Brief Instruction TruShear Series 3000

1 2 3 SAFETY ............................................................................................................................. 1 OPERATING- AND DISPLAY ELEMENTS ................................................................... 2 BRIEF OPERATING INSTRUCTION OF THE PLATE SHEARS ................................. 3
3.1 3.2 SETTINGS, DATA INPUT FOR STARTING WORK ........................................................................ 3 SWITCH OFF MACHINE ............................................................................................................. 3

POSITIONING CONTROL ELGO 85............................................................................... 4

Safety

You must first read the Chapter Safety from the Operating Instruction or to be trained accordingly. Only after that, you are allowed to work on the machine!

BRIEF INSTRUCTION

Operating- and Display Elements

Operating- and Display Elements on the front side of the control cabinet with the most important options Pos.
0 1 2 3 4 5 6 7 8 9 10

Identification
red yellow

Operating- / Display Element

Main switch Key switch Set up - Auto Signal lamp White Auto Signal lamp Red Malfunction Illumination button Green On Push button Red Off Push button Black Cutting angle larger Push button Black Cutting angle smaller Push button Black Empty pressure accumulator Push button Black Fill pressure accumulator Selection switch Lift ( 0 1 ) Selection switch 1 Delayed to ( 0 - 1 ) Illumination button Green 1 Down - Up

Comments
Switch On / interrupt power supply Change control Setup-, Automatic mode Automatic mode Shear is ready for operation - Rear shielding - Hand protection Main motor with pump Main motor with pump Enlarge cutting angle up to 4 Reduce cutting angle to 1 Emptying pressure accumulator means to lower shear blade Filling pressure accumulator means to pump up shear blade 0 Lifting Off 1 Lifting On 0 Release presser foot in lower dead point (UT) 1 Release presser foot in upper dead point (OT) Setting releasing presser foot

11

12

P P

Positioning Control P8511 Positioning Control P8711 1

Control of the axis rear-stop no program execution Control of the axis rear-stop and program execution

Option
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Issue: 01/2007

BRIEF INSTRUCTION

3
3.1

Brief Operating Instruction of the Plate Shears

Settings, Data Input for Starting Work
Switch on main switch [0] on the control cabinet Check function of the safety devices Hand-protection, E-Stop and light curtain. Activate light curtain at the back-side of the control cabinet with key switch. Switch on main motor on the control cabinet with push button Hydraulic On [4] Check pressure in the retraction system on the applicable manometer at the tank. Set key switch Control [1] on the control cabinet to Auto (Automatic mode). Control will be activated automatically in Single-mode. Push [Start] button on the control Rear stop moves slowly in direction of the shears and subsequently back to the reference mark of the measurement system. Input command value for rear stop Press [Start] Rear-stop moves into position Push sheet onto stop or insert after marking. Close hand-protection Release cutting with presser foot Sheet is being cut until the presser foot will be released or the shear plate has finished the complete stroke Programming of the control, see Operating Instruction or Control Manual.

3.2

Switch Off Machine

Move rear stop up to approximately 20 mm towards the front Switch off main motor on the control cabinet with push button [5] Off Switch off main switch [0] on the control cabinet.

Issue: 01/2007

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BRIEF INSTRUCTION

Positioning Control ELGO 85

Actual Position
P8511
mm

Demand Position

Quantity

ELECTRIC

ELGO

>
Select single position or Hand operation
Hand

LED 1-2

Select
Single

7 4 1 C

8 5 2 0

9 6 3 >

Function button

Start Postioning

Start

Stop Positioning

Stop

Clear Button

Cursor Button

Display Window Actual Value Command Value Number of PiecesWindow

Display of the actual position of the rear stop at the moment Input or display of the desired command position Display: 1. Number of cuts still to be performed 2. Number of chain dimensions of the set command value which are still to be positioned. illuminates if Hand-mode has been selected illuminates if Single-mode has been selected Display of which input window has been selected with the cursor button. Changing between Hand- and Single-mode Start of the positioning process or of reference traveling. Activate reference traveling only at the first time after switching on the control. The [Start] button is without function during Hand-mode. Interruption of the positioning process (continue with [Start]) Cursor-button for selecting the windows Command Value and Number of Pieces. Input button for machine parameter. The button must be kept activated for approximately 3s in order to get to the parameters. Numerical buttons for data input
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LEDs Hand Single 12 Push Buttons [Select] [Start]

[Stop] [>] [F] [0] ... [9]

Issue: 01/2007