Vous êtes sur la page 1sur 6

Engineers, are you industry-ready?

Technology Centre
Indian Machine Tool Manufacturers' Association

offers
FINISHING SCHOOL IN PRODUCTION ENGINEERING

About IMTMA Technology Centre:


Indian Machine Tool Manufacturers Association (IMTMA) is the single point of contact for the Machine Tool Industry in India. IMTMA Technology Centre has been established at Bangalore International Exhibition Centre (BIEC) campus in Bangalore with the active support of the industry. The objective is to increase competitiveness, enhance efficiency and improve productivity of machine tool builders and manufacturers across the country by providing state-of-the-art training and technology inputs . The Technology Centre is fully equipped with latest equipment and other resources to impart training in all aspects of Machine Tools and Production Technology. The facilities include latest production CNC machinery - CNC Turning Centre & Vertical Machining Centre, CNC & PLC training modules, Pick & Place Robot, CAD/CAM solutions, Cutting Tools, Tool Pre-setter, Setting Probes, CMM & other Metrology equipment.

Need for Finishing school


The biggest challenge Indian educational system faces today, is employability. One of the major reasons why engineers, even from reputed institutes, are not easily employed is because they lack hands-on skill. Since CNC machines have become the order of the day in most manufacturing industries, there is a need for systematic training with the blend of theory & handson practice including CNC programming, CAD/CAM etc. University trained engineers lack the feel of how things are made and how they fit together. They lack shop floor experience hindering their ability to effectively use CNC machines. A practical oriented training methodology coupled with practice on CNC machines will equip engineers with the right skill sets.

Raw Materials

Manufacturing

Finished Goods

Fresh Engineers

IMTMA Finishing School

Trained Machine Shop Professionals

IMTMAs FINISHING SCHOOL IN PRODUCTION ENGINEERING


Realising the need to enhance the skill sets of fresh engineers in mechanical engineering, Indian Machine Tool Manufacturers Association is offering a finishing school programme, in production engineering on bi - monthly basis. This course will focus on all practical aspects of modern machining from reading an engineering drawing through measurements, CNC programming & operation, process planning, selection of cutting tools & tool materials, optimizing machining parameters, limits, fits & tolerances and GD & T. In addition to the technical inputs, emphasis would be given to develop soft skills as necessary for manufacturing industries. In order to equip the students with practical inputs, hands-on training in production CNC machinery, CAD/CAM systems and other accessories are made a part of the curriculum. Industry visits will be organized to get a feel of an actual production environment.

Training Methodology

Training in a modern Digital Factory Class room sessions Measurement practices on CMM & other instruments Simulation using SINUTRAIN systems. Hands-on training sessions on CNC Turning Centre & CNC Vertical Machining Centre Hands-on sessions in CAD/CAM programming systems Real time machining of components on CNC machines Industry visits & Project work.

Tell me and Ill forget Show me and I may remember Involve me and Ill understand. - Johann Wolfgang von Goethe

Course content

I. Review of machining operations, engineering drawing and metrology


Review of machining - viz. Turning, Hole making and milling operations Cutting tools nomenclature and cutting tool materials; Work materials and their properties - Machinability, Hardness, etc.,; ISO classification for work material groups. Basic machining parameters - Cutting speed, Feed and Depth of cut; Calculations of parameters for the different machining operations. Measuring instruments - Types and their selection; Common instruments used in machine shops; Least count, Accuracy and Repeatability. Methods of measurement - Using Vernier calipers, Micrometer, Height gauge and CMM., Types and use of gauges; Care in using gauges and instruments Limits, Fits and Tolerances; ISO system of representing limits and fits; Meaning of H7 / g6; Surface finish symbols; Manufacturing processes Vs Surface roughness values; measuring surface roughness; Geometrical Dimensioning and Tolerancing (GD&T) principles - Symbols, definitions and measuring procedures; Exercises in engineering drawing and fits & tolerances; Test 1

II. Programming & Operation of CNC Turning Centre


Machine specifications of CNC Turning Centre; Main operating modes in CNC Turning Centre; Machine movements; MDI commands; Basics of programming; Concept of origin and co-ordinate systems; Structure of a NC programme for CNC Turning Centres; Examples and exercises Tool offsets in X and Z axis; Setting tools in the turret; Set up of OD Turning, ID boring, Grooving and Threading tools; Effect of overhang; Setting RH and LH tools; Cycles for Turning, Grooving and Thread cutting ; Real time machining of parts. ISO nomenclature of turning tool holders and inserts; Selection criteria for tools based on profile, type of operation, work material, etc.,

Selection of machining parameters; Referring tool manufacturers' catalogues Calculation of cycle time; Optimisation of parameters for improving productivity Measurements and dimensional control of parts; Using wear offsets for correction; Work holding devices for CNC Turning applications; Process planning and stage drawings preparation; Deciding work holding methods and no. of setups required; Using soft jaws; Application examples; Adjustment of clamping pressure; Boring soft jaws CAM programming - Creation of geometry, Creating tool paths, Simulation and NC code generation; Data transfer from PC to m/c; Real time machining of components; Procedure for proving a new part; Safe running of the machine; Autonomous maintenance practices - check list and procedure for Turning Centre Test 2

III. Programming & Operation of CNC machining centre

Axis nomenclature for machining centres; Concept of origin and co-ordinate systems for VMC; Machine specifications of VMC; Main operating modes; Machine movements; MDI commands; Structure of a NC programme for CNC machining centres; Examples and exercises. Concept of work offsets and tool offsets; Procedure for measuring offsets; Cutter radius compensation; Programming exercises with CRC Measurements and dimensional control of parts; Using wear offsets for correction; Canned cycles - Drilling, Reaming, Boring, Tapping, etc., Work holding devices - Hydraulic vice, Chuck, Fixtures, Direct table mounting, etc., Tool holding and types of tool holders; ISO 40 and HSK ; Importance of reducing runout Advanced tool holders - hydraulic and shrink fit types Calculating cycle time, MRR and power requirements; Selection of tools and cutting parameters; Referring tool manufacturers' catalogues; Optimising parameters for improving productivity

Reduction of cycle time: Interchangeable clamping systems, Automation of tools and work set up using probing systems CAM programming - Creation of geometry, Creating tool paths, Simulation and NC code generation; Data transfer from PC to m/c; Real time machining of industry level components; Procedure for proving a new part; Safe running of the machine; Autonomous maintenance practices - check list and procedure for VMC Test 3

IV. Soft skills development


Safety aspects in shop floor Importance of discipline and punctuality Right attitude towards work; Proactive learning and improvement Communication with peer and subordinate groups. English communication skills Importance of documentation and recording Time management 5S concepts Introduction to TPM

V. Project work and final test


What do employers say
This course will lay a very strong foundation for the young engineers as the training is based on Learn by doing method. It will increase the confidence and employability of the fresh engineers to take up challenging jobs in the manufacturing industries - Mr.T.R.Parasuraman, Senior Vice President HR, Toyota Kirloskar Auto Parts Pvt. Ltd. This course will be a good interface between educational institutions and the manufacturing industries. It will help the Engineering student in practically understanding various aspects of machining thereby helping the manufacturing industries in employing engineers who could be useful from day one of joining Mr.F.R.Singhvi, Joint Managing Director, Sansera Engineering Pvt. Ltd.

Facilities @ IMTMA Technology Centre


CNC Vertical Machining Centre - BFW CNC Turning Centre - Jyoti CNC Co-ordinate Measuring Machine Hexagon metrology Robot with 2D vision system - Fanuc Cutting tools and holders Taegutec, Komet & Guhring CNC / PLC programming & simulation kits Siemens PC based CNC simulation softwares Siemens & Fanuc Non contact type tool pre setter - Zoller Touch probe for work set up - Blum Touch probe for tool set up - Renishaw Electro Permanent Magnetic chuck - Sarda Interchangeable clamping system and Hydraulic holders - Schunk Ball lock vice - Jergens Shrink fit system Bilz Digital height gauge Electronica Hardness tester Wilson Wolpert TPM trak system for productivity monitoring Pioneer CT CapsTurn & CapsMill - CAD/CAM softwares - Cadem PowerShape & PowerMill - CAD/CAM softwares Delcam WorkNC CAM programming Sescoi Workplan Manufacturing ERP solution - Sescoi Cutting fluid and accessories Blaser Hydraulic and Pneumatic Training kits - Bosch Rexroth Class room with computer work stations in complete network with the CNC machines through LAN for seamless data transfer, productivity monitoring and control.

Participation
Eligibility : Fresh Engineers (BE /Diploma) in Mechanical Engineering or allied disciplines and New recruits / Trainee Engineers / Practicing engineers from industries. : 0900 - 1730 hours - Monday to Saturday : IMTMA TECHNOLOGY CENTRE, BIEC, BANGALORE. : Rs. 20000/- + 12.36% service tax per participant. (For students and private participants) Rs. 30000/- + 12.36% service tax per participant. (For Industry sponsored participants) : 20 Students per batch. (on 'first come first' basis)

Course duration : 4 weeks - 192 hours Timing Venue Course fee Batch size

Evaluation through written test and assignment will be carried out on conclusion of each module. Certificate will be issued to participants completing the course successfully.

For further details and registration, please contact:

Indian Machine Tool Manufacturers' Association,


BIEC ,10th Mile, Tumkur Road, Madavara Post, Bangalore - 562 123 Tel Nos: 080-66246514 / 66246600 Fax No : 080-6624 6658 E-mail : anuj@imtma.in Web : www.imtma.in