Armaturen Control Valve

Wrtsil id: WDAAA303596 a
ARI-STEVI 450 / 451
with electric and pneumatic actuators Control valve - 3-way with flanges (3-way mixing valve / 3-way diverting valve) DN 15 - 150
ARI-STEVI 450 / 451 Electric actuator ARI-PREMIO

Enclosure IP 65 2 torque switches Handwheel Additional devices available, e.g. potentiometer
Page 2
Fig. 450
ARI-STEVI 450 / 451 Electric actuator AUMA SAR

Electric multiturn actuator capable of high closing pressures Enclosure IP 67 2 torque switches 2 travel switches Handwheel Overheating protection for motor as standard Additional devices available, e.g. potentiometer Explosion proof version available Page 6
ARI-STEVI 450 / 451 Pneumatic actuator ARI-DP

Reversible pneumatic actuator Actuator with rolling diaphragm Air supply pressure max. 6 bar Stem protection by bellow Maintenance-free O-ring sealing Assembly of additional devices acc. to DIN IEC 60534-6
Fig. 451
Page 14 Features: Compact design Precision guided stem Burnished stem Tapered seat ring Seat options available Reducible kvs-values Rangeability 30 : 1 Guided plug Spring loaded PTFE-V ring packing unit Two-ply bellows seal as standard Travel indicator
Edition 12/07 - Data subject to alteration
Data sheet 450001 englisch (english)
ARI-STEVI 450 / 451

Control valve in 3-way-form with electric actuator ARI-PREMIO (3-way mixing valve / 3-way diverting valve)
Figure 12.450 / 12.451 22.450 / 22.451 23.450 / 23.451 34.450 / 34.451 35.450 / 35.451 55.450 / 55.451 Nominal pressure PN16 PN16 PN25 PN25 PN40 PN40 Material EN-JL1040 EN-JS1049 EN-JS1049 1.0619+N 1.0619+N 1.4408 Nominal diameter DN15-100 DN15-150 DN15-150 DN15-150 DN15-150 DN15-150 (55.451 to DN100)
Electric actuator ARI-PREMIO
Other materials and versions on request. Construction 3-way mixing valve (DN15-150) 3-way diverting valve (DN40-150) (Operating mode refer to page 24) Stem sealing Fig. 450: PTFE-V-ring unit -10C up to +220C PTFE-packing -10C up to +250C Pure graphite-packing -10C up to +450C Fig. 451: Stainless steel bellows seal with safety stuffing box -60C up to +450C Plug design standard: Parabolic plug, metal seat / V-port plug, metal seat Guiding Stem and port guiding Flow characteristic linear Rangeability 30 : 1 Fig. 450 Shut off class (seat / plug leakage classes) Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4 Closing pressures refer to page 4. Technical data for actuator refer to data sheet. Selection of possible applications Industrial installations, processing technology, plant manufacturing, etc. (other applications on request) Selection of possible flow media Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc. Fig. 451: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc. (other flow media on request)
Fig. 451
Diverting plug DN40 upwards (Further information refer to page 24) Edition 12/07 - Data subject to alteration
ARI-STEVI 450 / 451

Electric actuator ARI-PREMIO
Dimensions and weights DN L H2 Fig. 450 (mm) (mm) (mm) (kg) (kg) (kg) (kg) (mm) (kg) (kg) (mm) (kg) (kg) (kg) (kg) (mm) (kg) (kg) 15 130 65 564 10,5 11 11,6 12,1 ---749 13,5 14,2 14,6 15,3 ---20 150 70 564 11,5 12,1 12,6 13,2 ---749 14,5 15,3 15,6 16,4 ---25 160 75 568 12,5 13,1 13,6 14,2 718 17,6 18,2 753 15,7 16,6 16,8 17,7 903 20,8 21,7 32 180 80 594 15,1 16 16,2 17,1 744 20,2 21,1 779 18,1 19,2 19,2 20,3 929 23,2 24,3 40 200 90 600 18,4 19,6 19,5 20,7 750 23,5 24,7 769 22,9 24,5 24 25,6 919 28 29,6 50 230 100 598 22,2 23,7 23,3 24,8 748 27,3 28,8 763 26,1 28 27,2 29,1 913 31,2 33,1 65 290 120 634 28,9 31 30 32,1 784 34 36,1 869 35,2 37,9 36,3 39 1019 40,3 43 80 310 130 650 35,4 38 36,5 39,1 800 40,5 43,1 882 45,1 48,7 46,2 49,8 1032 50,2 53,8 100 350 150 669 52 56 53 57 819 57 61 898 63 68 64 69 1048 68 73 125 400 200 738 73 100 74 101 886 78 105 1093 --84 112 1241 88 116 150 480 210 800 --101 144 948 105 148 1126 --111 155 1274 115 159
H ARI-PREMIO 2,2 kN ARI-PREMIO 5 kN H ARI-PREMIO 12 kN ARI-PREMIO 15 kN H ARI-PREMIO 2,2 kN ARI-PREMIO 5 kN PN16 PN25/40 PN16 PN25/40 PN16 PN25/40 PN16 PN25/40 PN16 PN25/40
Fig. 451
H ARI-PREMIO 12 kN PN16 PN25/40 ARI-PREMIO 15 kN Standard-flange dimensions refer to page 23.
Face-to-face dimension FTF series 1 according to DIN EN 558-1
Parts Pos. 1 1.2 2 3 4 5 6 7 Description Body Seat ring Seat ring * Plug * Hexagon nut * Stem * Straight pin * Mounting bonnet Fig. 12.450 Fig. 12.451 EN-GJL-250 , EN-JL1040 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT 8-A2B X20Cr13+QT, 1.4021+QT X10CrNi18-8, 1.4310 Fig. 22.450 / Fig. 23.450 Fig. 22.451 / Fig. 23.451 Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N Fig. 55.450 Fig. 55.451 GX5CrNiMo19-11-2, 1.4408 -X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A2 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 A4 - 70 A4
--
EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 PTFE X5CrNi18-10, 1.4301 X10CrNi18-8, 1.4310 PTFE (reinforced) Cu / Soft iron PTFE (reinforced) X8CrNiS18-9, 1.4305 EN-GJS-400-18U-LT, EN-JS1049 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 X20Cr13+QT, 1.4021+QT (hardened) X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 Pure graphite X5CrNi18-10, 1.4301 X8CrNiS18-9, 1.4305 X20Cr13+QT, 1.4021+QT X5CrNi18-10, 1.4301 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT ---
GP240GH+N, 1.0619+N
8 Guide bushing 9 Gasket * 10 Studs 11 Hexagon nuts 12 V-ring unit * 14 Washer * 15 Spring * 16 Bushing * 17 Sealing ring * 18 Scraper * 19 Screw joint * 20.1 Bellows housing 20.2 Mounting bonnet 20.3 Stem- / Bellows unit * 20.4 Guide bushing 20.5 Guide bushing 20.6 Gasket * 20.7 Studs 20.8 Hexagon nuts 20.10 Packing ring * 20.12 Washer * 20.17 Screw joint * 31 Plug * 32 Distance bush * 37 Stem adapter * 38 Stem adapter * 40 Plug * 41 Stem * 60 Hexagon nut * 61 Locking washer set * Spare parts
X6CrNiMoTi17-12-2, 1.4571
GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N
GX5CrNiMo19-11-2, 1.4408 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A4 - 70 A4
X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A4 A4
Information / restriction of technical rules need to be observed! ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110. A production allowance acc. to TRB 801 No. 45 exists (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.) The engineer, designing a system or a plant, is responsible for the selection of the correct valve. Edition 12/07 - Data subject to alteration 3
ARI-STEVI 450 / 451

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.) Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Actuator 1) ARI-PREMIO 2,2 kN Closing pressure (bar) I. II. III. Operating time 2) (s) (Op. speed 0,38 mm/s) Closing pressure (bar) I. II. 40 40 40 40 40 40 40 53 40 40 40 25 40 40 40 40 40 40 32,3 31,8 31,6 15 21/20 4 2,5 40 40 30,7 20 21/25 6,3 4 35,9 33,7 30,1 25 27/27 10 6,3 20 30,8 28,8 27,1 53 40 40 40 33,2 32,3 31 21,3 20,7 19,8 12,3 11,9 11,6 21,7 20,2 19,1 12,8 11,9 10,6 8 7,4 6,5 4,3 3,9 3,6 32 31/32 16 10 40 41/40 25 16 50 51/50 40 25 65 66/60 63 40 80 81/75 100 63 30 2,7 2,3 2,2 79 8 7,6 7,5 79 21,2 20,9 20,7 38 26,9 26,6 26,4 79 II. Fig. 450: PTFE- / Pure graphite-packing; 15 21/20 4 2,5 25,7 24,1 15,4 20 21/25 6,3 4 18 16,8 15 25 27/27 10 6,3 20 15,4 14,4 13,6 53 40 40 40 40 40 40 38,5 37,5 36,6 53 40 40 40 40 40 40 25 40 40 40 31,4 31,1 30,8 40 40 40 40 40 40 38,9 38,4 38 24,8 24,4 24,2 27,4 26,7 26,1 34,6 33,7 32,3 21,9 21,3 20,4 15 14,4 14,1 9,4 9 8,8 10,8 10,1 9,5 13,4 12,5 11,1 8,2 7,6 6,8 5,4 4,8 4,5 3,2 2,8 2,6 79 6,4 6,1 6 79 17,1 16,9 16,7 38 21,7 21,5 21,3 79 II. Fig. 450: PTFE- / Pure graphite-packing; III. Fig. 451: Bellows seal 15,7 15,5 15,3 11 10,9 10,7 12,3 12,1 11,9 8,6 8,5 8,3 4,5 4,3 4 3,1 2,9 2,7 32 31/32 16 10 40 40/40 14 -50 50/50 25 -65 60/60 45 -80 75/75 60 -17,2 17 16,9 12,1 11,9 11,7 132 III. Fig. 451: Bellows seal 100 90/90 95 -30 2 1,8 1,6 125 105/105 170 -1,3 1,1 150 125/125 200 -13,5 13,3 13,2 9,5 9,3 9,1 63 8,8 8,7 8,5 4,9 4,7 4,6 3,4 3,2 3 132 6,9 6,8 6,6 2,4 2,3 2,1 100 101/95 160 100 1,5 1,3 1,2 125 120/120 250 160 50 150 140/140 320 250
Closing pressures: Electric actuator ARI-PREMIO
Actuator 1) ARI-PREMIO 5 kN
III. Operating time 2) (s) (Op. speed 0,38 mm/s) Closing pressure (bar) I. II.
III. Operating time 2) (s) (Op. speed 0,38 mm/s) DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Closing pressure (bar) I. II. III. Operating time 2) (s) (Op. speed 0,38 mm/s) Closing pressure (bar) I. II. III. Operating time 2) (s) (Op. speed 0,38 mm/s) Closing pressure (bar) I. II.
I. Fig. 450: PTFE-V-ring unit; Diverting function
Actuator 1) ARI-PREMIO 2,2 kN
III. Operating time 2) (s) (Op. speed 0,38 mm/s)
I. Fig. 450: PTFE-V-ring unit;
Motor voltage: 230V 50Hz Other voltages: 24V 50/60Hz; 115V 50/60Hz; 230V 60Hz Technical data for actuator refer to data sheet ARI-PREMIO. 2) Indicated operating times with 50Hz. 3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24). 4 Edition 12/07 - Data subject to alteration
1)
ARI-STEVI 450 / 451
Notes
ARI-STEVI 450 / 451

Control valve in 3-way-form with electric actuator AUMA (3-way mixing valve / 3-way diverting valve)
Electric actuator Auma SAR (MATIC)
Other materials and versions on request. Construction 3-way mixing valve (DN15-150) 3-way diverting valve (DN40-150) (Operating mode refer to page 24) Stem sealing Fig. 450: PTFE-V-ring unit -10C up to +220C PTFE-packing -10C up to +250C Pure graphite-packing -10C up to +450C Fig. 451: Stainless steel bellows seal with safety stuffing box -60C up to +450C Plug design standard: Parabolic plug, metal seat / V-port plug, metal seat Guiding Stem and port guiding Flow characteristic linear Rangeability 30 : 1 Shut off class (seat / plug leakage classes) Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4 Closing pressures refer to page 8. Technical data for actuator refer to data sheet. Selection of possible applications Industrial installations, processing technology, plant manufacturing, etc. (other applications on request) Selection of possible flow media Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc. Fig. 451: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc. (other flow media on request)
Fig. 450
Fig. 451 Diverting plug DN40 upwards (Further information refer to page 24) 6 Edition 12/07 - Data subject to alteration
ARI-STEVI 450 / 451

Dimensions and weights DN L H2 Fig. 450 (mm) (mm) (mm) (kg) (kg) (mm) (kg) (kg) (mm) (kg) (kg) (mm) (kg) (kg) 40 200 90 640 39,3 40,5 ---809 43,8 45,4 ---50 230 100 638 44,6 46,1 ---803 48,5 50,4 ---65 290 120 674 51,3 53,4 686 55,8 57,9 909 57,6 60,3 ---80 310 130 690 57,8 60,4 702 62,3 64,9 922 67,5 71,1 ---100 125 150 350 400 480 150 200 210 709 756 818 74 95 123 78 123 165 721 768 830 79 100 127 83 127 170 938 1111 1144 85 105 133 90 133 176 -1123 1156 -110 137 -138 180 (For version with AUMA SAR Ex other heights.)
H AUMA SAR 07.1 AUMA SAR 07.5 H AUMA SAR 10.1 PN16 PN25/40 PN16 PN25/40 PN16 PN25/40
Fig. 451
H AUMA SAR 07.1 AUMA SAR 07.5 H
PN16 PN25/40 Standard-flange dimensions refer to page 23. AUMA SAR 10.1
Parts Pos. Description Fig. 12.450 Fig. 22.450 / Fig. 23.450 Fig. 12.451 Fig. 22.451 / Fig. 23.451 EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT 8-A2B X20Cr13+QT, 1.4021+QT X10CrNi18-8, 1.4310 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 PTFE X5CrNi18-10, 1.4301 X10CrNi18-8, 1.4310 PTFE (reinforced) Cu / Soft iron PTFE (reinforced) X8CrNiS18-9, 1.4305 EN-GJS-400-18U-LT, EN-JS1049 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 X20Cr13+QT, 1.4021+QT (hardened) X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 Pure graphite X5CrNi18-10, 1.4301 X8CrNiS18-9, 1.4305 X20Cr13+QT, 1.4021+QT X5CrNi18-10, 1.4301 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT --Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451 GP240GH+N, 1.0619+N Fig. 55.450 Fig. 55.451 GX5CrNiMo19-11-2, 1.4408 -X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A2 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 A4 - 70 A4
1 Body 1.2 Seat ring 2 Seat ring * 3 Plug * 4 Hexagon nut * 5 Stem * 6 Straight pin * 7 Mounting bonnet 8 Guide bushing 9 Gasket * 10 Studs 11 Hexagon nuts 12 V-ring unit * 14 Washer * 15 Spring * 16 Bushing * 17 Sealing ring * 18 Scraper * 19 Screw joint * 20.1 Bellows housing 20.2 Mounting bonnet 20.3 Stem- / Bellows unit * 20.4 Guide bushing 20.5 Guide bushing 20.6 Gasket * 20.7 Studs 20.8 Hexagon nuts 20.10 Packing ring * 20.12 Washer * 20.17 Screw joint * 31 Plug * 32 Distance bush * 37 Stem adapter * 38 Stem adapter * 40 Plug * 41 Stem * 60 Hexagon nut * 61 Locking washer set * Spare parts
--
GP240GH+N, 1.0619+N
X6CrNiMoTi17-12-2, 1.4571
GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N
ARI-STEVI 450
Closing pressures: Electric actuator AUMA SAR

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.)
Fig. 450 Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Actuator 1) Closing pressure I./II. (bar) AUMA SAR 07.1 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 20 x 4 Actuator 1) Closing pressure I./II. (bar) AUMA SAR 07.5 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 26 x 5 Actuator 1) Closing pressure I./II. (bar) AUMA SAR 10.1 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 26 x 5 I. Fig. 450: PTFE-V-ring unit; Diverting function DN Seat- (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) II. Fig. 450: PTFE- / Pure graphite-packing shut off I./II. controlling shut off I./II. controlling shut off I./II. controlling 40 41/40 25 16 20 shut off controlling 40 40 15 54 5,6 shut off controlling 40 40 30 43 5,6 shut off controlling 40 40 60 40 30,5 40 40 36,5 20 40 21,4 30 50 51/50 40 25 65 66/60 63 40 80 81/75 100 63 30 29,7 14 30 56 8 40 20 60 64 5,6 40 40 60 64 5,6 II. Fig. 450: PTFE- / Pure graphite-packing 40 40/40 14 -20 40 40 15 54 5,6 40 40 30 43 5,6 40 40 60 40 40 70 40 36,8 35 40 23,4 50 40 37,6 20 40 25,8 30 34,7 16,4 30 50 50/50 25 -65 60/60 45 -80 75/75 60 -100 90/90 95 -30 24 11,2 30 56 8 33,9 16,2 60 64 5,6 39,8 33,9 70 64 5,6 40 24,6 100 29,5 17,3 100 24,6 11,6 60 17,3 8,1 60 125 105/105 170 -17,4 8 30 150 125/125 200 -12,2 5,6 30 31,6 26,9 70 32,3 18,9 100 55 11 26,9 12,8 60 18,9 8,9 60 55 11 23,7 13,8 100 13,8 6,5 60 100 101/95 160 100 19 8,8 30 125 120/120 250 160 50 150 140/140 320 250
Actuator 1) AUMA SAR 07.1 Output drive Form A TR 20 x 4 Actuator 1) AUMA SAR 07.5 Output drive Form A TR 26 x 5 Actuator 1) AUMA SAR 10.1 Output drive Form A TR 26 x 5
I. Fig. 450: PTFE-V-ring unit;
Motor voltage: 400V 50Hz 3~ (Other voltages on request) Technical data for actuator refer to price list. 2) Indicated operating times with 50Hz. 3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24). 8 Edition 12/07 - Data subject to alteration
1)
ARI-STEVI 451

Fig. 451 Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Actuator 1) Closing pressure III. (bar) AUMA SAR 07.1 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 20 x 4 Actuator 1) Closing pressure III. (bar) AUMA SAR 07.5 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 26 x 5 Actuator 1) Closing pressure III. (bar) AUMA SAR 10.1 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 26 x 5 III. Fig. 451: Bellows seal Diverting function DN Seat- (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) III. shut off controlling III. shut off controlling III. shut off controlling 40 40/40 14 -20 40 40 15 54 5,6 40 40 30 43 5,6 40 36,4 35 35,9 23,2 45 40 36,7 20 40 25,5 30 34,5 13,1 30 50 50/50 25 -65 60/60 45 -80 75/75 60 -100 90/90 95 -30 23,9 11,1 30 56 8 24,9 16 45 64 5,6 37,3 24,3 90 65 5,6 26,3 17,1 90 24,3 11,4 60 17,1 7,9 60 125 105/105 170 -17,1 7,8 30 150 125/125 200 -12 5,4 30 40 41/40 25 16 20 shut off controlling 40 40 15 54 5,6 shut off controlling 40 40 30 43 5,6 shut off controlling 40 30,2 40 40 35,7 20 40 21,1 30 50 51/50 40 25 65 66/60 63 40 80 81/75 100 63 30 29,5 13,8 30 56 8 30,8 19,8 45 64 5,6 28,8 18,8 90 55 11 19,7 12,6 45 18,8 8,7 60 55 11 21,1 13,7 90 13,7 6,3 60 100 101/95 160 100 18,9 8,7 30 125 120/120 250 160 50 150 140/140 320 250
Actuator 1) AUMA SAR 07.1 Output drive Form A TR 20 x 4 Actuator 1) AUMA SAR 07.5 Output drive Form A TR 26 x 5 Actuator 1) AUMA SAR 10.1 Output drive Form A TR 26 x 5
III. Fig. 451: Bellows seal
Motor voltage: 400V 50Hz 3~ (Other voltages on request) Technical data for actuator refer to price list. 2) Indicated operating times with 50Hz. 3) Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24). Edition 12/07 - Data subject to alteration 9
1)
ARI-STEVI 450
Electric actuator Auma SAR (MATIC) Control valve in 3-way-form with electric actuator AUMA - strengthened design (3-way mixing valve / 3-way diverting valve)
Figure Nominal pressure Material EN-JS1049 EN-JS1049 1.0619+N 1.0619+N 1.4408 Nominal diameter DN125v-150v DN125v-150v DN125v-150v DN125v-150v DN125v-150v
22.450 PN16 23.450 PN25 34.450 PN25 35.450 PN40 55.450 PN40 Other materials and versions on request. Construction 3-way mixing valve (DN15-150) 3-way diverting valve (DN40-150) (Operating mode refer to page 24)
Stem sealing Fig. 450: PTFE-packing -10C up to +250C Pure graphite-packing -10C up to +450C Plug design standard: Parabolic plug, metal seat / V-port plug, metal seat Guiding Stem and port guiding Flow characteristic linear Rangeability 30 : 1 Shut off class (seat / plug leakage classes) Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4 Closing pressures refer to page 12. Technical data for actuator refer to data sheet. Selection of possible applications Industrial installations, processing technology, plant manufacturing, etc. (other applications on request) Selection of possible flow media Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc. (other flow media on request)
Fig. 450
Diverting plug DN40 upwards (Further information refer to page 24)
10
ARI-STEVI 450
Dimensions and weights DN L H2 Fig. 450 (mm) (mm) (mm) (kg) (kg) 125v 400 200 899 134 161 150v 480 210 932 161 204 (For version with AUMA SAR Ex other heights.)
H AUMA SAR 14.1
PN16 PN25/40 Standard-flange dimensions refer to page 23.
Parts Pos. Description Fig. 22.450 / Fig. 23.450 Fig. 34.450 / Fig. 35.450 Fig. 22.451 / Fig. 23.451 Fig. 34.451 / Fig. 35.451 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT 8-A2B -X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 PTFE or Pure graphite X5CrNi18-10, 1.4301 EN-GJS-400-18U-LT, EN-JS1049 25CrMo4, 1.7218 C35E, 1.1181 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT P265 GH, 1.0425 / P250 GH, 1.0460 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT -A4 -A4 Fig. 55.450 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A4 - 70 A4
1 Body 2 Seat ring * 3 Plug * 4 Hexagon nut * 5 Stem * 8 Guide bushing 9 Gasket * 10 Studs 11 Hexagon nuts 13 Packing ring 14 Washer * 22 Packing box flange 23 Studs 24 Hexagon nuts 31 Plug * 38 Stem adapter * 39 Stuffing box housing 40 Plug * 41 Stem * 60 Hexagon nut * 61 Locking washer set * Spare parts
---X6CrNiMoTi17-12-2, 1.4571 --X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571
ARI-STEVI 450

Fig. 450 Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Actuator 1) Closing pressure II. (bar) AUMA SAR 14.1 Torque (Nm) Output drive Operating time 2) (s) Form A Output drive (rpm) TR 30 x 6 II. Fig. 450: PTFE- / Pure graphite-packing Diverting function DN Seat- (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) Closing pressure (bar) Torque (Nm) Operating time 2) (s) Output drive (rpm) II. shut off controlling 125v 105/105 170 -30 40 40 120 38 8 40 28,6 175 150v 125/125 200 -125v 120/120 250 160 50 shut off controlling 40 31,3 175 63 8 33,9 22,9 175 150v 140/140 320 250
Actuator 1) AUMA SAR 14.1 Output drive Form A TR 30 x 6
II. Fig. 450: PTFE- / Pure graphite-packing Fig. 451 with AUMA SAR 14.1 on request.
Motor voltage: 400V 50Hz 3~ (Other voltages on request) Technical data for actuator refer to price list. 2) Indicated operating times with 50Hz. 3) Further Kvs-values reducible on request. 12 Edition 12/07 - Data subject to alteration
1)
ARI-STEVI 450
Notes
13
ARI-STEVI 450 / 451

Control valve in 3-way-form with pneumatic actuator DP (3-way mixing valve / 3-way diverting valve)
Pneumatic actuator ARI-DP
Other materials and versions on request. Construction 3-way mixing valve (DN15-150) 3-way diverting valve (DN40-150) (Operating mode refer to page 24) Stem sealing Fig. 450: PTFE-V-ring unit -10C up to +220C PTFE-packing -10C up to +250C Pure graphite-packing -10C up to +450C Fig. 451: Stainless steel bellows seal with safety stuffing box -60C up to +450C Plug design standard: Parabolic plug, metal seat / V-port plug, metal seat Guiding Stem and port guiding Fig. 450 Flow characteristic linear Rangeability 30 : 1 Shut off class (seat / plug leakage classes) Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4 Closing pressures refer to page 16. Technical data for actuator refer to data sheet. Selection of possible applications Industrial installations, processing technology, plant manufacturing, etc. (other applications on request) Selection of possible flow media Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc. Fig. 451: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc. (other flow media on request)
Fig. 451
Failure position dependent on valve duty. Retracted stem on air failure: - with a mixing valve port A -> AB is closed - with a diverting valve port B -> AB is closed Extended stem on air failure: - with a mixing valve port B -> AB is closed - with a diverting valve port A -> AB is closed Top mounted handwheel DP32 DP33 Actuator 300 D1 (mm) 225 284 H1 (mm) 270 5 8 Weight (kg) Technical data for actuator refer to data sheet DP32-34Tri.
Diverting plug DN40 upwards (Further information refer to page 24) 14
DP34 400 442 17
ARI-STEVI 450 / 451

Dimensions and weights DN L H2 DP 32 A = 250 mm (mm) (mm) (mm) H (kg) PN16 Fig. 450 (kg) PN25/40 (mm) H (kg) PN16 Fig. 451 (kg) PN25/40 (mm) DP 33 H (kg) A = PN16 Fig. 450 300 mm (kg) PN25/40 (mm) H (kg) PN16 Fig. 451 (kg) PN25/40 (mm) DP 34 H (kg) A = PN16 Fig. 450 405 mm (kg) PN25/40 (mm) H (kg) PN16 Fig. 451 (kg) PN25/40 Standard-flange dimensions refer to page 23. 15 130 65 450 14,1 14,6 635 17,1 17,8 505 20,1 20,6 690 23,1 23,8 ------20 150 70 450 15,1 15,7 635 18,1 18,9 505 21,1 21,7 690 24,1 24,9 ------25 160 75 454 16,1 16,7 639 19,3 20,2 509 22,1 22,7 694 25,3 26,2 ------32 180 80 480 18,7 19,6 665 21,7 22,8 535 24,7 25,6 720 27,7 28,8 ------40 200 90 486 22 23,2 655 26,5 28,1 541 28 29,2 710 32,5 34,1 ------50 230 100 484 25,8 27,3 649 29,7 31,6 539 31,8 33,3 704 35,7 37,6 ------65 290 120 520 32,5 34,6 755 38,8 41,5 575 38,5 40,6 810 44,8 47,5 710 68,5 70,6 945 74,8 77,5 80 310 130 536 39 41,6 768 48,7 52,3 591 45 47,6 823 54,7 58,3 726 75 77,6 958 84,7 88,3 100 350 150 555 56 60 784 66 72 610 62 66 839 72 78 745 92 96 974 102 108 125 400 200 602 76 104 ---657 82 110 1012 92 120 772 112 140 1127 122 150 150 480 210 ------719 110 153 1045 120 163 834 140 183 1160 150 193
Face-to-face dimension FTF series 1 according to DIN EN 558-1 Parts Pos. Description Fig. 12.450 Fig. 22.450 / Fig. 23.450 Fig. 12.451 Fig. 22.451 / Fig. 23.451 EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT 8-A2B X20Cr13+QT, 1.4021+QT X10CrNi18-8, 1.4310 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 PTFE X5CrNi18-10, 1.4301 X10CrNi18-8, 1.4310 PTFE (reinforced) Cu / Soft iron PTFE (reinforced) X8CrNiS18-9, 1.4305 EN-GJS-400-18U-LT, EN-JS1049 EN-GJS-400-18U-LT, EN-JS1049 X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 X20Cr13+QT, 1.4021+QT (hardened) X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 Pure graphite X5CrNi18-10, 1.4301 X8CrNiS18-9, 1.4305 X20Cr13+QT, 1.4021+QT X5CrNi18-10, 1.4301 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT --Fig. 34.450 / Fig. 35.450 Fig. 34.451 / Fig. 35.451 GP240GH+N, 1.0619+N Fig. 55.450 Fig. 55.451 GX5CrNiMo19-11-2, 1.4408 -X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 A2 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 A4 - 70 A4
1 Body 1.2 Seat ring 2 Seat ring * 3 Plug * 4 Hexagon nut * 5 Stem * 6 Straight pin * 7 Mounting bonnet 8 Guide bushing 9 Gasket * 10 Studs 11 Hexagon nuts 12 V-ring unit * 14 Washer * 15 Spring * 16 Bushing * 17 Sealing ring * 18 Scraper * 19 Screw joint * 20.1 Bellows housing 20.2 Mounting bonnet 20.3 Stem- / Bellows unit * 20.4 Guide bushing 20.5 Guide bushing 20.6 Gasket * 20.7 Studs 20.8 Hexagon nuts 20.10 Packing ring * 20.12 Washer * 20.17 Screw joint * 31 Plug * 32 Distance bush * 37 Stem adapter * 38 Stem adapter * 40 Plug * 41 Stem * 60 Hexagon nut * 61 Locking washer set * Spare parts
--
GP240GH+N, 1.0619+N
X6CrNiMoTi17-12-2, 1.4571
GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N
ARI-STEVI 450 / 451

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.) Spring closes port A -> AB or Spring closes port B -> AB Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) 0,2-1,0 1,2 I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. 15 21/20 4 2,5 5,5 2,3 18,6 15,4 8,6 40 40 26,4 20 21/25 6,3 4 3,3 1 12,6 10,3 8 31,4 29,1 25,7 40 40 40 25 27/27 10 6,3 20 2,6 1,4 32 31/32 16 10 40 41/40 25 16 50 51/50 40 25 65 66/60 63 40 80 81/75 100 63 30 100 101/95 160 100 125 150 120/120 140/140 250 320 160 250 50
Closing pressures: Pneumatic actuator ARI-DP
0,4-1,2 Spring range (bar) Actuator DP32
1,6
0,8-2,4
3,2
1,5-2,5
4,0
40
10,7 8,7 7,1 26,8 24,8 23,2 40 40 40
2,0-3,3
5,3
0,2-1,0
1,2
0,4-1,2 Air supply pressure min. (bar)
1,6
Spring range (bar)
0,8-2,4
3,2
Actuator DP33
13,3 c)4) 8,8 c)4) 7,4 c)4) 10,1 c)4) 6,5 c)4) 5,4 c)4) 5 a)4) 4,3 a)4) 3,8 a)4) 34,2 c)4) 23,7 c)4) 20,2 c)4) 31 c)4) 21,4 c)4) 18,3 c)4) 19,1 a)4) 18,5 a)4) 16,6 a)4) 40 a)4) 40 a)4) 40 a)4) 4) 4) 40 a) 40 a) 40 a)4) 40 4) 40 4) 40 4)
7,2 3,9 2,2 5,8 3 1,6 4,6 1,7 18,8 11 6,8 17,4 10,2 6,3 16,2 8,9 5,4 39,1 23,5 15 37,7 22,7 14,4 36,5 21,4 13,6 40 32,5 20,8 40 31,6 20,2 40 30,3 19,4 4,9 c)4) 2,4 c)4) 1,2 c)4) 3,4 c)4) 1,6 c)4) 2,2 a)4) 14,1 c)4) 8,1 c)4) 4,9 c)4) 12,7 c)4) 7,3 c)4) 4,4 c)4) 11,5 a)4) 5,9 a)4) 3,5 a)4) 32,5 a)4) 19,5 a)4) 12,3 a)4) 31,1 a)4) 18,6 a)4) 11,8 a)4) 29,9 4) 17,3 4) 10,9 4)
Air supply pressure min. (bar)
3,7 3,2 2,9
2,2 1,9 1,7
1,2 1
1,5-3,0
4,5
2,5 4) 2,1 4) 1,8 a)4) 7 4) 6,5 4) 6,2 4) 14,8 14,3 14
1,4 4) 1,1 4) 4,4 4) 4,1 4) 3,9 4) 9,6 9,3 9,1 2,6 4) 2,4 4) 2,3 4) 6 5,8 5,7
1,7-2,7
4,4
40 a) 40 a) 40
40 a) 40 a) 40
2,0-4,0 (2,3-3,7)
6,0 (6,0)
29 a) 28,4 a) 27,6 (40) (39,5) (38,7)
0,2-1,0
1,2
1,6
0,8-2,4
3,2
1,5-3,0 (2,1-3,0) 2,0-4,0 (2,4-3,6)
4,5 (5,1) 6,0 (6,0)
20,3 19,9 19,6 2,5 b) 2,1 b) 1,8 e) 7 b) 6,6 b) 6,3 d) 16 15,5 15,2 b) (40) (40)
13,3 12,9 12,8 1,5 b) 1,2 b) 1 e) 4,4 b) 4,1 b) 3,9 d) 10,4 10,1 9,9 b) (29,7) (29,4) (34,2) (33,9)
8,4 8,2 8,1
2,7 b) 2,5 b) 2,3 d) 6,5 6,3 6,2 b) (19) (18,8) (21,9) (21,7)
1,8 1,6 1,4 a) 4,5 4,3 4,1 9,3 9,1 8,9 12,7 12,5 12,3
1,2 1,1 3,2 3,1 3 6,7 6,6 6,5 9,2 9,1 9
I. Fig. 450: PTFE-V-ring unit; Air supply pressure max. of pneumatic actuators DP: Air supply pressure max. limit of control valve:
II. Fig. 450: PTFE- / Pure graphite-packing; max. permissible 6 bar max. permissible a) 5 bar b) 4,5 bar c) 4 bar
III. Fig. 451: Bellows seal d) 3,5 bar e) 3 bar
3) 4)
Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24). At mixing function an spring closes direction A->AB, the max. permissible air supply pressure is 3,5 bar. Edition 12/07 - Data subject to alteration
16
ARI-STEVI 450 / 451

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.) Spring closes port A -> AB or Spring closes port B -> AB Diverting function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values 3) Travel (mm) 0,2-1,0 1,2 I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. 15 21/20 4 2,5 2,7 1,1 9,3 7,7 4,3 22,5 20,8 13,2 40 40 28,7 20 21/25 6,3 4 1,6 25 27/27 10 6,3 20 1,3 32 31/32 16 10 40 40/40 14 -50 50/50 25 -65 60/60 45 -80 75/75 60 -100 90/90 95 -30 125 150 105/105 125/125 170 200 ---
1,6
0,8-2,4
3,2
1,5-2,5
4,0
2,0-3,3
5,3
0,2-1,0
1,2
0,4-1,2 Air supply pressure min. (bar)
1,6
Spring range (bar)
0,8-2,4
3,2
Actuator DP33
39,8 6,6 c)5) 5 c)5) 2,5 a)5) 17,1 c)5) 15,5 c)5) 9,6 a)5) 38 a)5) 36,4 a)5) 23,7 5)
6,3 5,2 4 15,7 14,5 12,9 32,1 30,9 28,4 40 40 39,5 4,4 c)5) 3,3 c)5) 2,2 a)5) 11,9 c)5) 10,7 c)5) 9,2 a)5) 26,8 a)5) 25,6 a)5) 23,4 5)
5,3 4,3 3,5 13,4 12,4 11,6 27,5 26,5 25,7 37,6 36,6 35,8 3,7 c)5) 2,7 c)5) 1,9 a)5) 10,1 c)5) 9,1 c)5) 8,3 a)5) 23 a)5) 22 a)5) 21,2 5)
3,6 2,9 2,3 9,4 8,7 8,1 19,6 18,8 18,3 26,8 26,1 25,5 2,4 c)5) 1,7 c)5) 1,1 a)5) 7 c)5) 6,3 c)5) 5,7 a)5) 16,3 a)5) 15,6 a)5) 15 5)
4,1 3,2 1,9 11,6 10,6 9,3 24,5 23,6 22,3 33,8 32,9 31,6 2,6 c)5) 1,7 c)5) 8,5 c)5) 7,6 c)5) 6,3 a)5) 20,3 a)5) 19,4 a)5) 18,1 5)
2,3 1,7 7,1 6,5 5,6 15,4 14,8 14 21,4 20,8 19,9 1,3 c)5)
1,2
4,5 4 3,7
2,7 2,3 2,1
1,7 1,4 1,3
1,1
1,5-3,0
4,5
1,7-2,7
4,4
40 a) 40 a) 40
40 a) 40 a) 40
40 a) 40 a) 40
2,0-4,0 (2,3-3,7)
6,0 (6,0)
37 a) 36,3 a) 35,7 (40) (40) (40)
40 a) 40 a) 40
0,2-1,0
1,2
1,6
0,8-2,4
3,2
2,1-3,0
5,1
5,1 c)5) 3,2 5) 4,5 c)5) 2,6 5) 3,6 a)5) 2,3 a)5) 12,7 a)5) 8,5 5) 12,1 a)5) 8 5) 11,3 5) 7,6 5) 17,9 17,3 17 29,8 a) 29,3 a) 28,4 (40) 24,5 (40) 24 (39,8) 23,6 3,2 b) 2,7 b) 2,3 e) 8,6 b) 8 b) 7,7 d) 19,3 18,8 18,4 b) 40 40
1,8 5) 1,4 5) 1,2 a)5) 5,2 5) 4,9 5) 4,7 5) 11,2 10,9 10,7
1,1 5)
3,5 5) 3,2 5) 3,1 5) 7,7 7,4 7,3
2,4 5) 2,2 5) 1,9 5) 5,4 5,2 5
1,6 5) 1,4 5) 1,2 5) 3,7 3,6 3,4
15,5 15,2 15 1,8 b) 1,5 b) 1,2 e) 5,3 b) 4,9 b) 4,7 d) 12,2 11,8 11,6 b) 34,7 34,3 39,9 39,5
10,7 10,4 10,3 1,1 b)
7,6 7,4 7,2
5,3 5,1 5
3,5 b) 3,2 b) 3,1 d) 8,3 8,1 7,9 b) 24 23,8 27,6 27,4
2,4-3,6
6,0
2,4 2,2 2 a) 5,9 5,7 5,5 17,4 17,2 16,9 20 19,8 19,6
1,6 1,4 1,3 a) 4,1 3,9 3,8 12,2 12 11,9 14,1 13,9 13,8
I. Fig. 450: PTFE-V-ring unit; Air supply pressure max. of pneumatic actuators DP: Air supply pressure max. limit of control valve:
II. Fig. 450: PTFE- / Pure graphite-packing; max. permissible 6 bar max. permissible a) 5 bar b) 4,5 bar c) 4 bar
III. Fig. 451: Bellows seal d) 3,5 bar e) 3 bar
3) 5)
Kvs-value reducible on request (2 screwed seat rings required) (refer to page 24). At diverting function an spring closes direction B->AB, the max. permissible air supply pressure is 3,5 bar. 17
ARI-STEVI 450 / 451

Control valve in 3-way-form with pneumatic actuator DP - strengthened design (3-way mixing valve / 3-way diverting valve)
Figure Nominal pressure Material EN-JS1049 EN-JS1049 1.0619+N 1.0619+N 1.4408 Nominal diameter DN125v-150v DN125v-150v DN125v-150v DN125v-150v DN125v-150v
22.450 / 22.451 PN16 23.450 / 23.451 PN25 34.450 / 34.451 PN25 35.450 / 35.451 PN40 55.450 PN40 Other materials and versions on request. Construction 3-way mixing valve (DN15-150) 3-way diverting valve (DN40-150) (Operating mode refer to page 24)
Stem sealing Fig. 450: PTFE-packing -10C up to +250C Pure graphite-packing -10C up to +450C Fig. 451: Stainless steel bellows seal with safety stuffing box -60C up to +450C Plug design standard: Parabolic plug, metal seat / V-port plug, metal seat Guiding Stem and port guiding Flow characteristic Rangeability 30 : 1 Shut off class (seat / plug leakage classes) Metal seat - Leakage class IV acc. to DIN EN 1349 or IEC 60534-4 Closing pressures refer to page 20. Technical data for actuator refer to data sheet. Selection of possible applications Industrial installations, processing technology, plant manufacturing, etc. (other applications on request) Selection of possible flow media Fig. 450: Cooling water, cooling brine, warm water, hot water, steam, gas, etc. Fig. 451: Refrigerant, cooling water, warm water, hot water, thermal oil, steam, gas, etc. (other flow media on request) linear
Fig. 450
Diverting plug DN40 upwards (Further information refer to page 24)
Failure position dependent on valve duty. Retracted stem on air failure: - with a mixing valve port A -> AB is closed - with a diverting valve port B -> AB is closed Extended stem on air failure: - with a mixing valve port B -> AB is closed - with a diverting valve port A -> AB is closed Top mounted handwheel DP34T Actuator D1 (mm) 400 H1 (mm) 630 41 Weight (kg) Technical data for actuator refer to data sheet DP32-34Tri. Edition 12/07 - Data subject to alteration
Fig. 451 18
ARI-STEVI 450 / 451

Dimensions and weights (mm) (mm) (mm) H (kg) PN16 Fig. 450 (kg) PN25/40 (mm) H (kg) PN16 Fig. 451 (kg) PN25/40 Standard-flange dimensions refer to page 23. DN L H2 DP 34T A = 405 mm 125v 400 200 1062 184 211 1509 194 222 150v 480 210 1095 211 254 1542 221 264
Parts Pos. Description Fig. 22.450 / Fig. 23.450 Fig. 34.450 / Fig. 35.450 Fig. 22.451 / Fig. 23.451 Fig. 34.451 / Fig. 35.451 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT 8-A2B -X20Cr13+QT, 1.4021+QT X10CrNi18-8, 1.4310 X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 PTFE or Pure graphite X5CrNi18-10, 1.4301 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N X20Cr13+QT, 1.4021+QT / X6CrNiTi18-10, 1.4541 X20Cr13+QT, 1.4021+QT (hardened) Pure graphite (CrNi laminated with graphite) 25CrMo4, 1.7218 C35E, 1.1181 46S20+C, 1.0727+C Pure graphite X5CrNi18-10, 1.4301 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N X20Cr13+QT, 1.4021+QT X8CrNiS18-9, 1.4305 EN-GJS-400-18U-LT, EN-JS1049 25CrMo4, 1.7218 C35E, 1.1181 EN-GJS-400-18U-LT, EN-JS1049 8.8 - A2B Pure graphite 25CrMo4, 1.7218 C35E, 1.1181 X20Cr13+QT, 1.4021+QT X10CrNi18-8, 1.4310 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT P265 GH, 1.0425 / P250 GH, 1.0460 X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT -A4 -A4 Fig. 55.450 GX5CrNiMo19-11-2, 1.4408 X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571 -X6CrNiMoTi17-12-2, 1.4571 -X6CrNiMoTi17-12-2, 1.4571 -A4 - 70 A4 ----------------------X6CrNiMoTi17-12-2, 1.4571 ----X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571
1 Body 2 Seat ring * 3 Plug * 4 Hexagon nut * 5 Stem * 6 Straight pin * 8 Guide bushing 9 Gasket * 10 Studs 11 Hexagon nuts 13 Packing ring 14 Washer * 20.1 Bellows housing 20.3 Stem- / Bellows unit * 20.5 Guide bushing 20.6 Gasket * 20.7 Studs 20.8 Hexagon nuts 20.9 Straight pin 20.10 Packing ring * 20.12 Washer * 20.13 Stuffing box housing 20.15 Packing follower 20.16 Sleeve nut 22 Packing box flange 23 Studs 24 Hexagon nuts 25 Adapter flange 26 Hexagon socket head screw 27 Gasket * 28 Studs 29 Hexagon nuts 31 Plug * 33 Straight pin * 37 Stem adapter * 38 Stem adapter * 39 Stuffing box housing 40 Plug * 41 Stem * 60 Hexagon nut * 61 Locking washer set * Spare parts
ARI-STEVI 450 / 451

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.) Spring closes port A -> AB or Spring closes port B -> AB Mixing function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values Travel (mm) 0,2-1,0 Air supply pressure min. (bar) 1,2 II. III. Spring range (bar) 0,4-1,2 1,6 II. III. 3,2 II. III. 5,1 II. III. 6,0 II. III. II. Fig. 450: PTFE- / Pure graphite-packing; Air supply pressure max. of pneumatic actuators DP: Air supply pressure max. limit of control valve: 1,9 b) 2 e) 5,5 b) 5,5 d) 12,5 12,5 b) 35,4 -40 -III. Fig. 451: Bellows seal max. permissible 6 bar max. permissible a) 5 bar 125 105/105 170 -30 1,2 b) 1,3 e) 3,7 b) 3,8 d) 8,7 8,8 b) 25 -28,7 -150 125/125 200 --
Actuator DP34T
0,8-2,4
2,1-3,0
2,4-3,6
b) 4,5 bar c) 4 bar
d) 3,5 bar e) 3 bar
20
ARI-STEVI 450 / 451

max. permissible closing pressures for both seat positions on flow-to-open P2 = 0 (Observe regulations, refer to page 23.) Spring closes port A -> AB or Spring closes port B -> AB Diverting function DN Seat- A/B (mm) Standard Kvs-values Reduced Kvs-values Travel (mm) 0,2-1,0 Air supply pressure min. (bar) 1,2 II. III. Spring range (bar) 0,4-1,2 1,6 II. III. 3,2 II. III. 5,1 II. III. 6,0 II. III. II. Fig. 450: PTFE- / Pure graphite-packing; Air supply pressure max. of pneumatic actuators DP: Air supply pressure max. limit of control valve: 1,9 b) 2 e) 5,5 b) 5,5 d) 12,5 12,5 b) 35,4 -40 -III. Fig. 451: Bellows seal max. permissible 6 bar max. permissible a) 5 bar 125 105/105 170 -30 1,2 b) 1,3 e) 3,7 b) 3,8 d) 8,7 8,8 b) 25 -28,7 -150 125/125 200 --
Actuator DP34T
0,8-2,4
2,1-3,0
2,4-3,6
b) 4,5 bar c) 4 bar
d) 3,5 bar e) 3 bar
21
ARI-STEVI 450 / 451

Notes
22
ARI-STEVI 450 / 451

100 220 180 8x18 235 190 8x22 235 190 8x22 125 250 210 8x18 270 220 8x26 270 220 8x26 150 285 240 8x22 300 250 8x26 300 250 8x26
Flange dimensions / Pressure-temperature-ratings

Standard-flange dimensions DN PN16 PN16 PN16 PN25 PN25 PN25 PN40 PN40 PN40 D K n x d D K n x d D K n x d (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 15 95 65 4x14 95 65 4x14 95 65 4x14 20 105 75 4x14 105 75 4x14 105 75 4x14 25 115 85 4x14 115 85 4x14 115 85 4x14 Flanges acc. to DIN EN 1092-1/-2 (Flangeholes / -thickness tolerances acc. to DIN 2533/2544/2545) 32 140 100 4x18 140 100 4x18 140 100 4x18 40 150 110 4x18 150 110 4x18 150 110 4x18 50 165 125 4x18 165 125 4x18 165 125 4x18 65 185 145 4x18 185 145 8x18 185 145 8x18 80 200 160 8x18 200 160 8x18 200 160 8x18
Pressure-temperature-ratings acc. to DIN EN 1092-2 Material EN-JL1040 EN-JS1049 EN-JS1049 PN16 PN16 PN25 (bar) (bar) (bar) -60C to <-10C -on request on request -10C to 120C 16 16 25 150C 14,4 15,5 24,3 200C 12,8 14,7 23 250C 11,2 13,9 21,8 300C 9,6 12,8 20 350C -11,2 17,5 400C ---450C ----
Pressure-temperature-ratings acc. to DIN EN 1092-1 Material 1.0619+N 1.0619+N 1.4408 PN25 PN40 PN40 (bar) (bar) (bar) -60C to <-10C 18,7 30 40 -10C to 50C 25 40 40 100C 23,3 37,3 37,3 150C 21,7 34,7 33,8 200C 19,4 30,2 31,1 250C 17,8 28,4 29,3 300C 16,1 25,8 27,6 350C 15 24 26,7 400C 14,4 23,1 25,6 450C 13,9 22,2 --
Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart. * Valve with extended bonnet, studs and nuts made of A4-70 (at temperatures below -10C)
Please indicate when ordering - Figure-No. - Nominal diameter - Nominal pressure - Body material - Plug design - Kvs-value - Stem sealing - Actuator - Special design / accessories Example: Figure 35.450; nominal diameter DN 100; nominal pressure PN 40; body material 1.0619+N; mixing construction; kvs 160; stem sealing PTFE-V-ring unit; ARI-PREMIO 5 kN. Edition 12/07 - Data subject to alteration
Dimensions in mm Weights in kg Pressures in barg (gauge) ^ 0,1 MPa ^ 105 Pa = 1 bar = Kvs in m3/h 23
ARI-STEVI 450 / 451

Constructions
Stem sealing
Pos. 13 42 Spring loaded PTFE-V ring packing unit
Description Packing ring * Screw joint *
PTFE or Pure graphite X8CrNiS18-9, 1.4305 Bellows seal with safety stuffing box
PTFE-/ Pure graphite-packing Body design
Mixing plug with two screwed seat rings (standard at DN125/150 and design with stainless steel)
Pos. 1.2 2 34 Mixing plug with pressed in seat ring (seat A) and screwed seat ring (seat B) standard for DN15-100 Operating mode
Description Seat ring Seat ring * Seat ring
X20Cr13+QT, 1.4021+QT X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571 X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571
Diverting plug with two screwed seat rings (standard)
Design with mixing plug DN 15-150
Design with diverting plug DN 40-150 (Attention: reduced Kvs-values)
ARI-Control valves are suitable for use with pneumatic or electric actuators. According to the application two different variations are possible (see drawings on the left) Design with mixing plug as standard. Select when the valve is used for mixing service (2 inlets, 1 outlet). DN 15 - 32 with mixing plug can also be used for diverting service (1 inlet, 2 outlets). In exceptions the design with mixing plug can also be used in diverting service for DN 40. Only small closing pressures are possible. Design with diverting plug will be used exclusively for diverting service.
Technology for the Future.

GERMAN QUALITY VALVES
ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock, Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com 24 Edition 12/07 - Data subject to alteration
Operating and installation instructions

3-way control valves - STEVI 450 / 451
Series 450 Contents
Series 451
7.0 Care and maintenance................................... 8 1.0 General information on operating instructions ..................................................... 2 7.1 Replacement of stem sealings ............................... 8 2.0 Notes on possible dangers............................ 2 7.1.1 PTFE V-ring unit design .................................... 8
2.1 Significance of symbols ..........................................2 2.2 Explanatory notes on safety information .................2 7.1.2 Stuffing box packing design ............................... 9 7.1.3 Bellows seal design ......................................... 10 7.1.3.1 Bellows seal and mixing plug ..................... 10 7.1.3.2 Bellows seal and diverting plug................... 12 7.2 Replacement of internal parts ............................ 14 7.2.1 Mixing plug design .......................................... 14 7.2.2 Diverting plug design ...................................... 16 7.3 Tightening torques................................................ 18 7.3.1 Tightening torques for hexagon nuts (bonnet) 18 7.3.2 Tightening torques for hexagon nuts (plug) .... 18 7.3.3 Tightening torques for seat rings ..................... 18
3.0 Storage and transport ................................... 2 4.0 Description...................................................... 3
4.1 Scope of applications ..............................................3 4.2 Operating principles ................................................3 4.3 Diagram...................................................................4 4.3.1 Mixing plug design .............................................4 4.3.2 Diverting plug design ..........................................5 4.4 Technical data .........................................................6 4.5 Marking ...................................................................6 8.0 Troubleshooting ........................................... 18
5.0 Installation....................................................... 6 9.0 Troubleshooting table ................................. 19 5.1 General notes on installation...................................6 10.0 Dismantling the valve or the top part ...... 20 5.2 Requirements at the place of installation ................7 11.0 Warranty / Guarantee ................................. 20 5.3 Installation instructions concerning actuators .........7 12.0 EC declaration of conformity / 6.0 Putting the valve into operation.................... 8 Manufacturers declaration ......................... 21
Rev. 0040306000 3504 englisch
Operating and installation instructions 3-way control valves - STEVI 450 / 451
1.0 General information on operating instructions

These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to. - Handling and all work must be carried out by expert personnel or all activities must be supervised and checked. It is the owners responsibility to define areas of responsibility and competence and to monitor the personnel. - In addition, current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing them. The manufacturer reserves the right to introduce technical modifications at any time. These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers

2.1 Significance of symbols
ATTENTION ! ... Warning of general danger.
2.2 Explanatory notes on safety information

In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention. Information marked with the above symbol and ATTENTION ! describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with these practices and to monitor compliance. All other information not specifically emphasised such as transport, installation, operating and maintenance instructions as well as technical data (in the operating instructions, product documentation and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in turn can cause serious injury to persons or damage to property.
3.0 Storage and transport

ATTENTION ! - Protect against external force (like impact, vibration, etc.). - Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear. - Suitable materials handling and lifting equipment should be used. See catalog sheet for weights. - At -20C to +65C. - The paint is a base coat to protect against corrosion during transportation and storage. Do not damage paint protection.
Page 2 Rev. 0040306000 3504
4.0 Description
4.1 Scope of applications
Valves are used for controlling the flow of liquids, gases and vapours in chemical and other processing plants and for plant engineering. ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. - Certain media require or preclude the use of special materials. - The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g. aggressive or abrasive media, the operator should state the higher requirements when ordering. - Valves made from grey cast iron are not authorised for use in systems subject to TRD 110. The information complies to the Pressure Equipment Directive 97/23/EC. It is the responsibility of the machine planner to ensure compliance. The special markings on the valve must be taken into account. Refer to the catalogue sheet to see which materials are used in standard versions. Please contact the supplier or the manufacturer if you have any questions.
4.2 Operating principles

ARI control valves are especially suitable for actuation by pneumatic or electrical actuators. Depending on the mode of operation, two different execution methods are possible: 1. Execution with mixing plug 2. Execution with diverting plug The execution with the mixing plug is the standard execution method. This execution method is to be chosen when the valve is also employed as a mixer (2 entrances, 1 exit). In exceptional cases, the execution with the mixing plug can also be employed as a diverting plug (1 entrance, 2 exits). This requires, however, low differential pressures and stable propulsion. The execution method with the diverting plug is only to be employed with the operation of diverting. Explanation: Mixing operation AB A Diverting operation AB A
Rev. 0040306000 3504
Page 3
Operating and installation instructions 3-way control valves - STEVI 450 / 451 4.3 Diagram
4.3.1 Mixing plug design
Fig. 1: Series 450 DN15-150
Fig. 3: Series 450 DN125v-150v

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Rev. 0040306000 3504
4.3.2 Diverting plug design

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Rev. 0040306000 3504
Operating and installation instructions 3-way control valves - STEVI 450 / 451 4.4 Technical data
for - Principal dimensions - Pressure-temperature-ratings, etc. refer to datasheet.
4.5 Marking
Type-Number Kvs-value Nominal diameter Manufacturer Nominal pressure Flow characteristic CE-marking Notified body
Plug design Serial-No. Material of internal parts Year of manufacture clear speech (1. and 2. position)
Customer-specific information Stem sealing
Fig. 9 Address of manufacturer: refer to item 11.0 Warranty / Guarantee According to the Pressure Equipment Directive table 6, annex II, valves without safety function are only allowed to bear the CE-marking DN32 onwards.
5.0 Installation
5.1 General notes on installation
The following items should be taken into account besides the general principles governing installation work: ATTENTION ! - Remove flange covers if present. - The interior of valve and pipeline must be free from foreign particles. - Note installation position with reference to flow, see mark on valve. - Steam line systems should be designed to prevent water accumulation. - Lay pipelines so that damaging transverse, bending and torsional forces are avoided. - Protect valves from dirt during construction work. - Connection flanges must mate exactly. - Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear. - Suitable materials handling and lifting equipment should be used. Refer to data sheet for weights. - Keep the thread and shaft of the stem free from paint. - Centre gaskets between the flanges. - Strainers or filters should be installed before the valves. Planners / construction companies or operators are responsible for positioning and installing products.
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Rev. 0040306000 3504
Operating and installation instructions 3-way control valves - STEVI 450 / 451 5.2 Requirements at the place of installation
The place of installation should be easily accessible and provide ample space for maintenance and removing the actuator. Stop valves should be installed before and behind the control valve to enable maintenance working without draining the piping system. The valve should preferably installed vertically with the actuator at the top. Inclined or horizontal installation without supports is permissible only with light actuators. For this installation position, the two distance columns (or joke) have to be above each other in the vertical plane.
Fig. 10: Pipeline vertically Fig. 11: Pipeline horizontally Safe actuator weights for a horizontal installation position with reference to the stem, without structural support, are as follows: 20 kg for DN 15 - 32 25 kg for DN 40 - 65 35 kg for DN 80-100 40 kg for DN125-150 55 kg for DN125v-150v The pipes must be lagged to protect the actuators from excessive heat. Sufficient space must be left for the maintenance of the stem packing. To ensure that the control valves function correctly, the pipe run should be straight for at least 2 x DN upstream and 6 x DN downstream of the valve.
5.3 Installation instructions concerning actuators

Normally, control valves are supplied complete with actuator fitted. It is not permitted to mantle / dismantle actuators with valves operating at service conditions (temperature and pressure) the actuators must be assembled as describe in the operating instructions during conversion and maintenance. During assembly work, the plug is not be turned on its seatring at closing pressure. ATTENTION ! Care must be taken with the bellow type valves when actuators are mounted or removed. (Hold the valve-stem against turning with an open-end wrench!) When retrofitting actuators, the maximum permissible force for valve actuation must be taken into account: Series 450 Series 451 12 kN for DN 15- 50 18 kN for DN 15-100 29 kN for DN 65-100 37 kN for DN125-150 / 125v-150v 40 kN for DN125-150 59 kN for DN125v-150v
Rev. 0040306000 3504
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6.0 Putting the valve into operation

ATTENTION ! - Before putting the valve into operation, check material, pressure, temperature and direction of flow. - Regional safety instructions must be adhered to. - Residues in piping and valves (dirt, weld beads, etc.) inevitably lead to leakage. - Touching the valve when it is operating at high (> 50 C) or low (< 0 C) media temperatures can cause injury. Affix warning notice or protective insulation as appropriate! Before putting a new plant into operation or restarting a plant after repairs or modification, always make sure that: - All works has been completed! - The valve is in the correct position for its function. - Safety devices have been attached.
7.0 Care and maintenance

Maintenance and maintenance intervals have to be defined by the operator according to the service conditions.
7.1 Replacement of stem sealings

7.1.1 PTFE V-ring unit design PTFE V-ring unit (pos. 12) consisting of: 1 backing ring 4 sealing rings 1 cover ring Owing to the installed compression spring (pos. 14), this stem packing is self-adjusting. If the stem starts leaking, the ring pack is worn out and must be replaced. Replacement PTFE V-ring unit: ATTENION ! Refer to point 10.0 and 11.0 before dismantling the valve. - Remove actuator. (Refer to operating instructions for actuator!) - When replacing V-ring unit (pos. 12), make sure that the parts are installed in the correct order and positions (refer to Fig. 12). - Gasket (pos. 17) must be replaced. Damaged stems must also be replaced (refer to point 7.2 for instructions) since a new sealing will soon start leaking again if the stem is damaged. Fig. 12: Installation V-ring unit DN15-150
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7.1.2 Stuffing box packing design The stuffing box packing requires maintenance. If leaks develop, immediately tighten the screw joint (pos. 42) respectively the hexagon nuts (pos. 24) gradually until the packing ring (pos. 13) stops leaking. The service life of stuffing box packings (pos. 13) can be increased by checking regularly leakage. If leaks can no longer be stopped by tightening the screw joint (pos. 42) respectively the nuts (pos. 24), a new packing ring (pos. 13) must be inserted into the gland. Replacement of stuffing box packings: ATTENION ! Refer to point 10.0 and 11.0 before dismantling the valve. - Remove actuator. (Refer to operating instructions for actuator!) - Insert new packing ring as shown in the Fig. 13 and Fig. 14.
Fig. 13: Stuffing box packing DN15-150
Fig. 14: Stuffing box packing DN125v-150v
If a split packing ring is used, cut with a chamfer as shown in Fig. 15.
Fig. 15: Split packing ring Damaged stems must also be replaced (refer to point 7.2 for instructions), since a new sealing will soon start leaking again if the stem is damaged.
Rev. 0040306000 3504 Page 9
7.1.3 Bellows seal design If the stem leaks the bellows seal (pos. 20.3) is defective. The leak can initially be stopped by tightening the screw joint (pos. 20.17) respectively the sleeve nut (pos. 20.16). Stem and bellows (pos. 20.3) can only be replaced together. Replacement of bellows seal: ATTENION ! Refer to point 10.0 and 11.0 before dismantling the valve. - Remove actuator. (Refer to operating instructions for actuator!) - Slacken screw joint (pos. 20.17) respectively sleeve nut (pos. 20.16) by about one turn. - Unscrew the bottom seat ring (pos. 2) (refer to point 7.2) with diverting plug version (Fig. 18, Fig. 19) not necessary. - Unscrew hexagon nut (pos. 4 or pos. 60), (holding against spanner face). - Remove plug (pos. 3 or 31). 7.1.3.1 Bellows seal and mixing plug DN15-150 - Dismantle as point 7.1.3. - Loose nuts (pos. 11). - Detach bellows assembly (pos. 20). - Loose nuts (pos. 20.8). - Detach mounting bonnet (pos. 20.2). - Extract stem-/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1). - Drive pin (pos. 6) out with a drift. - Unscrew stem adapter (pos. 37). Note: Adapter (pos. 37) and straight pin (pos. 6) are not existing at DN40-50. - Bolt new parts together, drill and pin them. - Replace 2 gaskets (pos. 20.6) and 1 gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) ATTENTION at DN125-150! - Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the grooved pin (pos. 20.9) into the torsion lock groove. Make sure it runs smoothly! - Secure with nuts (pos. 11 and 20.8) and tighten them crosswise. (For tightening torques refer to item 7.3.) - Tighten screw joint (pos. 20.17) gradually up to tightness of the stuffing box packing (pos. 20.10).
Fig. 16: Series 451 DN 15-150 with mixing plug
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Rev. 0040306000 3504
DN125v-150v - Dismantle as point 7.1.3. - Loose nuts (pos. 29). - Detach bellows assembly (pos. 20). - Loose nuts (pos. 20.8). - Detach stuffing box housing (pos. 20.13). - Extract stem-/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1). - Drive pin (pos. 6) out with a drift. - Unscrew stem adapter (pos. 37). - Bolt new parts together, drill and pin them. - Replace 2 gaskets (pos. 20.6) and 1 gasket (pos. 27). - Assemble in reverse order. (For tightening torques refer to item 7.3.) ATTENTION ! - Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the grooved pin (pos. 20.9) into the torsion lock groove. Make sure it runs smoothly! - Secure with nuts (pos. 29 and 20.8) and tighten them crosswise. (For tightening torques refer to item 7.3.) - Tighten sleeve nut (pos. 20.16) gradually up to tightness of the stuffing box packing (pos. 20.10).
Fig. 17: Series 451 DN125v-150v with mixing plug
Rev. 0040306000 3504
Page 11
7.1.3.2 Bellows seal and diverting plug DN40-150 - Dismantle as item 7.1.3. - Pull distance bush (pos. 32) from adapter (pos. 38). Note: There is no distance bush (pos. 32) on DN 125-150. - Loose nuts (pos. 11). - Detach bellows assembly (pos. 20). - DN 15-100: Pull plug (pos. 40) from adapter (pos. 38). - DN 125-150: Drive straight pin (pos. 33) out with a drift. Screw plug (pos. 40) from adapter (pos. 38). - Loose nuts (pos. 20.8). - Detach mounting bonnet (pos. 20.2). - Extract stem-/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1). - Drive pin (pos. 6) out with a drift. - Unscrew stem adapter (pos. 38). Note: Adapter (pos. 38) and straight pin (pos. 6) are not existing at DN40-50. - Bolt new parts together, drill and pin them. - Replace 2 gaskets (pos. 20.6) and 1 gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) ATTENTION at DN125-150! - Ensure that the torsion lock is correctly positioned when inserting new stem/ bellows unit. Introduce the straight pin (pos. 20.9) into the torsion lock groove. Make sure it runs smoothly! - Secure with nuts (pos. 11 and 20.8) and tighten them crosswise. (For tightening torques refer to item 7.3.)
Fig. 18: Series 451 DN15-150 with diverting plug
- Tighten screw joint (pos. 20.17) gradually up to tightness of the stuffing box packing (pos. 20.10).
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Rev. 0040306000 3504
DN125v-150v - Dismantle as item 7.1.3. - Loose nuts (pos. 11). - Detach bellows assembly (pos. 20) incl. stuffing box housing (pos. 39). - Drive pin (pos. 33) out with a drift. - Unscrew plug (pos. 40) from adapter (pos. 38). - Loose nuts (pos. 29). - Detach bellows assembly (pos. 20). - Loose nuts (pos. 20.8). - Detach stuffing box housing (pos. 20.13). - Extract stem/bellows unit (pos. 20.3) from the bellows housing (pos. 20.1). - Drive pin (pos. 6) out with a drift. - Unscrew stem adapter (pos. 38). - Bolt new parts together, drill and pin them. - Replace 2 gaskets (pos. 20.6) and each 1 gasket (pos. 27, 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) ATTENTION ! - Ensure that the torsion lock is correctly positioned when inserting new stem/bellows unit. Introduce the straight pin (pos. 20.9) into the torsion lock groove. Make sure it runs smoothly! - Secure with nuts (pos. 29 and 20.8) and tighten them crosswise. (For tightening torques refer to item 7.3.) - Tighten sleeve nut (pos. 20.16) gradually up to tightness of the stuffing box packing (pos. 20.10). Fig. 19: Series 451 DN125v-150v with diverting plug
Rev. 0040306000 3504
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Operating and installation instructions 3-way control valves - STEVI 450 / 451 7.2 Replacement of internal parts
ATTENION ! Refer to item 10.0 and 11.0 before dismantling the valve. - Remove actuator. (Refer to operating instructions for actuator!) A special wrench is needed to remove the seatring (pos. 2). It can be obtained from the manufacturer. When fitting a new or reconditioned seatring, clean thread and sealing taper in body and apply suitable lubricant. Item 7.1.3 describes how to change the plug and stem in valves with a bellow seal (series 451). 7.2.1 Mixing plug design DN15-150 - Unscrew seat ring (pos. 2 bottom) and renew or recondition. - Slacken screw joint (pos. 19 or 42) by about 1 turn. - Extract and replace plug (pos. 3) and stem (pos. 5). Note: DN 125-150: Bolt new parts together, drill and pin them. - Assemble in reverse order. (For tightening torques refer to item 7.3.) The top seat ring can only be replaced in: DN 125-150 with standard Kvs values DN 15-150 with multiple reduced Kvs values - Dismantle seat ring, plug and stem as described above. - Loose nuts (pos. 11). - Detach mounting bonnet (pos. 7). - Unscrew seat ring (pos. 2 top) and renew or recondition. (For tightening torques refer to item 7.3.) - Replace gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) - Secure with nuts (pos. 11) and tighten them crosswise. (For tightening torques refer to item 7.3.)
(bottom)
Fig. 20: Series 450 DN15-150 with mixing plug
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Rev. 0040306000 3504
DN125v-150v - Unscrew seat ring (pos. 2 bottom) and renew or recondition. - Slacken nuts (pos. 24) by about 2-3 turns. - Extract and replace plug (pos. 3) and stem (pos. 5). - Assemble in reverse order. (For tightening torques refer to item 7.3.) Changing the top seat ring: - Dismantle seat ring, plug and stem as described above. - Loose nuts (pos. 11). - Detach stuffing box housing (pos. 39). - Unscrew seat ring (pos. 2 top) and renew or recondition. (For tightening torques refer to item 7.3.) - Replace gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) - Secure with nuts (pos. 11) and tighten them crosswise. (For tightening torques refer to item 7.3.)
(bottom) (top)
Fig. 21: Series 450 DN125v-150v with mixing plug
Rev. 0040306000 3504
Page 15
7.2.2 Diverting plug design DN40-150 - Slacken screw joint (pos. 19 and 24) by about 1 turn. - Loose nuts (pos. 11). - Detach mounting bonnet (pos. 7). - Loose nut (pos. 4 or pos. 60). - Pull plug (pos. 31) with distance bush (pos. 32) down. Note: There is no distance bush (pos. 32) in DN125-150. - Pull plug (pos. 40) with stem (pos. 41) up and replace. Note: DN125-150: Bolt new parts together, drill and pin them. - Unscrew seat rings (pos. 2 bottom and top) and renew or recondition. (For tightening torques refer to item 7.3.) - Replace gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) - Secure with nuts (pos. 11) and tighten them crosswise. (For tightening torques refer to item 7.3.)
(top)
(bottom)
Fig. 22: Series 450 DN40-150 with diverting plug Verteilkegel
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Rev. 0040306000 3504
DN125v-150v - Loose nuts (pos. 24). - Loose nuts (pos. 11). - Detach stuffing box housing (pos. 39). - Loose nut (pos. 4). - Pull plug (pos. 31) down. - Pull plug (pos. 40) with stem (pos. 41) up and replace. - Bolt new parts together, drill and pin them. - Unscrew seat rings (pos. 2 bottom and top) and renew or recondition (For tightening torques refer to item 7.3.) - Replace gasket (pos. 9). - Assemble in reverse order. (For tightening torques refer to item 7.3.) - Secure with nuts (pos. 11) and tighten them crosswise. (For tightening torques refer to item 7.3.)
(top)
(bot.)
Fig. 23: Series 450 DN125v-150v with div. plug
Rev. 0040306000 3504
Page 17
Operating and installation instructions 3-way control valves - STEVI 450 / 451 7.3 Tightening torques
7.3.1 Tightening torques for hexagon nuts (bonnet) (Pos. 11, 29, 20.8) M 10 = M 12 = M 16 = M 20 = 15 - 30 Nm 35 - 50 Nm 80 - 120 Nm 150 - 200 Nm
7.3.2 Tightening torques for hexagon nuts (plug) (Pos. 4) M 10 M 12 M 16 M 20 x 1,5 = = = = 50 Nm 85 Nm 180 Nm 360 Nm (Pos. 60) M 10 M 12 M 16 M 20 x 1,5 = = = = 35 Nm 60 Nm 140 Nm 270 Nm
7.3.3 Tightening torques for seat rings (Pos. 2) DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN100 DN125 / 125v DN150 / 150v = = = = = = = = = = = 150 Nm 200 Nm 215 Nm 280 Nm 400 Nm 550 Nm 840 Nm 1170 Nm 1680 Nm 1700 Nm 2000 Nm
Refer to operating and installation instructions for actuator concerned for installing actuators! 8.0 Troubleshooting
In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions. ATTENTION ! - It is essential that the safety regulations are observed when identifying faults.
-
If malfunctions cannot be eliminate with the help of the following table 9.0 Troubleshooting table, the supplier or manufacturer should be consulted.
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Rev. 0040306000 3504
9.0 Troubleshooting table

ATTENTION ! - read item 10.0 and 11.0 prior to dismantling and repair work! - read item 6.0 before restarting the plant ! Fault
No flow Little flow
Possible cause
Valve closed Flange covers not removed Valve not sufficiently open Dirt sieve clogged Piping system clogged Kvs value of valve unsuitable
Corrective measures
Open valve (using actuator) Remove flange covers Open valve (using actuator) Clean / replace sieve Check piping system Fit valve with higher Kvs value Slacken screw joint (pos. 42/20.17) or hexagon nuts (pos. 24) slightly; valve must not start leaking!
Stem moves in jerks.
Stuffing box sealing too tight (for valves with graphite packings)
Valve plug slightly seized owing to solid Clean internals, smooth rough spots. dirt particles Stem or plug cannot be moved. Seatring and plug clogged with dirt; especially with V-port and perforated plugs Valve plug seized in seatring or guide owing to deposits or dirt in medium Stem leaking. PTFE V-ring unit damaged or worn In valves with packed stuffing boxes tighten screw joint (pos. 42) Clean seatring and plug with suitable solvent Replace plug and seatring; use parts made from different material if necessary Replace ring pack; refer to item 7.2 Tighten screw joint (pos. 42) or hex. nuts (pos. 24); replace packing if necessary; refer to item 7.1.2
Bellows defective in valves with bellow Replace bellows unit; refer to item seal 7.1.3 Leakage too high when valve is closed. Sealing surfaces of plug eroded or worn Replace plug; refer to item 7.2 Sealing edge of seatring damages or worn Seatring and/or plug dirty. Pneumatic actuator not completely vented; spring force not fully effective Actuator not powerful enough Stem hammers. flow in the closing direction Replace seatring; refer to item 7.2 Clean internal parts of the valve Vent actuator air chamber completely Install more powerful actuator; check service data Compare the plug operation (mixing- or diverting plug) with the application and if necessary exchange the fittings or increase actuator force
Rev. 0040306000 3504
Page 19
10.0 Dismantling the valve or the top part

ATTENTION ! The following points must be observed: - Pressureless pipe system. - Medium must be cool. - Plant must be drained. - Purge piping systems in case of caustic, inflammable, aggressive or toxic media.
11.0 Warranty / Guarantee

The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself. We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed application. No warranty claims can be made for any damage caused as the result of incorrect handling or disregard of operating and installation instructions, datasheets and relavant regulations. This warranty also does not cover any damage which occurs during operation under conditions deviating from those laid down by specifications or other agreements. Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us. No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is excluded. The warranty shall not cover maintenance work, installation of external parts, design modifications or natural wear. Any damage incurred during transport should not be reported to us but rather to the competent cargo-handling depot, the railway company or carrier company immediately or else claims for replacements from these companies will be invalidated.

GERMAN QUALITY VALVES ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock Telephone (+49 5207) 994-0 Telefax (+49 5207) 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com
Page 20
Rev. 0040306000 3504
Operating and installation instructions

Pneumatic actuators - DP32 / DP33 / DP34
DP32
DP33 Contents
DP34
1.0 General information on operating instructions....2 6.0 Putting the valve into operation.......................... 17 2.0 Notes on possible dangers ....................................2 7.0 Disassembly of the actuator unit from the valve ............................................... 18 2.1 Significance of symbols ........................................2 2.2 Explanatory notes on safety information ...............2 7.1 Disassembly of the actuator unit ........................ 18 3.0 Storage and transport ............................................3 8.0 Care and maintenance ......................................... 19 4.0 Description ..............................................................3 8.1 Replacing the rolling diaphragm......................... 19 4.1 Scope of applications ............................................3 8.2 Replacing the guiding band and the o-ring......... 21 Operating principles ..............................................3 9.0 Alterations............................................................. 21 Diagram.................................................................4 9.1 Replacing the spring set..................................... 21 9.1.1 Replacement by operation mode Technical data .....................................................10 "actuator stem extends by spring force".......... 21 Marking ............................................................... 11 9.1.2 Replacement by operation mode 5.0 Installation .............................................................11 "actuator stem retracts by spring force" .......... 22 5.1 General notes on installation............................... 11 9.2 Change of operating mode................................. 23 5.2 Requirements at the place of installation ............12 9.2.1 Change of operating mode "actuator stem extends by spring force" in 5.3 Valve with actuator ..............................................13 "actuator stem retracts by spring force" .......... 23 5.4 Control pressure connection ...............................15 9.2.2 Change of operating mode 5.5 Assembling the valve, operating mode "actuator stem retracts by spring force" in actuator stem extends by spring force..............15 "actuator stem extends by spring force".......... 24 5.6 Setting the starting point, operating mode actuator stem extends by spring force..............16 10.0 Troubleshooting ................................................. 27 11.0 Troubleshooting table ....................................... 27 5.7 Assembling the valve, operating mode actuator stem retracts by spring force ..............16 12.0 Warranty / Guarantee ......................................... 28 5.8 Setting the starting point, operating mode actuator stem retracts by spring force ..............17 4.2 4.3 4.4 4.5
Rev. 0040504000 4807 englisch
Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34
1.0 General information on operating instructions

These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. They are binding on the transport, storage, installation, start-up, operation, maintenance and repair. The notes and warnings must be observed and adhered to. - Handling and all work must be carried out by expert personnel or all activities must be supervised and checked. It is the owners responsibility to define areas of responsibility and competence and to monitor the personnel. - In addition, current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing them. The manufacturer reserves the right to introduce technical modifications at any time. These Operating Instructions comply with the requirements of EU Directives.
2.0 Notes on possible dangers

2.1 Significance of symbols
ATTENTION ! ... Warning of general danger. Exposed to injury! Dont put your hand into the up or downwards moving appliance.
2.2 Explanatory notes on safety information

In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention. Information marked with the above symbol and ATTENTION ! describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with these practices and to monitor compliance. All other information not specifically emphasised such as transport, installation, operating and maintenance instructions as well as technical data (in the operating instructions, product documentation and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in turn can cause serious injury to persons or damage to property.
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0040504000 4807
3.0 Storage and transport

ATTENTION ! - Protect against external force (like impact, vibration, etc.). - Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear. - Suitable materials handling and lifting equipment should be used. Observe max. load-carrying capacity of the eye nuts: DP32/33 = 100kg, DP34 =170kg (Refer to catalog sheet for weights)
- At -20C to +65C. - Do not damage paint protection. (The actuators should rest in the packing till installation.)
4.0 Description
4.1 Scope of applications
The pneumatic actuators are to be mounted on the top of valves and are necessary to operate the valves (stem movement) under service conditions. The units are suitable for being employed in control systems used in the chemical industry. ATTENTION ! - Refer to the data sheet for applications, limits on use and possibilities. Please contact the supplier or the manufacturer if you have any questions.
4.2 Operating principles

By means of the pneumatic actuator units, pneumatic control signals are converted into a translatory motion. The necessary restoring force is generated by means of the compression springs on the bulk of the diaphragm plate. In case of air fall-off, the actuator will be restored by means of the spring force in the starting position. The operating mode of the actuator is the following: actuator stem extends by spring force (on air failure) or actuator stem retracts by spring force (on air failure) This operation is obtained and dependent on the assembly of the springs. By using a rolling diaphragm, linear rod forces during long lifts can be obtained. The pneumatic actuators with manual emergency adjustment can be operated without operating pressure by turning the handwheel. In case of usual operating the handwheel is locked by a locking device. This prevents the handwheel from turning. To engage the handwheel, the locking device must first be pulled out. ATTENTION ! - After engaging, the manual emergency adjustment has to be set in starting position to avoid the deadlock with usual operating.
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 4.3 Diagram
Ventilation
Name plate Air connection
Fig. 1: DP32 actuator stem extends by spring force
Ventilation
Fig. 2: DP32 with manual emergency adjustment actuator stem extends by spring force
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0040504000 4807
Air connection
Name plate Ventilation
Fig. 3: DP32 actuator stem retracts by spring force
Air connection
Name plate
Ventilation
Fig. 4: DP32 with manual emergency adjustment actuator stem retracts by spring force
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Ventilation
Name plate
Air connection
Ventilation
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Air connection
Name plate
Ventilation
Air connection
Name plate
Ventilation
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Ventilation

25 rotated view
Ventilation
Page 8
0040504000 4807
Air connection
Name plate
Ventilation
25 rotated view
Air connection
Name plate Ventilation
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 4.4 Technical data
Diaphragm area Part-No. ......00001 / 2 Standard with manual emergency adjustment 92250 92252 92257 92259 92254 92260 92270 92272 92276 92278 92280 92274 Spring range (bar) Nominal travel (mm) Number of springs (Pieces) Fillingvolume (Litre)
Actuator type
(cm2)
92050 92052
DP32
250
92057 92059 92054 92060 92070 92072 92076
0,2-1,0 0,4-1,2 0,8-2,4 0,2-1,0 0,4-1,2 0,8-2,4 1,5-2,5 2,0-3,3 0,2-1,0 0,4-1,2 0,8-2,4 0,2-1,0 0,4-1,2 0,8-2,4 1,7-2,7 1,5-3,0 2,3-3,7 2,0-4,0 0,2-1,0 0,4-1,2 0,8-2,4 0,2-1,0 0,4-1,2 0,8-2,4 2,1-3,0 1,5-3,0 2,4-3,6 2,0-4,0 0,2-1,0 0,4-1,2 1,0-2,0 2,0-4,0
20 20 30 30 20 20 20 20 30 30 20 30 20 30 30 30 50 50 30 50 30 50 65 65 65
4 8 4 8 6 8 4 8 4 8 6 8
1 1,1 1,2 1,4 1
1,7 1,9 2,1 2,4 2 2,2 2 2,2 3,8 4,4 5,5 6,6 6,9 6,1 6,9 8,2 6,8
DP33
400
92078 92080 92074
92130 92132 92136 92138 92140 92134 92144 92126 92128
92330 92332 92336 92338 92340 92334 92344 92326 92328
4 8 4 8 6 8 4 4 8
DP34
800
max. operating pressure 6 bar
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 4.5 Marking
Figure-Number
Type Travel
Spring range Manufacturer
Serial-No. Year of manufacture clear speach (1. and 2. position) Mode of operation Costumors specification
max. permissible operating pressure min. necessary operating pressure
Fig. 13 - Address of manufacturer: refer to item 12.0 Warranty / Guarantee
5.0 Installation
5.1 General notes on installation
The following points should be taken into account besides the general principles governing installation work: ATTENTION ! - Observe the information provided in the operating manual of the applicable valve. - Observe the information provided in the operating manuals of all components (for ex. position adjuster, filter reduction station, interlocking relay ...). - Valve (all included) with traverse. - Observe the applicable current driving power and the provided line length of the chosen line cross section. - The actuator units technical data must be in agreement with the requirements for operation. - The control air must be in accordance with the instructions given on the nameplates of the actuator unit. - The air quality should be in accordance with DIN IEC 60654-2. - The actuator unit must be provided in full, with distance columns and coupling parts, for the extension on the applicable valve. - Personnel with knowledge of the rules and regulations is required for the construction of the compressed air system.
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 5.2 Requirements at the place of installation
The place of installation should be easily accessible and provide ample space for maintenance and removing the actuator. The valve should preferably installed vertically with the actuator at the top. Inclined or horizontal installation without supports is permissible only with light actuators. For this installation position, the two distance columns (or joke) have to be above each other in the vertical plane.
Fig. 14: Pipeline vertically
Fig. 15: Pipeline horizontally
ATTENTION ! - Its not allowed to exceed the maximum permissible actuator weights. For this, care must be taken on the according operation an installation instructions of the valve. - The actuator can be employed within a temperature range with the min. of -40C and the max. of +100C. By minus temperatures, attention must be given that the control air is dry, and by high temperatures, if possible, that insulation against heat is provided for.
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 5.3 Valve with actuator
DP 34 DP 32 - 33
Set screw (90rotated view) Locking nut Valve stem
Distance column Locking nut Travel indicator Coupling flange Securing flange Thread bush Coupling Hexagon nut Locking nut Valve stem
Distance column Locking nut Coupling flange Travel indicator Securing flange Cylinder screw Thread bush Hexagon nut
Fig. 16: Pneumatic straight through control valve Operating mode of the actuator: actuator stem extends by spring force Spring closes on air failure.
DP 34 DP 32 - 33
Fig. 17: Pneumatic three-way control valve as a mixing valve (path AB-B) Operating mode of the actuator: actuator stem extends by spring force Spring closes B - AB on air failure.
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DP 34
DP 32 - 33
Distance column Locking nut Coupling flange Travel indicator Cylinder screw Securing flange Thread bush Hexagon nut
Fig. 18: Pneumatic straight through control valve Operating mode of the actuator: actuator stem retracts by spring force Spring opens on air failure.
DP 34
DP 32 - 33
Fig. 19: Pneumatic three-way control valve as a mixing valve (path AB-B) Operating mode of the actuator: actuator stem retracts by spring force Spring opens on air failure.
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 5.4 Control pressure connection
The control pressure-connecting line is to be hooked up to the diaphragm base (pos. 7) during the Spring closes operating mode and to the diaphragm cover (pos. 18) during the actuator stem retracts by spring force operating mode. The threaded joint connection is the following. By actuators DP 32 and DP 33: G1/4 and by the actuator DP 34: G3/8. ATTENTION ! - The actuator diaphragm is only allowed to be admitted control air on the opposite side of the springs (pressure chamber). The component hole (ventilation) on the spring side must always be open.
5.5 Assembling the valve, operating mode actuator stem extends by spring force
Straight through valves will be closed by spring force on air failure (Fig. 16). Flow B - AB of 3-way mixing valves will be closed by spring force on air failure (Fig. 17). - In the case that the valve and actuator have been delivered separately, the plug with stem are to be set into the terminal position by means of pressing CLOSE. - In the case of the three-way mixing valves, the end position is the path B-AB. ATTENION ! - During assembly jobs, the plug is not allowed to be turned on the valve seat while under contact pressure. - DP32, DP33: Unscrew set screw and coupling with thread bush from the securing flange. DP34: Loosen cylinder screws. Remove the lock washer, securing flange and thread bush from the actuator connection. - Screw the lock nut onto the valve stem. - DP32, DP33: Place the coupling over the valve stem and screw the thread bush onto the valve stem. DP34: Place the lock washer and securing flange over the valve stem and screw the thread bush onto the valve stem. - Check that the actuator has been set into the correct operating mode. - Actuators with manual emergency adjustment: Check the position of the manual emergency adjustment, please refer to Fig. 2, Fig. 6 and Fig. 10. - Connect the control pressure line to the connection of the diaphragm base (pos. 7) and pressure measuring equipment. - Drive the actuator with control pressure in midtravel (in the middle of the spring range). - Place the actuator onto the valve-traverse and fasten by means of hexagon nuts.
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 5.6 Setting the starting point, operating mode actuator stem extends by spring force
- Set the actuator unit to the desired starting point of the spring range. - Screw the thread bush on the valve stem respectively screw the coupling flange on the actuator stem until the thread bush is fastened into the coupling flange. Simultaneously, the plug on the valve seat must also be tight. - Observe, that the valve stem is deep enough into the thread bush, respectively the actuator stem is deep enough into the coupling flange. If necessary, screw back the coupling flange or the thread bush. - DP32, DP33: Screw coupling into the securing flange and tighten. Lock with set screw. DP34: Fasten the safety flange and lock washer with cylinder screws onto the coupling flange. - Check to see if at the starting point of the spring range (of the plug), lifts from the seat. - After a test run adjust the position indicator to the terminal positions and screw both locking nuts tightly (at ca. 50% lifting positioning). (Do not turn the plug on the valve seat while under contact pressure).
5.7 Assembling the valve, operating mode actuator stem retracts by spring force
Straight through valves will be opened by spring force on air failure (Fig. 18). Flow B - AB of 3-way mixing valves will be opened by spring force on air failure (Fig. 19). - In case the valve and actuator have been delivered separately, the plug with stem are to be set into the terminal position by means of pressing OPEN. - In the case of the three-way mixing valves, the terminal position is the horizontal throughway A-AB. ATTENION ! - During assembly jobs, the plug is not allowed to be turned on the valve seat while under contact pressure. - DP32, DP33: Unscrew set screw and coupling with thread bush from the securing flange. DP34: Loosen cylinder screws. Remove the lock washer, securing flange and thread bush from the actuator connection. - Screw the lock nut onto the valve stem. - DP32, DP33: Place the coupling over the valve stem and screw the thread bush onto the valve stem. DP34: Place the lock washer and securing flange over the valve stem and screw the thread bush onto the valve stem. - Check that the actuator has been set into the correct operating mode. - Actuators with manual emergency adjustment: Check the position of the manual emergency adjustment, please refer to Fig. 4, Fig. 8 and Fig. 12. - Connect the control pressure line to the diaphragm cover connection (pos. 18) and pressure measuring equipment. - Drive the actuator with control pressure in midtravel (in the middle of the spring range). - Place onto the valve traverse and fasten by means of hexagon nuts.
Page 16 0040504000 4807
Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 5.8 Setting the starting point, operating mode actuator stem retracts by spring force
- Set the actuator unit to the desired starting point of the spring range. - Screw the thread bush on the valve stem respectively screw the coupling flange on the actuator stem until the thread bush is fastened onto the coupling flange. Simultaneously, the plug must be set in the OPEN position. (The three-way valves must be adjacent to the plug in the casing seat.) - Observe, that the valve stem is deep enough into the thread bush, respectively the actuator stem is deep enough into the coupling flange. If necessary, screw back the coupling flange or the thread bush. - DP32, DP33: Screw coupling into the securing flange and tighten. Lock with set screw. DP34: Fasten the safety flange and lock washer with cylinder screws onto the coupling flange. - Check to see that the starting point of the spring range (of the plug) lifts out of the terminal position and after obtaining the control pressure-target value, that the valve motion drives through and is resting on the valve seat. - After a test run, adjust the position indicator to the terminal positions and screw both locking nuts tightly. (at a ca. 50% lifting positioning) (Do not turn the plug on the valve seat while under contact pressure.)
6.0 Putting the valve into operation

ATTENTION ! Before putting a new plant into operation or restarting a plant after repairs or modification, always make sure that: - All works has been completed! - The valve is in the correct position for its function. - Safety devices have been attached. Before putting a new plant into operation make sure that: - Attention paid that the control pressure connection has been properly installed (please see point 5.4). - Check to make sure that all mobile, exterior parts can move freely. - All applicable, current information given in the operating manuals for additional parts (for ex. positioner, filter reduction station, interlocking relay, ...) have been observed. - In case of improper functioning, all assembly and setting jobs must be checked over and corrected, is necessary.
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7.0 Disassembly of the actuator unit from the valve

The following points should be taken into account basides the general principles governing installation work: ATTENTION ! - Due to safety reasons, the system must be driven down prior to disassembly of the actuator unit (in a pressureless state!). To proceed with the disassembly of the actuator unit from the valve, the following must be observed: - Drive the actuator with control pressure into the middle position. - DP32, DP33: Unscrew set screw and coupling with thread bush from the securing flange. DP34: Loosen cylinder screws. Remove the lock washer, securing flange and thread bush from the actuator connection. - Loosen the hexagon nuts and remove the actuator from the valve.
7.1 Disassembly of the actuator unit

- Unscrew coupling flange and locking nur from the actuator stem. - Reduce the control pressure to 0 and separate the control pressure connection line from the compressed air. - Loosen the screws (pos. 21) of the actuator unit and remove the diaphragm covering (pos. 18). ATTENTION ! - For operations with increased initial spring tension (see Fig. 20), additional screws have been provided for. For the sizes DP32 and DP33, there are an additional two screws and for DP34, there are four longer screws (23) provided. As the last step, the screws are to be loosened equally, in order to disassemble the initial spring tension. - The procedure must be followed according to this sequence, or else there is a risk of INJURY.
Fig. 20
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0040504000 4807
8.0 Care and maintenance

Maintenance and maintenance intervals have to be defined by the operator according to the service conditions. - For each operating mode, the actuator unit, if need be, should be freed from exterior dirt. - The actuator unit may not be cleaned with high-pressure equipment or with aggressive cleaning products, that are a health hazard, or with flammable cleaning products or solvents. - After cleaning, for example, an inspection should be carried out checking the sealings of the actuator unit. - In order to ensure smooth running, the operation device for the control air should be furnished with a maintenance unit. - The rolling diaphragm (pos. 10) and the stem guiding with O-ring-sealing are wearing parts and must be replaced when necessary (see point 8.1). - Actuators with manual emergency adjustment: Lubricate with grease by using lubricating nipple (pos. 54).
8.1 Replacing the rolling diaphragm

ATTENTION ! - When replacing the rolling diaphragme, the springs must be changed, too. - Remove the actuator from the valve, as described in point 7.0, and disassemble. - Take out the construction units: stem (pos. 1) / diaphragm plate (pos. 11) / rolling diaphragm (pos. 10) / diaphragm flange (pos. 9). - Loosen the flange nut (pos. 14). - Remove the diaphragm flange (pos. 9) . - Replace the rolling diaphragm (pos. 10) and reassemble.
Fig. 21: actuator stem extends by spring force
0040504000 4807
Page 19
Fig. 22: actuator stem retracts by spring force Concerning the unit DP32/33, attention must be given, that during the assembly of this construction unit, a borehole be made in the rolling diaphragm (pos. 10) and that it is aligned with the camber in the diaphragm plate (pos. 11). - When inserting the assembly group into the actuator actuator stem extends by spring force, one mould of the diaphragm plate (pos. 11) must align with one hole of the diaphragm (pos. 10) which must also be exact over the air connection hole of the diaphragm base (pos. 7) (Fig. 21 and Fig. 23). - When inserting the assembly group into the actuator actuator stem retracts by spring force, one mould of the diaphragm plate (pos. 11) must align with one hole of the diaphragm (pos. 10) which must also be exact over the air connection hole of the diaphragm cover (pos. 18) (Fig. 22 and Fig. 23).
Rolling diaphragm Diaphragm plate
Ventilation
Spring
Fig. 23 ATTENTION ! - When assembling the actuator, the following tightening torques are to be observed (see point 8.1). Tightening torques of the flange nuts:
DP 32 / 33 DP 34 M 12 M 16x1,5 50 Nm 120 Nm
Tightening torques of the screws on the periphery:

DP 32 / 33 DP 34 M8 M 10 5 Nm 15 Nm
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Operating and installation instructions Pneumatic actuators - DP32 / DP33 / DP34 8.2 Replacing the guiding band and the o-ring
- Remove the actuator unit from the valve, as described in point 7.0, and disassemble. - Replace the guiding band (pos. 3.2) and / or the O-ring (pos. 3.3). - Pay attention that the top surface of the stem is clean and undamaged. - Grease the guiding band (pos. 3.2), O-ring (pos. 3.3) and stem (pos. 1). - Reassemble the actuator unit. ATTENTION ! - Observe the tightening torques of the screws (see point 8.1).
Fig. 24
9.0 Alterations
9.1 Replacing the spring set
- Remove the actuator unit from the valve, as described in point 8.0, and disassemble. ATTENTION ! - Warning notes are to be observed see point Punkt 7.0! 9.1.1 Replacement by operation mode "actuator stem extends by spring force" - Take off diaphragm cover (pos. 18) and remove compression springs (pos. 15). DP32, DP33: - Align the compression springs (pos. 15) onto the moulds pressed into the diaphragm plate (pos. 11). - Make sure the compression springs are positioned properly! (Fig. 23) - Place the diaphragm cover (pos. 18) on top and screw together. (Observe the tightening torques of the screws, see point 8.1) DP34: - Align the compression springs (pos. 15) onto the spring positioner (pos. 16) in the diaphragm plate (pos. 11) and place the second spring positioner (pos. 16) onto the compression springs (pos. 15). - Make sure the compression springs are positioned properly (Fig. 25)! Centre the compression springs (pos. 15) so, that over one of the draughts of the spring positioner (pos. 16), the ventilation in the diaphragm cover (pos. 18) is aligned. - Place the diaphragm cover (pos. 18) on top and screw together. (Observe the tightening torques of the screws, see point 8.1)
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Ventilation
Name plate
Air connection
Fig. 25 ATTENTION ! - Use the longer screws to mount the long compression springs! Tighten the screws equally! - Change spring range on name plate or fix a new name plate. - Mounting of actuator with valve and adjustment of the starting pressure signal as described under point 5.5 and 5.6. 9.1.2 Replacement by operation mode "actuator stem retracts by spring force" - Take off diaphragm cover (pos. 18) and take out the unit assembly group rolling diaphragm (pos. 10), diaphragm plate (pos. 11), stem (pos. 1) and the compression springs (pos. 15). DP32, DP33: - Place the diaphragm plate (pos. 11) with rolling diaphragm (pos. 10) into the diaphragm cover (pos. 18). - Arrange the compression springs (pos. 15) onto the moulds pressed into the diaphragm plate (pos. 11). - Make sure the compression springs stay properly arranged! (Fig. 23) - Mount diaphragm base (pos. 7) with stem guiding unit (pos. 3) over the stem (pos. 1) and screw together. (Observe the tightening torques of the flange nuts, see point 8.1) DP34: - Place rolling diaphragm (pos. 10) with diaphragm plate (pos. 11) and spring positioner (pos. 16) into the diaphragm cover (pos. 18). - Align the compression springs (pos. 15) onto the spring positioner (pos. 16) into the diaphragm plate (pos. 11) and place the second spring positioner (pos. 16) onto the compression springs (pos. 15). - Make sure the compression springs are positioned properly (Fig. 26)! Centre the compression springs (pos. 15) so, that over one of the draughts of the spring positioner (pos. 16), the ventilation in the diaphragm base (pos. 7) is aligned. - Mount diaphragm base (pos. 7) with stem guiding unit (pos. 3) over the stem (pos. 1) and screw together. (Observe the tightening torques of the screws, see point 8.1)
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Air connection
Name plate
Ventilation
Fig. 26 ATTENTION ! - Use the longer screws to mount the long compression springs! Tighten the screws equally! - Change spring range on name plate or fix a new name plate. - Mounting of actuator with valve and adjustment of the starting pressure signal as described under point 5.7 and 5.8.
9.2 Change of operating mode

The actuator operating mode can be reversed even when the valve is installed in the piping. No special equipment is required. - Remove the actuator unit from the valve, as described in point 7.0, and disassemble. ATTENTION ! - Warning notes are to be observed see point 7.0! 9.2.1 Change of operating mode "actuator stem extends by spring force" in "actuator stem retracts by spring force" For diagrams refer to point 4.3 DP32, DP33, DP34: - Take off diaphragm cover (pos. 18) and take out the compression springs (pos. 15) and the unit assembly group rolling diaphragm (pos. 10) with diaphragm plate (pos. 11) and stem (pos. 1). DP32: - Loosen flange nut (pos. 14) and remove diaphragm plate (pos. 11) with rolling diaphragm (pos. 10), diaphragm flange (pos. 9) and bushing (pos. 8). - Turn 180 and mount in this order over the stem (pos. 1): bushing (pos. 8), diaphragm flange (pos. 9), rolling diaphragm (pos. 10), diaphragm plate (pos. 11). - Tighten with flange nut (pos. 14). (Observe the tightening torques of the screws, see point 8.1) DP33, DP34: - Loosen flange nut (pos. 14) and remove bushing (pos. 13), O-ring (pos. 12), diaphragm plate (pos. 11) with rolling diaphragm (pos. 10) and diaphragm flange (pos. 9) and the bushing (pos. 8). - Turn bushing (pos. 13) and O-ring (pos. 12) 180 and mount in this order over the stem (pos. 1). Then mount the bushing (pos. 8) over the stem (pos. 1).
0040504000 4807 Page 23

- Turn diaphragm plate (pos. 11) with rolling diaphragm (pos. 10) and diaphragm flange (pos. 9) 180 and mount in this order over the stem (pos. 1) too. - Tighten with flange nut (pos. 14). (Observe the tightening torques of the screws, see point 8.1) DP32, DP33, DP34: - Make sure the stem (pos. 1) surface isnt damaged. - Grease stem surface, guiding (pos. 3.1) and O-ring (pos. 3.3). - Inserting of the compression springs (pos. 15) and Assembling of the actuator as described under point 9.1.2 - Screw the ventilation, screw cap (pos. 19), in the diaphragm base (pos. 7) and the control pressure line has to be connected to the diaphragm cover (pos. 18). - Mounting of actuator with valve and adjustment of starting pressure signal as described under point 5.7 and 5.8. 9.2.2 Change of operating mode "actuator stem retracts by spring force" in "actuator stem extends by spring force" For diagrams refer to point 4.3 DP32, DP33, DP34: - Take off diaphragm cover (pos. 18) and take out the unit assembly group diaphragm plate (pos. 11), rolling diaphragm (pos. 10), stem (pos. 1) and then the compression springs (pos. 15). DP32: - Loosen flange nut (pos. 14) and remove diaphragm flange (pos. 9), rolling diaphragm (pos. 10), diaphragm plate (pos. 11) and bushing (pos. 8). - Turn 180 and mount in this order over the stem (pos. 1): bushing (pos. 8), diaphragm flange (pos. 9), rolling diaphragm (pos. 10), diaphragm plate (pos. 11). - Tighten with flange nut (pos. 14). (Observe the tightening torques of the screws, see point 8.1) DP33, DP34: - Loosen flange nut (pos. 14) and remove diaphragm flange (pos. 9), rolling diaphragm (pos. 10), diaphragm plate (pos. 11), bushing (pos. 8) and O-ring (pos. 12) with bushing (pos. 13). - Mount bushing (pos. 8) over the stem (pos. 1). - Turn diaphragm flange (pos. 9) with rolling diaphragm (pos. 10) and diaphragm plate (pos. 11) 180 and mount in this order over the stem (pos. 1). - Turn O-ring (pos. 12) and bushing (pos. 13) 180 and mount in this order over the stem (pos. 1), too. - Tighten with flange nut (pos. 14). (Observe the tightening torques of the screws, please see point 8.1) DP32, DP33, DP34: - Make sure the stem (1) surface isnt damaged. - Grease stem surface, guiding (3.1) and O-ring (3.3). - Inserting of the compression springs (15) and Assembling of the actuator as described under point 9.1.1. - Screw the ventilation, screw cap (19), in the diaphragm cover (18) and the control pressure line has to be connected to the diaphragm base (7). - Mounting of actuator with valve and adjustment of starting pressure signal as described under point 5.5 and 5.6
Page 24
0040504000 4807
Fig. 27: DP 33 actuator stem extends by spring force
0040504000 4807
Page 25
Fig. 28: DP 33 actuator stem retracts by spring force
Page 26
0040504000 4807
10.0 Troubleshooting
In the event of malfunction or faulty operating performance check that the installation and adjustment work has been carried out and completed in accordance with these Operating Instructions. ATTENTION ! It is essential that the safety regulations are observed when identifying faults. If malfunctions cannot be eliminate with the help of the following table 11.0 Troubleshooting table, the supplier or manufacturer should be consulted.
11.0 Troubleshooting table

ATTENTION ! - read point 7.0 and 8.0 prior to dismantling and repair work ! - read point 6.0 before restarting the plant ! Fault
Actuator unit does not move
Possible causes
No compressed air on the control pressure line Actuator unit has been improperly installed
Corrective measures
Discern the causes and remedy Check the actuators operating mode and connect to the control pressure line in accordance to this operating mode. Replace the rolling diaphragm and springs Set the manual emergency adjustment into the correct position (both position indicators must be at the starting point and be in the same position). Replace springs (actuator unit)
The rolling diaphragm is defect Manual emergency adjustment is blocked
There is not enough positioning force available
Wrong spring pieces (the spring range of the actuator is wrong) Stem sealing has a leak The ventilation is plugged and the air cannot escape from the actuator unit The actuator unit does not ventilate sufficiently
Renew the stem sealing Screw cap must be disengaged
Check the control adjustment
0040504000 4807
Page 27
12.0 Warranty / Guarantee

The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale itself. We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed application. No warranty claims can be made for any damage caused as the result of incorrect handling or disregard of operating and installation instructions, datasheets and relavant regulations. This warranty also does not cover any damage which occurs during operation under conditions deviating from those laid down by specifications or other agreements. Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us. No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is excluded. The warranty shall not cover maintenance work, installation of external parts, design modifications or natural wear. Any damage incurred during transport should not be reported to us but rather to the competent cargo-handling depot, the railway company or carrier company immediately or else claims for replacements from these companies will be invalidated.

GERMAN QUALITY VALVES ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock Telephone (+49 5207) 994-0 Telefax (+49 5207) 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com
Page 28
0040504000 4807
ARI-DP32 / DP33 / DP34 / DP34T / DP34Tri

Pneumatic actuator ARI-DP Pneumatic actuator ARI-DP
ARI-DP32 Pneumatic actuator
Page 2
DP-Actuator Extended stem on air failure
Page 2
Page 2
DP-Actuator Retracted stem on air failure
ARI-DP34T Pneumatic actuator
ARI-DP34Tri Pneumatic actuator
Features: Page 6 Compact design Actuator with rolling diaphragm Actuator mountable in any position Travel up to 65 mm Direct or reverse acting Burnished stem protected by bellow Max. air supply pressure 6 bar High spring thrust Maintenance-free O-ring sealing with flexible guiding Assembly of additional devices acc. to DIN IEC 60534-6 Operative ambient temperatures -40C up to +100C Page 10 Favourable size / performance ratio
Data sheet 000003 englisch (english)
ARI-DP32 / DP33 / DP34

Pneumatic actuator ARI-DP Pneumatic actuator ARI-DP32 / 33 / 34
Operating mode: Extended stem on air failure Top mounted handwheel (refer to page 3)
Vent
Name plate
Air connection
Operating mode: Retracted stem on air failure Top mounted handwheel (refer to page 3)
Air connection
Name plate
Vent
Accessories refer to page 13 and 14.

Top mounted handwheel
Valve stem excesslength
Screw-in depth
DP32 / DP33
Dimensions and weights Type of actuator A H1 * L1 * A1 D2 M1 L2 L3 D3 M2 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) ARI-DP32 2-column mounting 250 292 312 323 337 168 188 199 213 100 22 M16 14 30 16 ARI-DP33 2-column mounting 300 334 354 365 168 188 199 100 22 M16 14 30 16 ARI-DP34 2-column mounting 405 416 441 456 468 486 506 456 486 188 213 228 240 258 278 228 258 100 150 22 30 M16 14 (19) 30 (45) 16 M10 / M12 / M14x1,5 / M16 / M16 / M20 M16x1,5
Valve stem excesslength Screw-in depth DP34 380 213 394 228
506 278
538 310
548 320
M10 / M12 / M14x1,5 / M16 / M16x1,5
E max. (mm) 22 / 21 / 21 / 19 / 20 28 36 (Screw-in depth) G (inch) 1/4 1/4 3/8 Weight (kg) 9 15 45 * The construction heights H1 of the actuator units vary due to the different lengths of the distance columns L1, which results from the excess length of the stem (83 mm, 98 mm, 130 mm), and the different spring ranges (bench settings) of the actuator units. Top mounted handwheel D1 (mm) H2 (mm) Weight (with actuator) (kg) ARI-DP32 225 284 14 ARI-DP33 300 297 20 ARI-DP34 397 458 62 3

Actuators thrust: Extended stem on air failure ARI-DP32 (2-column mounting) Spring range (bar) 0,2 - 1,0 0,4 -1,2 0,8 - 2,4 1,5 - 2,5 2,0 - 3,3 Air supply pressure min. (bar) 1,2 1,4 2,7 2,7 3,6 Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 20 1 1,1 1,1 1 1,2 Travel 30 1,2 1,4 1,4 --Quantity of springs (pcs.) 4 4 8 6 8 250 20 30
Thrust through spring setting (N) 490 980 1960 3675 4900 400 20 30 490 980 1960 ---
ARI-DP33 (2-column mounting) Spring range (bar) 0,2 - 1,0 0,4 -1,2 0,8 - 2,4 1,5 - 3,0 1,7 - 2,7 2,0 - 4,0 2,3 - 3,7 Air supply pressure min. (bar) 1,2 1,4 2,7 3,3 3,1 4,5 4
Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 20 1,7 1,9 1,9 -2 -2 Travel 30 2,1 2,4 2,4 2,2 -2,2 -Quantity of springs (pcs.) 4 4 8 6 6 8 8
Thrust through spring setting (N) 780 1560 3120 -6630 -8970 800 30 50 65 780 1560 3120 5850 -7800 --
ARI-DP34 (2-column mounting) Spring range (bar) 0,2 - 1,0 0,4 -1,2 0,8 - 2,4 1,0 - 2,0 1,5 - 3,0 2,0 - 4,0 2,1 - 3,0 2,4 - 3,6 Air supply pressure min. (bar) 1,2 1,4 2,7 2,4 3,3 4,5 3,3 4
Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 30 3,8 4,4 4,4 ---6,9 6,1 Travel 50 5,5 6,6 6,6 -6,9 6,9 --Travel 65 6,9 8,2 -6,8 -6,8 --Quantity of springs (pcs.) 4 4 8 4 6 8 6 8
Thrust through spring setting (N) 1570 3140 6280 ---16485 18840 1570 3140 6280 -11775 15700 --1570 3140 -7850 -15700 ---

Actuators thrust: Retracted stem on air failure ARI-DP32 (2-column mounting) Spring range (bar) Air supply pressure min. (bar) 1,2 1,4 2 0,2 - 1,0 3 4 5 6 ARI-DP33 (2-column mounting) Spring range (bar) Air supply pressure min. (bar) 1,2 1,4 2 0,2 - 1,0 3 4 5 6 ARI-DP34 (2-column mounting) Spring range (bar) Air supply pressure min. (bar) 1,2 1,4 2 0,2 - 1,0 3 4 5 6 Air supply pressure max. to actuator 6 bar 1) Air supply pressure max. to actuator 3,5 bar Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 20 1 1 1 1 1 1 1 Travel 30 1,2 1,2 1,2 1,2 1,2 1,2 1,2 Quantity of springs (pcs.) 4 4 4 4 4 4 4 250 20 30
Thrust through air supply pressure (N) 490 980 2450 4900 7350 9800 12250 400 20 30
Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 20 1,7 1,7 1,7 1,7 1,7 1,7 1,7 Travel 30 2,1 2,1 2,1 2,1 2,1 2,1 2,1 Quantity of springs (pcs.) 4 4 4 4 4 4 4
Thrust through air supply pressure (N) 780 1) 1560 1) 3900 1) 7800 1) 11700 15600 19500 800 30 50 65
Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 30 3,8 3,8 3,8 3,8 3,8 3,8 3,8 Travel 50 5,5 5,5 5,5 5,5 5,5 5,5 5,5 Travel 65 6,9 6,9 6,9 6,9 6,9 6,9 6,9 Quantity of springs (pcs.) 4 4 4 4 4 4 4
Thrust through air supply pressure (N) 1570 3140 7850 15700 23550 31400 39250
ARI-DP34T
Pneumatic actuator ARI-DP Pneumatic actuator ARI-DP34T
Operating mode: Extended stem on air failure
Top mounted handwheel (refer to page 7)
Vent
Air connection Vent
Operating mode: Retracted stem on air failure
Air connection
Vent Air connection
Name plate
Vent
Accessories refer to page 13 and 14. 6 Edition 12/07 - Data subject to alteration
ARI-DP34T
Dimensions and weights ARI-DP34T 4-column mounting A (mm) 405 H1 * (mm) 678 708 728 760 770 L1 * (mm) 228 258 278 310 320 A1 (mm) 150 D2 (mm) 30 M1 (mm) M16 L2 (mm) 14 (19) L3 (mm) 30 (45) D3 (mm) 16 M2 (mm) M16 / M20 E max. (mm) 36 G (inch) 3/8 Weight (kg) 116 * The construction heights H1 of the actuator units vary due to the different lengths of the distance columns L1, which results from the excess length of the stem (83 mm, 98 mm, 130 mm), and the different spring ranges (bench settings) of the actuator units. Type of actuator Top mounted handwheel D1 (mm) H2 (mm) Weight (with actuator) (kg) ARI-DP34T 400 608 157 7
Screw-in depth
ARI-DP34T
Actuators thrust: Extended stem on air failure ARI-DP34T (4-column mounting) Spring range (bar) 0,2 - 1,0 0,4 -1,2 0,8 - 2,4 1,0 - 2,0 1,5 - 3,0 2,0 - 4,0 2,1 - 3,0 2,4 - 3,6 Air supply pressure min. (bar) 1,2 1,4 2,7 2,4 3,3 4,5 3,3 4 Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 30 7,6 8,8 8,8 ---13,8 12,2 Travel 50 11 13,2 13,2 -13,8 13,8 --Travel 65 13,8 16,4 -13,6 -13,6 --Quantity of springs (pcs.) 8 8 16 8 12 16 12 16 (2x800) 1600 30 50 65
Thrust through spring setting (N) 3140 6280 12560 ---32970 37680 3140 6280 12560 -23550 31400 --3140 6280 -15700 -31400 ---
Actuators thrust: Retracted stem on air failure ARI-DP34T (4-column mounting) Spring range (bar) Air supply pressure min. (bar) 1,2 1,4 2 0,2 - 1,0 3 4 5 6 Effective diaphragm area (cm2) Nominal travel (mm) Filling volume (l) Travel 30 7,6 7,6 7,6 7,6 7,6 7,6 7,6 Travel 50 11 11 11 11 11 11 11 Travel 65 13,8 13,8 13,8 13,8 13,8 13,8 13,8 Quantity of springs (pcs.) 8 8 8 8 8 8 8 (2x800) 1600 30 50 65
Thrust through air supply pressure (N) 3140 6280 15700 31400 47100 62800 78500
Air supply pressure max. to actuator 6 bar
ARI-DP34T
ARI-DP34Tri
Pneumatic actuator ARI-DP Pneumatic actuator ARI-DP34Tri
Operating mode: Extended stem on air failure
Vent
Vent
Vent
Name plate
Air connection
Accessories refer to page 13 and 14.
10
ARI-DP34Tri
E = Screw-in depth
Actuators thrust: Extended stem on air failure Effective diaphragm area (cm2) ARI-DP34Tri (4-column mounting) Nominal travel (mm) Air supply Spring range Filling volume (l) pressure min. (bar) (bar) Travel 30 Travel 50 Travel 65 0,2 - 1,0 1,2 11,4 16,5 20,7 0,4 -1,2 1,4 13,2 19,8 24,6 0,55 - 2,4 2,7 ---0,8 - 2,4 2,7 13,2 19,8 24,6 1,0 - 2,0 2,4 --20,4 1,5 - 3,0 3,3 -20,7 -2,0 - 4,0 4,5 -20,7 20,4 2,1 - 3,0 3,3 20,7 --2,4 - 3,6 3,9 18,3 --Air supply pressure max. to actuator 6 bar
(3x800) 2400 30 50 Quantity of springs (pcs.) 12 12 24 24 12 18 24 18 24 Thrust through spring setting (N) 4710 9420 -18840 ---49455 56520 4710 9420 -18840 -35325 47100 ---
65
75
Travel 75 --24,6 -------
4710 9420 -18840 23550 -47100 ---
--12950 -------
Dimensions and weights Type of actuator ARI-DP34Tri 4-column mounting A (mm) 405 H1 * (mm) 900 930 950 982 992 L1 * (mm) 228 258 278 310 320 A1 (mm) 150 D2 (mm) 30 M1 (mm) M16 L2 (mm) 14 (19) L3 (mm) 30 (45) D3 (mm) 16 M2 (mm) M20 E max. (mm) 36 G (inch) 3/8 Weight (kg) 150 * The construction heights H1 of the actuator units vary due to the different lengths of the distance columns L1, which results from the excess length of the stem (83 mm, 98 mm, 130 mm), and the different spring ranges (bench settings) of the actuator units. Top mounted handwheel D1 (mm) H2 (mm) Weight (with actuator) (kg) ARI-DP34Tri 400 608 191 11

Parts
Pos. 1 2 3.1 3.2 3.3 3.4 3.5 4 5 6/7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 27 28 29 30.1 30.2 30.3 30.4 30.5 31 33 34 36.1 36.2 36.3 36.4 36.5 37 38 39 40 42 43 44 47 48 50 51 52 53 54 55 58 59 64 Description Stem Bellow seal Bellow seal * Guiding band * O-ring (stem) * O-ring (guiding) * Scraper * Retaining ring Spring plate Lower diaphragm casing Bushing Diaphragm flange Rolling diaphragm * Diaphragm plate O-ring Bushing Flange nut Compression spring * Spring centring Upper diaphragm casing Screwed cap Hexagon nut Hexagon screw Washer Hexagon screw Eye nut Usit-ring Stem extension Slotted nut Bellow seal * Guiding band * O-ring * O-ring * Scraper * Intermediate housing Hexagon nut Stem extension Bellow seal * Guiding band * O-ring * O-ring * Scraper * Bushing Hexagon screw Washer Nut Torsion lock Cylinder screw Distance column Stem Traverse Axial-washer Axial-dial ring Threaded bush Catch pin Lubricating nipple Covering for traverse Handwheel Safety cap Worm gear Material X20Cr13+QT, 1.4021+QT EPDM50 or 42CR X20Cr13+QT, 1.4021+QT PTFE + 25%C NBR NBR NBR FSt - A3B FSt (Fe/Zn12C) DD13+QT, 1.0335+QT (powder coated) X20Cr13+QT, 1.4021+QT DD13+QT, 1.0335+QT (Fe/Zn12C) or X20Cr13+QT, 1.4021+QT NBR + Gewebe DD13+QT, 1.0335+QT (Fe/Zn12C) NBR X20Cr13+QT, 1.4021+QT 8 - A4G FDSiCr DC01, 1.0330 (Fe/Zn12C) DD13+QT, 1.0335+QT (powder coated) Polythylen 8 - A4G 8.8 - A4G St - A4G 8.8 - A4G C15, 1.0401 - A4G St / NBR X20Cr13+QT, 1.4021+QT St X20Cr13+QT, 1.4021+QT PTFE 25%C NBR NBR NBR DD13+QT, 1.0335+QT (powder coated) 8-A4G X20Cr13+QT, 1.4021+QT X14CrMoS17+QT, 1.4104+QT PTFE +25%C NBR NBR NBR X20Cr13+QT, 1.4021+QT 8.8 - A4G St - A4G X20Cr13+QT, 1.4021+QT S235JR, 1.0037 8.8 - A4G 11SMn30+C, 1.0715+C (Fe/Zn12C) X20Cr13+QT, 1.4021+QT EN-JS1049, EN-GJS-400-18U-LT (Fe/Zn12C) St St CuZn35Ni3Mn2AlPb-R490, CW710R-R490 St, Cu 5.8 - A4G S235JR, 1.0037 (Fe/Zn12C) Fe P01, 1.0330 (epoxy coating) 11SMn30+C, 1.0715+C (epoxy coating)
* Spare parts
12

Application / Operating mode / Accessories
Application The single acting pneumatic actuators series DP are designed to be mounted directly on control valves and stop valves. They supply large forces for the valve operation with short (1-10 seconds) lifting times on air supply or on air failure. Please contact the supplier or manufacturer if there are any questions. Set up and operation mode The pneumatic actuators series DP converts pneumatic pressure into a linear travel at the actuator stem. Depending on the air supply pressure and different control signals the actuator is producing appropriate forces at the stem. Depending on the air supply pressure and different control signals the actuator is producing appropriate forces at the stem. Thus following operating modes can be achieved: Extended stem (on air failure) or Retracted stem (on air failure). The spring-opposed actuator can be reserved with common tools from direct-acting to reverse acting or vice-versa. The compression springs and also the rolling diaphragm are laied out for approx. about one million double travels.
Accessories Valve positioner The valve travel is alligned according to the signal from the controllers or PLC. - pneumatic - electro-pneumatic (refer to page 14) For signalling the end-positions of the valve. - electric: electric limit switches (refer to page 14) - inductive: proximity sensors (refer to page 14) For signalling the end-positions of the valve. For analogue travel indication. The resistance of the potentiometer is adjusted in proportion to the mechanical positioning of the actuator resp. the valve plug. For analogue control indication. Supplies a continuous output signal, which is in proportion to the mechanical positioning of the actuator resp. of the valve plug. Upon loss of electrical power 3/2-way solenoid valves are switching off the air supply to pneumatic actuators whilst at the same function they are venting the air-pressure from the actuator to the atmosphere; thus a single acting pneumatic actuator drives the valve into the fail-safe position. 3/2-way solenoid valves for the reverse function ari available on request.. Locks valve in position on air failure until air supply is restored. (refer to page 14) For conditioning the compressed air. (refer to page 14) On request.
Limit switch Proximity sensors in housing Potentiometer in housing Position indicator in housing
3/2-way solenoid valve Lock-up valve Air set including gauge Mechanical travel limiter
Please indicate when ordering: - Type of actuator - Operating mode - Spring range - Nominal travel - Connection dimensions of the valve - Accessories Example: ARI-DP34, Actuators thrust for operating mode: extended stem on air failure, 1,5-3bar, Travel 50mm, A= 100mm, Valve stem excesslength= 83mm, M2= M12, E= 15mm. Edition 12/07 - Data subject to alteration
Dimensions in mm Weights in kg Pressures in barg (gauge) ^ 0,1 MPa ^ 105 Pa = 1 bar = 13

Accessories
Smart electro-pneumatic positioner, directly mounted to the actuator
Electro-pneumatic positioner column mounted acc. to DIN IEC 60534 part 6
Limit switch (electric: electric limit switches)
Limit switch (inductive: proximity sensors)
Lock-up valve
Air set including gauge

GERMAN QUALITY VALVES
ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schlo Holte-Stukenbrock, Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com 14 Edition 12/07 - Data subject to alteration

Armaturen Control Valve

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Armaturen Control Valve

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Wrtsil id: WDAAA303596 a

ARI-STEVI 450 / 451

ARI-STEVI 450 / 451 Electric actuator ARI-PREMIO

ARI-STEVI 450 / 451 Electric actuator AUMA SAR

ARI-STEVI 450 / 451 Pneumatic actuator ARI-DP

Edition 12/07 - Data subject to alteration

Data sheet 450001 englisch (english)

ARI-STEVI 450 / 451

Wrtsil id: WDAAA303596 a

Electric actuator ARI-PREMIO

Wrtsil id: WDAAA303596 a

ARI-STEVI 450 / 451

H ARI-PREMIO 12 kN PN16 PN25/40 ARI-PREMIO 15 kN Standard-flange dimensions refer to page 23.

Face-to-face dimension FTF series 1 according to DIN EN 558-1

GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N

ARI-STEVI 450 / 451

Wrtsil id: WDAAA303596 a

Closing pressures: Electric actuator ARI-PREMIO

I. Fig. 450: PTFE-V-ring unit; Diverting function

Actuator 1) ARI-PREMIO 2,2 kN

III. Operating time 2) (s) (Op. speed 0,38 mm/s)

I. Fig. 450: PTFE-V-ring unit;

Wrtsil id: WDAAA303596 a

ARI-STEVI 450 / 451

Edition 12/07 - Data subject to alteration

ARI-STEVI 450 / 451

Wrtsil id: WDAAA303596 a

Electric actuator Auma SAR (MATIC)

Wrtsil id: WDAAA303596 a

ARI-STEVI 450 / 451

H AUMA SAR 07.1 AUMA SAR 07.5 H

Face-to-face dimension FTF series 1 according to DIN EN 558-1

GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N

Wrtsil id: WDAAA303596 a

Closing pressures: Electric actuator AUMA SAR

I. Fig. 450: PTFE-V-ring unit;

Wrtsil id: WDAAA303596 a

Closing pressures: Electric actuator AUMA SAR

III. Fig. 451: Bellows seal

Wrtsil id: WDAAA303596 a

Diverting plug DN40 upwards (Further information refer to page 24)

Edition 12/07 - Data subject to alteration

Wrtsil id: WDAAA303596 a

H AUMA SAR 14.1

PN16 PN25/40 Standard-flange dimensions refer to page 23.

Face-to-face dimension FTF series 1 according to DIN EN 558-1

---X6CrNiMoTi17-12-2, 1.4571 --X6CrNiMoTi17-12-2, 1.4571 X6CrNiMoTi17-12-2, 1.4571

Wrtsil id: WDAAA303596 a

Closing pressures: Electric actuator AUMA SAR

Actuator 1) AUMA SAR 14.1 Output drive Form A TR 30 x 6

Wrtsil id: WDAAA303596 a

Edition 12/07 - Data subject to alteration

ARI-STEVI 450 / 451

Wrtsil id: WDAAA303596 a

Pneumatic actuator ARI-DP

Diverting plug DN40 upwards (Further information refer to page 24) 14

DP34 400 442 17

Edition 12/07 - Data subject to alteration

Wrtsil id: WDAAA303596 a

ARI-STEVI 450 / 451

GP240GH+N, 1.0619+N GP240GH+N, 1.0619+N

ARI-STEVI 450 / 451

Wrtsil id: WDAAA303596 a

Closing pressures: Pneumatic actuator ARI-DP