board on PCB of indoor unit wire box then fix it.
3. Outdoor unit installation

3.1 Select installation position of outdoor unit
3.1.1 Installation site and base The site shall be strong enough to bear its weight, prevent noise and vibration. The site shall be ensured to avoid direct sunshine, if necessary set a Havelock above the outdoor unit. The site shall be easy to drainage the rain water and the frost water. The site shall be ensured that the outdoor unit will not be covered by snow during the winter season. The site shall be ensured that the outlet is not facing the strong wind. The site shall be ensured that outlet air and operation noise will not affect the neighbors daily life. The site shall be ensured that the outdoor unit will not be affected by the garbage and oil mist. Warning If outdoor unit working under such environment which contains oil (including machine oil) salt(marine areas), sulfide gas (hot springs and oil refinery areas), those substance may lead to the failure work of the outdoor unit. 3.1.2 Maintenance and ventilation space The site shall be easy for ventilation then the outdoor unit can inhale and discharge air easily. Whats
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more please reserve enough space for maintenance.
Note Require A300mm 3.2 Outdoor unit installation
B1500mm
C300mm D500mm
Use size M10 bolt and nut to fasten the outdoor unit tightly on the bracket, keep it in the horizontal level. The suitable length for bolt shall 20mm over the base level, in order to minimize vibration please do set a rubber shock absorber. If the outdoor unit is mounted on the wall or on the rooftop, in order to prevent earthquake and strong wind please fasten it as tightly as possible. Set a drainage channel to ensure the condensing water can drain out smoothly. To avoid that only four angles metal sheet to support the outdoor unit.
4. Connection piping installation

4.1 Piping installation precaution
Please choose the phosphorus deoxidation seamless copper pipe as the piping. If use the lengthen piping needs welding: Please welding before fasten the nut, when welding using nitrogen gas to replace the air in the pipe in order to prevent oxidation. If there are many points to be welded when installing the lengthen piping, please set a filter in the pipe(buy from local market) Please use nitrogen gas or air to remove the dust and water in the pipe, Please lay out the piping according to the tend towards of the piping, but it is not allowed more than 3 times curved at the same point of the pipe(if do like this the pipe will become rigid) Pipe bending machine is used during the process of bending the pipe, the curvature shall not be too small or it will affect the refrigerant flow.
4.2 Connection piping installation

4.2.1 Piping specification selection As to the detail selection please take reference to the cooling capacity adjust index figure during different installation situations. Expanding Piping diameter Tighten torque Expanding shape Paint the frozen oil size (A) 1/4in(6.35mm) 15-19(Nm) 8.3-8.7mm 3/8in(9.52mm) 35-40(Nm) 12.0-12.4mm 1/2in(12.7mm) 50-60(Nm) 15.4-15.8mm 5/8in(15.88mm) 62-76(Nm) 18.6-19.0mm 3/4in(19.05mm) 70-75(Nm) 22.9-23.3mm
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4.2.2 Piping connection Using expanding machine to expand accessories, the size of horn shown in the following figure: Paint a thin layer of frozen oil at both inside and outside part of the expanding. Make the expanding right to the screw thread shape connection of the indoor unit, using hands to tighten the nut then using a wrench to tighten the nut again, the tighten torque as follows figure. Take out the cover of the indoor unit gas valve and liquid valve, make the expanding right to the stop valve of outdoor unit, using hands to tighten the nut then using a wrench to tighten the nut again, the tighten torque as follows figure. 4.2.3 Emptying or vacuum Before charging the refrigerant to the system, to ensure that there is no impurities, water or non-condensable gas. So, emptying and vacuum operation should be carried out. Vacuum: when process this operation please be sure that the connection pipe is tightened up. Screw off the cover of maintenance valve connection, connect the pressure gauge to the connection of maintenance valve Connect the vacuum pump to the pressure gauge, turn on the vacuum pump and pressure gauge to process the vacuum operation toward the indoor unit and piping, while to ensure that the absolute pressure is no less than 50Pa after this operation. Turn off the pressure gauge and vacuum pump to keep the pressure in the same level in 20 minutes. Emptying: when process this operation, please disconnect the high pressure valve with liquid valve. Connect the gas valve of the stop valve to the thimble side of the rubber hoses, the other side of rubber hoses should be connected to the refrigerant tank. Open the refrigerant tank valve, using the refrigerant inside the tank with high speed to empty the air in the indoor unit and the connection piping. When the outlet air becomes mist (it feels cold by touching it), then the air is emptied. When ensure that the air is emptied, connect and tighten the high pressure valve of outdoor unit stop valve and liquid side connection pipe, keep this state more than 10 seconds. Use soapy what to test each connection junctions (including lengthen piping welding junction) Confirmed that there is no leakage, turn off the valve of refrigerant tank, take down the rubber hose as well. Turn on the high-low pressure valve of the outdoor unit. After vacuum and emptying, screw back the cover of the maintenance valve of outdoor unit low pressure valve, screw off the high-low pressure valve of the outdoor unit (note: shall totally turned off ). Connect the refrigerant to the system. 4.2.4 Heat insulation package of piping Notes: drainage pipe and connection piping should be wrapped by heat insulation material respectively or there will be dew or leakage. Use heat insulation material with good insulation performance to wrap the pipe.
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Notes during the high temperature working environment Our air conditioner is proved my dew conditioner experiment. But if it keeps on working during the high humidity (the dew temperature is more than23 ) environment which may lead to water leakage, in such condition please use following additional insulation material: Glass fiber insulation material with the thickness between 10~20mm can be used. The part of indoor unit which get in touch with the back side of ceiling should pasted with insulation material. Besides the previously more than 8mm thick insulation material, connection piping (both gas pipe and liquid pipe), drainage pipe should be wrapped by additional 10~30 mm thick insulation material. 4.2.5 To seal the hole on the wall. To prevent rainwater or other foreign bodies from entering the room and air-conditioner after installing the tubing and drain pipe, the gap between wall hole and tubing, drain pipe and electric wire should be sealed with mastic, sealant rubber or putty, or poor performance or leakage will result If the outdoor unit is higher than indoor unit, tubing should be bent to ensure that the lowest point of the tubing is lower than the wall hole to prevent rainwater entering the room or air-conditioner along the piping system.
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4.2.6 Additional refrigerant charge

When pipe length exceeds 5m, please add refrigerant according to the table below: Piping size) Additional Connection refrigerant charge piping Gas pipe Liquid pipe amount (kg/m) 9.520.75mm 6.350.75mm 0.02 Piping 12.71mm 6.350.75mm 0.02 between 15.881mm 9.520.75mm 0.05 indoor and 19.051mm 9.520.75mm 0.07 outdoor unit 19.051mm 12.71mm 0.09
4.2.7 Others Users to install the air conditioner at site shall ensure that the oil can return to the unit smoothly. Horizontal pipes should incline toward the outdoor unit using a 20:1 slop.e If there is a height difference between the indoor and outdoor unit, oil loops should be installed in the interconnecting gas (large) pipe; When the vertical pipe height difference is less than 5 meters, an oil loop should be installed at the bottom of the gas (large) pipe; When the vertical pipe height difference is more than 5 meters, then for every 5 meters an oil loop must be installed at the bottom of the gas (large) pipe, and a short loop (liquid ring) should be installed at the exit of the indoor unit liquid (small) pipe; When the connecting gas pipe vertical height difference is less than 5 meters but the constant rise distance is too long, an oil loop should be installed in the gas (large) pipe every 10 meters. When the outdoor and indoor units are at the same elevation, the oil deposit bend and liquid ring do not need to be installed, if the horizontal connecting pipe length is less than 10 meters. When the horizontal connecting pipe length is more than 10 metres, install an oil loop in the gas (large) pipe every 10 metres
Note: This chart is for explanation purposes. An actual installation will differ from this according to the site conditions. When making an oil trap the radius of the bend should be between 1.5 and 2 times the pipe diameter.
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5. Electrical connection
5.1 Electrical connection precaution
Installation of electric items must be carried out by qualified, professional technicians. An isolated circuitry should be fixed with whole-pole disconnection devices, which is with at least 3mm gap of touch point. . Power supply and indoor to outdoor connection should use special cable. Providing the necessity of installation or replacement, the professional technician of service store appointed by manufacturer must be required, while self-operation by users is prohibited. In case of any electric shock accident, the creepage protection devices /power supply on-off and breaker must be required with power supply.
Warning The specification of fuse for single phase control board is F5AL 250V, while for 3 phase
control board, both indoor and outdoor unit, it is F3.15AL 250V
Machine must be earthed surely. If not, itll be probably caused creepage. Equivalent 227IEC53(RVV) type of power cord of GB5023 or the excelled must be required. The cords should be fixed properly against broken, while ends/joints of cords is under outside force. Improper connection or fixation will cause disaster like fire.etc. Equivalent 245IEC57(YZW) type of power cord of GB5023 or the excelled must be used as connection line of indoor and outdoor.
Notice
The earth line is neither allowed to connect to gas pipe, water pipe or circuitry of telephone or lighting rod, nor to the earth line of other devices. Please fix power supply cord and connection wires of indoor and outdoor, in accordance with circuit diagram Fix the cords into terminal boards properly and safely with cable fixation tools to avoid any danger caused by the power cord under outside forces. After fixation, use bind tape (affixed) to bind wires avoiding any collision with other components like compressor, copper pipesetc
Others
5.2 Electrical connection

5.2.1 Wiring diagram of indoor & outdoor, refer to section of selection 5.2.2 Recommendation of power supply cord Cooling capacity (Btu/h) 9000 Sheet 1power supply:220V50Hz Power Power supply Power Model supply spec. supply cord side Indoor ALDu-(H)09A4/S3 220-240V~50Hz 31mm2 side ALCa-(H)12A4/C5 ALCe-(H)12A4/C3 ALDu-(H)12A4/S3 220-240V~50Hz Indoor side 31.5mm2
Connection wires 31mm2 31.5mm2
12000
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18000
ALCa-(H)18A4/C5 ALCe-(H)18A4/C3 ALDu-(H)18A4/S3 ALHi-(H)18A4/S3 ALCa-(H)24B4/C5 ALCe-(H)24B4/C3 ALDu-(H)24B4/S3 ALHi-(H)24B4/S3
220-240V~50Hz
Indoor side
32.5mm2
32.5mm2
24000
220-240V~50Hz
Outdoor side
34mm2
41mm2
30000
ALCa-(H)30A4/C5 ALCe-(H)30A4/C3 ALDu-(H)30A4/S3 ALHi-(H)30A4/S3
220-240V~50Hz
Outdoor side
34mm2
41mm2
Cooling capacity (Btu/h)

24000
36000
42000
48000
60000
Sheet 2power supply 380V 3N50Hz Power Power supply Power supply supply Model No. cord of spec. cord of outdoor unit indoor unit ALCa-(H)24B5/C5 ALCe-(H)24B5/C3 ALDu-(H)24B5/S3 ALHi-(H)24B5/S3 ALCa-(H)36A5/C5 Outdoor unit ALCe-(H)36A5/C3 380-415V ALDu-(H)36A5/S3 3N~50Hz ALHi-(H)36A5/S3 Indoor unit ALCa-(H)42A5/C5 220-240V~50H 31mm2 52.5mm2 ALCe-(H)42A5/C3 z ALDu-(H)42A5/S3 Indoor and ALHi-(H)42A5/S3 outdoor input ALCa-(H)48A5/C5 separately ALCe-(H)48A5/C3 ALDu-(H)48A5/S3 ALHi-(H)48A5/S3 ALCe-(H)60A5/C3 ALHi-(H)60A5/S3
Connection wires
21mm2
Notice
Above mentioned power supply cord is the cable which connect air on-off of indoor to indoor/outdoor unit. Power supply cord of indoor/outdoor unit is the power supply cable connecting indoor and outdoor unit The section area of power supply cord core is minimized one. To avoid voltage pressure dropped down, while longer power supply cord needed, the section area should be enlarged for one gauge. The connection wires to indoor unit is the cable of 27IEC53(RVV) type, 300/500V; while the connection wires to outdoor unit and the connection wires from outdoor to indoor unit is the multi-end of cable neopreneof 245IEC57(YZW)type,300/500V. if the single core with double skin type of cable is chosen for installation,, please choose 1# gauge of section area and wrapped with special jacket for electrician. All of the ceiling/floor type unit is without accessorial electric heating
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5.2.3 Indoor wire connection Remove electric control box cover of indoor unit, connect the wires in accordance with the electric diagram mentioned on the back of the cover. The wire ends must be tightly fixed into terminal boards without ease. The earth wire must be fixed into appointed position. 5.2.4 Outdoor wire connection Remove the electric item cover, which is positioned in the right side of outdoor unit, connect the wires in accordance with the electric diagram on the back of the cover. Be sure that pressing the wires tightly with the terminal boards while it through the board, the wire ends must be tightly fixed into terminal boards. The earth wire must be fixed into appointed position. After all the wire connected, bundle connection pipe, connection wires and drainage pipe with strips like mentioned drawing below:
Notice
Compressor of AL-(H)24B5(T)AL-(H)36A5(T)AL-(H)42A5(T)AL-(H)48A5(T) AL-(H)60A5(T) are 3 phase power supply with phase sequence protection in its outdoor control board. Please be careful with wire connection. Be sure dot make the drainage pipe flat while bundled!
6. Commissioning
After installation, machine can be started commissioning. 6.1 Check installation condition Check indoor/outdoor unit installation and wire connection in accordance with the requirement of service manual. Check the power supplying, diameter of wires, air on-off and make it sure that the items can be matched with machines and, earth wire connection safety. Check air inlet/outlet duct and make it sure that the items is clean, operating smoothly.
6.2 Commissioning
During winter, the first run of performance should be supplied power 8 hours in advance to warm-up the crankcase. During winter, while after 8 hours power off, the performance test should be 2 and half hours power on later: Power on, run machine with cooling mode. After 3 minutes compressor protection, check if there is normal cooling air come from indoor unit and if there is abnormal noise come from indoor/outdoor units Configure the mode with fan and check if there is high air come from indoor unit. Operate swing mode, check if the louver is properly swaying. Press the other buttons on the remote controller and check if the complete unit is on proper working condition Operate machine 1 hour with cooling mode and check if the drainage system is on proper condition Switch the mode for heating and check if there is warm air come from indoor, if there is abnormal noise come from indoor/outdoor units After confirmation of normal working condition, press the on-off to stop running machine. Then and there, train the end users with operation, maintaining and special notice.
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Chapter Use and maintenance

1. Operation introduction
1.1 Remote controllers operation introduction
1.1.1 Basic condition of remote controller Name Figure Basic condition for operation 1. Power source Use 2 pcs No 7 batteriesworking voltage2.0V-5.0V 2. Signal frequencyinfrared frequency 38kHz 3. Remote distancemax working distance is7m Remote controller Key operation introduction 1.Temperature setting range 16 -32 2. when heatingWhen indoor coil temp. is lower than request the fan will change into low speed,. After the temp. reach to the request temp.it will change into setting fan speed.
1.1.2
Introduction of remote controller button Introduction of button after open the cover
Introduction of display screen and button
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1.1.3 Operation of remote controller After putting the battery inpress [Power ON/OFF] buttonthe running light of indoor unit will be bright, the unit is on; Press [Power ON/OFF] button again, the running light of indoor unit will be extinct, the unit is off. Auto-Cooling-Dehumidify-Heatingmode 1.Press Power ON/OFF button to start the unit 2.PressModebutton to choose working mode
3.Press+ button to set temp. Temp. range1632 Under auto mode cant set temp. 4.PressFan speedbutton to set fan speed
Auto
Cooling mode low speed mode
Heating mode high speed mode
Dehumidify middle speed mode
Not display setting temp. Air swing angle setting 5.Press Swing button to set air swing angle
Fix air swing angle setting When air blade goes to wanted anglepress Swingagain ,it will be fixed at that position.
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CLOCK SETTING---TIMING OPERATION
AttentionAll the operation is valid after opening the controller Clock setting 1First time clock setting: after putting the battery in the time display area will flicker; During the usage period of clock setting : press Timing/clock button for 5seconds the time display area will flicker; Press + - to adjust timeit is 12 hour system with AM&PM long press + or - can set time quickly. Press Timing/clock button again confirm timing setting
Timing ON setting 1when unit is off press Timing/clock button ON will display and flicker Press + - to adjust timeit is 12 hour system with AM&PM long press + or - can set time quickly Press Timing/clock button again confirm timing setting After setting mode, temperature, swing, fan speed, etc. The display screen will show all the settings and remain unchanged.When clock time is same as the setting time, the air-conditioner will automatically run according to the setting condition. Timing OFF setting 1 when unit is onpress Timing/clock button OFF will display and flicker Press+ - to adjust timeit is 12 hour system with AM&PM long press+ or- can set time quickly Press Timing/clock button again confirm timing setting When clock time is same as the setting time, the air-conditioner will automatically shutdown. Cancel timing switch After setting timing press Timing/clock button can cancel the timing setting. Attention: Timing ON can be set only when unit is off Timing OFF can be set only when unit is on.
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SLEEP OPERATION
Sleep setting Press Sleep button sleep sign will display sleep function is activated press Sleep again or press Power ON/OFF button cancel sleep function ,sleep sign disappear. Under sleep modeunit working condition 1When cooling After unit running for 1 hour, the setting temperature will automatically increase 1 , after running for 1 hour again, the setting temperature will automatically increases another 1 When heating After unit running for 1hour, the setting temperature automatically decreases 2 , after running for 1 hour again, the setting temperature will automatically decrease another 2 After 7 hours of sleeping operation, the air-conditioner will shut down automatically. Attention: Under sleep mode mode change is available.
1.2 Wired controllers operation introduction

1.2.1 Basic condition of wired controller title figure Basic condition of use 1. Power sourcevoltage DC 12V 2. Work temperature range of PCB -10~+70 3. Work humidity range of PCBRH20%~RH90% Wired controller 5 buttons mode temp- on/off temp+ fan speed, one each used for change modeset tempswitch on/offselect fan speed.
1.2.2 Operation of wired controller Virtually all functions of the wired controller are the same as those of the remote controller and you should refer to the remote controller instructions. The exception is the LOCK function LOCK buttonmeantime presstemp-andtemp+; The wired controller may be used at the same time as the wireless model by pointing the REMOTE controller at the wired controller receiver shown above 1.2.3 Installation of wired controller First, take apart the base panel from the wired controller. According to the two installation holes on the install board, use two screws to fix the base panel to the wall as shown below Ensure that the connecting cable of the controller is accessible before connecting the wired
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controller to the base panel. Join the wired controller connection cable to the indoor unit using the cable provided.
2. Daily maintenance
2.1 Clean inhaler
2.1.1 Filter cleaning precaution Before cleaning the filter, ensure the unit is switched off and the power is off Forbidden to use water clean the filter , it will hurt PCB or get an electric shock When cleaning filter net, be sure you are standing steady, if you use ladder or others, please be careful. 2.1.2 Washing filter net Use vacuum or water to clean the net In order to ensure the best performance from your air conditioner clean the air filter regularly We recommend cleaning once a month or more frequently if required. When the filter is very dirty it can be washed in detergent and hot water (below 45oC) Ensure the filter is fully dry before reinstallation to avoid risk of electric shock or short circuiting Do not dry the filter using direct sunlight
2.2 Check at the beginning of each season

Check whether there are no physical obstructions at the air inlet or outlet of either indoor or outdoor unit Check whether there are some garbage at the water outlet Check whether electrical cables are in good condition, particularly the earth cable When power on, check weather letters display on the screen of the wired controller. When working in wintermust connect power for 8 hours before switch on unit.
2.3 Check at the end of service season

Operate for 2 3 hours under the ventilation condition; remove the moisture of the indoor unit. If not use air conditioner in a long time, please close the power to save energy, the letter will disappear on wired controller; Take the batteries out of remote controller; Suggest that use dustproof to cover the outdoor unit;
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Chapter After sale service

1. 1. Main components of air conditioner
1.1 Main components of refrigeration system No
Appellation
Figuration and inner configuration
Instruction
Rotary compressor
The function of compressorafter refrigerant evaporate in evaporator, compress the low temp and low pressure refrigerant gas make the gas become high temp and high pressure gas and then send the gas to condenser, make the refrigerant cycle, in this series products, all the compressors are complete hermetic compressor which motor and compressor together.
Scroll compressor
condenser (heat exchanger)
Condensor
Fan ,motor Compressor
The function of condenser Make the high temp and high pressure refrigerant gas discharged by compressor become liquid [make the gas heat exchange with air], mark when heating, condenser become evaporator
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Fan Motor
Elec. box
Evaporator (heat exchanger)
Function of evaporator Make the low pressure refrigerant liquid from capillary or expansion valve happen heat exchange with air
Evap.
Elec. heater
Tray
Capillary (throttle components)
Function of capillary Utilize aperture and length change bring pressure gap., control refrigerant flow quantity and pressure
One way valve
One way valve is used for heat pump unit, it make the refrigerant liquid only flow as the arrow direction
Four way valve
Function of 4 way valve When change cooling mode into heating mode, it will change the flow direction of refrigerant When heating, the valve get electricity cooling without electricity the slip assembly move to the right connect pipe 2 and 3, so change the flow direction.
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Stop valve
Function To stop or release refrigerant, only on/off, cant adjust or throttle
Muffler
Function Eliminate the system noise
10
Gas and liquid separator
Function Separate liquid and gas refrigerant, to protect the compressor
1.2 Electrical system main components No Appellati on Figuration and inner configuration Instruction
PCB
Function Via program to control the relay, make every components on/off according to temperature and pressure variety, so to realize automatic control
Fan motor
Function Drive the fanmake the indoor and outdoor unit have heat exchange with air.
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Pressure switch
Function To avoid the air conditioner work in a abnormal pressure, making the air conditioner work safety.
Capacito r
Induce the single-phase motor produce gyre magnetic field connect with the accessory winding and participate in the operation. When AC contactors inner magnetic loop without power, the counter force of spring and the weight of armature core will make the main connector disconnect, when the magnetic loop with power, it will make the main connector connect, the power is on, accessories contactor will act.
Release link Current setting button
AC Contacto r
Heat relay
Driving push rod
Thermoelement
Heat relay is normally made up of double metal sheet, when the current is too large, the double metal sheet will heat distortion and movement, and open the protection contactor ,which causes control circuit disconnect and then the main circuit will be cut off, after it cooling, control circuit will restore connection, but the main circuit is still disconnect, need to press start button to restart unit, Only for Cassette, the pump head is 1.2 meterthe condensate pipe must have over 1/100 descend angle after unit cooling or dehumidify stops running, the pump will still work 3 minutes to clean the condensate.
Condens ate pump
Water outlet
Water inlet
Plastic package
Physical properties will change
Sensor
Copper head
along with the temperature, pressure changeused for check temperature and pressure.
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2. Control board (PCB) inner wiring diagram

2.1 Indoor unit inner wiring diagram
Heat pump Cassette indoor unitALCa-H12A4/C5ALCa-H18A4/C5 Heat pump Ceiling&Floor indoor unitALCe-H12A4/C3ALCe-H12A4/C3 Heat pump Mid ESP Duct indoor unitALHi-H18A4/S3 Heat pump Low ESP Duct indoor unitALDu-H09A4/S3ALDu-H12A4/S3ALDu-H18A4/S3
Cooling-only Cassette indoor unitALCa-12A4/C5 ALCa-18A4/C5 Cooling-only Ceiling&Floor indoor unitALCe-12A4/C3ALCe-12A4/C3 Cooling-only Mid ESP Duct indoor unitALHi-18A4/S3 Cooling-only Low ESP Duct indoor unitALDu-09A4/S3ALDu-12A4/S3ALDu-18A4/S3
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Heat pump Cassette indoor unitALCa-H24B4/C5ALCa-H30A4/C5 Heat pump Ceiling&Floor indoor unitALCe-H24B4/C3ALCe-H30A4/C3 Heat pump Medium ESP Duct indoor unitALHi-H24B4/S3ALHi-H30A4/S3 Heat pump Low ESP Duct indoor unitALDu-H24B4/S3ALDu-H30A4/S3
Cooling-only Cassette indoor unitALCa-24B4/C5ALCa-30A4/C5 Cooling-only Ceiling&Floor indoor unitALCe-24B4/C3ALCe-30A4/C3 Cooling-only Mid ESP Duct indoor unitALHi-24B4/S3ALHi-30A4/S3 Cooling-only Low ESP Duct indoor unitALDu-24B4/S3ALDu-30A4/S3
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Heat pump Cassette indoor unit ALCa-H24B5/C5ALCa-H36A5/C5ALCa-H42A5/C5ALCa-H48A5/C5 Cooling-only Cassette indoor unit ALCa-24B5/C5ALCa-36A5/C5ALCa-42A5/C5ALCa-48A5/C5 Heat pump Ceiling&Floor indoor unit ALCe-H24B5/C3ALCe-H36A5/C3ALCe-H42A5/C3ALCe-H48A5/C3ALCe-H60A5/C3 Cooling-only Ceiling&Floor indoor unit ALCe-24B5/C3ALCe-36A5/C3ALCe-42A5/C3ALCe-48A5/C3ALCe-60A5/C3 Heat pump Mid ESP Duct indoor unit ALHi-H24B5/S3ALHi-H36A5/S3ALHi-H42A5/S3ALHi-H48A5/S3ALHi-H60A5/S3 Cooling-only Mid ESP Duct indoor unit ALHi-24B5/S3ALHi-36A5/S3ALHi-42A5/S3ALHi-48A5/S3ALHi-60A5/S3 Heat pump Low ESP Duct indoor unit ALDu-H24B5/S3ALDu-H36A5/S3ALDu-H42A5/S3ALDu-H48A5/S3 Cooling-only Low ESP Duct indoor unit ALDu-24B5/S3ALDu-36A5/S3ALDu-42A5/S3ALDu-48A5/S3
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2.2 Outdoor unit inner wiring diagram

Heat pump AL-H09A4(T)AL-H12A4(T) AL-H18A4(T)
Cooling-only AL-09A4(T)AL-12A4(T) AL-18A4(T)
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Heat pump AL-H24B4(T)
Cooling-only AL-24B4(T)
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Heat pump AL-H30A4(T)
Cooling-only AL-30A4(T)
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Heat pump AL-H24B5(T) Cooling-only AL-24B5(T)
Heat pump AL-H36A5(T) AL-H42A5(T) AL-H48A5(T) AL-H60A5(T) Cooling-only AL-36A5(T) AL-42A5(T) AL-48A5(T) AL-60A5(T)
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Sup pper Uno(Ceiling Cassette, Ceiling Floor and Duct type e ACs) Service e Manual
2 Introduc 2.2 ction of Co ontrol Boar rd (PCB Bo oard) sockets

2 2.2.1 Introduction of control c board QRDL-3F-HCE1 sockets (Pow wer supply 220V-240 0V)
Neutral in nsert
Elect tric heati ing outp put
Comp pre D Drainage ssor r 4-way pump outpu ut valve output
Indoor fan outp put

Hig gh Mid Low Neutral
Outdoo or Phas se fan sequen nce t protect tion output
Buzzer
4-D DIP sw witch Fl loat sw witch For rced sw witch Ret turn air te emp. Indo oor coil te emp. Transformer T output Transformer r input 3-DIP switch Wired cont trol receiver r Outdo oor coil te emp.
Remote control receiver
Step motor output
2 2.2.2 Introd duction of o Control Board sockets s QRD-SN3F-H Q HCE1 (ind door unit) (Power
s supply 220 0V-240V)

Electric c heating g output t Drainage D pump output Phase sequence protection
Transfor r Neutral mer inpu ut insert
In ndoor fan outpu ut

utral High h Mid Low Neu
Alarm
Buzzer 4-DIP switch Float switch Remote on simulatio Return air a temp. Indoor co oil temp.
Transform mer output
Remote ol contro receiv ver
Step motor t output
3-DIP switch
Wired co ontrol receiv ver
Indoo or coil tem mp.
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2.2.3 Introduction of Control Board QRD-SW3F-HCE1 (outdoor unit board) sockets
(Power supply 380V-415V)

Transformer Compressor Electric heating output input output 4-way valve Outdoor fan output
Neutral insert
Power supply
Transformer output
Phase sequence testing input
Low High Communic Commun Outdoor Exhaus pressure coil pressure ation LED ication t temp. switch temp. socket switch ture
Indoor coil temp.
Failure LED
3. Unit control functions

3.1Main function
Forced switch When air conditioner is on, press forced switch, the unit will be turned off; or when air conditioner is off, press the forced switch, unit will be turned on and enter into auto mode operation. Once receiving signal from remote control or wired control, the unit will run in setting mode. Commissioning Press forced switch for 5 seconds until buzzer sounds twice, then controller gets into commissioning. At the state of commissioning, press the forced switch, the unit will be turned off. The commissioning time will last for 30 minutes and the mode is cooling. a) In the mode of commissioning, inlet air temperature sensor is ineffectual. Compressor runs after 3 min protecting.( 3 min protecting are not available in the first time power),indoor fan is running in low speed. b) In the mode of commissioning, no protection is valid except the three phase protection and the 3 min protection for the compressor. Auto operation When remote control select auto mode, the unit will choose cooling, dehumidify or heating according to indoor temperature and automatically runs at selected mode. a) When getting into auto mode, the indoor unit runs at low wind for 20 seconds while other equipment not start, after 20 seconds, indoor fan stops, the units enters into mode judgment. b) Once the room temperature over 27 the units run in cooling mode of setting wind and setting temperature 24. c) When the room temperature is between 20 and 27, the units run in dehumidifying mode of setting wind and setting temperature 24
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d) When the room temperature is under 20, the unit run in heating mode (Cooling-only in ventilation mode) of setting wind and setting temperature 24 e) The system mode do not change according to temperature fluctuation, restarting or mode changing, operation mode should be selected by the controller. Cooling operation Temperature is set by remote controller or wired controller, it can be adjusted from 16 - 32 by pressing temperature +, temperature - on the remote controller (or wired controller). Press fan speed button to choose fan speed among auto wind, high speed wind, medium speed wind, low speed wind. Operation state a) The indoor fan motor always runs at the speed set by remote controller or wired controller. b) When the indoor temperature TA-setting temperature TS1, the compressor starts as well as outdoor fan after compressor meets 3 min protection c) When TA =TS, The unit operation state keep the same. d) When indoor unit temperature TA setting temperature TS -1, the compressor and outdoor fan stop after compressor meets 3 min protection
Auto wind control When unit is set to auto wind by remote controller or wired controller, indoor wind speed will be controlled abide by regulation as follow a) When TA - TS3, at high speed b) When TS +1TATS +3, at medium speed c) When TA TS1, at low speed d) There is no 3 min delay when wind speed switch from low to high, contrary to wind speed switch from high side to low side.
Dehumidify operation Temperature is set by remote controller (or wired controller), temperature adjustable range from 16 - 32, user can adjust temperature through temperature + and temperature - button on remote controller or wired controller. Press fan speed button to choose fan speed among auto wind, high speed wind, medium speed wind, low speed wind.
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Operation state a) When TA TS+2, and 3 min protection can be satisfied, the compressor and outdoor fan will run continuously and wind speed run at set speed. b) When TS TA < TS+2 and 3 min protection can be satisfied, the compressor and outdoor fan keep 10 min on while off in another 6 min, indoor fan keeps 13 min on while off in subsequent 3 min, the indoor fan will start at low wind speed after the compressor stops for 3 min. c) When TA < TS and 3 min protection can be satisfied, the compressor, outdoor fan and indoor fan stops running, the indoor fan restart at low wind speed after the compressor stops 3 min
Auto wind control When unit is set to auto wind by remote controller or wired controller, indoor wind speed will be controlled abide by regulation as follow a) If TA - TS4, at high speed b) If TS +3TATS +4, at medium speed c) If TS +2TATS +3, at low speed d) If TSTATS +2, at low speed intermittently e) If TATS, the indoor fan will restart after stop for 3 min, and operates at low wind.
Ventilation operation Outdoor unit stay closed, indoor fan motor operates at set wind and wind speed can be set at high, medium, low by remote controller. Heating operation Temperature is set by remote controller (or wired controller), temperature control range from 1632, user can adjust temperature through temperature + and temperature - button on remote controller or wired controller. Press fan speed button to choose fan speed among auto wind, high speed wind, medium speed wind, low speed wind.
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Operation state a) When TA- TS-1, if compressor meets 3 min protection, the compressor and outdoor fan start, indoor fan runs according to Anti-cold air condition b) When TA- TS1, if compressor meets 3 min continuous operation, the compressor and outdoor fan stop, indoor fan runs according to Anti-cold air condition c) If TA=TS, stay in the previous state.
Compressor initial start control When the outdoor coil temperature 7, the compressor starts after 4-way valve turns on for 10 seconds, 2 seconds later, the outdoor fan starts, indoor fan motor operates according to Anti-cold air mode. When the coil temperature <7, the compressor starts first, when One of the following conditions is satisfied: the outdoor coil temperature 12 or unit keep running for 10 minutes; then the outdoor fan starts, 10 seconds later, the compressor shut off; 15 seconds later, the four way valve turns on; 5 seconds later, the compressor restart and the indoor fan runs according to Anti-cold air mode. Auto wind control a) When TA TS-2, at high wind speed b) When TS-2 TATS, at medium wind speed c) When TA TS, at low wind speed d) There is no 3 min postpone when wind speed switch from low to high, contrary to wind speed switch from high to low.
Anti-cold air aAnti-cold air when the compressor is running When TE is raising and TE30, indoor fan stops, if 30TE38, indoor fan runs at low wind speed. When TE38, indoor fan runs at setting speed
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When TE is descending and TE34, indoor fan runs at setting speed. When 28TE34, indoor fan runs at low wind. When TE28, indoor fan stops..
b) Anti-cold air when the compressor is off When TE30,if indoor fan is originally on then it blows low wind( last for maximum 30S). When TE30, indoor fan stops. Blowing surplus heat When indoor temperature reach set temperature or turn off the unit , if TE35, indoor fan motor operates at low wind, if indoor temperature 35, indoor fan stops running. Swing control There are totally 4 swing modes A, B, C, D, among them A and B is an assembly, C and D is an assembly. Each mode switches through sleep button on remote control or wired control, detail operation is as follows: press sleep button 10 times continuously in 5 second, buzzer sounds 4 times, and swing angle belongs to C/D mode (it takes effect when repower on), in the same way press sleep button 10 times continuously in 5 second, buzzer sounds 2 times, then swing returns to A/B mode (it takes effect when repower on). The swing mode switches among assembly is accomplished by dip switch. Detailed operations are as follows: ON as A mode, OFF as B mode, OFF as C mode.
Note: Duct doesnt have this function

A mode applies to MB06 panel (CASSETTE) Step speed to turn on motion is 16 MS per step, normal swing speed is 24 MS per step Max swing angle is 60 degree Cooling swing range is 30 degree Heating swing range is 30 degree The initial cooling air baffler position is 30 degree back from max swing angle, and finished position in max swing angle. The initial heating air baffler position is max swing angle, and finished position in 30 degree back from max swing angle. B mode applies to MB04 panel (CASSETTE) Step speed to turn on motion is 4 MS per step, normal air swing speed is 8 MS per step Max swing angle is 280 degree Cooling swing range is 160 degree Heating swing range is 160 degree The initial cooling air baffler position is 160 degree back from max swing angle, and finished position in max swing angle. The initial heating air baffler position is max swing angle, and finished position in 160 degree back from max swing angle. C mode applies to MB04 panel (Ceiling & Floor) Step speed to turn on motion is 4 MS a step, normal air baffler swing speed is 8 MS a step Max swing angle is 520 degree Cooling swing range is 150 degree Heating swing range is 150 degree
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The initial cooling air baffler position is 260 degree back from max swing angle, and finished position 110 degree back from max swing angle. The initial cooling air baffler position is 110 degree back from max swing angle, and finished position 260 degree back from max swing angle. D mode applies to MB07 panel (CASSETTE) Step speed to turn on motion is 8 MS a step, normal air baffler swing speed is 16 MS a step Max swing angle is 180 degree Cooling swing range is 60 degree Heating swing range is 60 degree The initial cooling air baffler position is 140 degree back from max swing angle, and finished position 80 degree back from max swing angle. The initial cooling air baffler position is 80 degree back from max swing angle, and finished position 140 degree back from max swing angle. Timing The largest timing time is 24 hours, minimum scale is 1 min, single timing style, timing function will keep valid when mode change, and indication lamp keep light once set. Timing off Only when the unit is running, this function can be set, set range is 1min-24h and unit will automatically shutdown when time runs out. Timing on Only when the unit is running, this function can be set, set range is 1min-24h and unit will automatically shutdown when time runs out. Turn on or turn off after timing set, original timing and sleeping functions will be canceled automatically. Sleeping The sleeping function is valid in auto, cooling, dehumidifying, heating operation, indoor fan blows low wind once enters into sleeping mode and sleeping indication lamp turns to light. Press the sleep button and enters to sleeping operation, for cooling operation the set temperature raises by 1 1 h later, and for heating operation the set temperature descends by 2 1 h later. After another 1h operation, for cooling operation the set temperature raises by 1 again, and for heating operation the set temperature descends by 2 again. After the sleeping mode runs for 7h the unit shutdown. When enters into sleeping operation, mode switch will be valid, however sleeping function will be cancel after mode switch and if press temperature + button the unit will adjust temperature according to new set temperature + amending temperature. At the state of sleeping mode, press sleep button, mode button or turn off the unit, the sleeping mode will be canceled. Sleeping in cooling operation
Temperature Raises by 1 again Raises by 1 Original set temperature 1h 2h 7hSleeping finished shutdown
Sleeping in heating operation

Temperature Original set temperature Descends by 2 Descends by 2 again 1h 2h 78 7hSleeping finished shutdown
Long distance control a) Control board has function of long distance control b) The switch of long distance control can be masked through indoor unit DIP switch. c) When long distance switch is off and unit turns off, the remote controller and wired controller shall not be able to turn on the unit. d) When long distance switch is on and unit starts in auto mode, mode can be changed by remote controller or wired controller. Self -check operation Press the forced switch at the same time power on, the buzzer sounds twice and enters into self-check operation process Electric heating motion, indoor fan operates at high speed operation lamp light for 1s timing lamp light for 1s power lamp light for 1s indoor fan runs at low speed and medium speed both for 1s compressor motion 1s four ways valve motion 1s outdoor motion 1s buzzer sounds once then close and unit enters into ready state, ending self-check.
3.2 Control function

Water level protection and drainage pump control a) To prevent condensation water overflowing from indoor unit to damage the indoor unit and indoor decoration, it is necessary to take condensation water out by using drainage pump. b) The work process of drainage pump depends on the state of water level switch, and water level protection can be masked through DIP switch of indoor unit. C) The drainage pump has to work for 180s when it is power on for the first time, while if there is drainage failure then allowing the compressor to go on running, and if the drainage failure doesnt disappear after drainage pump works for 180s, the compressor will stop working and start water level protection. c) At the state of cooling or dehumidifying, the drainage keeps running and never stop even operates in anti-freezing protection e) When the water level switch is off (water flooded), and be off for 3 s, it will be considered as drainage pump system failure, drainage pump keeps working while compressor stop running, and alarm water level protection, If water level protection failure disappears soon after a while, the units return to normal running (the compressor 3 min protection priority).If the failure still exist in 30 min, the water pump stops working and unit enters into shutdown, alarm water level protection.
Note: Only for Cassette this function is valid.

Anti-freezing protection a) The protection is to prevent indoor evaporator from frosting in large area. b) When indoor coil temperature -2 and lasts for 10s, in addition, the compressor keeps running for 5 min or longer, the compressor and outdoor fan stops running, indoor fan runs at setting speed. c) If indoor coil temperature 7, unit quits the protection, once the compressor meets 3 min protection the unit restart. d) This function is valid only when cooling or dehumidifying. Anti over-heating protection a) This protection is to avoid wind temperature is too high in heating to cause user feel uncomfortable. b) When indoor coil temperature TE57 and lasts for 10s, outdoor unit stops, when indoor coil temperature TE64 and lasts for 10s, the compressor stops and indoor unit fan speed keep unchanged. c) When TE< 52unit quits this protection, after the compressor meets 3 min protection, unit returns to normal operation. d) This function is only valid when heating. Cooling high pressure protection a) This protection is to prevent outdoor motor failure which leads to compressor exhaust pressure over using range to cause compressor damage. b) When outdoor coil temperature 64and lasts for over 20s, the compressor stops running, when the coil temperature < 52 degree and the 3 min compressor protection is satisfied, the compressor returns to normal running.
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c) Once high pressure protection appears 3 times in half an hour, the whole unit stops running and indoor unit alarms high pressure protection. Shortage of refrigerant or four valves failure protection a) This protection is to prevent refrigerant shortage of system and four ways valve failure to turn direction when heating, both of which lead to cycle liquid be greatly produced which damage the compressor Make a record of indoor coil temperature T1 before compressor starts, when the compressor keeps running for 6 hours, indoor temperature is T2, and if T1-T25 The compressor keeps running for 6 min then room temperature - indoor coil temperature 5 d) Heating operation: Satisfy the following two conditions and lasts for 10s: Make a record of indoor coil temperature T1 before compressor starts, the compressor keeps running (except defrost operation)for 8 min, indoor coil temperature is T2, if T2-T1 8 The compressor keeps running (except defrost operation) for 8 min, if T2-T1 8 Exhaust temperature protectionction a) This function is to prevent exhaust temperature be too high to reduce the compressor operation longevity b) When the compressor started, exhaust temperature TP>120 and lasts for 3s, exhaust temperature protection will be activated, the compressor stops, as well as outdoor fan, and alarm outdoor protection. c) When exhaust temperature falls to 85, quits this protection, the failure code will not disappear but the unit can resume after restart.
Note: This function is available for three phase power supply

High and low pressure protection a) This protection is to guarantee the unit runs in allowing range, free from the compressor damage b) High pressure protection: High pressure switch off and lasts for 3s, high pressure protection appears, the compressor and fan motor all stops, alarm outdoor unit protection, and failure code will not disappear even when high pressure switch returns to normal, but the unit can resume when restart. c) Low pressure protection Checking low pressure failure after the unit starts for 5 min, low pressure switch off and lasts for 3s, low pressure protection appears, the compressor and fan motor stop, alarming outdoor protection, failure code disappear after low pressure switch return to normal, when the compressor 3 min protection is satisfied unit returns to normal running. When low pressure appears 3 times in 30 min, the protection is unable to resume, the whole unit stops and the unit can resume after the failure is solved and restart Do not check low pressure when defrosting.
Note: This function is available for three phase power supply

Phase sequence protection a) This protection is to prevent the compressor rollback or lack phase lead to over current, and finally destroy the compressor b) When outdoor unit appears lack phase or phase sequence incorrect, the unit stops immediately and enters into protection, alarming outdoor protection, even phase sequence or lack phase switch return to normal the failure code will not disappear, the unit can resume when restarting Outdoor fan motor control The unit has function of low ambient cooling and high ambient heating, when cooling take outdoor coil temperature as basis and when heating take indoor coil temperature as basis, the outdoor fan automatic carries out stepless speed adjustment to keep the unit in normal operation state. Defrosting control a) On the situation that the outdoor sensor is in good condition, once following conditions are satisfied defrosting begins, the operation lamp will shine when running defrosting. Outdoor coil temperature below definite temperature and lasts for 2 min The compressor running time surpass defrosting internal time (defrosting internal time recalculates when power off by accident or remote controller), the compressor keeps running continuously for over 5 min. When defrosting begins, the compressor, indoor fan, outdoor fan
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will stop, 15s later 4-way valve will be closed, and 5 more seconds later the compressor enters into defrosting operation. e) Ending defrosting condition (one of the following conditions is satisfied defrosting ends) Outdoor coil temperature 12 Defrosting time up to 10 min Mode switch or turning off the unit by remote controllerdefrosting exits immediately. After the defrosting is finished, outdoor fan will start, 10 s later the compressor will stop, and 15 s later four ways valve will open, 5 more seconds later the compressor will start, the unit returns to normal heating operation, and indoor fan runs as anti-cold wind mode c) Defrosting entering temperature and heating internal time will auto-adjusted by outdoor defrosting time d) Defrosting time sequence drawing
Intelligent defrosting function(only in the case of outdoor coil is damaged this function is carried out) Entering conditions On the condition of running intelligent defrosting operation, one of following 7 conditions is satisfied (As for secondary condition in upper condition, it is only valid that all secondary condition be satisfied at the same time) a) Condition No.1 The outdoor fan enters into over-load protection and stops running. Outdoor fan stops running then restarts and keeps running over 10 min The compressor accumulating running time 45min The compressor continuous running time 20min TE 48 b) Condition No.2 Enter into heating mode 5 min later or finish defrosting 5 min later, catch the max difference value between TE and TA If TE38when the difference between TE and TA decrease by 5 or more and lasting time 3min If the difference between TE and TA decrease by 3 or more and lasting time 3min The compressor continuous running time 5min The compressor accumulating running time 45min TE 48
Note: If there is wind modification, and when indoor fan wind speed descends 1 grade, temperature modification -1.when indoor fan wind speed climbs 1 grade, temperature modification +1
c) Condition No.3 The compressor accumulating running time 3h The continuous compressor running time 5min
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The min. difference between TE and TA 16 d) Condition No.4 The min. difference between TE and TA 16 continuously last for 5 min The compressor accumulating running time 45 min The compressor continuous running time 20min If the condition is satisfied unit will enter into defrosting, current TE will be recorded before defrosting. When the defrosting is over, and the compressor continuously runs for 10 min, then compare current TE with TE before defrosting, if the latter doesnt high than former by 3 or more, next time unit will not enter into defrosting at this condition, until mode switch, turn off then restart to heating or go through a defrosting yet. e) Condition No.5 Begin to calculate time once air conditioner enters into over-heating protection, enters into compulsory defrosting after 2 h later. f) Condition No.6 5 min later after enters into heating mode for the first time, catching max value of TE, if TE 38 The compressor continuous running time 5min The compressor accumulating running time 45 min g) Condition No.7 At heating mode and the compressor accumulating running time is over 2h. Within the 2 h never carry out defrosting The compressor continuous running time 5min, catching max value of TE, if TE 30 and lasting time 3min. Quit conditions One of following 3 conditions is satisfied unit quit the intelligent defrosting a) Intelligent defrosting time 9min b) Intelligent defrosting time lasts for 4 min, if TE0, and in 10s TE increased by 2 or more. c) Intelligent defrosting time lasts for 5min, if TE5 Defrosting time sequence a) When the defrosting begins, the compressor, indoor fan, outdoor fan all stop, 30s later 4-way valve will be closed as well, then 15s later the compressor starts and enters into defrosting operation. b) When quit from defrosting, the compressor stops and outdoor fan starts, 55s later four ways valve will be open, and 5s later the compressor starts and air conditioner returns to normal operation, indoor fan operates as anti-freezing wind mode. Sensor failure a) Indoor room temperatureTA When TA is abnormal, the unit stops to run protection, failure code will display (see the failure indication table), failure code will disappear when TA returns to normal. b) Indoor coil temperatureTE When TE is abnormal, failure code will display (see the failure indication table), failure code will disappear when TE returns to normal c) Outdoor coil temperatureTW When in cooling or dehumidifying mode, doesnt check TW When in heating mode, after the unit starts outdoor coil temperature will be checked, if TW is abnormal, unit normal starting is permitted, and defrosting automatically be set as intelligent, failure code will display (see the failure indication table), failure code disappears when TW return to normal, and heating defrosting returns to normal. d) Exhaust temperatureTP Check the exhaust temperature sensor when power on When TP is abnormal, unit will start normally and exhaust over-heat protection be canceled, at the same time failure code displays, failure code disappears when TP back to normal, exhaust over-heat protection will be recovery e) Outdoor condensation temperature (TL) When in heating mode, doesnt check TL When in cooling mode, after the unit starts check the outdoor condensation temperature, if TL is
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abnormal the unit normal starting is allowed and cancel the low ambient cooling function, at the same time the failure code displays, failure code disappears when TH back to normal, the low ambient cooling function will be recovery. Communication failure a) Communication failure between indoor and outdoor units: The indoor and outdoor communication is abnormal, or one of indoor unit and outdoor unit control board is not electrified, then power off and display failure code, when communication returns to normal failure code disappears. b) The communication failure of wired controller: when wired controller or main control board doesnt receive correct signal for consecutive 2 min, then turn off and display failure code, when communication returns to normal failure code disappears.
4. DIP switch setting and failure code

4.1 Indoor control board DIP switch setting
As for different model, the setting state of DIP switch on control board is different, the DIP switch has been adjusted to suitable position when products finished in factory, but maintenance staffs have to pay attention to this especially during process of air conditioner repairing. 4.1.1 Introduction of DIP switch function of the unit, power supply 220-240V Applying switch type Switch code 1 SW1 3 2 Functions Remote switch Swing mode ON Available A mode D mode 3 1 SW2 4 2 3 4 Model selection Simulate remote switch Water level switch protection Auto restart select Outdoor protection switch Heat pump Turn on Shield Available Shield OFF None B mode C mode Cooling-only Turn off Available None Available ON OFF OFF ON OFF when select heat pump, electric heating is automatic plunge style When running test, setting as OFF standby Default OFF ON Note
4.1.2 Introduction of DIP switch function, power supply 380-415V Applying switch type Switch code 1 SW1 3 2 Functions Auto restart select Swing mode 0N Available A mode D mode Heat pump Turn on Shield Available 0FF None B mode C mode Cooling-only Turn off Available None Default ON ON when select heat pump, electric heating is automatic plunge style When running test, setting as OFF standby Note
3 1 SW2 4 2 3 4
Model selection Simulate remote switch Water level switch protection Remote switch
ON OFF OFF OFF
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There are two group of swing mode: A mode and B mode as the first group, C mode and D mode as the second group, the mode switch between the two groups is as follows: Press sleep button 10 times continuously in 5 s, buzzer sounds 4 times which represents the unit enters into the second group mode (C mode and D mode) Press sleeping button 10 times continuously in 5 S, buzzer sounds 2 times which represents the unit renews to the first group mode ( A mode and B mode). Every time after set or cancel, it takes effect only when repower on. If there is no memorizing chipset or failure, the second group mode cant be set. A mode is applied to CASSETTE: Capacity 2400048000BTU/H or above B mode is standby C mode is applied to: C3 series Ceiling & Floor D mode is applied to CASSETTE: Capacity 1200018000BTU/H 4.1.3 The DIP switch setting correspondent to relative models Unit type 1 ON ON ON ON ON ON ON ON 3 digital switch 2 3 ON ON OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF State 111 110 101 100 101 100 101 100 1 OFF OFF OFF OFF OFF OFF OFF OFF 2 4 digital switch 3 4 OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON State 0001 0001 0101 0101 0101 0101 0101 0101
Heat pump type CASSETTE Cooling-only type CASSETTE Heat pump type Ceiling & Floor Cooling-only type Ceiling & Floor Heat pump type low ESP Duct Cooling-only type low ESP Duct Heat pump type medium ESP Duct Cooling-only type medium ESP Duct
OFF OFF ON ON ON ON ON ON
4.2 Failure code

When air condition has failure, the timing lamp on light board of controller will display different code according to different failure case. 4.2.1 Unit failure code for power supply is 220-240V Suitable for unitscapacity 9000~30000BTU/Hpower supply 220-240V50Hz Display mode 1 indication lamp on display lamp board none Timing lamp flash 4 times/8s Timing lamp lash 6 times/8s Timing lamp flash 1 times/8s Timing lamp flash 2 times/8s Timing lamp flash 2
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Failure causing Communication failure Drainage system failure Phase failure, phase-loss or low voltage failure Indoor temperature sensor abnormal (TA) Indoor coil sensor abnormal(TE) Outdoor coil sensor
Display mode 2 wired controller E5 E4 E6 E1 E3 E2
Display priority 1 2 3 4 5 6
Phenomenon shutdown shutdown shutdown shutdown shutdown non-stop
abnormal(TW) Indoor heating over-load protection Defrosting(not failure)
times/1s None Operation lamp flash None 7 8 shutdown non-stop
4.2.2 Unit failure code for power supply is 380-415V Suitable for unitscapacity 24000~60000BTU/Hpower supply 380-415V 3N50Hz Display mode1 indication lamp on display lamp board Flash 5 times and go out 2S Flash 4 times and go out 2S Flash6 times and go out 2S Flash 10 times and go out 2S Flash 9 times and go out 2S Flash 9 times and go out 2S Flash 1 times and go out 2S Flash 3 times and go out 2S Flash 2 times and go out 2S Flash 7 times and go out 2S Flash 8 times and go out 2S Display mode1 failure lamp on control board Flash 2 times and go out 2S Flash 10 times and go out 2S Flash 1 times and go out 2S Flash 3 times and go out 2S Flash 2 times and go out 2S Flash 7 times and go out 2S Flash 8 times and go out 2S Display mode3 wired controller F1 E5 E4 E6 EA E9 E9 E1 E3 E2 E7 Display priority
Failure causing
Phenomenon
Communication failure Wired controller communication failure Drainage system failure Outdoor protection( Phase failure ) Outdoor protection (discharging over-temperature ) High pressure protection Low pressure protection Indoor temp. sensor abnormal(TA) Indoor coil sensor abnormal(TE) Outdoor coil sensor abnormal(TW) Outdoor condensate temp. Sensor abnormal(TL) Discharging temp. sensor abnormal(TP)
1 1 3 2 7 6 6 4 5 8 9
shutdown shutdown shutdown shutdown shutdown shutdown shutdown shutdown shutdown non-stop non-stop
E8
10
non-stop
Note: When correct signal has not been received by wired control or main control board in 2 consecutive min, then the unit turns off and indicates relative failure code, once communication renew and failure code disappears automatically.
85
5. Failure analysis and elimination

5.1Analysis and elimination for the failure with failure code
Wired controller communication failure
86
Communication failure between indoor and outdoor unit
87
Drainage system failure
88
Outdoor protection(phase sequence)
89
Cooling high pressure protection
90
Heating high pressure protection
91
Cooling low pressure protection
92
Heating low pressure protection
93
Cooling exhaust temperature protection
94
Heating exhaust temperature protection
95
Refrigerant shortage or four way valve failure protection
96
Sensor failure protection
97
5.2 Analysis and elimination for the failure without failure code
5.2.1 No action after power-on
98
5.2.2 Air conditioner operates, but effect is terrible
99
Copper nuts
100
5.2.3 Abnormal sound or viberation
101
102
5.2.4 Abnormal odor Abnormal odor
103
5.2.5 Air switch action when air conditioner starting up
104
5.2.6 Air conditioner water leakage
5.3 Non-aircon failure

5.3.1Poor cooling or heating efficiency, but it is not failure During the process of using air conditioner, some phenomenon seems to be malfunction but actually not. Thus when cooling effect does not achieve to your expectation, the following factors have to be ruled out Phenomenon High outside temperature and too many indoor individuals, even air conditioner runs at full-load operation, the wind blowing out from air outlet is cold, but it is difficult to lower the indoor temperature, this is not malfunction. Power voltage is too low, causing AC uneasy to start and shut down after starting, or fuse be burned out etc. Causing explanation When the outdoor temperature is higher, more heat penetrates into indoor space, which increases the cooling load of AC. If there are too many individuals(for example 10 individuals) and every individual gives off 120W, totally 1200W, this will running out of half of AC cooling capacity, and the units cooling capacity this time is far from enough, indoor temperature is hard to lower down. It is normal phenomenon and do not mean useless of AC. It is not malfunction, need to find out the causing, if the causing is the electricity net voltage is too low, user should load a power manostat to keep voltage between 220V-380V for AC normally running
105
Select high wind speed but indoor temperature still at high side, air flow from the air outlet is too weak. Select high wind speed, the vibration and sound of unit are severe. Temperature controller adjusts improper and max cooling capacity is not utilized completely, thus indoor temperature cant lower down. As for Heat pump air conditioner heating effect is not ideal during cold winter, this is normal phenomenon. Improper installation will lead to indoor temperature uneven or bad cooling effect.
It is because air filter is too dirty or blocked making cooling capacity fail to be brought by air flow, causing cooling capacity inadequate. Take out filter and wash, the problem will be solved. Fan runs at high speed, severe vibration and sound of unit is normal phenomenon Adjust the temperature controller, and problem will be solved. The lowest temperature is 7 when heating, below this temperature unit cannot heat effectively. It is necessary to adjust AC installation position
5.3.2 It means there is failure if following phenomenon is happened Phenomenon Mirage comes out from indoor unit Noise Causing explanation When the cold air from AC cools the indoor air When air conditioner stops running, there will be some noise, and this is because the refrigerant flows contrarily. AC expand or shrink according to temperature, causing harsh sounds Liquid sound is from refrigerant flowing The AC itself will not be smelly, if it is smelly, it is because environment smell accumulated Solution: clean the filter It is to prevent cold air blowing, please be patient The unit has auto-restart function, when it is repowered again, unit will run according to the mode which is set before the power off. (Note: default is closed)
Sometimes, the room is smelly when heating, there is no wind at the beginning of starting unit
The unit has auto-restart function, when it is repowered again, unit will run as setting mode. Note: closed default
6. Electric components malfunction inspection

No Component name Compressor Inspection methods
1. Using multi-meter ohm phase, there is correct resistance value among windings (single phase compressor refers to specification, three phase compressor resistance approximately equal), resistance of winding should be infinite. 1. 1Check if any connection part of PCB loosen or drop off, printed tinsel and components have any burn, fade, breaking off or aging phenomenon, all joints exist short circuit phenomenon etc. 2. Test the circuit board system in the term of voltage, pulse on, resistance variation, by using testing meter. 3. Judge the output and input is normal or not according to electric principle diagram 1. Press the contactor by hand, the contactor reacts immediately and without question 2. The contacting point of contactor has no burn and melt phenomenon 3. The winding has resistance value below 1000, but cannot be nil or infinite
Control board
Contactor
106
4-ways valve The winding has resistance value below 1000, but cannot be nil or infinite winding
1. No expansion phenomenon apparently 2. Measure capacitor by using capacitor phase of multi-meter( if the multi-meter has no capacitor phase, use ohm phase, contact the two terminal of meter to two feet of capacitor, and quickly switch positive pole and negative pole and reconnect, the resistance should display from nil to infinite quickly. The resistance cant change is always nil or infinite). 1. Using multi-meter to measure resistance, find out temperature according to resistance table, the temperature should accord with sensor temperature. 2. Resistance cannot be nil or infinite 1 No burning trace apparently 2 Using multi-meter ohm phase, there is correct resistance value among windings (single phase compressor refers to specification, three phase compressor resistance approximately equal), resistance of winding should be infinite.
Capacitor
Sensor
Motor
7. Sensor resistance reference table

7.1 Coil and environment temperature sensor 5K3470 resistance reference table
Coil and environment temperature sensor 5K3470 Tx() -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 Average (K) 72.99 35.16 33.43 31.80 30.26 28.80 27.42 26.12 24.88 23.71 22.60 21.55 20.56 19.61 18.72 17.87 17.06 16.30 15.57 14.88 14.23 13.60 13.01 12.45 Tx() 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 72 37 38 39 40 41 42 43 44
107
Average (K) 5.854 5.626 5.408 5.199 5.000 4.811 4.630 4.456 4.291 4.132 3.980 3.835 3.695 3.562 3.434 3.311 3.193 3.081 2.972 2.869 2.769 2.673 2.581 2.493
Tx() 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
Average (K) 1.421 1.376 1.334 1.293 1.254 1.215 1.179 1.143 1.109 1.076 1.044 1.013 0.9837 0.9550 0.9273 0.9005 0.8746 0.8496 0.8254 0.8021 0.779 0.758 0.737 0.716
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11.91 11.40 10.92 10.46 10.02 9.596 9.197 8.817 8.454 8.108 7.779 7.464 7.164 6.877 6.603 6.342 6.092
45 46 47 48 49 50 72 52 53 54 55 56 57 58 59 60
2.409 2.307 2.249 2.174 2.102 2.032 1.965 1.901 1.839 1.780 1.722 1.667 1.614 1.563 1.724 1.466
85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
0.696 0.677 0.658 0.641 0.623 0.606 0.590 0.574 0.559 0.544 0.530 0.726 0.502 0.489 0.476 0.464
7.2 Exhaust temperature sensor 6.339K3954

Exhaust temperature sensor R806.339K1% T [] -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 Rmin [K] 440.7 417.0 394.7 373.7 353.9 335.2 317.7 301.2 285.6 271.0 257.1 244.0 231.7 220.0 209.0 198.6 188.7 179.4 170.7 162.4 154.5 147.1 140.0 133.3 127.1 121.1 T [] 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Rmin [K] 60.42 57.79 55.29 52.91 50.65 48.49 46.44 44.49 42.64 40.88 39.19 37.59 36.06 34.59 33.21 31.88 30.60 29.39 28.23 27.13 26.07 25.06 24.09 23.17 22.29 21.44 T [] 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 B25/80=3954K1% T [] 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 Rmin [K] 3.377 3.279 3.184 3.093 3.003 2.918 2.836 2.755 2.678 2.603 2.530 2.460 2.392 2.326 2.262 2.201 2.141 2.083 2.026 1.972 1.920 1.868 1.819 1.772 1.725 1.680
Rmin [K] 12.32 11.89 11.48 11.08 10.70 10.34 9.992 9.652 9.328 9.017 8.717 8.428 8.152 7.885 7.628 7.381 7.143 6.914 6.693 6.480 6.276 6.075 5.881 5.694 5.514 5.340
108
6 7 8 9 10 11 12 13 14 15 16 17 18 19
115.4 109.9 104.9 100.0 95.43 91.07 86.93 83.00 79.26 75.71 72.33 69.13 66.08 63.18
46 47 48 49 50 51 52 53 54 55 56 57 58 59 Brand HITACH
20.64 19.86 19.13 18.42 17.74 17.09 16.46 15.87 15.30 14.74 14.22 13.71 13.23 12.77 Compressor specification SG633PB1-W
86 87 88 89 90 91 92 93 94 95 96 97 98 99
5.175 5.014 4.859 4.711 4.567 4.429 4.294 4.166 4.040 3.920 3.803 3.691 3.583 3.478
126 127 128 129 130 131 132 133 134 135 136 137 138 139
1.636 1.594 1.552 1.513 1.475 1.437 1.401 1.365 1.331 1.297 1.266 1.234 1.204 1.174 Oil charge (cm3) 330 330 410 410 600 650 600 600 1100 1100 1050 1700 1700 1700 1700 1700
8. Compressor freezing oil brand and standard oil charge

Outdoor model AL-(H)09A4(T) AL-(H)12A4(T) Compressor Lubricating Oil brand SUNISO 4GSI SUNISO 4GSI SUNISO 4GSDID SUNISO-4GSI SUNISO 4GSI SUNISO 4GSDID UNISO-4GSI UNISO-4GSI SUNISO 4GSD SUNISO 4GSD SUNISO 4GSDID SAY56T SAY56T SAY56T SAY56T SAY56T
HITACH SG184SV-H6CUN PANASONI 2K23S225BUF C HITACH SL232SV-C7LU HITACH SHX33SC4-U PANASONI 2V34S225BUA C HITACH SHW33TC2-S HITACH SHY33MC4-S TOSHIBA TOSHIBA HITACH SANYO SANYO SANYO SANYO SANYO PH465X3CS-4MUA PH420X3CS-8KUC1 THU40WC6-U C-R240H5S C-SB303H8A C-SBX165H38A C-SBX180H38A C-SBX195H38A
AL-(H)18A4(T)
AL-(H)24B4(T) AL-(H)24B5(T) AL-(H)30A4(T) AL-(H)36A5(T) AL-(H)42A5(T) AL-(H)48A5(T) AL-(H)60A5(T)
9. System principle diagram

Cooling circle: the Compressor inhales the low-temperature and low-pressure refrigerant vapor from the evaporator, and vapor be turned into high-temperature and high-pressure gas then enters into condenser, the high-temperature and high-pressure refrigerant gas and outdoor air make heat exchange in the condenser, the compressed vapor is then cooled by heat exchange with the outside air, so that the vapor condenses to be a high-temperature and high-pressure fluid, and then through capillary throttling to cooled, low pressure, then the liquid enters into the evaporator and two-phase of gas and liquid refrigerant in the evaporator completely evaporate, thereby cooling the indoor air; from evaporator the vapor is inhaled into compressor again, so it runs continuously cycle to cycle, cooled air is continuous supplied to the air-conditioned area though Duct by fan motor. Heating cycle: It is the contrary cycle of cooling cycle, at this moment the 4-way valve changes direction, and make refrigerant flow to direction changer, that is, the vapor discharged
109
from the compressor enters into the indoor heat exchanger to condense, the condensation of refrigerant after the capillary expenditure, evaporates in the outdoor heat exchanger, and then inhaled by the compressor after evaporation, so it runs continuously periodically , the heated air is continuous supplied to the air-conditioned area though Duct by fan motor.
9.1 9000, 12000, 18000 BTU/H power supply 220-240V.

Heat pump units: ALCa-H12A4/C5ALCa-H18A4/C5 (Cassette) ALCe-H12A4/C3ALCe-H18A4/C3 (Ceiling & Floor) ALDu-H09A4/S3ALDu-H12A4/S3ALDu-H18A4/S3(Low ESP Duct) ALHi-H18A4/S3 (Medium ESP Duct)
Cooling-only units: ALCa-12A4/C5ALCa-18A4/C5 (Cassette) ALCe-12A4/C3ALCe-18A4/C3Ceiling & Floor ALDu-09A4/S3ALDu-12A4/S3ALDu-18A4/S3Low ESP Duct ALHi-18A4/S3Medium ESP Duct
110
9.2 24000,30000 Btu/hPower supply 220V

Heating Pump: ALCa-H24B4/C5, ALCa-H30A4/C5 (Cassette) ALCe-H24B4/C3, ALCe-H30A4/C3Ceiling & Floor ALDu-H24B4/S3, ALDu-H30A4/S3Low ESP Duct ALHi-H24B4/S3, ALHi-H30A44/S3 Medium ESP Duct Evaporator
Stopping Valve (Gas) ()
T(Mild-Condenser)
Condenser
T Fan
4 Way Valve
T(Ambient)
Fan
Centrifugal
T Auxiliary Electric Heater

T(Evaporator)

Muffle
T(Condenser)
Comp.
Capillary (Heating)
Stopping Valve (Liquid) ()
Capillary (Cooling) One Way Valve
Refrigerant flow direction in Cooling Refrigerant flow direction in Heating
Cooling-onlyALCa-24B4/C5ALCa-30A4/C5 (Cassette) ALCe-24B4/C3ALCe-30A4/C3Ceiling & Floor ALDu-24B4/S3ALDu-30A4/S3Low ESP Duct ALHi-24B4/S3ALHi-30A44/S3Medium ESP Duct Evaporator
T(Mild-Condenser) T
Stopping Valve (Gas) ()
Condenser
Fan
T T(Ambient)
Centrifugal
Fan
T(Evaporator) T

Muffle
Comp.
Capillary (Heating)
() Stopping Valve (Liquid)
Refrigerant flow direction in Cooling
111
9.3 2400060000Btu/h(Power supply 380-415V)

Heating Pump
ALCa-H24B5/C5, ALCa-H36A5/C5, ALCa-H42A5/C5, ALCa-H48A5/C5 (Cassette) ALCe-H24B5/C3, ALCe-H36A5/C3, ALCe-H42A5/C3, ALCe-H48A5/C3, ALCe-H60A5/C3 (Ceiling & Floor) ALDu-H24B5/S3, ALDu-H36A5/S3, ALDu-H42A5/S3, ALDu-H48A5/S3Low ESP Duct ALHi-H24B5/S3, ALHi-H36A5/S3, ALHi-H42A5/S3, ALHi-H48A5/S3, ALHi-H60A5/S3Medium ESP Duct Condenser () Stopping Valve Evaporator
T(Mild-Condenser)
4 Way Valve
switch
T(Ambient) Centrifugal Fan
Low pressure
High pressure switch
Fan
T T(Discharge)
Comp.
T Auxiliary Electric Heater

T(Evaporator)

Muffle
T(Condenser) T
Liquid-vapor separator
Capillary (Heating)
() Stopping Valve
One Way Valve
Capillary (Cooling)
Refrigerant flow direction in Cooling Refrigerant flow direction in Heating
Cooling-only
ALCa-24B5/C5, ALCa-36A5/C5, ALCa-42A5/C5 , ALCa-48A5/C5 (Cassette) ALCe-24B5/C3, ALCe-36A5/C3 , ALCe-42A5/C3 , ALCe-48A5/C3 , ALCe-60A5/C3 (Ceiling & Floor) ALDu-24B5/S3, ALDu-36A5/S3 , ALDu-42A5/S3 , ALDu-48A5/S3Low ESP Duct ALHi-24B5/S3, ALHi-36A5/S3 , ALHi-42A5/S3 , ALHi-48A5/S3, ALHi-60A5/S3Medium ESP Duct
Evaporator () Stopping Valve (Gas)
T(Mild-Condenser)
Condenser T
T T(Ambient)
Centrifugal Fan
Low pressure switch
High
pressure
Fan
switch
T
Comp.
T T(Evaporator)

Muffler
Liquid-vapor separator:
Capillary (Cooling)
() Stopping Valve (Liquid)
Refrigerant flow direction in Cooling
112
10. Explored Diagram and Spare Parts List

10.1 Outdoor units Explored Diagram and Spare Parts List
10.1.1 AL-(H)09A4(T), AL-(H)12A4(T)
AL-(H)09A4(T) spare parts list N0. Material code Chinese name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15.1 15.2 16 17 17.1 17.2 17.3 17.4 17.5 18 18.1 18.2 18.3 60961732030 60961731880 60961708570 60120101100 60020110400 60961731940 60961731910 63961733180 63010207300 60961731900 60961731820 60300310600 60300300200 60961706990 63961734740 60030101000 60030200100 60961731890 63961700110 R60080900900 60080901500 60100202000 60961708450 60070602700 63961733190 63961733390 60961733270 60961733280 1/4in 3/8in 35F 1.5F
Part Name Left-hand support board Panel Net for panel Axial-flow wind leaves Outdoor Motor Motor bracket
Wind-defending vertical board
Chassis assembly Compressor Right-hand board Stop valve board Stop valve 1/4in Stop valve 3/8in
Cover for electric components
Quan tity 1 1 1 1 1 1 1 1 1 1
Remark
400
SG184SV-H6CUN
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Four-way valve assembly Four-way valve Four-way valve wings Top cover board Electric bracket assembly Capacitor 35F for Compressor Capacitor 1.5F for fan motor Terminal board Electric bracket Sensor condenser assembly condenser part Cooling capillary Heating capillary
Not including Cooling-only units
35F 1.5F
5K3470 EL2A
113
AL-(H)12A4(T) spare parts list N0. Material code Chinese name 1 60961732030 2 60961731880 3 60961708570 4 60120101100 5 60020113800 6 60961733420 7 60961731910 8 63961732320 9 63010500900 10 60961731900 11 60961731820 1/4in 12 60300310600 1/2in 13 60300310700 14 60961706990 15 63961543900 15.1 60030101000 15.2 16 17 17.1 17.2 17.3 17.4 17.5 18 18.1 18.2 18.3 60030200100 60961731890 63961709540 R60080900900 60080901700 60100202000 60961708450 60070602700 63961734840 63961734830 60961735140 60961735150 35F 2.5F
Part Name Left-hand support board Panel Net for panel Axial-flow wind leaves Outdoor Motor Motor bracket
Quantity 1 1 1 1 1 1 1 1 1 1
Remark
400
2K23S225BUF
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35F 2.5F
Four-way valve assembly Four-way valve Four-way valve wings Top cover board Electric bracket assembly Capacitor 35F for Compressor Capacitor 2.5F for fan motor Terminal board Electric bracket Sensor condenser assembly condenser part Cooling capillary Heating capillary
5K3470 EL2A
114
10.1.2 AL-(H)18A4(T), AL-(H)24B4(T)
AL-(H)18A4(T) spare parts list N0. Material code Chinese name 1 60961732370 2 63961734820 2.1 63961735070 2.2 60961734940 2.3 60961733360 3 60961732380 4 60120102300 5 60961732340 6 60964306350 7 60020202900 8 R60964306250 9 60961732350 10 63961732750 11 63010501700 12 60961732360 13 60961706770 1/4in 14 60300300100 1/2in 15 60300300300 16 60961706990 17 63961735590 17.1 60030100900 17.2 60030200100 18 63961728510 18.1 18.2 18.3 18.4 18.5 R60080901600 60080900800 60100202000 60961706790 60070602700 50F 4F
Part Name Top cover board condenser assembly condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Panel Net for panel Outdoor motor Motor bracket assembly
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
420150
SHX33SC4-U
1 1
1 1 1 1 1 1 1 1 1 1 1
Four-way valve assembly Four-way valve Four-way valve wings Electric bracket assembly Capacitor 50F for Compressor Capacitor 4F for fan motor Terminal board Electric bracket Sensor
Not including Cooling-only units 50F 4F
5K3470 EL2A
115
AL-(H24B4(T) spare parts list N0. Material code Chinese name 1 60961732370 2 63964316040 2.1 63961734360 2.2 60964316110 2.3 60964316100 3 60961732520 4 60120100800 5 60961732540 6 60961706970 7 60020204300 8 9 10 11 12 13 14 15 16 17 17.1 17.2 17.3 18 18.1 18.2 18.3 18.4 18.5 18.5 63961734330 60961732510 63961732420 63010504700 60961732560 60961706770 60300301700 60300301800 60961706990 63964316650 60030100200 60030200100 63340401400 63961734340 60080900200 60080900800 60100203500 60961706790 R60080105000 60070602700 3/8in 5/8in 55F 4F
Part Name Top cover board condenser assembly condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Panel Net for panel Outdoor Motor Motor bracket assembly
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
440
YDK85-6-50
PH465X3CS-4MUA
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 55F 4F Not including Cooling-only units
Four-way valve assembly Four-way valve Four-way valve wings Muffler Electric bracket assembly Capacitor 55F for Compressor Capacitor 4F for fan motor Terminal board Electric bracket AC contactor Sensor
5K3470 EL2A
116
10.1.3 AL-(H)24B5(T)
N0. 1 2 2.1 2.2 2.3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17.1 17.2 17.3 17.4 17.5 18 18.1 18.2 18.3 18.4 18.5 18.5
Material code 60961732370 63961735490 63961734360 60961735450 60961735770 60961732520 60120100800 60961732540 60961706970 60020204300 63961734330 60961732510 63961735360 63010500100 60961732560 60961706770 60300301700 60300301800 60961706990 63961735240 60030100200 60030200100 63340401400 60050100700 60050100500 63961734340 60080900200 60080900800 60100203500 60961706790 R60080105000 60070602700
Chinese name 3/8in 5/8in 55F 4F
Part Name Top cover board condenser assembly condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Panel Net for panel Outdoor Motor Motor bracket assembly
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
440
YDK85-6-50
THU40WC6-U
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Four-way valve assembly Four-way valve Four-way valve windings Muffler High Pressure Switch Low Pressure Switch Electric bracket assembly Capacitor for Compressor Capacitor for fan motor Terminal board Electric bracket AC contactor Sensor
55F 4F
5K3470 EL2A
117
10.1.4 AL-(H)30A4(T)
N0. 1 2 2.1 2.2 2.3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16.1 16.2 16.3 17 17.1 17.2 17.3 17.4 17.5 17.5 17.6 18
Material code 60964600410 63965326860 63965327550 60965327830 60965327960 60964601120 60120101200 60964601100 60964601080 60020114400 63964600470 63965322710 63010108200 60964601110 60964601170 60300307000 60300312200 60964600410 63965326870 60030100200 60030200100 63340401400 63965326930 60080902200 60080900700 60100203500 63965327990 R60080105000 60070607900 60070602000 60961400650
Chinese name 3/8in 5/8in 70F 6F
Part Name Top cover board Condenser assembly Condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Panel Net for panel Outdoor Motor Motor bracket assembly Chassis assembly Compressor Right-hand board Stop valve board Stop valve 3/8in Stop valve 5/8in
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
490130
YDK150-6C-420
C-R240H5S
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Four-way valve assembly Four-way valve Four-way valve windings Muffler Electric bracket assembly Capacitor 70F for Compressor Capacitor 6F for fan motor Terminal board Electric bracket AC contactor Sensor Sensor Electric bracket
70F 6F
5K3470 EL2Y 5K3470 EL2A
118
10.1.5 AL-(H)36A5(T), AL-(H)42A5(T)
AL-(H)36A5(T) spare parts list N0. Material code Chinese name 1 2 2.1 2.2 2.3 3 4 5 6 7 8 9 10 11 11.1 12 13 14 15 16 17 18 19 19.1 19.2 19.3 19.4 20 20.1 20.2 20.3 60964600410 63965327860 63965327550 60965327830 60965327840 60964601120 60120101200 60964601100 60964601080 60020114400 63964600470 63965310610 R63965328270 63965327010 60050100500 63010105500 60090100800 60964601170 60300307000 60300312200 60964600410 60964601110 63965326960 60030100500 60030200100 63340401300 60050100700 63965327030 60080900700 60100202700 63965327990 3/8in 5/8in 6F
Part Name Top cover board condenser assembly condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Panel Net for panel Outdoor motor Motor bracket assembly Chassis assembly Flash chamber assembly Return-air pipe assembly Low pressure switch Compressor Oil heat tape Stop valve board Stop valve 3/8in Stop valve 5/8in
Quan tity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
490130
YDK150-6C-420
C-SB303H8A
1 1
1 1 1 1 1 1 1 1 1 1 1 1
Right-hand board Four-way valve assembly Four-way valve Four-way valve windings Muffler High pressure switch Electric assembly Capacitor 6F for fan motor Terminal board Electric components box
119
6F
20.4 60080105900 20.5 R60070114700 20.6 60070502600 20.7 60070607700 20.8 60070607800 20.9 60070607100 21 60961400650 AL-(H)42A5(T) spare parts list N0. Material code Chinese name 1 2 2.1 2.2 2.3 3 4 5 6 7 8 9 10 11 11.1 12 13 14 15 16 17 18 19 19.1 19.2 19.3 19.4 20 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9 21 60964600410 63965327090 63965327100 60964316550 60964844630 60964601120 60120101200 60964601100 60964601080 60020114400 63964600470 63965310610 R63965328270 63965327010 60050100500 63010107900 60090100800 60964601170 60300307000 60300306900 60964600410 60964601110 63965327060 60030100500 60030200100 63340401300 60050100700 63965327030 60080900700 60100202700 63965327990 60080105900 R60070114700 60070502600 60070607700 60070607800 60070607100 60961400650 3/8in 3/4in 6F
AC contactor PCB board Transformer Sensor Sensor Sensor Electric components bracket Part Name Top cover board condenser assembly condenser part Cooling capillary Heating capillary Left-hand board Axial-flow wind leaves Big panel Net for big panel Outdoor Motor Motor bracket assembly Chassis assembly Flash chamber assembly Return-air pipe assembly Low pressure switch Compressor Oil heat tape Stop valve board Stop valve 3/8in Stop valve 3/4in
1 1 1 1 1 1 1 Quan tity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QRD-SW1C-HCE1 5K3470 XH2 6.3K3954 XH2 5K3470 XH2
Remark
490130
YDK150-6C-420
C-SBX165H38A
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Right-hand board Four-way valve assembly Four-way valve Four-way valve windings Muffler High pressure switch Electric assembly Capacitor 6F for fan motor Terminal board Electric components box AC contactor PCB board Transformer Sensor Sensor Sensor Electric components bracket
6F
QRD-SW1C-HCE1 5K3470 XH2 6.3K3954 XH2 5K3470 XH2
120
10.1.6 AL-(H)48A5(T), AL-(H)60A5(T)
121
AL-(H)48A5(T) spare parts list N0. Material code Chinese name 1 60964302290 2 63964302220 3 60964302440 Big 4 60961706970 5 60964302370 6 60964302190 Small 7 60020200600 8 9 9.1 9.2 9.3 9.4 10 11 12 12.1 13 14 14.1 14.2 14.3 14.4 15 16 16.1 16.2 17 18 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 60964302210 63965327650 63964315930 63961705000 60964316550 60965327640 63965303810 63010108300 63965807510 60050100500 60090100800 63964316010 60050100700 60030100500 60030200100 63340401300 60964302200 63964300150 60300302700 60300302800 60964302410 60340200400 63964315880 60070114700 60080105900 60080900400 60100202700 60070502600 60070607700 60070607800 60070607100 60964302360 3/8in 3/4in 5K3470 6.3K3954 5K3470
Part Name Top cover board Motor bracket assembly Big panel Net for big panel Axial-flow wind leaves Small panel Outdoor Motor Wind-defending vertical board Condenser assembly Upside condenser part Underside condenser part Cooling capillary Heating capillary Chassis assembly Compressor Return-air pipe assembly Low pressure switch Oil heat tape Four-way valve assembly High pressure switch Four-way valve Four-way valve windings Muffler Right-hand board Stop valve assembly Stop valve 3/8in Stop valve 3/4in Cover for electric components Flash chamber Electric assembly PCB board AC contactor Capacitor for fan motor Terminal board transformer Sensor Sensor Sensor Electric components box
Quantity 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1
Remark
Not including Cooling-only units C-SBX180H38A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Not including Cooling-only units Not including Cooling-only units
122
AL-(H)60A5(T) spare parts list N0. Material code Chinese name 1 60964302290 2 63964302220 3 60964302440 Big 4 60961706970 5 60964302370 6 60964302190 Small 7 60020200600 8 9 9.1 9.2 9.3 10 11 12 12.1 13 14 14.1 14.2 14.3 14.4 15 16 16.1 16.2 17 18 19 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 60964302210 63964315920 63964315930 60964316800 60964317590 63965303810 63010209400 63965807510 60050100500 60090100800 63964316150 60050100700 60030100500 60030200100 63340401300 60964302200 63964300150 60300302700 60300302800 60964302410 60340200400 63964315880 60070114700 60080105900 60080900400 60100202700 60070502600 60070607700 60070607800 60070607100 60964302360 3/8in 3/4in 5K3470 6.3K3954 5K3470
Part Name Top cover board Motor bracket assembly Big panel Net for big panel Axial-flow wind leaves Small panel Outdoor Motor Wind-defending vertical board Condenser assembly Condenser part Cooling capillary Heating capillary Chassis assembly Compressor Return-air pipe assembly Low Pressure Switch Oil heat strap Four-way valve assembly High Pressure Switch Four-way valve Four-way valve loop Muffler Right-hand board Stop valve assembly Stop valve 3/8in Stop valve 3/4in Cover for electric components Flash chamber Electric assembly PCB board AC contactor Capacitor for fan motor 3F Terminal board transformer Sensor Sensor Sensor Electric components support
Quantity 1 1 1 2 2 1 2 1 1 2 1 1 1 1 1 1 1
Remark
Not including Cooling-only units C-SBX195H38A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Not including Cooling-only units Not including Cooling-only units
123
10.2 Cassette Indoor Units Explored Diagram and Spare Parts List
10.2.1 ALCa-(H)12A4/C5, ALCa-(H)18A4/C5
ALCa-(H)12A4/C5 spare parts list N0. 1 1.1 1.2 1.3 1.4 1.5 1.6 2 3 3.1 3.2 3.3 4 5 6 7 7.1 7.2 7.3 8 8.1 8.2 8.3 Material code 65964200250 / / / / 60080801400 / 63964109810 63964110340 63964110310 63964110420 63964110370 60120200200 60020134100 60964109690 63964109680 63964109680 60964109710 60964109720 63965214070 R600701156 00 60070502100 60080901500 Chinese name MB07 A B QC2-E1 1.5F Part Name Panel MB06 Return-air grille assembly Air filter Wind-guiding blade Step motor Display board Panel frame assembly Defrosting pan Evaporator assembly Evaporator part Evaporator gas outlet tube assembly Evaporator liquid inlet tube assembly Wind wheel Fan motor Air duct Chassis assembly Chassis part Boarding A Boarding B Electric box assembly PCB board Transformer Capacitance
124
Quan tity 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
Q-B-HWE1
283166
YDK10-6 Q
QRDL-3F-HC E1 1.5F
8.4 8.5 8.6 8.7 8.8 9 10 11 12 13 13.1 13.2
60070606300 60070600800 60100202700 60964110050 60964110060 60964109740 60964109770 60964109700 60964109800 60040100700 R600505006 00 60964109820
5K3470 1 5K3470 2 7 A B
Sensor 5K3470 1 Sensor 5K3470 2 Terminal board Electric components box Cover for electric components box Valve board A Valve board B Pothook Evaporator connecting board Drain pump Float switch Drain pump support
1 1 1 1 1 1 1 4 1 1 1 1
PLD-700
ALCa-(H)18A4/C5 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALCe-(H)24B4/C5 except electric box assembly, evaporator assembly and fan motor 3 63964109580 Evaporator assembly 1 3.1 63964109590 Evaporator part 1 Evaporator outlet tube 3.2 63964110020 1 assembly Evaporator inlet tube 3.3 63964109640 1 assembly 5 60020134200 Fan motor 1 YDK25-6-50 Q 8 63965214080 Electric box assembly 1 8.1 R60070115600 PCB board 1 QRDL-3F-HCE1 QC2-E1 8.2 60070502100 Transformer 1 2.5F 8.3 60080901700 capacitance 1 2.5F 5K3470 1 Sensor 5K3470 1 8.4 60070606300 1 5K3470 2 Sensor 5K3470 2 8.5 60070600800 1 7 8.6 60100202700 Terminal board 1 8.7 60964110050 Electric components box 1 Cover for electric 8.8 60964110060 1 components box
125
10.2.2 ALCa-(H)24B4/C5, ALCa-(H)24B5/C5, ALCa-(H)42A5/C5, ALCa-(H)48A5/C5
ALCa-(H)30A4/C5,
ALCa-(H)36A5/C5,
126
ALCa-(H)24B4/C5 spare part list N0. Material code Chinese name 1 60960110624 MB06 1.1 R60964202180 1.2 1.3 1.4 1.4.1 1.4.2 1.5 1.6 2 2.1 2.2 2.3 3 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 5.5 6 7 8 9 10 10.1 10.2 10.3 10.4 63964202400 60964202490 R60964202170 R60964202170 R60964202650 R60020300700 60080801400 63964105250 60964105060 60964105070 R60100204100 R63964104980 63964110410 63964110660 63964105140 63964110400 63965214090 R60070115600 60070502100 60080900400 60070606300 60070600800 R63964105220 63964108070 60964105260 60020134700 R63964104890 60964104030 60964102230 R60040100500 60460200500 7 QC2-E1 3F 5K3470 1 5K3470 2 ()
Part Name Panel MB06 Panel cover board Return-air grille assembly Air filter Panel frame assembly Panel frame Wind-guiding blade Step motor Display board Guide wind loop assembly Guide wind loop Guide wind board Terminal board Defrosting pan Evaporator assembly Evaporator part Evaporator outlet tube assembly Evaporator inlet tube assembly Electric box assembly PCB board Transformer capacitance Sensor 5K3470 1 Sensor 5K3470 2 Chassis foam assembly Chassis assembly Piping cover board Fan motor Drain pump assembly Drain pump support Pump damping rubber Drain pump Drain flexible pipe (Drain pump) Drain pipe Float switch Wind wheel
Quantity 1 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1
Remark
Not including Cooling-only units Not including Cooling-only units
35BYJ46-QC 120 Q-B-HWE1
QRDL-3F-HC E1 3 F
YDK30-6 Q
PLD-1200
10.5 60460200700 1 10.6 R60050500400 GMF-31 1 462147(3P) 11 60120200400 1 ALCa-(H)24B5/C5 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALCe-(H)24B4/C5 except electric box assembly 5 63961544840 Electric box assembly 1 5.1 R60070114500 PCB board 1 QRD-SN3F-HCE1 5.2 QC2-E1 60070502100 Transformer 1
127
5.3 5.4 5.5
60080900400 60070606300 60070600800
3F 5K3470 1 5K3470 2
capacitance Sensor 5K3470 1 Sensor 5K3470 2
1 1 1
3 F
ALCa-(H)30A4/C5 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALCe-(H)24B4/C5 except motor and evaporator assembly 4 63964110410 Evaporator assembly 1 4.1 63964110660 Evaporator part 1 Evaporator outlet tube 4.2 63964105140 1 assembly Evaporator inlet tube 4.3 63964110400 1 assembly 9 60020134800 Fan motor 1 YDK35-6 Q ALCa-(H)36A5/C5 spare parts list N0. Material code Chinese name 1 60960110624 MB06 R609642021 1.1 80 1.2 1.3 1.4 1.4.1 1.4.2 1.5 1.6 2 2.1 2.2 2.3 3 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 5.5 63964202400 60964202490 R609642021 70 R609642021 70 R609642026 50 R600203007 00 60080801400 63964105250 60964105060 60964105070 R601002041 00 R639641049 80 63964110410 63964110660 63964105140 63964110400 63965214110 R600701145 00 60070502100 60080900800 60070606300 60070600800 7 QC2-E1 4F 5K3470 1 5K3470 2
Part Name Panel MB06 Panel cover board Return-air grille assembly Air filter net Panel frame assembly Panel frame Guide wind blade Step motor Display board Guide wind loop assembly Guide wind loop Guide wind board Terminal board Defrosting pan part Evaporator assembly Evaporator part Evaporator air outlet tube assembly Evaporator liquid inlet tube assembly Electric box assembly PCB board Transformer Capacitance Sensor 5K3470 1 Sensor 5K3470 2
128
Quantity 1 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
35BYJ46-QC120 Q-B-HWE1
QRD-SN3F-HCE 1 4F
6 7 8 9 10 10.1 10.2 10.3 10.4 10.5 10.6 11
R639641052 20 63964108070 60964105260 60020138100 R639641048 90 60964104030 60964102230 R600401005 00 60460200500 60460200700 R600505004 00 60120200400
() GMF-31
Chassis foam assembly Chassis assembly Piping cover board Fan motor Drain pump assembly Drain pump support Pump damping rubber Drain pump Drain flexible tube(Drain pump) Drain tube Float switch Wind wheel
1 1 1 1 1 1 3 1 1 1 1 1
462147(3P)
YDK45-6 Q
PLD-1200
ALCa-(H)42A5/C5, ALCa-(H)48A5/C5 spare parts list N0. Material code Chinese name Part Name 1 60960110624 MB06 Panel MB06 R609642021 1.1 Panel cover board 80 1.2 1.3 1.4 1.4.1 1.4.2 1.5 1.6 2 2.1 2.2 2.3 3 4 4.1 4.2 4.3 5 5.1 63964202400 60964202490 R609642021 70 R609642021 70 R609642026 50 R600203007 00 60080801400 63964105050 60964105060 60964105070 R601002041 00 R639641049 80 63964110680 63964110670 63964104740 63964316360 63964110800 R600701145 00 7 Return-air grille assembly Air filter Panel frame assembly Panel frame Wind-guiding blade Step motor Display board Guide wind loop assembly Guide wind loop Guide wind board Terminal board Drain pan Evaporator assembly Evaporator part Evaporator air outlet tube assembly Evaporator liquid inlet tube assembly Electric assembly PCB board
Quantity 1 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1
Remark
35BYJ46-QC12 0 Q-B-HWE1
QRD-SN3F-HC E1
129
5.2 5.3 5.4 5.5 6 7 8 9 10 10.1 10.2 10.3 10.4 10.5 10.6 11
60070502100 60080900700 60070606300 60070600800 R639641048 50 63964107760 60964105260 60020138200 R639641048 90 60964104030 60964102230 R600401005 00 60460200500 60460200700 R600505004 00 60120200400
QC2-E1 6F 5K3470 1 5K3470 2 () GMF-31
Transformer Capacitance Sensor 5K3470 1 Sensor 5K3470 2 Chassis foam assembly Chassis assembly Piping cover board Fan motor Drain pump assembly Drain pump support Pump damping rubber Drain pump Drain flexible tube(Drain pump) Drain tube Float switch Wind wheel
1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1
6F
YDK80-6-50 Q
PLD-1200
462147(3P)
130
10.3 Ceiling & Floor Indoor Units Explored Diagram and Spare Parts List
10.3.1 ALCe-(H)12A4/C3, ALCe-(H)18A4/C3
131
ALCe-(H)12A4/C3, ALCe-(H)18A4/C3 spare parts list N0. 1 2 3 4 5 6,8,53 7 10 11 12 9,13 14,18 15 16 17 19,23 20 21 22 2429 30 31 32 33 34 35 Material code 60962800650 60962800970 60962800730 60962800710 60962800860 63962800690 60962800620 60962800630 60962800980 60420202400 63962802120 63962800670 60962800960 60962800640 60962800850 63110210100 60020135100 60020135200 60962800920 60962800930 63962801000 60100202700 60070502100 R60070115600 60962801010 / Chinese name DR-35N/C2 DR-35N/C2 DR-35N/C2 B DR-35N/C2 A DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-120N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 YSK15-6D YSK35-4D DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 Part Name Right panel Right suspend plate Right cover B Right cover A Base of right-swing Bracket of right-hand board assembly Chassis pipe cover Back board pipe cover Panel reinforced plate Rubber shock absorption Chassis assembly Bracket of left-hand board assembly Left suspend plate Left panel Base of left-swing Centrifugal fan motor assembly Fan motor Fan motor Motor bracket Motor reinforced plate Electric components box assembly Terminal board Capacitor Transformer PCB board Cover for electric components Air-inlet grill assembly Quantity 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 Remark
ALCe-(H)12A4/C3material ALCe-(H)18A4/C3material
QRDL-3F-HCE1
132
Continual above schedule N0. Material code 35 / 35.1 60962800760 35.2 60962800770 35.3 60962802710 35.4 60962800780 35.5 60962800760 36 60962800940 37 60962800950 38 60962801540 39 60070600600 63962803180 40 63962803260 41 60460600100 42 60450006400 43 60460200300 44 60962801410 45 60080801800 46 60962800570 47 60962800800 48 60962800810 49 60962800830 50 60962800840 51 60962800820 R6002030120 52 0 5459 63962801520 60 60962801470 61 60962801490
Chinese name DR-35N/C2 300380 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-36N/C3 DR-51N/C3 DR-35N/C2 L1L2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 GB/T15049.8 8 DR-35N/C2 DR-35N/C2 DR-35N/C2
Part Name Air-inlet grill assembly Air-inlet grill(white) Air-inlet grill buckle 1 Air-inlet grill buckle 2 Cover for Air-inlet grill bolt Air-inlet filtration net Front valve board 1 Back valve board 2 Volute fixing board Sensor Evaporator assembly Evaporator assembly Rubber plug of draining tray Draining tray Drain pipe Panel Display board Display board cover Step motor cover Shaft sleeve Driven gear End rings Motor gear Step motor Air guide louver assembly Back panel Rubber sealing strip
Quantity 2 2 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1
Remark
ALCe-(H)12A4/C3material ALCe-(H)18A4/C3material
133
10.3.2 ALCe-(H)24B4/C3, ALCe-(H)24B5/C3, ALCe-(H)30A4/C3 ,ALCe-(H)36A5/C3
134
ALCe-(H)24B4/C3 spare parts list N0. Material code Chinese name DR-35N/C2 1 60962800650 DR-35N/C2 2 60962800970 DR-35N/C2 B 3 60962800730 DR-35N/C2 A 4 60962800710 DR-35N/C2 5 60962800860 6,8,59 7 10 11 12 9,13 14,18 15 16 17 19,29 20 21 22 23 24 25 26 27 28 3035 36 37 63962800690 60962800620 60962800630 60962800980 60420202400 63962802120 63962800670 60962800960 60962800640 60962800850 63110210100 63110210100 60962800920 60110504500 60962800930 60962800910 60962800890 8015180010 60962800900 60110500300 63962801000 60100202700 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-120N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 15 DR-35N/C2 DR-35N/C2 DR-35N/C2 6202 DR-35N/C2 15 DR-35N/C2 7
Part Name Right panel Right suspend plate Right cover B Right cover A Fixed base of right-swing Bracket board welding assembly of right-hand Chassis pipe protectors Back board pipe protectors Panel support bar Rubber shock absorption Chassis welding assembly Bracket board welding assembly of left-hand Left suspend plate Left panel Fixed base of left-swing Centrifugal fan assembly Fan motor Motor bracket Motor coupling Motor fixity Motor support frame Bearing base Bearing Bearing top cover Motor lengthen axes Electric box welding assembly Terminal board Capacitor
135
Quantity 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1
Remark
YSK60-4D
Continual above schedule N0. Material code 38 60070502100 39 60070115300 40 60962801010 / 60962800760 60962800770 41 60962802710 60962800780 60962800760 42 60962802580 43 60962802630 44 60962800880 45 60070600800 46 63962803110 47 60460600100 48 60450006300 49 60460200300 50 60962800540 51 60080801800 52 60962800570 53 60962800800 54 60962800810 55 60962800830 56 60962800840 57 60962800820 58 R60020301200 6065 63965701510 66 60962800580 67 60962801110
Chinese name QRD-3F-HCE4 DR-35N/C2 DR-35N/C2 300380(DR) DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-70N/C2 DR-70N/C2 DR-70N/C2 DR-35N/C2 DR-70N/C2 L1L2 DR-70N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 GB/T15049.8 8 DR-35N/C2 ALCe-H24B2 DR-70N/C2
Part Name Transformer PCB board Cover for electric components box Air-inlet grill assembly Air-inlet grill(white) Air-inlet grill buckle 1 Air-inlet grill buckle 2 Cover for screw hole of air-inlet grill Air-inlet filter Front valve board 1 Back valve board 2 Volute fixing board Coil sensor Evaporator assembly Rubber plug of draining tray Draining tray Plastic drain pipe Front panel Display board Display board cover Step motor cover Shaft sleeve Driven gear End rings Motor gear Step motor Air guide louver assembly Back panel Rubber sealing strip
Quantity 1 1 1 3 3 6 6 3 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1
Remark
136
ALCe-(H)24B5/C3 spare parts list N0. Material code Chinese name Part Name Quantity The other spare parts are same as ALCe-(H)24B4/C3 except PCB board and terminal board 5 36 60100205400 Terminal board 1 39 60070114500 PCB board 1 ALCe-(H)30A4/C3 spare parts list N0. Material code 20 60020138300
Remark
QRD-SN3F-HCE1
Chinese name Part Name Quantity The other spare parts are same as ALCe-(H)24B4/C3 except fan motor Fan motor 1
Remark YSK75-4 D
ALCe-(H)36A5/C3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALCe-(H)24B4/C3 except fan motor ,PCB board and terminal board 20 60020138300 Fan motor 1 YSK75-4 D 5 36 60100205400 Terminal board 1 39 R60070114500 PCB board 1 QRD-SN3F-HCE1
137
10.3.3 ALCe-(H)42A5/C3,ALCe-(H)48A5/C3,ALCe-(H)60A5/C3
138
ALCe-(H)42A5/C3,ALCe-(H)48A5/C3,ALCe-(H)60A5/C3 spare parts list N0. Material code Chinese name DR-35N/C2 1 60962800650 DR-35N/C2 2 60962800970 DR-35N/C2 B 3 60962800730 DR-35N/C2 A 4 60962800710 DR-35N/C2 5 60962800860 6,8,59 7 10 11 12 9,13 14,18 15 16 17 19,29 20 21 22 23 24 25 26 27 28 3035 36 37 63962800690 60962800620 60962800630 60962800980 60420202400 63962802120 63962800670 60962800960 60962800640 60962800850 63110210100 60020138400 60962800920 60110504500 60962800930 60962800910 60962800890 8015180010 60962800900 60110500300 63962801000 60100205400 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-120N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 YSK125-4-50 D DR-35N/C2 15 DR-35N/C2 DR-35N/C2 DR-35N/C2 6202 DR-35N/C2 15 DR-35N/C2 5
Part Name Right panel Right suspend plate Right cover B Right cover A Fixed base of right-swing Bracket board welding assembly of right-hand Chassis pipe protectors Back board pipe protectors Panel support bar Rubber shock absorption Chassis welding assembly Bracket board welding assembly of left-hand Left suspend plate Left panel Fixed base of left-swing Centrifugal fan assembly Fan motor Motor bracket Motor coupling Motor fixity Motor support frame Bearing base Bearing Bearing top cover Motor lengthen axes Electric box welding assembly Terminal board Capacitor
139
Quantity 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 4 1 1 2 2 2 2 2 2 2 1 1 1
Remark
Continual above schedule N0. Material code 38 60070502100 39 60070114500 40 60962801010 / 60962800760 60962800770 41 60962802710 60962800760 60962800780 42 60962802580 43 60962802630 44 60962802150 45 60070600800 46 63962804690 47 60460600100 48 60450006500 49 60460200300 50 60962802040 51 60080801200 52 60962800570 53 60962800800 54 60962800810 55 60962800830 56 60962800840 57 60962800820 58 R60020301200 6065 63962802130 66 60962802090 67 60962802160
Chinese name DR-35N/C2 DR-35N/C2 300380(DR) DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-70N/C2 DR-70N/C2 DR-120N/C2 DR-35N/C2 DR-120N/C2 L1L2 DR-120N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 DR-35N/C2 GB/T15049.8 8 DR-35N/C2 DR-120N/C2 DR-120N/C2 DR-120N/C2
Part Name Transformer PCB board Cover for electric components box Air-inlet grill assembly Air-inlet grill(white) Air-inlet grill buckle 1 Air-inlet grill buckle 2 Air-inlet filter Cover for screw hole of air-inlet grill Front valve board 1 Back valve board 2 Volute fixing board Coil sensor Evaporator assembly Rubber plug of draining tray Draining tray Plastic drain pipe Front panel Display board Display board cover Step motor cover Shaft sleeve Driven gear End rings Motor gear Step motor Air guide louver assembly Back panel Rubber sealing strip
Quantity 1 1 1 4 4 8 8 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1
Remark
140
10.4 Low ESP Duct Unit Explored Diagram and Spare Parts List
10.4.1 ALDu-(H)09A4/S3
N0. 1 2 3 4 5 6 7 8 9 10 11 11.1 11.2 11.3 11.4 11.5 11.6 12 13 14 15 16 17 18 19 20 21 22
Material code 60960110624 60960111345 60960110524 60450006800 60961542970 60110502600 63961543000 63961543060 63961543020 60960110856 63961544930 60070115300 60070502100 60070606300 60070606500 60100202700 60961513060 60961513070 63110210100 63960111022 60960111268 60960110757 63960111013 60960111259 60490117500 60961537470 60960111267 60020140600
Chinese name 9.52 QC2-E1 7
Part Name Top cover board Air outlet flange part Chassis Drip tray Valve board Pipe Clamp9.52 Evaporator assembly Evaporator liquid inlet pipe assembly Evaporator gas outlet pipe assembly Volute fixing board Electric assembly PCB board Transformer Air return sensor 5K3470 1 Sensor 5K3470 2 Terminal board Electric components box Cover for electric components box Centrifugal fan motor Return-air box underside board Return-air box right board Return-air box wind-guiding part Return-air box slideway assembly Return-air box Top cover board Air filter Electric box bracket Return-air box left board Fan motor
Quantity 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
Remark
5652046
YSK18-4-50 G
141
10.4.2 ALDu-(H)12A4/S3
N0. 1 2 3 4 5 6 7 8 9 10 11 11.1 11.2 11.3 11.4 11.5 11.6 12 13 14 15 16 17 18 19 20 21 22
Material code 60960110625 60960111345 60960110525 60450006900 60961542970 60110502600 63961543120 63961543190 63961543020 60960110858 63961544930 60070115300 60070502100 60070606300 60070606500 60100202700 60961513060 60961513070 63110210100 63960111023 60960111268 60960110757 63960111014 60960111260 60490117600 60020127300 60961537470 60960111267
Chinese name 9.52 QC2-E1 7
Part Name Top cover board Air outlet flange Chassis Drip tray Valve board Pipe clamp9.52 Evaporator assembly Evaporator liquid inlet pipe assembly Evaporator gas outlet pipe assembly Volute fixing board Electric box assembly PCB board Transformer Sensor 5K3470 1 Sensor 5K3470 2 Terminal board Electric components box Cover for electric components box Centrifugal fan motor Return-air box underside board Return-air box right board Return-air box wind-guiding part Return-air box slideway assembly Return-air box top cover board Air filter Fan motor Electric box bracket Return-air box left board
Quantity 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1
Remark
6652046
YSK-30-4
142
10.4.3 ALDu-(H)18A4/S3
N0. 1 2 3 4 5 6 7 8 8.1 9 10 11 11.1 11.2 11.3 11.4 11.5 11.6 12 13 14 15 16 17 18 19 20 21 22
Material code 60960110625 60960111345 60960110525 60450006900 60961542970 60110502600 60110502900 63961543400 63961543410 63961543430 60960110858 63961544930 60070115300 60070502100 60070606300 60070606500 60100202700 60961513060 60961513070 63110210100 63960111023 60960111268 60960110757 63960111014 60960111260 60490117600 60020140900 60961537470 60960111267
Chinese name 9.52 16 QC2-E1 7
Part Name Top cover board Air outlet flange part Chassis Drip tray Valve board Pipe Clamp9.52 Pipe Clamp16 Evaporator assembly evaporator liquid inlet pipe assembly evaporator gas outlet pipe assembly Volute fixing board Electric assembly PCB board Transformer Sensor 5K3470 1 Sensor 5K3470 2 Terminal board Electric components box Cover for electric box Centrifugal fan motor Return-air box underside board Return-air box right board Return-air box wind-guiding part Return-air box slideway assembly Return-air box top cover board Air filter Fan motor Electric box bracket Return-air box left board
Quantity 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1
Remark
6652046
YSK55-4-50 G
143
10.4.4 ALDu-(H)24B4/S3,ALDu-(H)24B5/S3,ALDu-(H)30A4/S3,ALDu-(H)36A5/S3
ALDu-(H)24B4/S3 spare parts list N0. Material code Chinese name 1 60960110628 2 60960111345 3 63961543290 4 60960110528 5 60450007000 6 60961542970 7 60110502600 9.52 8 60110502900 16 9 10 11 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 12 13 13.1 13.2 13.3 13.4 63961543320 63961543330 63961545600 60960110862 60110504500 63110210100 60961538500 60961538750 60960111485 60110500300 60020140700 60961537470 63961544940 60070115300 60070502100 60070606300 60070606500 15 15 QC2-E1
Part Name Top cover board Air outlet flange part Evaporator assembly Chassis Drip tray Valve board Pipe Clamp9.52 Pipe Clamp16 Evaporator liquid inlet pipe assembly Evaporator gas outlet pipe assembly Volute fixing board assembly Volute fixing board Motor coupling Centrifugal fan motor Rubber bearing clamp Rubber bearing Fan motor bracket Motor lengthen axes Fan motor Electric box bracket Electric box assembly PCB board Transformer Air return sensor 5K3470 1 Coil sensor 5K3470 2
144
Quantity 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
Remark
Big Small
YSK75-4-50 G
13.5 13.6 14 15 16 17 18 19 20 21
60100202700 60961513060 60961513070 63960111026 60960111268 60960110757 63960111017 60960111263 60490117900 60960111267
Terminal board Electric components box Cover for electric components Return-air box underside board Return-air box right board Return-air box flange Return-air box slideway assembly Return-air box top cover board Air filter Return-air box left board
1 1 1 1 1 2 1 1 2 1 5452046
ALDu-(H)24B5/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALDu-(H)24B4/S3 except electronic assembly 13 63961544820 Electric assembly 1 13.1 60070114500 PCB board 1 QRD-SN3F-HCE1 13.2 60070502100 QC2-E1 Transformer 1 13.3 60070606300 Sensor 5K3470 1 1 13.4 60070606500 Sensor 5K3470 2 1 13.5 60100205400 5 Terminal board 1 13.6 60961513060 Electric components box 1 ALDu-(H)30A4/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALDu-(H)24B4/S3 except fan motor 11 63964831320 Volute fixing board assembly 1 11.8 YSK85-4-50 G 60020148700 Fan motor ALDu-(H)36A5/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALDu-(H)24B4/S3 except fan motor and electronic assembly Volute fixing board 11 63964831320 1 assembly 11.8 YSK85-4-50 G 60020148700 Fan motor 1 13 63961544820 Electric box assembly 1 13.1 60070114500 PCB board 1 QRD-SN3F-HCE1 13.2 60070502100 QC2-E1 Transformer 1 13.3 60070606300 Sensor 5K3470 1 1 13.4 60070606500 Sensor 5K3470 2 1 13.5 60100205400 5 Terminal board 1 13.6 60961513060 Electric components box 1
145
10.4.5 ALDu-(H)42A5/S3, ALDu-(H)48A5/S3
ALDu-(H)42A5/S3, ALDu-(H)48A5/S3 spare parts list N0. Material code Chinese name Part Name 1 60961545760 Top cover board 2 60960111345 Air outlet flange part 3 63961544150 Evaporator assembly 4 60961545750 Chassis 5 60450007100 Drip tray 6 60961542970 Valve board 7 60110502600 9.52 Pipe Clamp9.52 8 60110503800 19 Pipe Clamp16 Evaporator gas outlet 9 63961544180 pipe assembly Evaporator liquid inlet 10 63961544200 pipe assembly Volute fixing board 11 63961546060 assembly 11.1 60960110864 Volute fixing board 11.2 60110504500 15 Connector Centrifugal fan motor 11.3 63110210100 assembly 11.4 60961538500 Rubber bearing clamp 11.5 60961538750 Rubber bearing 11.6 60960111485 Fan motor bracket 11.7 60110500300 15 Motor lengthen axes 11.8 60020147700 Fan motor 12 60961537470 Electric box bracket 13 63961544570 Electric box assembly 13.1 60070114500 PCB board 13.2 60070502100 QC2-E1 Transformer
146
Quantity 1 4 1 1 1 1 1 1 1 1 1 1 2 4 2 2 2 2 1 1 1 1 1
Remark
YSK125-4-50 G
QRD-SN3F-HCE1
13.3 13.4 13.5 13.6 14 15 16 17 18 19 20 21
60070606300 60070606500 60100205400 60961513060 60961513070 63960111028 60960111268 60960110757 63960111019 60960111265 60490119000 60960111267
Sensor 5K3470 1 Sensor 5K3470 2 Terminal board Electric components box Cover for electric components box Return-air box underside board Return-air box right board Return-air box wind-guiding component Return-air box slideway assembly Return-air box Top cover board Air filter Return-air box left board
1 1 1 1 1 1 1 2 1 1 2 1 7452046
10.5 Medium ESP Duct Indoor Units Explored Diagram and Spare Parts List
10.5.1ALHi-(H)18A4/S3, ALHi-(H)24B4/S3, ALHi-(H)24B5/S3, ALHi-(H)30A4/S3, ALHi-(H)36A5/S3
ALHi-(H)18A4/S3 spare parts list N0. Material code Chinese name 1 63961544270 1.1 63961544280 1.2 1.3 2 3 4 63961544290 63961544310 60964830310 60961537670 60964843460 A
Part Name Evaporator assembly Evaporator components Evaporator gas outlet components Evaporator liquid inlet pipe components Valve board Cover for electric box Air outlet flange A
147
Quantity 1 1 1 1 1 1 2
Remark
5 6 7 8 9 10 11 12 12.1 12.2 12.3 12.4 12.5 13 14 14.1 14.2 14.3 14.4 15 16 16.1 16.2 16.3 16.4 16.5 16.6 17
60964843470 60964838910 60964838810 63964843420 60964843390 60964843490 60964830210 63961545860 60964843450 63964843840 60020146500 60961504140 63110213900 60490115400 / 63964837110 63964843510 60964837310 60964843500 60964843410 63964831420 R60070115600 60070502100 60070606300 60070606500 60100202700 63964835710 60964843370
B B A QC2-E1 7
Air outlet flange B Drainpipe protection shield B Drainpipe protection shield A Drip tray components Chassis Air return cover board Pothook Volute fixing boardcomponents Volute fixing plate Motor bracket components Fan motor Fan motor fixity Centrifugal fan motor Air filter Filter slideway components Left&Right slideway components Up&down slideway components Left&Right filter flange Up&down filter flange Boarding Electric box assembly PCB board Transformer Air return sensor 5K3470 1 Coil sensor 5K3470 2 Terminal board 7 bit Electric box components Top cover board
2 1 1 1 1 2 4 1 1 1 1 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1
YSK100-4-50 G
8502457
QRDL-3F-HCE1
ALHi-(H)24B4/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALHi-(H)18A4/S3 except electrical assembly, evaporator assembly and volute fixing boardassembly 1 63961544380 Evaporator assembly 1 1.1 63961544390 Evaporator components 1 Evaporator gas outlet 1.2 63961544400 1 components Evaporator liquid inlet pipe 1.3 63961544430 1 components Volute fixing 1 12 63964844090 boardcomponents Volute fixing plate 12.1 60964843450 1 12.2 63964843840 Motor bracket components 1 12.3 60020133200 Fan motor 1 YSK150-4G-50 12.4 60961504140 Fan motor fixity 2 12.5 63110213900 Centrifugal fan motor 2 16 63964831450 Electric box assembly 1 16.1 R60070115600 PCB board 1 QRDL-3F-HCE1 16.2 60070502100 QC2-E1 Transformer 1
148
16.3 16.4 16.5 16.6
60070606300 60070606500 60100202700 63964835710
Air return sensor 5K3470 1 Coil sensor 5K3470 2 Terminal board 5 bit Electric box components
1 1 1 1
ALHi-(H)24B5/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALHi-(H)18A4/S3 except electronic assembly, evaporator assembly and volute fixing boardassembly 1 63961544380 Evaporator assembly 1 1.1 63961544390 Evaporator components 1 Evaporator gas outlet 1.2 63961544400 1 components Evaporator liquid inlet pipe 1.3 63961544430 1 components Volute fixing 1 14 63964844090 boardcomponents Volute fixing plate 14.1 60964843450 1 14.2 63964843840 Motor bracket components 1 14.3 60020133200 Fan motor 1 YSK150-4G-50 14.4 60961504140 Fan motor fixity 2 14.5 63110213900 Centrifugal fan motor 2 16 63961506070 Electric box assembly 1 16.1 60070115300 PCB board 1 16.2 60070502100 QC2-E1 Transformer 1 16.3 60070606300 Air return sensor 5K3470 1 1 16.4 60070606500 Coil sensor 5K3470 2 1 16.5 60100205400 5 Terminal board 5 bit 1 16.6 63964835710 Electric box components 1 ALHi-(H)30A4/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALHi-(H)18A4/S3 except electronic assembly, evaporator assembly and volute fixing boardassembly 1 63961544380 Evaporator assembly 1 1.1 63961544390 Evaporator components 1 Evaporator gas outlet 1.2 63961544400 1 components Evaporator liquid inlet pipe 1.3 63961544430 1 components 12 63964831490 Volute fixing boardcomponents 1 Volute fixing plate 12.1 60964843450 1 12.2 63964843840 Motor bracket components 1 12.3 60020132400 Fan motor 1 YSK160-4G-50 12.4 60961504140 Fan motor fixity 2 12.5 63110213900 Centrifugal fan motor 2 16 63964831450 Electric box assembly 1 16.1 R60070115600 PCB board 1 QRDL-3F-HCE1 16.2 60070502100 QC2-E1 Transformer 1 16.3 60070606300 Air return sensor 5K3470 1 1 16.4 60070606500 Coil sensor 5K3470 2 1
149
16.5 16.6
60100202700 63964835710
Terminal board 5 bit Electric box components
1 1
ALHi-(H)36A5/S3 spare parts list N0. Material code Chinese name Part Name Quantity Remark The other spare parts are same as ALHi-(H)18A4/S3 except electronic assembly, evaporator assembly and volute fixing boardassembly 1 63964830840 Evaporator assembly 1 1.1 63964905360 Evaporator components 1 Evaporator gas outlet 1.2 63961544400 1 components Evaporator liquid inlet pipe 1.3 63961544430 1 components 14 63964831590 Volute fixing boardcomponents 1 Volute fixing plate 14.1 60964843450 1 14.2 63964843840 Motor bracket components 1 R6002013180 14.3 Fan motor 1 YSK-180-4P 0 14.4 60961504140 Fan motor fixity 2 14.5 63110213900 Centrifugal fan motor 2 16 63964316440 Electric box assembly 1 R6007011450 QRD-SN3F-H 16.1 PCB board 1 0 CE1 16.2 60070502100 QC2-E1 Transformer 1 16.3 60070606300 Air return sensor 5K3470 1 1 16.4 60070606500 Coil sensor 5K3470 2 1 16.5 60100205400 5 Terminal board 5 bit 1 16.6 63964835710 Electric box components 1
10.5.2 ALHi-(H)42A5/S3,ALHi-(H)48A5/S3,ALHi-(H)60A5/S3
150
ALHi-(H)42A5/S3,ALHi-(H)48A5/S3,ALHi-(H)60A5/S spare parts list N0. Material code Chinese name Part Name 1 63961544950 Evaporator assembly 1.1 63961545020 Evaporator components Evaporator gas collector 1.2 63961545040 components Evaporator liquid inlet pipe 1.3 63961545000 components 2 60964830310 Valve board 3 60961537670 Cover for electric cabinet 4 60964831310 A Air outlet flange A 5 60964828010 B Air outlet flange B 6 60964838910 B Drainpipe protection shield B 7 60964838810 A Drainpipe protection shield A 8 63964833010 Drip tray components 9 60964833310 Chassis 10 60964833210 Air return cover board 11 60964830210 Pothook Volute fixing 12 63964831540 boardcomponents Volute fixing plate 12.1 60964834010 12.2 63964843840 Motor bracket components R600201318 12.3 Fan motor 00 12.4 60961504140 Fan motor fixity 12.5 60110504400 14 Coupling 12.6 60961538750 Rubber bearing 12.7 60961538500 Rubber bearing board 12.8 60964831060 Rubber bearing bracket Extension shaft 12.9 60110502000 12.10 63110213900 Centrifugal fan motor 13 / Filter slideway components Left&Right slideway 13.1 63964837110 components Up&down slideway 13.2 63964837610 components 13.3 60964837310 Left&Right filter flange 13.4 60964837410 Up&down filter flange 14 60490112800 Air filter 15 60964832910 Boarding 16 63964316440 Electric box assembly R600701145 16.1 PCB board 00 16.2 60070502100 QC2-E1 Transformer 16.3 60070606300 Air return sensor 5K3470 1 16.4 60070606500 Coil sensor 5K3470 2 16.5 60100205400 5 Terminal board 5 bit 16.6 63964835710 Electric box components 17 60964833910 Top cover board
Quantity 1 1 1 1 1 1 2 2 1 1 1 1 2 4 1 1 1 1 2 1 1 1 1 1 3 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1
Remark
YSK-180-4P
14470
QRD-SN3F-HCE1
151
Counseling Technical Division of headquarters and every branch are responsible for client counseling. Training and Technical support Any question about Air Conditioning technical
issue, please contact us. Our company provides Air Conditioning installation and maintenance technical supporting free of charge.
As a part of continuous products improvement, this manual will be changed without prior notice. To ensure the correction of content, this manual has been checked for several times, but only for reference
Take real products, product nameplate and specification as criterion.
ADDNO. 1166 North MingGuang Road (AUX Technology park), JiangShan Town, Zhejiang, P.R.China TEL:86-574-88220802 88220555 88220367 88220362 FAX:86-574-88220199 88220579 88220366 88220361 CODE315191 URLhttp://www.cnaux.com E-mail:Service@mail.auxgroup.com Jackwang@auxgroup.com auxzjd9624@mail.auxgroup.com auxhhb1148@mail.auxgroup.com auxscy3355@mail.auxgroup.com auxyzy3939@mail.auxgroup.com VERSION: CASSETTE-2009-05
152

Service Manual AUX Pack (ENGLISH)

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Supper Uno(Ceiling Cassette, Ceiling Floor and Duct type ACs) Service Manual

Central Air Conditioning

Chapter I Model Selection

1.2 Naming rule

1.3 Function introduction

Remarks Stands for YES

1.3.2 Ceiling&floor function

Remarks Stands for YES

1.3.3 Low ESP Duct Function

Notemeans have this function

means dont have this function

1.3.4 Medium ESP Duct Function

Notemeans have this function

means dont have this function

/ Low external static pressure Duct

Middle ESP Duct

Universa l ou utdoor uni it AL-(H)** (T)

Av vailable for all m models above

Available fo or all models ab bove

te Available for Cassett indoor unit

Avai ilable for Ceiling& &Floor indoor unit

Available for Duc ct indoor unit

2.2 Performance parameter

Max. connecting pipe(m) Max.fall(m) Connecting Controller

Bell-mouthed connecting Remote controller is standard (wired controller is optional) 12

Max. connecting pipe(m) Max.fall(m) Connecting Controller

Bell-mouthed connecting Remote controller is standard (wired controller is optional)

Max. connecting pipe(m) Max. fall(m) Connecting method Controller

Bell-mouthed connecting Remote controller is standard (wired controller is optional)

ALCe-(H)6 0A5/C3 ALCe-(H)6 0A5/C3

AL-(H)24B5(T) 7.20 7.90 2.75 2.48 5.00 4.46 3.40 3.40

AL-(H)36A5(T) 10.00 11.00 3.85 3.68 6.90 6.60 4.57 4.57

AL-(H)48A5(T) 14.00 15.00 5.54 5.50 10.10 10.00 6.10 6.10

Max. connecting pipe(m) Max. fall(m) Connecting Controller

Bell-mouthed connecting Remote controller is standard (wired controller is optional)

2.2.3 Low ESP Duct

AL-(H)12A4(T) 3.60 3.90

AL-(H)18A4(T) 5.10 5.60 220-240V~/50Hz

AL-(H)24B4(T) 7.20 7.90

AL-(H) 30A4 (T) 8.50 9.30

2.60 2.80 0.99 0.98 4.59 4.51 1.30 2.50

1.30 1.22 6.00 5.72 1.80 2.70

1.90 1.75 8.73 8.11 2.60 3.70 R22

2.72 2.50 12.83 12.00 3.90 4.60

3.25 3.13 15.00 14.30 4.10 4.10

780481240 19.5 42 420 760260540 29(+1) 50 6.35 9.52 10 25 10

880481240 21.5 42 630 760260540 37(+1) 53 6.35 12.7 15 25 10

880481240 24 45 860 800300590 44(+1) 55 6.35 12.7 15 25 10

Bell-mouthed connecting Wired controller is standard (Remote controller is optional)

Max. connecting pipe(m) Max.fall(m) Connecting Controller

Bell-mouthed connecting Wired controller is standard (Remote controller is optional)

2.2.4 Medium ESP Duct

Max. connecting pipe(m) Max.fall(m) Connecting Controller

Bell-mouthed connecting Wired controller is standard (Remote controller is optional)

Max. connecting pipe(m) Max.fall(m) Connecting Controller

Bell-mouthed connecting Wired controller is standard (Remote controller is optional)

2.3 Capacity amendment

220-240V~/50Hz 187242V -1524

380-415V 3N~/50Hz 320420V

-1549(Low ambient cooling function)

Equivalent pipe length EL(m)

48000 9.52 19.05 9.52 19.05 25 20 10 0.07

3. Unit outside dimension