Document ID: 1433118

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2009 Chevrolet Aveo

| Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.4L (L95) | Specifications | Document ID: 1433118

Fastener Tightening Specifications

Specification Application Accessory Mounting Bracket Bolts Camshaft Position Sensor Bolts Crankshaft Position Sensor Retaining Bolt Electronic Ignition System Ignition Coil Retaining Bolts Engine Control Module Bolts Engine Coolant Temperature Sensor Bolt Evaporative Emission Canister Flange Bolt Evaporative Emission Canister Protective Cover Evaporative Emission Canister Purge Solenoid Bracket Bolt Evaporative Emission Vent Solenoid Bolt Exhaust Gas Recirculation Valve Retaining Bolts Fuel Filter Mounting Bracket Assembly Bolt Fuel Pressure Regulator Retaining Screw Fuel Rail Retaining Bolts Fuel Tank Retaining Bolts Idle Air Control Valve Retaining Bolts Knock Sensor Bolt Manifold Absolute Pressure Sensor Mounting Bracket Bolt Manifold Absolute Pressure Sensor Retaining Bolts and Nuts Oxygen Sensor Bolt Rear A/C Compressor Mounting Bracket Bolts Spark Plug Cover Bolts Throttle Body Retaining Nuts Throttle Position Sensor Retaining Bolts Variable Geometry Induction System Solenoid Metric 37 Nm 12 Nm 6.5 Nm 10 Nm 4 Nm 20 Nm 20 Nm 8 Nm 5 Nm 8.5 Nm 30 Nm 4 Nm 12 Nm 25 Nm 20 Nm 3 Nm 20 Nm 4 Nm 8 Nm 42 Nm 35 Nm 3 Nm 15 Nm 2 Nm 10 Nm English 27 lb ft 106 lb in 58 lb in 89 lb in 35 lb in 15 lb ft 15 lb ft 71 lb in 44 lb in 75 lb in 22 lb ft 35 lb in 106 lb in 18 lb ft 15 lb ft 27 lb in 15 lb ft 35 lb in 71 lb in 31 lb ft 26 lb ft 27 lb in 11 lb ft 18 lb in 89 lb in

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Document ID: 1542451

Page 1 of 3

2009 Chevrolet Aveo

| Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.4L (L95) | Specifications | Document ID: 1542451

Engine Mechanical Specifications

Table 1: Valve Guide Reaming Table Specification Application General Data
l l l l l l l

Metric

English

Engine Type Displacement Bore Stroke Compression Ratio Firing Order Maximum Power - At 6200 RPM Maximum Torque - At 3400 RPM Diameter Out of Round - Maximum Taper - Maximum Diameter Clearance to Bore Ring, End Gap - Top Compression Ring, End Gap - Second Compression Groove Clearance - Top Impression Groove Clearance - Second Compression Diameter Pin Off-Set Lift Intake Lift Exhaust End Play Journal OD - No. 1 Journal OD - No. 2 Journal OD - No. 3 Journal OD - No. 4 Journal OD - No. 5 Bearing OD - No. 1 Bearing OD - No. 2

4 Cylinder - In-Line 1399 cm 77.9x73.4 mm 9.5:1 1-3-4-2 69 kw/92.5 hp 130 Nm 77.9 mm 0.0065 mm 0.0065 mm 77.87 mm 0.020-0.040 mm 0.15-0.3 mm 0.3-0.5 mm 0.05-0.09 mm 0.06-0.01 mm 17.990-17.995 mm 0.7-0.9 mm 7.2 mm 7.2 mm 0.1-0.25 mm 29.935-29.95 mm 26.935-26.95 mm 26.935-26.95 mm 26.935-26.95 mm 26.935-26.95 mm 30.0-30.021 mm
2010 General Motors Corporation. All rights reserved.

85.37 in 3.07x2.89 in

95.9 lb ft 3.07 in 0.00025 in 0.00025 in 3.07 in 0.0008-0.0016 in 0.006-0.012 in 0.012-0.019 in 0.0019-0.0035 in 0.0024-0.0039 in 0.7083-0.7085 in 0.0276-0.0354 in 0.283 in 0.283 in 0.0039-0.0079 in 1.1785-1.1791 in 1.0604-1.0610 in 1.0604-1.0610 in 1.0604-1.0610 in 1.0604-1.0610 in 1.1811-1.1819 in 1.0630-1.0638 in

Cylinder Bore
l l l

Piston
l l

Piston Rings
l l l l

Piston Pin
l l

Camshaft
l l l l l l l l l l

27.0-27.021 mm

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l l l

Bearing OD - No. 3 Bearing OD - No. 4 Bearing OD - No. 5 Main Journal - Diameter - All Taper - Maximum Out of Round - Maximum Main Bearing Clearance - All Crankshaft End Play Connecting Rod Journal - Diameter - All Taper - Maximum Out of Round - Maximum Rod Bearing Clearance - All Rod Side Clearance Valve Lash Compensators Face Angle - All Seat Angle - All Seat Runout - Maximum, All Face Runout - Maximum, All Seat Width - Intake Seat Width - Exhaust Valve Guide Inside Diameter - All Valve Stem Diameter - Intake Valve Stem Diameter - Exhaust Valve Diameter - All - Intake Valve Diameter - Exhaust Valve Spring Loads - Valve Open Valve Spring Loads - Valve Closed

27.0-27.021 mm 27.0-27.021 mm 27.0-27.021 mm 55 mm 0.005 mm 0.004 mm 0.026-0.042 mm 0.1 mm 43 mm 0.005 mm 0.004 mm 0.019-0.07 mm 0.07-0.242 mm

1.0630-1.0638 in 1.0630-1.0638 in 1.0630-1.0638 in 2.17 in 0.0001 in 0.0001 in 0.001-0.00165 in 0.003 in 1.69 in 0.00019 in 0.00015 in 0.0007-0.0027 in 0.0027-0.009 in

Crankshaft
l l l l l l l l l l

Valve Stem
l l l l l l l l l l l l l l

Hydraulic 45-45.25 degrees 44.5-45 degrees 0.05 mm 0.03 mm 1.17-1.57 mm 1.4-1.8 mm 6-6.02 mm 5.955-5.97 mm 5.935-5.95 mm 28.57 mm 27.24 mm 551-609 Nm 247-273 Nm 0.0197 in 0.0012 in 0.0461-0.0618 in 0.055-0.071 in 0.236-0.237 in 0.234-0.235 in 0.2336-0.2342 in 1.125 in 1.074 in 405-447 lb ft 181-200 lb ft

Lubricating Type Oil Filter Type Oil Pan Capacity Including Oil Filter Oil Pump
l l l l

Forced Feed Cartridge (Full Flow) 3.75 liter 0.4-0.484 mm 0.045-0.1 mm 0.035-0.085 mm 81 mm 4 quarts 0.0157-0.0191 in 0.0018-0.0039 in 0.0014-0.0033 in 3.2 in

Gap Between Oil Pump Body and Out Rotor Out Rotor Side Clearance Inner Rotor Side Clearance Relief Valve Spring Free Length

Oil Pump Type

Rotary (Trochoid)

Valve Guide Reaming Table

Size Reamer Production Code Service Code

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Normal 0.075 0.150

-KM-805 --

-1 2

K K1 K2

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