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M/s.

Unicharm India Private Limited, Sricity

FPS

Architects & Engineers


PROPOSED FACTORY FOR M/s. UNICHARM INDIA PRIVATE LIMITED AT SRICITY, ANDHRAPRADESH SUMMARY OF FIRE PROTECTION SYSTEM

S.No

DESCRIPTION

SUPPLY in INR

ERECTION in INR

TOTAL AMOUNT in INR

A.

PUMPS

B.

HYDRANT

C.

SPRINKLERS

D.

FIRE EXTINGUISHER

GRAND TOTAL

C.R.Narayana Rao LLP Architects & Engineers

BOQ - Summary

M/S Unicharm India Pvt.Ltd

Fire Protection System

Architects & Engineers

M/s.UNICHARM INDIA PVT.LTD


PROPOSED FACTORY AT SRICITY, ANDHRAPRADESH FIRE PROTECTION SYSTEM - BILL OF QUANTITIES Description Qty Unit Rate (in Rs) Supply Erection Amount (in Rs) Supply Erection Total Amount (in Rs)

S.No A) 1

Pumps,Electrical Panels and Cable


Standby Diesel Engine Pump Supply, installation, testing and commissioning of diesel engine driven pump set as per specification.The engine should have RPM between 1800 to 2100.The Pump shall be horizontal end suction, top discharge mounted on common baseframe. Pump shall be directly coupled to diesel engine of suitable HP as per system design condition. Engine shall be complete with flywheel, spider coupling, Air cleaners, Water cooled,Heat Exchanger,Corrosion Resistor,Oil Sump with lube at pump. Governor, Fuel Filter,starting motor battery charging alternator & instrument panel suitable for 24 volt DC including starting switches, Diesel tank, lube oil temperature gauge,lube oil pressure & high water temperature including flexible exhaust connection.The pump shall be capable to delivery 137 m3/hr. at 70 m head.

Set

MAIN ELECTRICAL DRIVEN FIRE PUMPSET Supply, installation, testing, commissioning of electrically driven pump set as per specification. Motor TEFC type, 2900 rpm, 415V, 50 cycle frequency 3 phase class F insulation, I.P. 54 protection, 55 KW , starting on DOL. The Pump shall be horizontal, end suction, top discharge. The pump shall have cast iron casing, bronze impeller, steel shaft with common base frame capable of discharging 137 m3 per hour at 70 m head.

Sets

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M/S Unicharm India Pvt.Ltd

Fire Protection System

S.No 3 JOCKEY PUMPSET

Description

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

Supply, installation, testing and commissioning of electrically driven pump set as per specification. Motor TEFC type, 2900 RPM 415 V, 50 cycles, 3 phase, class F insulation, IP 54 protection, 10 KW starting on DOL. The Pump shall be horizontal end suction top discharge. The pump shall have cast iron casing, Cast iron impeller, steel shaft.with common base frame capable of discharging 10.8 m3/hour at 70 m head. 4 BOOSTER PUMPSET Supply, installation, testing and commissioning of electrically driven pumpset as per specification. Motor TEFC type, 2900 RPM, 415 V 50 cycle, 3 phase Class 'F" insulation, IP - 55 protection, 15 HP starting on DOL. The Pump shall be horizontal, end suction, top discharge. The pump shall be cast iron casing, bronze impeller, steel shaft. with common base frame capable of discharging 27 m3./hour at 45 M head. Pump to be installed at Terrace. 4 MOTOR CONTROL CENTRE (MCC PANEL) Supply installation testing and commissioning of sectionalised cubicle type floor mounted front operated dust and vermin proof power cum control panel made out of not less than 1.6mm MS sheet with enamelled finish i/c. one coat of primer of approved shade and colour i/c. providing suitable number of switchgears, busbars, auxilliary switches, audio alarm hooters, visual indications, relays, contactors, timers of suitable capacity for automatic operation of pumps i/c. connections along with provision to link with IBMS and all connected accessories.Panel should be powder coated, Indicating lamps should be of LED type as per the Single line diagram. Incoming 250A, 4P,25KA MCCB without releases and with all other required accessories 2nos. 1set of mechanical interlock(2 locks with 1 key) arrangement Instruments panel Digital type ammeter,voltmeter,selector switches,CTs,control fuses,one set of R,Y,B Indicating lamps with control switches for common load side and one set of ON/OFF/TRIP indicating lamp will protective fuses for each incomer. 250 A TPN copper busbars:All the neutral busbars shall have the half capacity of phase busbars. Outgoing 32A TPN MCCB 16KA - 1 No. 63A TP&N MCCB 16 KA with fully automatic DOL Starter suitable for jockey pump with ON/OFF/TRIP indicating Lamps, ON/OFF push buttons and all other required necessary accessories-1 No

Set

set

Set

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Fire Protection System

S.No

Description 200A TPN MCCB 25 KA with fully automatic DOL Starter suitable for main pump with ON/OFF/TRIP indicating Lamps, ON/OFF push buttons and all other required necessary accessories- 2 Nos.

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

DIESEL ENGINE AUTO START PANEL Supply installation testing and commissioning of Autostart panel for the diesel engine complete with auto/manual switch, relay, timers, contactors, rotary switches for AC ON / DC ON, indication lamps, protective fuses with battery charger, suitable of working on 230 V, AC, single phase, enclosure being vermin & dust proof, necessary alarms, different selector switches, push buttons etc. Also potential free contacts shall be provided for connecting to the IBMS.

No.

6.a CABLE/EARTHING Supply, laying, testing and commissioning of the following sizes of cables on surface of wall or cable tray and cable gland i ii iii iv 3.5C x 95 sq.mm PVC copper armoured cable 4 C x 10 sq. mm PVC copper armoured cable 2 core X1.5Sq.mm PVC copper armoured cable 3 core X1.5Sq.mm PVC copper armoured cable 60 30 30 30 Rmtr Rmtr Rmtr Rmtr

6.b Termination i ii iii iv 7 3.5C x 95 sq.mm PVC copper armoured cable 4 C x 10 sq. mm PVC copper armoured cable 2 core X1.5Sq.mm PVC copper armoured cable 3 core X1.5Sq.mm PVC copper armoured cable Prviding and fixing 6 SWG copper earth wire on surface / recess for loop earthing as required. Supply and laying 25 x 3 mm copper strip for Earthing of the Electrical Motor MCC / Autostart Panel. 4 2 4 4 25 Nos Nos Nos Nos Rmtr

50

Rmtr

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Fire Protection System

S.No

Description

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

Suppling and fixing of cable tray 100 x 40 x 2 mm slotted angle MS painted including anchor fasteners, supports for wall and ceiling galvinsied Bolts and nuts etc

25

Rmtr

Total Pumps,Electrical Panels and Cables Carry Over Summery


B) 1 i ii iii iv v 2 i ii iii 3 i ii iii 4 i ii iii

Hydrant System
Supply and instalation of Cast Iron Sluice Valve, as per IS:14846 with necessary flanges 300 NB, 175PSI 200 NB, 175PSI 150 NB, 175PSI 80 NB, 175PSI 50 NB, 175PSI Supply and installation of Cast Iron Butterfly isolation valve with necessary flanges, supports, bolts, nuts, etc 150 NB, 175PSI 100 NB, 175PSI 80 NB, 175PSI Supply, erection, testing and commissioning of gunmetal Gate valve having screwed ends 65 NB 50 NB 25 NB Suplying & installation of Cast Iron Non-Return Valves (Normex make) including making flanged joints by providing necessary nuts, bolts, gaskets etc. All complete as per specifications. 150 NB , 175 PSI 80 NB , 175 PSI 50 NB, 175 PSI 4 1 4 Nos. No Nos. 1 55 Qro No Nos. Nos. 4 4 1 Nos. No. No. 2 3 12 1 5 Nos. Nos. Nos. No. No.

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Fire Protection System

S.No

Description Under Ground piping - Supply, erection, testing and installation of GI pipes conforming to IS 3589 for 200NB & above and IS 1239 for 150NB & below with welded joints including cutting the pipes to correct length, providing and welding flanges to pipe, fixing with clamps to MS brackets/ hangers, making flanged joints with necessary nuts, bolts, gaskets,. blank flanges, etc. 200 NB - Heavy Class 150 NB - Heavy Class Supply, erection, testing and installation of GI pipes conforming to IS 3589 for 200NB & above and IS 1239 for 150NB & below with welded joints including cutting the pipes to correct length, providing and welding flanges to pipe, fixing with clamps to MS brackets/ hangers, making flanged joints with necessary nuts, bolts, gaskets,. blank flanges, etc. Rate shall be inclusive of Zinc chromate primer over that 2 coats red enamel panit as per Fire authorities requirement over all above ground pipes. 400 NB -6mm thick 300 NB -6mm thick 200 NB -6mm thick 150 NB - Heavy Class 100 NB - Heavy Class 80 NB - Heavy Class 65 NB - Heavy Class

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

i ii

1448 Qro

Rmtr Rmtr

i ii iii iv v vi vii

18 5 58 15 Qro 4 Qro 6

Rmtr Rmtr Rmtr Rmtr Rmtr Rmtr Rmtr Rmtr

viii 50 NB - Heavy Class Supply, installation, testing and commissioning of courtyard Gun metal Single headed external hydrant as per IS: 5290 consisting of 63NB single outlet flanged oblique type hydrants valve with instantaneous female plunger type coupling, chained blank cap including making flanged joints by providing necessary nuts, bolts, gaskets all complete as per specifications suitable for 80 NB stand post. Supply & installation of RRL type-A fire hose of 63mm dia. x 15 meters long with heavy quality gun metal male coupling of IS: 903. combined with 2 Nos of Canvass hoses and 2 Nos of nozzles for external hydrants

35

Nos.

35

set

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Fire Protection System

S.No

Description Supply & installation of fire hose cabinet fabricated MS sheet of size 750x600x250 with glass fronted door, painted in red out side and white in inside, hose boxes along with GI support angles for courtyard hydrants. Each box shall be capable to accommodate 2 hose each of 63 mm dia x 15 m long hose pipe, nozzle, branch pipe etc. for external hydrants Supply, installation, testing and commissioning of 63mm dia. approved make GM single headed internal hydrant landing valves (with instantaneous female plunger type couplings, chained blank caps) including making flanged joints by providing necessary nuts, bolts, gaskets, etc. painting complete as per specifications.

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

35

Nos.

12

17

Nos.

Supply & installation of RRL type-A fire hose of 63mm dia. x 15 meters long 13 with heavy quality gun metal male coupling of IS: 903. combined with 2 Nos of Canvass hoses and 2 Nos of nozzles. for internal hydrants Supply & Installation of drum type wall mounting hose reels, swiveling 180o consisting of 25 mm dia. x 30 meters long armored rubber hose pipe with 15 mm dia. bronze shut of type jet nozzle & cut-off valve on the inlet including making 14 connection to the wet riser, by drilling welding, fixing the hose reel to the wall by providing necessary anchor fasteners/ expansion bolts, grouting the same with cement mortar, painting all complete as per drawings, specifications. Supply & installation of fire hose cabinet fabricated MS sheet of size 750x600x250 with glass fronted door, painted in red out side and white in inside, 15 hose boxes along with GI support angles for courtyard hydrants. Each box shall be capable to accommodate 2 hose each of 63 mm dia x 15 m long hose pipe, nozzle, branch pipe etc. for internal hydrants Supply & installation of Siamese inlet (Fire Brigade inlet) connection with provision for Four male instantaneous coupling fabricated out of 150 mm dia. approved make heavy class MS pipe with non-return valve, for fire fighting system including making connection by providing necessary piping & fittings to 16 the fire storage tank, fire fighting wet riser, sprinkler system painting the same with 3 coats of enamel paint over a coat of Zinc Chromate primer all complete as per drawings, specifications.Connection to Fire Tanks / Yard Hydrants / Internal Hydrant Riser 17 18 19 Supply and wraping of Coating & Wrapping Materials manufactured as per IS 10221 (make:Pypkote) 4mm thick for underground Pipes as per specification

17

set

17

Nos.

17

Nos.

Nos.

910

Sqm. Cum Nos.

Excavation of earth and refilling with river sand 250 mm above and below of pipe 2080 then with earth compaction upto formed ground level. Supply & installation of 20 NB CI Automatic Air Release Valve to all wet risers all complete as per specifications. 5

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Fire Protection System

S.No

Description

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

20

Construction of valve chambers internal size of 1m x 1m and depth of 1.3m with heavy duty CI cover as per specification. Test Array Manifold Arangement for pumpset with pressure guage (1 No.), pressure switch (3 Nos.)

Nos.

21

Sets

Providing and laying reinforced cement concrete heavy duty NP3 type hume pipe of the following diameter with necessary collars conforming to IS 458 including cost and conveyance to site, laying to proper grade and alignment, jointing etc. 22 complete as per direction of the Engineer including cost and conveyance of all materials to site, all labour, hire and fuel charges for all tools and plants employed and all other incidental charges etc. complete as per specifications. i 350 NB Hume pipe for 150 NB Hydrant pipe 123 Nos

Total Hydrant system carry over summary


C)

Sprinkler System
Supply, erection, testing and installation of Heavy Class GI steel pipes conforming to IS 1239 with welded joints including cutting the pipes to correct lengths, fixing with clamps to MS brackets / hangers, steel supports, hitec supports as per drawing. The hydro testing shall be done at 18 kgs/cm2 pressure. Rate shall be inclusive of Zinc chromate primer over that 2 coats red enamel panit as per Fire authorities requirement over all above ground pies.Rates to inclusive of all complete as per specifications (including heavy class forged fittings of IS standards) of the following diameters. 150 NB.-Heavy Class 100 NB. -Heavy Class 80 NB. -Heavy Class 65 NB.-Heavy Class 50 NB.-Heavy Class 40 NB.-Heavy Class 32 NB.-Heavy Class 1688 658 355 125 3146 1671 1628 3432 Rmt Rmt Rmt Rmt Rmt Rmt Rmt Rmt

i ii iii iv v vi vii

viii 25 NB.-Heavy Class 6 Supply and installation of Upright Sprinkler head with the following temperature rating & respond, universal deflector, chromium finish as per specifications.

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Fire Protection System

S.No i 7 i

Description

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

Sprinkler standard response K=80 and temperature rating = 68 Deg C. Supply and installation of Pendant Sprinkler head with the following temperature rating & respond, universal deflector, chromium finish, stainless steel rossette plate as per specifications. Sprinkler standard response K=80 and temperature rating = 68 Deg C. Supply and installation of Side wall Sprinkler head with the following temperature rating & respond, universal deflector, chromium finish as per specifications. Size: 15-mm dia. The rate shall be inclusive of Stainless steel Rossette plate in office area and other false ceiling areas. Sprinkler Temperature - 68 deg C,K80.1 standard response Supply, erection, testing and commissioning of UL approved Metallic stainless steel (SS 304) braided Flexible drop pipes of 25mm dia with cross bar assembly support suitable for grid ceiling, reducing fitting, special shoulder Nipple, redcing nipple, T bar braket, braket clip assembly. Flexible length shall be upto 1500mm long (Make:TYCO / Victaulic / Viking) Supplying & installing of approved make flow switches (flow sensors) suitable to be fixed directly on line of the following diameters, with 1 NO & 1 NC potential free contacts 150 NB 100 NB Supply & installation of sprinkler annunciator panel consisting of 20 windows, capable of working on 230 V AC single phase supply and provided with battery back-up of 24 V complete as per specification. Each windows shall be provided with potential free contact for connecting to the BMS system

3390

Nos.

359

Nos.

8 i

40

Nos.

359

Nos.

9 i ii

7 2

Nos Nos

10

Set

Supply & installation of Instrument cables for flow switches to annunciator panel 11 The cable should be 2 core x 1.5 Sq.mm copper armoured cable. Complete as per specification. Supply and instaltion of alarm check valve with full valve trim. The alarm check valve shall be equipped with a removable cover assembly. The alrm valve shall be listed for vertical position. T shall be equipped with gauge connections on the system side and supply side of the valve claper. The alarm valve trim piping shall be externally galvanised. Maximum water working pressure to 250 PSI. This shall 12 be inclusive of hydraulic powered water motor alarm by way of integral valve alarm line trim piping. Water motor gong shall be connected to a water pressure retarding chamber to limit the propensity of unnecessary alarms. Water motor alarm shall be equipped with a rear closure plate to limit the access of foreign materials of accumulation of debris. Water motor alarm shall be UL Listed for the application in which it is used - 150 NB

2500

Rmt

Nos.

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M/S Unicharm India Pvt.Ltd

Fire Protection System

S.No

Description

Qty

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

Steel supports for piping like clamps, tie rods,brackets, nuts and bolts as per 13 details given in the drawings 14 Supply and installation of Dry pilot actuation deluge valve comprising Main control valve,diaphragm chamber supply control valve,Local manual control station,Water supply pressure gauge,diaphagm chamber pressure gauge,system drain valve,main drain valve,diaphragm chamber automatic shut-off valve,waterflow pressure alarm switch,water motor alarm,dry pilot actuator,low pressure alarm switch and Automatic compressed air supply kits. 150NB Supply and erection of MS fabricated Y type strainer with removable brass /stainless steel (SS-316) screen (24G) with 3mm perforation and permanent 15 magnet, drain piping(SS-410) complete with matching flanges and 80mm thermal insulation with Aluminium cladding as specified a 150 NB a.

20000

Kgs

Set

No.

Total Sprinkler system carry over summary


D) Portable Fire Extinguisher: 1 i Supply & installation of following Portable Fire Extinguisher : ABC Fire Extinguisher Capacity Type 5 Kg Upright 75 Nos.

IS: 15683:2006 ii. DCP Type Extinguisher Capacity Type 9 Kg Upright 1 Nos.

IS: 15683:2006 iii. Carbon Dioxide Fire Extinguisher Capacity Type 4.5 Kg Upright 96 Nos

IS: 15683:2006 iv Foam Fire Extinguisher Capacity 9 Litres 4

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Fire Protection System

S.No Type IS -

Description Upright, Trolley mounted 15683:2006

Qty 4

Unit

Rate (in Rs) Supply Erection

Amount (in Rs) Supply Erection

Total Amount (in Rs)

Total Fire Extinguisher system carry over summary


2 Supply and installation of Fire buckets of 9 ltrs capacity. Stand made of MS Channel and angle to accommodate 4 Nos of buckets filled with cleaned soft sand. Rate shall be inclusive of red panit as per Fire Codes for buckets and MS Stand. 1 set

Grand Total

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