Service Manual

Service Manual
SureSight
TM
Welch Allyn Medical Division 4341 State Street Road P.O. Box 220 Skaneateles Falls, NY 13153-0220
PN 140399 Rev. B
Part No. 140399 140399
Rev. A B
Description SureSight Service Manual SureSight Service Manual
ECN # 5-41452 5-41582
Date 5/2000 6/2000
Approved SH SH
Drawings and/or illustrations and/or part numbers contained in this document are for reference purposes only. For current revisions call the Welch Allyn Customer Service phone number listed in Section 1.
PN 140399 Rev. B
TABLE OF CONTENTS
SECTION 1:
1.1 1.2 1.3 1.4 1.5 1.6 1.7
G ENERAL INFORMATION About the SureSight Vision Screener About the SureSight Autorefractor Technical Help Information, Worldwide Tech Support Phone Number Theory of Operation Block Diagram Tooling Set up Warnings
SECTION 2:
SERVICE/C ALIBRATION 2.1 Incoming Inspection, Checklist 2.2 Required Upgrades 2.3 Tools Required for Service, Calibration and Software Loading Table 2.3-1: Tier 1- Unit Check Out - Yearly calibration Table 2.3-2: Tier 2 - Unit Repair - Major Systems 2.4 Calibration Check (Required after all repairs) 2.5 Software: Loading/Upgrading 2.6 Product Numbering Structure/ Serial Numbering Structure 2.7 Repair Parts List SECTION 3:
3.1
TROUBLESHOOTING Technical Troubleshooting Table: Complaint/Cause/Corrective Action DISASSEMBLY AND REPAIR

Replacement of Bottom Housing Replacement of Flex Replacement of DSP Board Replacement of RTC Battery Replacement of Front Insert Assembly Removal of O-Ring Replacement of the LCD Assembly Replacement of LCD Board Replacement of Battery Compartment Assembly Replacement of Power Board Replacement of the Aligned Baseplate Assembly Replacement of Hand Strap Replacement of the Top Housing Cleaning of the Windows Hewlett Packard Printer Check Dip Switch Changing
SECTION 4:
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16
APPENDIX SECTIONS :
A. B. C. D. Final Test Specs.: A04187 Electrical Schematics and Drawings: 140150 Revision Logs: A04262 SureSight Final Assembly Drawing: 140000
PN 140399 Rev. B
SECTION 1 GENERAL INFORMATION

1.1 ABOUT THE SURESIGHT PRIMARY CARE M ODEL 14001
SureSight is an objective, accurate, affordable vision test that ensures reliable early detection of refractive error, the primary vision disorder in children. Early detection improves outcomes and reduces treatment duration.
1.2
ABOUT THE SURESIGHT AUTOREFRACTOR M ODEL 14011
SureSight is a child friendly, portable, affordable autorefractor that lets you test patients - including young children and adults - anytime, anywhere. Carry it from room to room, to your waiting area, even offsite.
PN 140399 Rev. B
1.3
T ECHNICAL HELP INFORMATION
All service and repairs must be performed by fully trained and properly equipped personnel, using genuine replacement parts and correct procedures. Failure to do so will invalidate the product warranty and could compromise instrument safety and performance. Read and understand all safety warnings and service notes printed in this Service Manual and the Operators Manuals, SureSight part number 140300 and SureSight Autorefractor part number 140400. If in doubt about any precaution or procedure, for phone help, or to order additional copies of the SureSight Operators Manuals, contact: Customer Service Welch Allyn, Inc. 4341 State Street Road, PO Box 220 Skaneateles Falls, NY 13153-0220 USA Telephone 1-800-535-6663 When calling, refer to the model number shown on data label, found on the bottom of the SureSight.
Troubleshooting assistance is contained in Section 3 of this manual.
Year 2000 Information: The SureSight is Y2K compliant and will not will not encounter Year 2000 Problems.
PN 140399 Rev. B
1.4
T HEORY OF OPERATION - DETAILS:
Hartmann-Shack Technique Description: The following is a description of the basic Hartmann-Shack method on which the device is based.
Figure
Beam Splitter Illumination CCD Camer Lens System Exit Port Patient Eye
Light is sent from an illumination source inside the SureSight through a beam splitter and focuses on the back of the eye (retina). The retina, in turn, reflects the light back into the device. Inside the unit, the beam travels through a series of mirrors and is received by a micro-lens array, creating an image which is sent to a CCD camera. The spot pattern of light formed is translated into sphere, cylinder, and axis.
Mirror s
Examples of Spot Pattern Received Through CCD Camera
Emmetropic Eye 0.00 Diopters

spot pattern of light is uniform
Hyperopic Eye +4.24 Diopters

spot pattern of light is compacted
PN 140399 Rev. B
VISION SCREENER OPTICAL SYSTEM ARCHITECTURE

The following is a description of the present design architecture. A collimated beam of light is projected out of the patient port by the illumination system. The light is focused by the eye lens and cornea to a small spot on the retina. This blur acts as a point source on the back of the eye which then radiates back through the eye lens and cornea producing a reflected beam which includes information about the lens power and eye aberrations. The resulting return beam is directed by the beam splitter into the measurement path which is detected by the camera at the end of the path. To achieve alignment, the practitioner views the patient eye and the alignment guide pattern through the viewing system. The working distance between the output port of the device and the patient of approximately 40 centimeters. This large working distance provides the opportunity to improve accuracy in children, as well as being less intimidating to them. It also reduces the need for fogging in which is used in conventional autorefractors which work at approximately 2cm.
PN 140399 Rev. B
M AJOR SUBSYSTEMS:
Illumination System: The illumination system generates a laser beam which can be projected into the eye under test. Because this laser beam radiates in the infrared region - it is not visible without an IR goggle or other IR detecting device. For repair and calibration purposes, an ITT night vision scope is recommended for any work which includes the illumination system. The source of illumination is a 5 mW electrical, 3 mW optical semiconductor laser located on the laser mini board. This board is attached to the illumination tube which houses the optics needed to collect the light emitted by the laser and form it into a beam which is projected from the end opposite the laser. The laser mini board is connected via a 4 position flex cable to the laser drive board which controls the laser output. The drive system monitors the laser output with a photodiode which is physically built into the laser diode. The laser drive system controls the laser output to a particular photodiode level which is set by the DSP board. The DSP controls this setting with a digital pot on the laser drive board according to a calibration performed at the factory. This beam is transmitted through the beam splitter located near the one inch port on the front of the unit. *SAFETY NOTE: While the laser is capable of emitting 3 mW of optical power, only a fraction exits the illumination tube. Laser levels are controlled to approximately 18 W, which is well within Class I safety limits. However, to prevent improper exposure DO NOT look at the bare laser diode. A properly functioning illumination system produces an approximately collimated beam of light 2mm in diameter. This beam can be seen using ITT goggles when a piece of white paper is placed in front of an operating illumination tube. The collimated aspect of the beam can be observed by the lack of change in size of the beam (spot) regardless of the distance from the front of the tube. Measurement System: The measurement system detects the beam reflected from the patients eye back toward the unit. This beam enters the product through the one inch port on the front of the unit and is reflected down toward the bottom of the unit by the reflecting side of the beam splitter. This beam passes through a first conjugate lens, to two measurement mirrors which bend the beam across the bottom of the unit and back up toward the top where it passes through a second conjugate lens in to the camera/lenslet assembly. The camera/lenslet assembly consists of the camera board with a lenslet filter mounted to the top of it by a lenslet housing. When the beam passes through this lenslet and IR filter, a group of spots are created which represent the optics of the eye from which the beam came. The camera image is progressively sent to the DSP board for processing. If a sufficient number and quality of images is detected, the DSP computes and reports a reading of the optical power detected. The exposure, gain and other settings of the camera are controlled by the DSP board through a serial port and a digital pot on the camera board. These settings are also set during the factory calibration. Viewing System: The purpose of the viewing system is to create a visible image which can be used to align the product with the patient. Because the laser is invisible, it can not be used for aligning. Instead, the viewing system produces a visible crosshair target which is aligned so as to be in the same position as the invisible laser beam at the in-range working distance. In this way, when the practitioner aligns the crosshair with the patients eye, they are also aligning the laser which is required to make the measurement. It is critical that the viewing crosshair be aligned to the laser beam at the proper working distance. The source of illumination for the viewing system is an LED located on the LED mini board. This is a traditional LED used to backlight a crosshair which is cut into a cup mounted over the LED. This mini board and cup assembly is mounted to one end of the viewing tube which contains optics required to magnify and project the crosshair to the patients position 40 cm away. The LED mini board is connected to the laser drive board through a 4 position flex cable. The actual drive for the LED is on the laser board and is turned on and off by the DSP using a single control line.
PN 140399 Rev. B
PC B OARD ASSEMBLIES:
DSP Board: The DSP board includes the microprocessor which controls the operation of the product. It also contains the software in a flash EEPROM, external RAM, a real time clock with battery, and the decoding circuitry for the user button presses. In addition, the DSP board passes both power and control signals between boards. All boards are connected to the DSP and all signals and power are redistributed as needed. In other words - any connections which must be made between boards do so through the DSP board. Power Board: The power board includes two switching systems to generate all voltages required to operate the product. It includes the charging control circuitry, the low battery circuitry, the distance measurement circuitry, and the speaker/tone generation circuitry. Fixation Board: The fixation board includes the fixation LED array which is flashed to attract the patients attention. It also includes the jacks for USB/RS232 connection, and the charging port. The drive circuitry for the RS232 and USB is located on this board, as well as the IRDA sensor which communicates with the printer. In the central section of this board, the ultrasonic sensor is mounted. However, the ultrasonic sensor circuitry is actually on the power board, it only sits on the fixation board to match the output port of the housing. One important note: the fixation board must be present for the system to power up. If the power board does not sense the presence of the charging jack with no plug present (i.e.: not charging), it will not power up. Laser Board: The laser board provides the drive for both the viewing crosshair LED and the laser. The LED is controlled with a simple on/off control at a set output current. The laser is controlled to a target level depending on the setting of the digital pot on this board. The pot is settable by the DSP during each startup of the device. In addition, the laser has an on/off control which is used in addition to the digital pot to insure that the laser is off when not required for measurement. Camera Board: The camera board contains a full chipset for the black and white imager which detects the return beam for measurement. The camera exposure control is accomplished via a serial port on the board, and the gain is controlled by a digital pot which is settable by the DSP. The camera gain is subject to calibration at the factory. LCD: The LCD is a custom assembly of glass and printed circuit board. In addition to a series of seven segment displays to present the reading results, and various indicators to indicate other conditions, this board includes the button inputs, and the dip switch inputs. Theses are passed to the DSP for detection and decoding. Laser Mini: The laser mini is a board which is primarily a mechanical mount. The board includes only the laser diode and a flex connector which mates it to the laser drive board via a flex cable. LED Mini: The LED mini is a board which is primarily a mechanical mount. The board includes only the LED and a flex connector which mates it to the laser drive board via a flex cable.
PN 140399 Rev. B
1.5
BLOCK DIAGRAM
SureSight Block Diagram
Rev C 12.0
(Camera/3.3V/5.0V 7.5V/15V) (Laser/ 3.3 V)
11.0 Camera Timing Generator Vertical Driver Sensor Head Amp A/D converter 8 bits
(DSP/3.3V and 5.0V)
FPGA
Stacks into 32 bit words Sends to RAM Generates VD and HD
1.0 Viewing System 2.0 Illumination System
(1) on / off
Eval:
Prelim Good Image Detect Prelim location of Rows/Cols
(2) Digital Pot (2) Serial Shutter Control
(Laser/ 3.3 V)
(1) on / off Echo
(Power/ 5.0V)
3.0 Distance Measurement

200mm to 500mm Xmit
Serial Port
32 bits
(LCD/3.3V, 7.2V)
4.0 Buttons
(3) IP Lines
5.0 LCD
Right, Left, Diff Refer, Conf
(12) LCD Controller (as GPL)
14.0 PowerPC Button Detect Distance Measurement Good Image Detect Compute Readings Report to LCD AutoOff Calibration Ck I/O to Printer (opt) I/O to RS232 (opt)
(3) DMA
14.1 DRAM Stores 3 images
(DSP/3.3V)
(DSP/3.3V,5.0V,7.5V,15.0V) 16 bits
14.2 Flash Stores Main Program + Configs
(DSP/3.3V)
(LCD/3.3 V)
LoBatt, Out of Cal DIP Switches
(3) Shift Latch Awake Go
10.0 Fixation
(Fixation/ 3.3 V) 8 Flickering LEDs
GPL
6.0 Speaker
(Power/ 3.3V)
Distributed thru PPC board

13.0 Power Supply/Charger 7.2V to 3.3, 5.0, 15.0, -7.5 Conversion Battery Charger Control
SMCI
7.0 USB Port

SCC
(Fixation/3.3V)
8.0 RS232 Port

(Power) SMC2
(Fixation/3.3V)
13.1 Low (DSP) Battery
13.2 Charge Control
(Power)
(Fixation/3.3V)
9.0 IRDA Port
15.0 Printer
PN 140399 Rev. B
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1.5
T OOLING SET UP:

Mouse
WIRE DIAGRAM
Computer Power Cord
Keyboard
USB cord - needed for testing of the unit RS 232 Cable needed to load software to unit
Back of Computer
Do Not Use
Monitor S Cable WA P/N: 880181 BNC Cable IMAQ-1 Panasonic Camera - SVideo connector P/N: GP-KS-162 Back Settings: 1 - On 2 - On 3 - Off 4 - Off 5 - On 6 - On 7 - Off 8 - Off Front Settings: White Bal. - On Auto Light - On Video Level - Manual UDT Plug in Transformer ElPAC 12V transformer P/N: WM 144-1950 Camera Head
Gray Switch Box
GPIB Plug in Transformer WA P/N: 73305 Fiber Optic Bundle WA P/Ns: 73210, 07800, 73308, 387001 UDT Meter P/N: S370
UDT Laser Sensor P/N: 268-CP
PN 140399 Rev. B
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To Set Up Repair Tooling:

1. 2. 3. 4. Connect all wires to computer per provided wire diagram. Plug all plug in transformers to a power strip. Plug the power strip into a step down transformer. Connect the X-Y adjustment laser measurement slide and the Swing eye fixture to the plate. See diagrams below for proper placement.
Place T holder in holder, remove to swing fixture.
Connect swing fixture with bolt.
Connect X-Y Adjustment fixture to plate with 2 screws. There is one screw on each side of the slide.
PN 140399 Rev. B
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1.7
WARNINGS
ATTENTION: Refer to the operating instructions. This symbol ( ) is intended to advise the user of the presence of important operating or maintenance instructions in the documents accompanying the instrument. Service or Repair to be performed by qualified, authorized personnel only. There are no user serviceable parts inside the instrument. Opening this device can expose the user to harmful invisible laser radiation. Use only Welch Allyn 710 series chargers. Replacement parts and accessories - Use only approved replacement parts and accessories specified in this manual. Refer to the repair parts section of this manual. Do not sterilize the instrument or any of its components. Use only with IEC 60601-1 approved printers, or keep printer out of patient vicinity. Battery replacement: Replace with Welch Allyn model # 72420 Lithium Ion battery only. Do not attempt to disassemble or modify the battery pack. There are no user serviceable parts inside the pack. Do not attempt to directly solder the battery pack. Do not attempt to connect the positive and negative battery terminals to each other, nor to any other device. Caution - use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Do not operate, charge, leave or discard battery pack in any environment where it may exceed 0oC to 40oC. Do not immerse the battery pack in water. Do not attempt to open or pierce the battery pack. Do not throw or strike the battery pack. Do not use a battery pack which appears to be deformed, leaking, corroded or is otherwise irregular. If electrolyte leaking from battery contacts your skin or eyes, rinse with running water and immediately seek medical attention. IPX: Not protected against the ingress of water. Not for use in the presence of flammable anesthetics. ITT Nightscope can not leave Welch Allyn repair facility due to import/export regulations. It is considered a military device. When the device is opened, laser emission above the acceptable exposure limit (AEL) may be present. Care must be taken not to look into the beam or project the beam into another persons eye.
PN 140399 Rev. B
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SECTION 2:
2.1
SERVICE
INCOMING INSPECTION LIST :
When a SureSight Unit is Returned, Check: 1. 2. Physical Condition of Package and Unit Record the following observations: Model #____________ S/N found on inside of battery door ____________ Record Dip Switch Position:
ON
1 2 3 4 5 6 7 8
3.
Does Instrument Power Up? Cal Settings as received? Distance function check: Cal light symbol: Cross Hair Quality: ON Good
Yes Adult Pass OFF Poor
No Child Fail
S/W version as received? _____________ Gross Alignment Check - Fake eye
Refer to Section 3 - The Customer Complaint and Troubleshooting Guide to localize the problem.
PN 140399 Rev. B
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2.2
REQUIRED UPGRADES :
When to Upgrade Always replace when the anti-reverse tabs are absent Replace compartment if retainer is too tight or too loose Replace as needed if scratched Always replace if before serial #9900594 for 14001 and before serial #9920228 for 14011 Always remove Domestically - Change when there is a customer complaint about charge rate in units before 9900480 for 14001 and 9920086 for 14011. Internationally - N/A Always replace if before serial #0000018 for 14001 and before serial #0020093 for 14011 Always upgrade the software to most recent version
Component to Upgrade Battery Compartment (see section 4.9) Patient Window
O-Ring (see section 4.6) Power PCB Charger
Cross Tubes / Windows Software (see section 2.4)
PN 140399 Rev. B
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SECTION 2.3
T OOLS REQUIRED FOR SERVICE, CALIBRATION AND SOFTWARE LOADING
Table 2.3-1 Tier 1 - Unit Check Out - Yearly Calibration Tier 1 tooling is the minimum required to equip a site to perform yearly calibrations. This calibration does not require the opening of the unit and primarily verifies the product performance. Software upgrades are feasible with this tooling, but no internal repairs are allowed. Bold part numbers indicate parent items. Non bold items below are included in the parent set.
TIER 1 REQUIRES TOOL SET T17009, WHICH CONSISTS OF THE FOLLOWING:

PART NUMBER T16936 DESCRIPTION Tier 1 Plate with Nest, Camera Mounts, Distance Fixture & Target PC-Windows 98 with USB connector National Instrument Capture Card SureSight Alignment Check Software IMAQ Vision Run Time License Final Tester Software USB Cable RS232 Cable S-Cable UDT Meter UDT Laser Sensor GPIB National Instrument Card Flash Point FPG Capture Card Multimeter Lighting for Fake Eye w/ fiber-optic bundle F.O. Illuminator Connector Base SureSight Printer Camera, cable and controls Lens BNC Cable Gray Switch Box Charge Box Plug in Transformer 12 V transformer Fake Eye (0) Fake Eye Set Night Vision Scope - Version 2 Hand Strap Replacement Tool Nest OPTION Required Required Required Required Required Required Required Required Requires Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required NEEDED TO VERIFY Alignment Refraction Distance Accuracy Unit Information Software Alignment Verification Alignment Verification All unit functions Unit Information Unit Information Unit Information Laser level Laser Level Software Software Charge Current Alignment Verification Alignment Verification Print capability & s/w version Images Images Alignment Verification Alignment Verification Charge Current Alignment Verification Images Calibration Refractive Reading Accuracy Laser Level Replace Hand Strap
PCI-1411 T17019 778 044-03 T16729 WA part #: 140104-3 WA part #: 140104-2 WA part #: 880181 5370 268CP 777154-01 Flash point 128 Fluke Model 73 WA Part #s: 73210, 07800, 73305, 73308 WA Part #: 387001 Hewlett Packard 82240B Panasonic GP-KS-162 Panasonic GP-LM24TA IMAQ-1 T17162 T17164 WA Part #: 73305 WM 144-1950 T16545 TI6934 T17008 WA part #: 140381 TI6556
NOTE: REPAIR STATIONS WILL BE REQUIRED TO HAVE A STEP DOWN TRANSFORMER
PN 140399 Rev. B
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Table 2.3-2 Tier 2: Unit Repairs - Major Systems Tier 2 tooling is required to equip a site to perform internal repairs. These repairs are limited to major subsystems. Component level repair is not available for this product. Bold part numbers indicate parent items. Non bold items below are included in the parent set.
Tier 2 requires Tool Set T17010, which consists of the following:

PART NUMBER
T16936
DESCRIPTION
Tier 1 Plate with Nest, Camera Mounts, Distance Fixture & Target PC-Windows 98 with USB connector National Instrument Capture Card SureSight Alignment Check Software IMAQ Vision Run Time License Final Tester Software USB Cable 232 Cable S-Cable UDT Meter UDT Laser Sensor GPIB National Instrument Card Flash Point FPG Capture Card Multimeter Lighting for Fake Eye w/ fiber-optic bundle F.O. Illuminator Connector Base SureSight Printer Camera, cable and controls Lens BNC Cable Gray Switch Box Charge Box Plug in Transformer 12 V transformer Fake Eye (0) Fake Eye Set Night Vision Scope - Version 2 Hand Strap Replacement Tool Nest 1.5 - 2.0 in-lb. Torque Driver* Phillips Bit for #4 screw 1 5/16 length Point Size - 1 2.75 - 3.75 in-lb. Torque Driver* Phillips Bit for #4 screw 1 5/16 length Point Size - 1
OPTION
Required Required Required Required Required Required Required Required Requires Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required
NEEDED TO VERIFY
Alignment Refraction Distance Accuracy Unit Information Software Alignment Verification Alignment Verification All unit functions Unit Information Unit Information Unit Information Laser level Laser Level Software Software Charge Current Alignment Verification Alignment Verification Print capability & s/w version Images Images Alignment Verification Alignment Verification Charge Current Alignment Verification Images Calibration Refractive Reading Accuracy Laser Level Replace Hand Strap Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Main assembly repairs Main assembly repairs
PCI-1411 T17019 778 044-03 T16729 WA part #: 140104-3 WA part #: 140104-2 WA part #: 880181 5370 268CP 777154-01 Flash point 128 Fluke Model 73 WA Part #s: 73210, 07800, 73305, 73308 WA Part #: 387001 Hewlett Packard 82240B Panasonic GP-KS-162 Panasonic GP-LM24TA IMAQ-1 T17162 T17164 WA Part #: 73305 WM 144-1950 T16545 TI6934 T17008 WA part #: 140381 TI6556 T1562-23
T1562-12
T1562-12
3.5 - 4.5 in-lb.

Torque Driver* Phillips bit for #6 screw 2 length Point Size - 2 5.5 - 7.5 in-lb. Torque Driver* Torx Bit T-20 Baseplate Support Fixture Top Baseplate Support Fixture Bottom
T1562-12
T16541 T16542
PN 140399 Rev. B
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NOTE: REPAIR STATIONS WILL BE REQUIRED TO HAVE A STEP DOWN TRANSFORMER *NOTE: PROPER TORQUES ARE CRITICAL TO FUNCTION. DO NOT HAND TIGHTEN WITHOUT TORQUE METER OR DRIVER.
2.4
CALIBRATION CHECK:
2.4.1 2.4.2 2.4.3 Before starting the software make sure all dip switches are in the off position. Start up software Place unit in nest, follow instructions on the screen.
2.4.4
Enter the product serial number and select enter, on the screen.
2.4.5
Insert battery and follow instructions on the screen.
2.4.6
Press the child adult button, ensure the unit powers up, and plug in USB. Follow instructions on the screen.
PN 140399 Rev. B
18
2.4.7
The software will flip through some more screens and stop at the LCD screen. Check to see if the LCDs are on and follow instructions on the screen. Then check to see if they are off and follow instructions on the screen.
2.4.8
After the LCD check, the program will prompt you to place the black cloth over the dog house. Follow instructions on the screen.
2.4.9
Check screen for crosshair and follow instructions on the screen.
2.4.10 Remove the black cloth from the dog house and follow instructions on the screen.
PN 140399 Rev. B
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2.4.11 Place the printer in front of the unit. (see Figure 1 - Printer position) Follow instructions on the screen.
Figure 1 - Printer position
2.4.12 Follow instructions on the screen.
2.4.13 The following screens will prompt you to place the distance block in the subsequent positions. The positions for the distance block are marked on the plate. Follow instructions on the screen. The screens will change to let you know when to move the distance block to the next position.
PN 140399 Rev. B
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Distance block. The positions, 1-4, are marked on the plate. Figure 2 - Distance block position
2.4.14 After the distance for position 4 is taken, leave the distance block in that position for the next operation. The next screen will prompt you to press start, YOU DO NOT NEED TO DO THIS IT WILL START AUTOMATICALLY. Once the test is done the next screen will appear.
2.4.15 The next three screens will prompt you to press a certain button, follow the instructions on the screens. Once you press the button the screen will change to show you which button to press next. The last button is the go button. Once you press this it will start to take a reading, hold the go button in until it stops.
2.4.16 The next screen prompts you to place the laser measurement tool in front of the unit. Once this in the correct position clamp into place.
PN 140399 Rev. B
21
Laser Measurement Tool
Figure 3 - Laser Measurement Tool
Clamp tool down, when in proper place.
2.4.17 Once the fixtures are in place use the NV scope to see the position on the laser. Make sure the laser is NOT aligned with the sensor. Follow instructions on the screen.
2.4.18 Cover the dog house with the black cloth and follow instructions on the screen. 2.4.19 When prompted to, use the NV scope to align the laser with the sensor. Cover unit and follow instructions on the screen.
2.4.20 Remove the laser measurement tool and then place the 0.6 ND filter on tester and make sure the swing eye fixture is positioned in front of the unit.
PN 140399 Rev. B
22
Place ND filter in groove on the nest.
Figure 4 - Swing Eye Fixture and ND filter
2.4.21 Click on align laser. This will bring up the flash point screen with the camera image. Find the max. glare by moving the knobs on the swing eye fixture. Once this is found select exit on the flash point screen.
2.4.22 The next screen will prompt you to place the black cloth over the dog house.
2.4.23 Check for crosshair and follow instructions on the screen.
PN 140399 Rev. B
23
2.4.24 The next screen will prompt you to remove the black cloth, LEAVE THE BLACK CLOTH ON THE UNIT BUT MAKE SURE IT DOES NOT BLOCK THE FRONT OF THE DOG HOUSE. Follow instructions on the screen.
2.4.25 Check for pupil and follow instructions on the screen.
2.4.26 Remove the black cloth and place the ND filter back on the nest. Follow instructions on the screen.
PN 140399 Rev. B
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2.4.27 Follow instructions on the screen. When you remove the unit from the nest, keep the USB connected.
2.4.28 Starting with the -2 diopter, take one reading from each of the fake eyes, on the rack of eyes. 2.4.29 IF THIS IS A PRIMARY CARE UNIT THIS WILL BE THE END OF THE AUTOMATED TEST. Reset DIP Switches to their original position and proceed to step 2.4.34. The following steps are only for EYECARE UNITS. 2.4.30 Follow the instructions on the screen, remove the USB and change the DIP switch settings.
2.4.31 Follow instructions on the screen and replace the battery.
PN 140399 Rev. B
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2.4.32 Follow instructions on the screen and turn unit on and connect the USB.
2.4.33 THIS IS THE END OF THE AUTOMATED TEST.
2.4.34 Check
the charge current of the unit once it has completed the calibration test. Insert a discharged or moderately charged battery into the unit under test. Connect the 71040 to the charger box IN. Connect the extender cable from the charger box OUT to the unit jack. Connect the Fluke 73 multimeter to the two jacks on the charge box. Note: this is the only multimeter allowed to check the charge current. Positive lead goes to 10 A Negative lead goes to COM Set meter at D/C Amps Read the current The current should read between: 40 mA - 162 mA Note: A fully topped off battery may trigger the shutdown circuitry of the charge system. If the current reads low, it should be verified with a second battery before replacement. 2.4.35 Check for aesthetics. If there are any fingerprints on housings or windows, properly clean them off.
PN 140399 Rev. B
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2.5
SOFTWARE UPGRADE
2.5.1 2.5.2 Make certain the Sure Sight unit is off. Connect the RS232 Cable (Phone Jack) to the SureSight and RS232 Cable (9 - pin connector) to the PC COM port.
2.5.3
Upgrade using MS DOS: 2.5.3.1 Insert the SureSight Software Update floppy in the floppy drive. Open up an MSDOS window and type A: (without the quotations) to switch to the floppy directory and type SETUP . 2.5.3.2 The setup script will prompt you for a COM port (1 or 2) and tell you when to power on the unit. The progress on the upgrade is given and Software update completed successfully!, should be shown after the update is completed.
2.5.4
Upgrade Using Windows 95 / 98: 2.5.4.1 Insert the SureSight Software Update floppy in the floppy drive. Click on the Start button and then click on Run. Type A:SETUP and click on OK. 2.5.4.2 The setup script will prompt you for a COM port (1 or 2) and tell you when to power on the unit. The progress on the upgrade is given and Software update completed successfully! should be shown after the update is completed.
PN 140399 Rev. B
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2.6
PRODUCT NUMBERING STRUCTURE/ SERIAL NUMBERING STRUCTURE
__X__ _X__ __X__ __X__ __X__ __X__ __X__
S/N (randomized)
2:Eye Care Version 0: Primary Care Version

NOTE: 14001 SureSights should have a 0 in this position NOTE: 14011 SureSights should have a 2 in this position
Last 2 digits of the year manufactured
PN 140399 Rev. B
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2.7
REPAIR PARTS LIST

Description
9 X 12 POLY BAG TARGET SW VER 1.20 PHPS 2-56 X .187 4-40 X .25 SCREW FLEX CABLE, .5MM PITCH FLEX CABLE, 1.00MM PITCH FRONT INSERT SUB ASSEMBLY BASE PLATE SUB ASSEMBLY IC, SNAPHAT FOR M48T559Y ROLL OF PAPER LI ION BATTERY BATTERY COMPARTMENT SUB ASSEMBLY FHPHPS 6 X 32 X .250 #4 X .250 LG PPHS SELF TPG LCD INSERT TAPE, DR SIDE WINDOW WINDOW, DOCTOR LCD ASSEMBLY FLEX CABLE, .5MM PITCH POWER PCB ASSY - PATT X9 4-40 X .25 SCREW FLEX CABLE, .5MM PITCH FLAT HEAD SCREW PHPS 6-32 X .25 FLEX CABLE, .5MM PITCH DSP PCB ASSY PATT X8 HAND STRAP, WRDMK GRAY, 5.125L TOP HOUSING SUB ASSY BUMPERS BOOT WINDOW, PATIENT SIDE PATIENT WINDOW U-CHANNEL PARTS LABEL BATTERY DOOR HINGE PIN BOTTOM HOUSING SUB ASSY PHPS 8-32 X .312 DANGER TAG BATTERY FOAM LASER, FOAM TAPE, KAPTON
Part Number
M11052 V140170-120 106100-2 106100-42 140071-30-1750 140073-04-1500 140127-501 140129-501 236992 536000 72420 140126-501 106102-27 106124-4 140020-3 140103-2 140040 140041-501 140071-30-2500 140280-504 106100-42 140071-30-4375 106102-7 106100-5 140071-08-3375 140250-503 140077-3 140130-501 140072 140074-3 140146-1 140068 M11478 140022-2 140090 140131-501 106100-53 140032 140167 140168 M11416
Bubble Number
Qty.
1 1 4 3 1 2 1 1 1 1 1 18 8 1 1 1 1 1 1 14 1 2 3 1 1 1 1 4 1 1 1 1 1 1 1 4 1 1 1
0007 0015 0028 0029 0030 0031 0033 0034 0036 0037 0038 0040 0042 0043 0044 0045 0046 0048 0046 0050 0051 0052 0053 0054 0056 0058 0059 0062 0064 0066
PN 140399 Rev. B
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Section 3:
SureSight Troubleshooting Guide
This guide should be used for phone personnel as well as by repair technicians to facilitate quick diagnosis of problems
Chief Complaint
Does Not Power up
Cause
Battery not charged
Look For
a) Verify battery is installed correctly (orientation) in device and battery retainer is latched over battery. See label and arrow on battery indicating direction of proper insertion. Early versions do not have the battery rib to prevent mis-insertion. b) Check for constant or blinking battery symbol on the LCD. Constant = no charge. Blinking = ~10 to 15 minutes of charge left.
Customer Corrective Action

a) Install battery correctly per label. b) Charge battery overnight in stand with 71040. c) Return unit for repair. a)
Repair Technician Corrective Action

Verify the Charge Current b) Check to see if flexes are connected, connect if not. c) Replace LCD Assembly and/or flex. d) Replace battery compartment. e) Replace Power Board. f) Replace DSP Board. a) Check to see if flexes are connected, connect if not. b) Replace LCD Assembly and/or flex
No LCD Display
No Data stored in memory
a) Ensure that test was taken within last 5 minutes, otherwise data is not stored.
a) Retake test b) Note version 1.09 software and higher. If it is a lower version send unit in to repair to upgrade. c) Return Unit for repair a) Retake test b) Note version 1.09 software and higher. If it is a lower version send unit in to repair to upgrade. c) Return Unit for repair
No LCD Display
Defective LCD
a) Ensure that test was taken within last 5 minutes, otherwise data is not stored.
c) Check to see if flexes are connected, connect if not. a) Replace LCD Assembly and/or flex
PN 140399 Rev. B
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Chief Complaint
Does Not Print
Cause
Printing too far
Look For
a) Ensure printer is turned on. b) Ensure that the print button is held until the ta-da is heard c) Ensure the unit is aimed at the front of the printer. d) Try printing within 3 feet of printer

a) Retry printing b) Replace batteries in printer c) Return unit for repair a)

Check to see if flexes are connected, connect if not. b) Replace Front Insert Assembly. NOTE: Wire Harness must be replaced if Front Insert Assembly is replaced. a) Check to see if flexes are connected, connect if not. b) Replace Front Insert Assembly. NOTE: Wire Harness must be replaced if Front Insert Assembly is replaced.
Does Not Print
Printer has gone to sleep
a) Check to see if red LED is lit in the front.
a) Press feed (right most button) to wake printer up. b) Return unit for repair.
Prints too light
Print darkness setting is set too light
a) b)
Try sliding the center contrast switch to the right. Try self-test on printer to see if the batteries are low; refer to printer manual pg. 14
a)
b) c) No CrossHair Defective LED Mini board or electrical failure a) b) c) Ensure battery is charged. Ensure battery is installed and turned on. Look through peephole and identify Crosshair. d)
Reset to roughly center of range. Printer can be used at higher or lower settings if customer desires. Replace batteries Return unit to Hewlett Packard for repair. Return unit for repair.
a) Check to see if flexes are connected, connect if not. b) Inspect to see if green LED lights c) Replace Tubes with PC Sub-Assembly - WA InHouse Only d) Replace baseplate assembly
PN 140399 Rev. B
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Chief Complaint
Unit is not aligned
Cause
Unit dropped or Impacted beyond shock level provided
Look For
a) Crosshair is in patients pupil and in range distance is constant but no images are being taken b) Search around eye for sweet spot c) Ensure that doctor and patient are at same height, squared and level with each other.

a) Return unit for repair. a)

Check Tube with PC Assembly. May need to shake to see if there is aperture movement. If there is replace tubes with PC Assembly. WA In-House Only b) Replace Aligned Baseplate Assembly. a) If O-ring exists, remove it. b) Replace Front Insert Assembly NOTE: Wire Harness must be replaced if Front Insert is replaced c) Replace Power board.
No Reading
Incorrect Distance
a) Adjust distance until constant tone b) If unit cannot obtain constant tone, send in for repair.
a) Return unit for repair
No Reading
Unit misaligned
Refer to Unit is not aligned
Low Reading
Unit misaligned
a) b) c) d) e)
Ensure level test with patient Ensure unit is on proper calibration (adult / child) Verify room lighting / not direct lighting Verify confidence readings are 6 or higher Verify that readings are within .5 D typ.
a) b) c) d) e)
Retest patient level with unit Turn down room lights verify adult / child calibration Verify S/W version Return unit for repair Retest patient level with unit Turn down room lights verify adult / child calibration Verify S/W version Return unit for repair
High Reading
Unit misaligned
a) b) c) d) e)
Ensure level test with patient Ensure unit is on proper calibration (adult / child) Verify room lighting / not direct lighting Verify confidence readings are 6 or higher Verify that readings are within .5 D typ.
a) b) c) d) e)
PN 140399 Rev. B
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Chief Complaint
Buttons not functioning
Cause
Electrical or Mechanical failure a) b)
Look For
Verify button press performs correct function Ensure battery symbol is not lit.


a) Replace LCD Assembly
Unit not giving referral criteria - *s Crosshair not visible
Wrong calibration
a) Ensure unit is on proper calibration (adult / child). SureSight will only refer on child calibration.
a) b)
Change calibration as appropriate Return unit for repair. Return for repair
a) Calibrate unit
Flex connector loose
a) Ensure battery in installed and turned on. b) Press Go button c) Verify no Crosshair a) Ensure battery in installed and turned on. b) Press Go button c) Verify no LED d) Foam is placed directly over speaker in production
a)
a)
Check to see if flexes are connected, connect if not. Check to see if flexes are connected, connect if not. Place foam in proper position.
Red LED not visible
Flex connector loose
b)
Return for repair
a)
Unit has low speaker Unit does not charge
Foam over speaker on power board Power problem
a)
Eye Care Unit does not Show Axis
Dip switches are at the wrong settings
a) Verify battery is inserted in proper orientation b) Verify battery was not inserted in reversed orientation in that the battery would crush the contacts down thus allowing intermittent contact. c) Verify battery contact has sufficient tension on the battery. Determined by letting the battery retainer freely rotate by gravity alone, when properly engaged over a battery. Retainer should not move when a battery is in place. a) Make sure the dip switches are set correctly: Refer to the Device configuration table below
a) Bend contacts up to normal position with dental pick. b) Return unit for repair of the battery compartment sub assembly.
a) Replace power Board Assembly b) Replace Front Insert Assembly. NOTE: Wire Harness must be replaced if Front Insert Assembly is replaced.
a) b)
Set dip switches to the correct setting. Send Unit in for repair.
a) b)
Replace the LCD Assembly Replace the DSP Board
PN 140399 Rev. B
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DEVICE CONFIGURATION TABLE:

SureSight performance is controlled by the type of instrument (Primary Care Unit or Eye Care Unit), the dip switches accessible through the battery compartment, located underneath the battery compartment on the LCD board (see figure below) and the Adult Child Mode button (located on the LCD Display). The following table and diagrams show the combinations of settings and the corresponding performance it determines.
On Position 1 Inside of Unit There are a total of 8 dip switches, but only the first 3 are used. Each are labeled with their corresponding number.
3 4 5 6 7 8
Position 0
Push in to switch to Position 1 and Pull out to switch to Position 0.
Unit Type Primary Care
Dip Switch 1 Setting 0 = Opt 1 = Oph
Dip Switch 2 Setting N/A N/A N/A N/A 0 = Std
Dip Switch 3 Setting N/A N/A N/A N/A 0 = 1/4 1 = 1/8 0 = 1/4 1 = 1/8 N/A N/A 0 = 1/4 1 = 1/8 0 = 1/4
A/C Button Setting Adult Child Adult Child Adult Adult Child Child Adult Child Adult Adult Child
Resolution of Reading Displayed 10 10 10 10 100 100 100 100 10 10 100 100 100
Axis Displayed No No No No Yes Yes Yes Yes No No Yes Yes Yes
Cylinder Convention Negative Negative Positive Positive Negative Negative Negative Negative Negative Negative Positive Positive Positive
Difference Displayed No Yes No Yes No No No No No Yes No No No
Range (min. Sphere) -4.5 -4.5 -4.5 -4.5 -5 -5 -5 -5 -5 -5 -5 -5 -5
Referrals Marked with * No Yes No Yes No No No No No Yes No No No
Resolution of Reading Computed 1/4 1/4 1/4 1/4 1/4 1/8 1/4 1/8 1/4 1/4 1/4 1/8 1/4
Eye Care
0 = Opt
1 = Scr 1 = Oph 0 = Std
PN 140399 Rev. B
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PRIMARY CARE DEVICE CONFIGURATION:

* Resolution of Reading Displayed = Tenths * Measurement Range = -4.5D to +5D
Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button
A = Adult Mode C = Child Mode Difference Displayed Referrals vs. AAP guidelines for 3 yr. olds are noted Uses child calibration curve
N/A
N/A
0 = Optometry Convention Negative Cylinder Convention 1 = Ophthalmology Convention Positive Cylinder Convention
PN 140399 Rev. B
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EYE CARE
Dip Switch 1
DEVICE CONFIGURATION
Dip Switch 2 Dip Switch 3 A/C Button A = Adult Mode C = Child Mode In Screening Mode Difference is Displayed In Screening Mode Referrals vs. AAP Guidelines for 3 yr. olds are noted Uses child calibration curve 0 = Measurement computed to precision 1 = 1/8 Measurement computed to precision
* Measurement Range = -5D to +5D
0 = Standard Mode Axis Displayed Resolution of Reading Displayed = Hundredths 1 = Screening Mode Resolution of Reading = Tenths In Child Mode Difference is Displayed In Child Mode Referrals vs. AAP guidelines for 3 yr. Olds are Noted
0 = Optometry Convention Negative Cylinder Convention 1 = Ophthalmology Convention Positive Cylinder Convention
PN 140399 Rev. B
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SECTION 4:
SURESIGHT REPAIR INSTRUCTIONS
*NOTE: ALL REPAIR PROCEDURES MUST BE FOLLOWED BY A CALIBRATION CHECK ( SEE SECTION 2.2), WITH THE EXCEPTION OF SECTIONS 4.12, 4.14 (IF UNIT IS NOT OPENED), 4.15, AND 4.16.
DSP Board Baseplate Assembly Front Insert Assembly & Fixation Board Top Housing LCD Assembly & LCD Board
Bottom Housing
Rubber Boot Power Board Optical Plate
PN 140399 Rev. B
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4.1. REPLACEMENT OF BOTTOM HOUSING

4.1.1. 4.1.2. Place unit in nest T16556, with bottom housing facing up. Remove the 4 T-20 torx screws from bottom housing.
4.1.3.
Gently remove housing. It may be necessary to hold the front insert down as the housing is removed. 4.1.3.1. `1 4.1.3.2. Ensure that the bumpers are seated correctly, down and completely in their cut out areas, in the top housing. Prior to replacement verify the black tape is visible and in its proper location.
One of the three bumpers seated in cut out area
4.1.3.3. 4.1.3.4. 4.1.3.5. 4.1.3.6.
Replace housing by aligning the front insert and LCD assembly with the guides on the bottom housing. Ensure the housing aligns with the battery door and patient window. Re-torque to 5.5 - 7.5 in-lb., using torque driver T1562-12. (See drawing 140000 Appendix D) Verify no flexes are caught in between the housings.
PN 140399 Rev. B
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4.2. REPLACEMENT OF FLEX

4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. Place unit in nest T16556, with bottom housing facing up. Remove bottom housing. (See Section 4.1) Remove glue or kapton tape, if it exists, from the flex. Locate the tabs bar, of the flex insert, toward the flex. Pull out the tab bar away from the flex connector body to loosen the connection, which will allow the flex to slide out. Make sure both sides of the tab are unlatched. Connector body Tab Bar. Pull bar out to loosen.
Glue or Kapton Tape will be on this flex.
4.2.6.
Replace the flex by holding the tab bar out and sliding the flex back into the connection: 4.2.6.1. 4.2.6.2. Note the flex has an insulated side and a side with connectors. Place the connector side, of the flex, toward the connector side of the flex insert. This is always the opposite side from where the tab bar is.
Slide the tab bar in to tighten.
4.2.6.3. 4.2.6.4.
Once the flex is slid into the flex insert, slide the tab bar back into place. Make sure that the flex is straight, or connections will not be properly made. If the flex, that had been removed had either glue or kapton tape on it, replace with kapton tape only.
PN 140399 Rev. B
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4.3. REPLACEMENT OF DSP B OARD

4.3.1. 4.3.2. 4.3.3. Place unit in nest T16556, with bottom housing facing up. Remove bottom housing (See Section 4.1). Disconnect the flexes, located on the DSP board that connect from the LCD board, fixation board, laser board, power board and the camera board. (See Section 4.2). 4.3.3.1. 4.3.3.2. Note that the fixation and LCD flex may have glue or Kapton tape over them, to keep them secure. Remove glue or kapton tape from the connector. To prevent damage, peel the hardened glue or kapton tape in the direction of the flex, NOT toward the connector, or the connector may be damaged or peel off.
4.3.4.
Once flexes are clear, remove the 2 screws from the DSP board and carefully lift it out of the unit.
4.3.5.
Replace the new DSP board, battery side down, onto the aligned plate assembly, aligning holes in board with mounting holes. 4.3.5.1. Replace the laser tag on the right screw, then fasten the DSP board with the 2 screws. Torque screws to 1.5 - 2.0 in-lb., using torque driver T1562-23 . (See Drawing 140000 - Appendix D) Reconnect the removed flexes to the proper positions, (See Section 4.2), then using Kapton tape only, tape together the flex and the connector.
4.3.5.2.
Kapton Tape on the flex and connector
4.3.6.
Replace the bottom housing and fasten together. (See Section 4.1) Once the unit is reassembled, download the software (See Section 2.7)
PN 140399 Rev. B
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4.4.
REPLACEMENT OF RTC B ATTERY

4.4.1. 4.4.2. Remove the DSP Board. (See Section 4.3) Disconnect RTC battery from bottom of DSP board: 4.4.2.1. Being very careful not to break the legs of the RTC battery or damage the pins of the IC chip off of the pad, pry the four outer legs of RTC battery away from the board.
NOTE: The RTC battery should last 10 years from its initial placement.
4.4.3.
Place the new RTC battery onto the DSP board: 4.4.3.1. 4.4.3.2. Align the 4 pins and the alignment tab, of the RTC battery, to the 4 holes and slot on the IC chip. Press the RTC battery down to securely clip onto the IC chip.
NOTE: RTC battery is keyed - DO NOT force it down - make sure its tabs align with RTC chip slots. 4.4.4. One the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
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4.5. REPLACEMENT OF FRONT INSERT ASSEMBLY

4.5.1. 4.5.2. 4.5.3. Place unit in nest T16556, with bottom housing facing up. Remove the bottom housing (See Section 4.1). Lift the baseplate sub-assembly, with front insert and LCD assembly out of the top housing and disconnect the distance wire assembly from the power board, as well as the front insert flex to the DSP board. Remove the Front Insert Assembly by sliding it up.
4.5.4.
NOTE: You MUST replace the distance wire assembly whenever it is removed from the sensor contacts. It is a single use spring clip only. Disconnect the wire harness from the power board
Disconnect the wire harness from the ultrasonic sensor
4.5.5.
Replace the front insert assembly and the distance wire assembly: 4.5.5.1. Clip the new distance wire assembly on to the power board. 4.5.5.1.1. 4.5.5.1.2. 4.5.5.2. Connect the black wire onto the silver tab of the sensor. Connect the red wire to the copper tab of the sensor.
Replace the entire assembly back into the top housing. Align the bumpers and seat correctly in the guides, on the top housing. 4.5.5.2.1. Slide the front assembly into the unit so that the rubber boot fits into the opening and the tabs of the front insert align with the guides on the bottom housing. Check to make sure there are no wires caught in between the front insert and the bottom housing. Reconnect the flex to the DSP board, then using kapton tape, tape together the flex and the connector. (See Section 4.2)
4.5.5.2.2.
PN 140399 Rev. B
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4.5.5.2.3. 4.5.5.2.4. 4.5.6.
Ensure the bumpers are seated correctly, down and completely in their cut out areas. Place the bottom housing back on to the unit. (See Section 4.1)
Once the unit is reassembled, download software (See Section 2.7)
PN 140399 Rev. B
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4.6. REMOVAL OF O-RING

4.6.1. 4.6.2. 4.6.3. Place unit in nest T16556, with bottom housing facing up. Remove bottom housing (See Section 4.1). Locate o-ring on the ultrasonic sensor and wire harness assembly.
4.6.4. 4.6.5. 4.6.6.
Lift the o-ring away from any wires and clip with a small pair of cutters. Be careful not to damage anything around the o-ring, especially the gold contact and wire assembly. Remove o-ring with tweezers. As much as possible, pull o-ring away from gold contact. Replace bottom housing. (See Section 4.1)
PN 140399 Rev. B
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4.7. REPLACEMENT OF THE LCD ASSEMBLY

4.7.1. 4.7.2. 4.7.3. 4.7.4. Place unit in nest T16556, with bottom housing facing up. Remove the bottom housing. (See Section 4.1) Remove glue or kapton tape on LCD flex and disconnect the flex from the DSP board (See Section 4.2). Slide the LCD assembly out of the unit.
4.7.5. 4.7.6.
Make sure to copy over the dip switch settings from the old LCD. Replace the LCD Assembly by sliding it back into its original place. 4.7.6.1. Slide the assembly back into place by lining it up with the guides on the top housing.
4.7.7. 4.7.8. 4.7.9.
Reconnect the LCD flex to the DSP board, then using kapton tape only, tape together the flex and the connector. Replace bottom housing. (See Section 4.1) One the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
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4.8. REPLACEMENT OF LCD B OARD

4.8.1. 4.8.2. Remove LCD Assembly (See Section 4.7). Remove the 4 screws.
4.8.3. 4.8.4. 4.8.5. 4.8.6. 4.8.7.
Remove the LCD board and replace. Make sure to transfer buttons to new assembly. Also, copy dip switch settings from old LCD board. Reattach the board with the screws. Torque screws to 2.75 - 3.75 in-lb., using torque driver T1562-12. (See Drawing 140000 - Appendix D) Replace LCD assembly (See Section 4.7). Replace the bottom housing. (See Section 4.1) Once the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
46
4.9. REPLACEMENT OF BATTERY COMPARTMENT ASSEMBLY

4.9.1. 4.9.2. 4.9.3. Place unit in nest T16556, with bottom housing facing up. Remove bottom housing (See Section 4.1). Lift baseplate assembly, with LCD assembly and front insert assembly, out of the top housing. Make sure to disconnect front insert distance wire assembly from connection on the power board and disconnect the LCD flex and the front insert flex from the DSP board. Remove bumpers and place on baseplate support fixture T16541. Disconnect the DSP board. (See Section 4.3) Remove 3 screws from battery retainer unit. Remove the 1 screw from the green ground wire.
4.9.4. 4.9.5. 4.9.6.
3 screws Green Ground Wire
4.9.7.
Remove the black and red wire clip from bottom of the power board: 4.9.7.1. Squeeze the clip down on the side of the wires and slide out.
4.9.8.
Before installing battery compartment assembly, verify wires are in correct slots. With compartment opening facing you, slot side down, the red wire should be on the bottom side and the green wire should be on the top side. The black wire should be connected with the green wire at the contact and then connected with the red wire at the clip. DO NOT USE ANY BATTERY COMPARTMENT THAT IS NOT CORRECTLY WIRED. Replace the battery compartment assembly:
4.9.9.
PN 140399 Rev. B
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4.9.9.1. 4.9.9.2.
Connect the black and red wire to the bottom of the power board by sliding the clip on. Attach the battery compartment to the baseplate assembly with the three screws. Torque to 1.5 - 2.0 in-lb., using torque driver T1562-23. (See Drawing 140000 - Appendix D) Ensuring that the wires are close to the camera and out of the way of the standoff, secure the green ground wire, with one screw, to the baseplate. Torque to 3.5 - 4.5 in-lb., using torque driver T1562-12. (See Drawing 140000 - Appendix D) If needed bend the contact at a 90o angle to place wires out of the way of the standoff. Place a new piece of foam on the side of the battery compartment. The foam should be placed between the end of the cut out, on the side of the compartment, and the closed end on the compartment.
4.9.9.3.
4.9.9.4.
4.9.10.
Replace the DSP board (See Section 4.3). 4.9.10.1. Place the entire assembly back into the top housing by lining up the bumpers into guides, in the top housing. Make sure they are down and fully in their cut out area.
4.9.11. 4.9.12.
Replace bottom housing. (See Section 4.1) One the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
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4.10. REPLACEMENT OF POWER BOARD

4.10.1. 4.10.2. 4.10.3. 4.10.4. 4.10.5. 4.10.6. 4.10.7. 4.10.8. Place the unit in nest T16556, with bottom housing facing up. Remove the bottom housing (See Section 4.1), front insert assembly (See Section 4.5), and LCD assembly (See Section 4.7) Remove the baseplate assembly, along with the LCD assembly and the front insert assembly, from the top housing. Turn baseplate assembly over. Disconnect the battery compartment assembly wire connection and fixation wire assembly from the power board. Place the assembly on the base plate support fixture T16542. Disconnect power flex from the power board. Remove the 4 screws from the power board.
4.10.9.
Replace the power board: 4.10.9.1. Attach the new power board, so that the battery retainer clip is closest to the battery retainer side and the flex insert is closest to the open slot of the alignment plate. Torque to 1.5 - 2.0 in-lb., using torque driver T1562-23. (See Drawing 140000 - Appendix D) Reconnect the battery compartment wire assembly to the proper connection on the power board. Reconnect the power flex to the new power board. Reconnect the a new wire harness assembly to the proper connection the power board.
4.10.9.2. 4.10.9.3. 4.10.9.4.
NOTE: You MUST replace the wire harness whenever it is removed from the sensor contacts. It is a single use spring clip only. 4.10.9.5. Place the assembly back into the top housing by lining up the bumpers in the guides on the top housing. Ensuring that the battery compartment assembly wires are tucked underneath and that the ultrasonic sensor wires are free and out of the optical pathway.
4.10.10. 4.10.11.
Replace LCD assembly (See Section 4.7) and bottom housing (See Section 4.1). Once the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
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4.11. REPLACEMENT OF THE ALIGNED BASEPLATE ASSEMBLY

4.11.1. 4.11.2. Place the unit in nest T16556, with bottom housing facing up. Remove the bottom housing (See Section 4.1), DSP Board (See Section 4.3), front insert assembly (See Section 4.5), LCD Assembly (See Section 4.9) and Power board (See Section 4.11) Remove the rest of the baseplate assembly.
4.11.3.
4.11.4. 4.11.5. 4.11.6.
Remove the 4 bumpers from the old aligned baseplate assembly. Place the new baseplate assembly on baseplate support fixture T16542. Write the Product Serial number (located on the battery compartment door) on the new baseplate (next to the baseplate serial number). Then write the new baseplate number on the label in the inside of the door of the battery compartment. Replace the power board to the new aligned baseplate assembly (See Section 4.11) Connect the battery compartment wire assembly to the power board. Turn the baseplate assembly over and place on baseplate support fixture T16541. Replace the DSP board (See Section 4.3).Attach the LCD assembly (See Section 4.7) and the front insert assembly (See Section 4.5) to the DSP board. Connect the distance wire assembly clip to the power board.
4.11.7. 4.11.8. 4.11.9. 4.11.10. 4.11.11.
NOTE: You MUST replace the wire harness whenever it is removed from the sensor contacts. It is a single use spring clip only. 4.11.12. 4.11.13. 4.11.14. 4.11.15.
4.11.16.
Replace the 4 bumpers on the new aligned baseplate assembly. Place the top housing in nest T16556. Place the assembly into the top housing by lining up the bumpers in the guides, on the bottom housing. Replace the bottom housing. (See Section 4.1). Once the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B
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4.12. REPLACEMENT OF HAND STRAP

4.12.1. 4.12.2. Position the unit so that the hand strap is facing up and the battery door compartment is toward you. Push the hand strap forward until the square notches beneath it are visible; hold the strap in this position with one hand.
4.12.3. 4.12.4. 4.12.5. 4.12.6.
Insert the tool provided into one of the notches and press outward until the fastener is released. Repeat step 4.12.3 on the other fastener. Insert the fasteners of the new strap into the appropriate slots, so that Welch Allyn can be read. Pull on the strap to ensure that it is seated properly.
PN 140399 Rev. B
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4.13. REPLACEMENT OF THE TOP HOUSING

4.13.1. 4.13.2. 4.13.3. 4.13.4. 4.13.5. 4.13.6. 4.13.7. 4.13.8. Place unit in nest T16556, with bottom housing facing up. Remove bottom housing (See Section 4.1), the front insert assembly (See Section 4.5), the LCD assembly (See Section 4.7) and the patient window. Remove the remaining assembly from the top housing. Remove the hand strap. (See Section 4.12) Prior to installing the top housing, ensure the black Kapton tape is present. Place the new top housing into nest T16556. Replace the baseplate assembly (See Section 4.11), front insert assembly (See Section 4.5) and LCD assembly (See Section 4.7) Replace the patient window: 4.13.8.1. Ensure the window is clean before replacing. (See Section 4.14) Ensure that the gasket is wrapped around the window correctly.
4.13.8.1.1.
4.13.8.1.2. 4.13.8.2.
Slide the window, with the unconnected seam side of the gasket down, into the guides on the top housing.
Place the bottom housing back onto the top housing, ensure that the LCD assembly, front insert assembly, patient window and battery door are aligned in the proper places. Reinsert screws. Torque to 5.5 - 7.5 in-lb., using torque driver T1652-12. (See drawing 140000-Appendix D) Replace Hand Strap (See Section 4.12)
4.13.8.3. 4.13.8.4.
PN 140399 Rev. B
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4.14. CLEANING OF THE WINDOWS

4.14.1. 4.14.2. 4.14.3. All windows on the Sure Sight may be cleaned with a soft window (scratch resistant) cloth moistened with 70% Isopropyl Alcohol or any standard window cleaner. Be sure not to leave streaks to ensure proper function. On older units the patient window may have excess scratches. Replace with new (harder coated) window. (See S/N Revision Log)
4.15.
HEWLETT PACKARD PRINTER CHECK

4.15.1. 4.15.2. 4.15.3. 4.15.4. 4.15.5. 4.15.6. 4.15.7. 4.15.8. Make sure there is paper in unit. Install 536000 if needed. While holding down the paper advance button , turn unit on then release paper advance button. Printer should print out a self-test. Make sure everything is clear and readable. The battery reading on the bottom of self-test should be 3,4 or 5. Replace the batteries if reading is 0 or 1. Down load information from a unit. Turn unit off. Placed printer back with customer order. Use PRT as a work unit code with an inspect time of 10 minutes.
Note: If unit is from a warranty replacement and there is not paper in it and batteries are in the Styrofoam insert - unit was never used - OK to send back to stock as new without running self-test. Make sure there is a roll of paper, manual and card in box.
PN 140399 Rev. B
53
4.16. DIP SWITCH CHANGES

4.16.1. 4.16.2. Open the battery compartment door and locate dip switches underneath the battery compartment, on the LCD board. Using the tool provided, pull of push the dip switch to the On or OFF Position. (See diagram below)
When the dip switch is in the UP position, the Dip switch is ON
ON
When the dip switch is in the DOWN position, the Dip switch is OFF
PN 140399 Rev. B
54
PAGE 1 OF 9
SIZE
DRAWING NUMBER A04187
REV B
PROCESS SHEET FOR:

SureSight Final Test Specification
DRAWN:
C. Fahrenkrug Rich Andrews
DATE: 3.30.00 DATE: 3.30.00 DATE: 3/30/00 ECN # 5-41157 5-41599 INIT CCF CCF DATE 03.30.00 06.29.00 APPR RGA RGA
APPROVED:
REL TO PROD:GR Waclena REV A B REV DESCRIPTION Release to Production Added clarifying repair notes - p6&7
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND SHALL NOT BE REPRODUCED OR COPIED, OR USED AS A BASIS FOR MANUFACTURE OR SALE OF EQUIPMENT OR DEVICES WITHOUT WRITTEN PERMISSION.
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GENERAL___________________________________________
PCBA tester must do/verify the following functions: 1. Default Calibration Record 2. Unit Information 3. Distance sensor calibration 4. User Indicators: Fixation LEDs, LCD operation, Alignment Crosshair 5. Button operation 6. Print operation (IR) 7. RS232 - Download Operation 8. Laser levels (Minimum, Nominal, Maximum) 9. Camera Gain Setting 10. Refractive readings (Sphere and Cylinder) 11. Charge Current 12. Low Battery Detect and Low Battery Warning 13. Nominal Current Draw 14. Real Time Clock
Unless otherwise specified: All measurement accuracies to be within 2%. All voltage and current is expressed as RMS. Input voltages to be maintained within 5%. All communications to unit are through USB interface using cable 140104-1 except step 7 which uses the RS232 interface and cable 140104-2.
1. DEFAULT CAL RECORD Apply Supply Voltage to the unit 7.2V to 8.0V at the battery terminals Default CAL Record to be loaded into unit prior to calibration including the following settings: Camera set to step 23 Exposure set to 1 frame CAL fields to be updated throughout tests as described below.
*Nominal voltage range 5%
*Zero out distance offset *Open Laser range *Set Exposure
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A
2. UNIT INFORMATION CAL Record should include the following information: Serial Number Software Revision Hardware Revision Odometer FPGA Revision
*See also History Log Aspecs.
*Tracks number of tests.
3. DISTANCE CALIBRATION Measure distance at four distances between 200 & 500 mm. Distances to be approximately evenly spaced to allow best data for linearization. Distance positions to match true settings within 2mm. (actual vs. Programmed) Compute the average offset of the distance sensor over this 200 to 500 mm range and load it into the CAL record. If Offset computed is >24 mm FAIL unit. Return to the 200mm location and measure the position. Return distance must be within 2mm of 200mm actual.
*Target to be 5 x 5 of any solid material including ABS *Distances selected should be approximately 200,300,400, 500 mm.** *All measurements to be taken from front of unit at the center of the distance measurement opening. *Typical Offset 7-15 mm *Where actual is the physical position of the tester block with respect unit front at ultrasonic port.
**These selected positions may vary from recommended up to 20 mm. However, their exact location must be determined to use as the true setting for comparison to the instrument reading.
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4. USER INDICATORS: FIXATION LEDS, LCD, CROSSHAIR Light fixation LEDs and verify that they function and flash. Light LCD segments and insure that they all turn OFF and ON Light green viewing crosshair and insure that it is visible. If any of these indicators do not function as stated, FAIL unit.
5. BUTTON OPERATION Press each button separately and verify that each returns its own value only. The corresponding values are: Left = 1 Right = 2 Center = 0
*SDK returns these values based on button selected.
6. PRINT OPERATION (IR) Print test assumes use of an HP82240B IR printer Print test sentence from 18 inches 2 inches Insure that no letters are skipped and no error boxes (!) are printed. 7. RS232 - DOWNLOAD OPERATION Connect cable 140104-2 connected between unit and PC running Win98, latest revision of WA_Down and FPG .DLL Download latest version of software and update Unit Information. Note: If this function is performed on a previous station, it is not required a second time.
*See BOM for current revision level.
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8. LASER SETTINGS All laser readings to be done on a UDT meter with a single point 780nm calibration Readings must be done in ambient light lower than .4W for all steps in this section. Step laser pot down at least 120 steps to insure that it is at its minimum. Step pot up one step at a time until the laser power is greater than or equal to 7 W, but less than 16W. Log this pot setting as the laser minimum setting. Store both the laser step and the actual light output in W in test record. Step pot up one step at a time until the laser power is greater than 17 W, but less than or equal to 22 W. Log this pot setting as the laser nominal setting. Store both the laser step and the actual light output in W in test record. Step pot up one step at a time until the laser power is greater than or equal to 28 W, but less than 33 W. Log this pot setting as the laser maximum setting. Store both the laser step and the actual light output in W in test record. Laser reading must be repeated (at nominal) a second time during the test sequence. This reading should be sequenced so that the operator must realign to get the reading. Reading to be within nominal specifications above (17W to 22W) Turn laser off, and measure output power. Output power to be less than .4W
*780 single point cal to be the only cal in the UDT meter to avoid risk of incorrect cal usage. Nominal wavelength of laser is 785nm. *Will guarantee that 100 step pot will be at its minimum. *The purpose of this step is to demonstrate normal ability to adjust laser - actual value is less important, and not used in product function. *This nominal setting results typically in 18 W. This value is used during product function.
*The purpose of this step is to demonstrate normal ability to adjust laser - actual value is less important, and not used in product function. *Addresses FMEA issue that a misaligned laser would be accidently set too high.
*Addresses potential comparator failure at output which leaves laser on at approximately .5W.
9. CAMERA GAIN SETTING Set the camera gain to step 23. This setting must be present prior to boundary value checks. 10. REFRACTIVE READINGS
Gain is a constant pot step All boundary checks assume this setting.
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Activate unit with the laser set at nominal and the camera setting at nominal as determined in prior steps. Align unit with glare and image as central as possible, preferably within the green box. With .9 ND filter present - refract the zero eye position. Reduce .6 ND filter. Refract all remaining lenses and compare to limits as described in Appendix 1. Values to be within attached boundary limits Due to alignment variations - up to 3 failures are allowed for a unit to Pass the boundary tests.
*Do not align to green box if it causes image to be clipped. *.3 and .6 together. *4 or more lens failures equal a fail.
11. CHARGE CURRENT (For Repair Specs see Service Manual) *Note - this current will be Connect current meter in series with battery larger than actual charge current connection. - See Aspec specified on BOM for proper derivation. Attach a 71040 to charging jack. (Note: battery connection must be made prior to attachment of 71040) Measure the current through the current meter. *Intended to correspond with Requirement: 200mA I 150mA 150mA.
12. LOW BATTERY FUNCTIONS (Not required for Repair) All voltages shown below are referenced to the power board. If voltage drop occurs between supply and unit (due to wires, relays, etc) the actual input should be adjusted to yield the specified voltage at the power board. *LBW=7.3V max, 6.8V min. Set Input voltage to 7.4V (7.056 nom) Verify that neither LBW nor LBD are set. *LBD=6.4V max, 6.0V min. Set Input voltage to 6.5V (6.256 nom) Verify that LBW is set, but LBD is not. *Unit will not function at this Set Input voltage to 5.9V voltage level. This is optional to Verify that LBW and LBD is set. test in the final assembly, but preferred if possible.
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13. NOMINAL CURRENT DRAW (Not required for Repair) *Nominal voltage. Restore input voltage to 8.0 to 8.4V With unit in ON mode (MCU powered up), measure the input current. *Nominal = 477mA Requirement: 300mA < I <550mA
14. REAL TIME CLOCK SETTING Set Real Time Clock to Skaneateles date and time.
Set Cal Location to WA Skaneateles
*Note: Clock is not to be reset to other time zones - it is for factory use only. *Record location of last calibration.
15. DISTANCE TARGET SIZE/RELIABILITY Set distance block at 500mm position. Unit must detect the presence of the distance block on 500 consecutive measurements. Measurements must not deviate from nominal setting by more than 2 mm, or unit is a fail.
Position can be 20 mm. *Addresses lowered sensitivity which occurs when ultrasonic sensor is improperly assembled.
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Appendix 1: Refraction Boundary Limits*

*Refer also to Fake Eye Aspec for additional specifications. Sphere Set Sphere Lens 1 2 3 4 5 6 9 10 11 12 13 Max 0.5 4.7 9.7 13.9 19.9 26.0 -3.2 -6.6 -9.5 -12.4 -15.0 Min -4.0 -0.6 2.4 7.9 12.5 16.4 -7.9 -11.5 -14.7 -18.0 -20.2 Cylinder Max Min 2.8 0 3.0 0 3.4 0 4.7 0 6.2 0 6.9 0 4.3 0 3.0 0 3.2 0 2.8 0 2.7 0
Cylinder Set Lens 15 16 17 18 21 22 23 24 Cylinder Max Min 6.3 1.7 11.0 5.9 18.5 7.7 25.8 12.8 7.2 1.7 10.1 5.2 13.9 7.1 16.3 11.0 Sphere Max 2.1 1.6 2.3 2.0 -1.8 -4.8 -8.1 -11.6 Min -4.3 -4.2 -4.7 -5.1 -9.8 -13.0 -15.7 -18.3 Max Axis Min Note that Axis accuracy was qualified and is not tested in Production.
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Notes:
Due to the large variation in parameters which determine the refractive values, (sphere/cylinder variation from lens value, distance to wheel, exact alignment to lens center, unaccounted for aberrations in lenses, ND power variation, retinal material variation, fake eye actual dimensions, etc) deterministic methods do not yield expected values with an acceptable degree of accuracy. Consequently, boundaries require correlation to positive clinical performance, and are not deductively linked to the lens value placed in the wheel position. To revise or reset boundaries if tester or wheel are changed, there are two possible means. Five or more units can be tested five times to determine range of values, and then clinically verified to provide proper performance. Since this is very time consuming, the alternative is to test 30 units under the current settings and then use them to reset and or reverify the acceptable range of values under the new setup. During this comparison, standard deviations of the new setup must be sufficiently low so as to allow new boundaries to be set. For reference, a current set of wheel values including standard deviations is included in the wheel verification Aspec listed on the BOM.
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PROCESS SHEET FOR:

SureSight Alignment Specification
DRAWN: C. Fahrenkrug APPROVED: RA REL TO PROD: GR Waclena REV A B REV DESCRIPTION Release to Production Revd p5 to account for Repair plates
DATE: 05/05/00 DATE: 05/05/00 DATE: 05/05/00 ECN # 5-41366 5-41599 INIT CCF CCF DATE 7/17/2000 6/29/2000 APPR RA RA
PAGE 2 OF 6
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GENERAL___________________________________________
The purpose of this specification is to provide the product requirements for alignment for the SureSight product. The process aspec is derived based on these specifications, and the actual magnification and camera selected for use in the alignment station tooling. In addition, a specification for the manufacturing setting is listed in addition to the final product requirement. In each case, the manufacturing specification is tighter than the final product specification. This is to insure that the manufacturing setting plus the repeatability variation do not exceed the final product requirement. It should be noted that if the final product requirement is used for the manufacturing setting limits excessive fallout would be likely at the final tester due to variations in repeatability.
Unless otherwise specified: Fake eyes to be built as per Fake Eye Construction Aspec on BOM. Nominally this includes a 4.5mm pupil. (ref) All measurements to be completed at nominal working distance = 360mm from first conjugate surface to front surface of fake eye.
1. MAXIMUM GLARE All alignments to be done with fake eye positioned for maximum glare. Maximum glare occurs when the laser is projected into a fake eye in the center and perpendicular to the lens. This demonstrated by achieving the brightest glare within the image. In general, this will also occur roughly in the center of the return image. See Figure 1.
Figure 1
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2. BEAM SPLITTER/CAMERA ALIGNMENT The purpose of the beam splitter alignment is to place the return image in the center of the camera active area. This insures that the margin of aiming is as equal as possible in the up, down, right, and left directions. For example, if the beam splitter image is aligned toward the top of the camera active area, any slight aiming above this will drop the image off the camera - resulting in no readings. To facilitate measurement of the image position, a green box function is projected by the software in the exact center of the camera active area, and in a size which represents the 4.5mm image. For reference, the camera active area is 696 by 494 pixels. The green box is 300 by 300 pixels, and positioned with a center of 348,247 to correspond with the center of the active area. Image position accuracy is measured in number of lines outside the green box. Given the pitch of the lenslet, each line outside the box corresponds to 1mm of offset in the position of the center of the image compared to the center of the camera active area.
Figure 2
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Row Measurement
The measurement of rows outside the box on any side is as follows: Only rows which are three or more spots are considered a row. If the row sits on the green line, it is counted as a half row. If the row is fully outside the line, it is counted as a full row. Figures 2 shows some examples of row counts. 2 Rows Out 1.5 Rows Out
Figure 3: Fails at Alignment station Pass at Final Tester
Figure 4: Pass at Alignment station Pass at Final Tester
Allowable image rows outside the green box

Manufacturing Setting Final Product Specification Repair Specification Alignment station Pixels 1.5 2 2
3. MIRROR ALIGNMENT
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The purpose of the mirror alignment is to place the crosshair image on top of the laser at the nominal working distance. This insures that the when the physician aligns the crosshair with the patients pupil, he is also aligning the laser to the pupil. This is necessary because the laser is not visible and can not be aligned without an alternate means. As noted below, the alignment station setting specification is .41 mm from the pixel center. This is to insure that it will meet the crosshair product specification of .76mm from the center of the pupil. When unit is initially shipped to the field, Repair Stations are allowed a modest increase beyond this to cover plate to plate variation which is 1-2 pixels (typical). For convenience, crosshair position accuracy can be measured in pixels from pupil center. The equivalent specifications in pixels for the alignment station as well as for the final tester are listed below. The acceptable limit for the number of pixels the crosshair center can be from the pupil center is a function of the magnification of the optics as well as the resolution of the observing camera. Any alteration of camera or magnification would require revision to these specifications. The procedure for determining the magnification as well as the number of pixels within the product specification is listed in the next section.
Measurement Station Used

Alignment Station
Magnification pixels/mm 14.4
Final Tester
7.9
Repair Stations
5.1
Specifications:
mm
pixels
mm
pixels
mm
pixels
Alignment .41 5.9 n/a n/a n/a n/a Final Tester n/a n/a .76 6 n/a n/a Repair n/a n/a .76 6 1.18 6 *Note: Specifications are only given on the stations on which they are normally tested. All others are labeled as n/a. Repair Station plates are allowed larger deviation for repair units only and can not be used for new production.
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4. MAGNIFICATION MEASUREMENT The purpose of the magnification measurement is to determine the pixels per millimeter of a particular optical/camera setting. This magnification is multiplied by the specification in millimeters to convert to specifications in pixels for that station. Procedure: 1. Place a metric ruler as close to the plane of the fake eye pupil as possible and placed across the pupil so that the numerical labels on the ruler can be seen for at least 30 mm. The ruler tick marks should be clearly visible and the ruler should be as straight as possible. 2. Using FPGEYE software, grab a picture of the ruler and save the image. 3. Open the image using Vision Builder, PC Paint or equivalent. 4. Count the number of pixels which are visible over a 30mm span of the ruler. 5. Compute this number/30 to determine pixels per mm magnification.

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'
REV
DESCRIPTION
ECN
DATE
APPROVAL
Release to Production at X9
5-41452
6/9/00
CCF
JP1 LASER_LD LASER_PD 1 2 1 2 3 4 71220-0400 D1 RLD-78PP PD LD 3
GND
Notes:
1. All values are shown for reference only. See BOM for proper values. 2. PD is sent redundantly on pin1 3. D1 is a single package 4. D1 footprint does not match suppliers recommended dimensions. This reduced format is critical to prevent shorting to the case and should not be changed.
DRAWN K. HENNING CHECKED CCF APPROVED CCF RELEASED MKT ENGINEER CCF
DATE 10/08/98
1
06/08/00
06/08/00
Title DAVE Laser Mini Schematic Size B Date: Document Number 140152 Wednesday, June 28, 2000 Sheet
E
06/08/00 PROJECT NO. RD14000

D
Rev A 1 of 1
REV
DESCRIPTION
ECN
DATE
APPROVAL
Release to Production at X9 : Modifed Q3 / laser on to fix laser / on wheel failures of previous version.
5-41452
6/9/00
CCF
VSLaser
VSLaser T P 11
TP3
Q3 M M B T 4 4 03 R4 1K VSLaser VSLaser VSLaser 1 2 C3 1uF/25V TP6 8 C1 1uF/25V 1 2 R10 provides maximum resistor value and maximum Vset achievable. 3
Laser Drive
R24 10k 1 R25 2k LASER_ON/OFF
Viewing LED Drive

+5V VSLED TP1 VSLED LASER_INC LASER_U/D LASER_ON/OFF LASER_CS VIEW_ON/OFF J1 1 2 3 4 5 6 7 8 Molex 52271-0890 3 VLED
R6 2k 3 VSET 2 R9 2K 1 U8A LMC6762 2 C8 .1uF/100V/X7R 1 3 R2 1K VIEW_ON/OFF Q2 M M B T 4 4 03
R1 2K 2 +3.3V Q1 M M B T 4 403
PD VREF
2 1 3 11 U1A NE5234 4 + -
VM R10 10k R11 1K VSLogic R15 20 LED VSLogic C6 1uF/25V 1 2 R12 50k R14 10k TP7 TP8 TP9 Do not Pop - R18 R17 20 INC U/D CS VSS Do not pop - R22 X 9 3 1 4 W S-3 C9 R22 10K 1 2 7 R16 R20 R21 499 499 499 LASER_INC LASER_U/D LASER_CS LED LD TP10 TP4 R18 20 R3 150 TP2 LD PD
To Laser Mini
JP1 1 2 3 4 Molex 71220-0400
U2 8 5 3 6 4 VCC VW VH VL
To LED Mini
JP2 1 2 3 4 Molex 71220-0400
R19 3.32K
.01uF/100V-X7R R23 32.4K 9 TP5 10 VSLaser NE5234 T P 14
U1C 8
Spares
R26 180 TP13 6 7 5 VREF U1B NE5234
VSLaser VSLED VSLogic
+5V +3.3V
13 14 12 U1D NE5234 VPD
T P 12
R27 10k
D2 TL431AC 2%+TC
1 8 2.5V Ref 6
VSLaser 8 5 6 + 4
7 U8B LMC6762
Notes:
1. All values are shown for reference only. See BOM for proper values. 2. Net names on ground symbols may vary. No changes should be made to allocation without rechecking. 3. Test Point Cross Reference TP1 - VIEW_ON/OFF TP2 - LED TP3 - PD Current TP4 - GND TP5 - VSLaser TP6 - VSET TP7 - Laser_CS TP8 - LASER_U/D TP9 - LASER_INC TP10- LD Cathode TP11- LASER_ON/OFF TP12- PD Voltage TP13- VREF TP14- VSLED, VSLogic
DRAWN E. Dickman APPROVED CCF RELEASED MKT ENGINEER CCF 06/08/00 PROJECT NO. RD14000 Size D Date: Document Number 140153 Tuesday, June 27, 2000 Sheet 1 of 1 Rev A 06/08/00 Title DAVE LASER DRIVE Schematic DATE 03/25/99
REV
DESCRIPTION
ECN
DATE
APPROVAL
Release to Production at X10 : added LED's for charge detect.
5-41452
6/9/00
CCF
FID1 FIDUCIAL
FID2 FIDUCIAL
FID3 FIDUCIAL
FIXATION LED'S
R5 150 1 TP1 D1 2 1 2 Rohm SML-010-MT-T86 R6 150 1 TP3 D3 2 1 2 Rohm SML-010-MT-T86 TP4 USBOE USBRXD USBTXN U S B T XP USBRXN USBRXP FIX_DATA FIX_CLOCK FIX_LATCH IRDA_TXOUT IRDA_RXIN PwrDN DCIN DCINGND R44 4K ChargeLED2 1 R45 4K 1 QA QB QC QD QE QF QG QH QH' 15 1 2 3 4 5 6 7 9 R10 150 1 TP9 D5 2 1 2 Rohm SML-010-MT-T86 R12 150 1 TP14 D6 2 1 2 Rohm SML-010-MT-T86 R14 150 1 TP15 D7 2 1 2 Rohm SML-010-MT-T86 TP39 J1 555166-1 Amp GND +3.3V D+ DTXM RXD 1 2 3 4 5 6 7 8 9 10 2 2 DCINUNPLUGGED GND GND P P C TX PPCRX +3.3V +3.3V TP2 JP1 524 35-2891 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Maximum leakage = 1uA
+3.3V 1
R7 150
TP5 2 2 4
D4 Green 1 3 DCINGND TP38 TP37
ChargeLED2 1 1 1 1 +3.3V C1 0.1uF/50V/X7R C2 2 1uF/25V
RS232
C5 0.1uF/35V + 4 +3.3V +3.3V TP7 R9 10K P P C TX PPCRX PwrDN +3.3V R8 10K TP10 C8 0.1uF/35V + 6 11 9 1 16 10 5 U1 SP3221E 2 C1+ C1V+ C2+ C2V7 3 Vcc 15
+3.3V C3 0.1uF/50V/X7R C6 1uF/25V FIX_DATA C7 0.1uF/35V C9 0.1uF/35V + R39 200 FIX_CLOCK FIX_LATCH 3 +
R1 10K 2
R2 10K 2
R3 10K 2
R4 10K 1 2 +
Yellow Rohm SML-020-MYT-T86
U2 16 14 11 10 12 13 + D2 DO NOT POP 1 C4 DO NOT POP TP11 TP12 TP13 R11 10K 8 Vcc SER SRCLK RESET RCLK OE GND 74HC595
TP6
TP8
T1IN R1OUT EN FORCEOFF
T1OUT R1IN
13 8 R40 200
RXD TXM
TP32 TP33
FORCEON INVALID GND Maximum leakage = 1uA Off when EN=H
12 14 1
R16 150
TP16 D8 2 1 2 Rohm SML-010-MT-T86
R17 150 1
TP17 2 2
D9 Green 1 3 DCINGND
ChargeLED1 4
TP36
Yellow RohmSML-020-MYT-T86 TP40 J2 R41 4K 2 R46 4K 2 1 +LED +3.3V 1 DCINGND DCINUNPLUGGED DCIN 3 2 1 RAPC-712
TP18
TP19
USBTXN U S B T XP
+LED C10 6.8uF/16V + C11 0.47uF/25V/X7R
R21 10K
R22 10K
IRDA
TP35
USB
TP23 TP34 TP20 TP21 TP22 +3.3V TP24
On Philips part, pin 1 = Mode, default open +3.3V +3.3V C12 1uF/25V C15 0.1uF/50V/X7R U4 PDIUSBP11A D 1 RERR OE RCV VP VM SUSPND GND Vcc VMO VPO D+ DSPEED RSEO 14 13 12 11 10 9 8 TP31 On Philips part, pin 8=NC Off when Suspend=H R35 DO NOT POP TP30 TP28 R28 0 Ohm R43 +3.3V TP29 R30 DO NOT POP +3.3V DO NOT POPULATE R30 Maximum leakage = .1uA R37 0 Ohm 3 FIR_SEL 23.2 Ohm R42 23.2 Ohm D+ DR29 10K PwrDN R25 1.5 K R36 1.5K TP26 IRDA_RXIN IRDA_TXOUT R38 200 Ohm 4 2 5 7 MD0 AGND MD1 GND 8 9 +3.3V C13 1uF/25V
R18 4.7 Ohm Spec is 2.2 Ohms
Test Points - For Reference only.

U3 HSDL-3600#018 10 TP2 = +3.3V TP4 = GND
R23 10K
For Full Speed operation - populate R25 only +3.3V +3.3V TP25
C14 DO NOT POP R20 10K
1 6
Vcc NC RXD TXD
LEDA
USBOE USBRXD USBRXP USBRXN PwrDN
2 3 4 5 6 7 R34 10K R31 10K R32 10K R33 10K
RS232 TP6 = V+ Charge Pump TP7 = PPCRX TP8 = V- Charge Pump TP10 = PPCTX TP32 = RXD TP33 = TXM
Fixation LED's TP1 = LED1 TP3 = LED3 TP5 = LED4 TP9 = LED5 TP11 = DATA TP12 = CLOCK TP13 = LATCH TP14 = LED6 TP15 = LED7 TP16 = LED8 TP17 = LED9 TP36 = Chargeled1 TP37 = Chargeled2
Off when Mode 0=H Maximum leakage = 5uA USB TP18 TP19 TP20 TP21 TP22 TP23 TP24 TP26 TP30 TP31 TP34 = = = = = = = = = = = USBTXN USBTXP USBRXD USBRXP USBRXN PwrDN RERR D+ DRSEO USBOE
Notes:
1. All values are shown for reference only. See BOM for proper values. 2. IRDA current limit set by R18 is lower then manufacturers recommended. This was found to substantially improve directional and distance performance.
IRDA TP25 TP27 TP28 TP29 TP35
= = = = =
TXD RXDSIR RXDFIR PWDWN +LED
DRAWN D.Fallat APPROVED CCF RELEASED MKT ENGINEER CCF
DATE 02/26/2000
06/08/00 Title F i x a tion Display Driver Schematic 06/08/00 PROJECT NO. RD14000 Size D Date: Document Number 140154 Tuesday, June 27, 2000 Sheet 1 of 1 Rev A
THiS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND SHALL NOT BE REPRODUCED, COPIED OR USED AS THE BASIS FOR THE MANUFACTURE OR THE SALE OF EQUIPMENT OR DEVICES, WITHOUT WRITTEN PERMISSION OF WELCH ALLYN, INC.
REV
DESCRIPTION Release to Production at rev X9 : Added testpoints for D0-D7, TP34-TP41 Updated testpoint list on bottom of schematic Added testpoint to stdby TP33 and ID3 TP42
ECN
DATE
APPROVAL
5-41452
6/9/00
CCF
+5_IMG L1 1 6.8uH C1 22uF/16V 2 AGND AGND 20 C4 2 C3 .01uF/50V/X7R 10uF/16V 1
+5F
27
AGND S[1..6] 1 2 R1 47.5K +5_IMG C7 22uF/16V 1 C8 .01uF/50V/X7R C6 .01uF/50V/X7R 3 4 5 AGND R2 12 20 30 DGND5 9.09K VRT 11 CKO OSC1 CL 43 44 45 TRIG ESG EFS XV1 XV2 XV3 XSG XRS DGND5 8 Serial ports internally pulled up +5_IMG 9 7 5 4 DGND5 +5_IMG TP33 DGND5 +5_IMG R30 10k Stdby TP17 TP18 HORIZB_5 VERTB_5 29 42 46 47 3 25 26 SMD1 SMD2 DATA DCLK STRB RG PS FSE SMDE WM STDBY HD VD H1 H2 13 14 10 36 35 34 33 32 31 R17 11 2.21K C23 +5_IMG DGND5 28 41 48 XSUB TEST3 TEST2 CLD VSS VSS VSS VSS VSS TEST1 47pF/100V/NPO C26 XV[1..4] 47pF/100V/NPO 47pF/100V/NPO C25 +15V R18 100K 1 C28 22uF/25V 2 C29 .01uF/50V/X7R DGND5 DGND5 DGND5 DGND5 DGND5 1 R15 R16 2.21K 2.21K WEN5 -7.5V ID5 PBLK XCPOB XCPDM S4 S5 S6 V[1..3] +15V 3 D2 MMBD4148 C24 1 .1uF/50V/X7R C27 2200pF/100V/X7R R19 1M C30 .01uF/50V/X7R DGND5 +15V DGND5 C20 1uF/25V 1 H1 H2 /RG R14 0 Ohm C19 //RG .001uF/50V/X7R BUSY WEN ID PBLK XCPOB XCPDM TP15 2 C21 .01uF/50V/X7R 13 10 12 VL NC SUBCIR SUB GND GND GND NC C22 4 RG Reset Gate 14 RG U2 XSHD XSHP 40 38 TP30 18 17 16 19 23 22 21 XV1 TP29 XV2 XV3 TP7 9 XV4 XSG +15V S1 S2 S3 TP10 TP11 R8 100K 1 MMBD4148 15 16 H1 H2 U4 V3 D1 TP28 V2 V1 DGND5 DGND5 AGND VOUT 8 AS1 3 2 C14 .01uF/50V/X7R R7 100 Ohms TP9 1 Q1 MMBFJ309LT1 S6 AS2 R13 2.21K C16 1uF/25V 1 C18 1uF/25V AGND 2 XCPDM S3 S2 XSHP XSHD 21 22 24 + C11 .01uF/50V/X7R C12 22uF/25V +15V AGND S5 XCPOB 15 S1 +15V C10 .01uF/50V/X7R R4 AGND S4 PBLK XRS 13 14 PBLK 32.4K 12 DGND5 DGND5 VRB 10 2 CAM/VID PB/REC
TP1 C5 1uF/16V/X7R DRVOUT CLPDRV 7 8 VIDEO_OUT
VCC1
VCC2
VSHI CSHI VSHP U1 CCDLEVEL AGCCLP
VCC3
19 16 C9 .01uF/50V/X7R +5F
VRB VRT OFFSET AGND R3 2K
VDD
VDD
VDD
1 TP2 IM_REF_CLK_5 +5_IMG 2
OSCO
Check connections for VW VH VL Vcc

+3.3V TP3 +3.3V TP4 TP5 TP6 R11 49.9K INC U/D CS
AGCMAX XRS CLPOB SHP SHD AGCCONT CLPDM REFCONT
17 C13 .047uF/50V/X7R TP8 AGND 18 C15 .1uF/16V/X7R AGND R12 AGND 3.48K AGND R6 10K
+5F
+3.3V R9 49.9K
AMPLIFIER
R31 634 8 5 3 6 4 VCC VW VH VL VSS
U3 INC U/D CS X9314WS-3 AGND Do not populate R31 if U3 is populated. Only Populate U3 with the Xicor X9314WS-3 Part. DO NOT POPULATE with the Dallas DS1804 1 2 7 R10 49.9K
XSHD XSHP
XRS
1 2 3
V3 V2 V1
VDD
31
TO CAMERA CONTROLLER
TP12 TP13 TP14
IM_SER_DATA IM_SER_CLK IM_SER_STRB
PBRFC AS3 AS4 25 26 PIN GND1 GND2 GND3 NC DIN LINE
32
DGND3
CCD
C17 .1uF/16V/X7R AGND CXA1690Q DGND5
29
23
30
28
TIMING
AGND
AGND TP19
AGND
.1uF/16V/X7R ICX084 AGND U5 AD_CLOCK_5 VIDEO_OUT OUTPUT ENABLE CHIP ENABLE DGND5 VRT C31 10uF/10V 2 C32 .1uF/16V/X7R TP31 AGND VRB 1 C36 10uF/10V C37 .1uF/16V/X7R TP20 29 30 VRT VRT 22 39 23 24 CLK VIN CE CE1 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 DVDD DVDD2 AVDD AVDD AVDD2 34 35 VRB VRB RESET TESTMODE CAL TS SEL TIN TSTR LINW MINW AVSS AVSS AVSS AVSS4 AVSS3 DVSS DVSS DVSS2 CXD2311AR 1 2 3 4 5 8 9 10 11 12 7 45 25 26 18 15 19 +5F DGND3 41 42 C38 .1uF/16V/X7R AT TO NC NC NC NC5 NC4 NC3 38 13 31 32 33 40 46 47 C39 22uF/16V 2 TP38 D0_3 D1_3 D2_3 D3_3 D4_3 D5_3 D6_3 D7_3 TP34 TP39 TP35 TP36 TP40 TP37 TP41
11
A/D
39
15
24
27
37
CXD2434T
+3.3V
MSB
DGND5
VH
AD_CLOCK_5 1 3 DGND5 4 XV2 XV1 XV3 6 5 8 10 XV4 DGND5 TP21 HORIZB_5 IM_REF_CLK_5 VERTB_5 DGND5 ID3 TP42 R21 0 Ohm IM_SER_CLK IM_SER_DATA WEN3 IM_SER_STRB CS Stdby U/D INC J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CONNECTOR-30 AGND DGND5 XV4 XSG XSG 7 9 CPP3 DCIN
DGND5
CPP1 CPP2 DCOUT
20 19 18 C35 17 15 14 12 11 13 2 V1 V2 AGND V3 3.3uF/50V 1 2
C33 22uF/10V
C34 .1uF/16V/X7R
XSHT VSHT XV1 XV2 XV3 XV4 XSG1 XSG2 VL VM U6 V2 V1 V3 V4
R20 CXD1267AN DGND5 0 Ohm AGND C41 -7.5V
VERTICAL CLOCK
16
17 14 37 20 21 27 28 36 43 44 6 16 48
DGND3
DO NOT POPULATE R21
C40 22uF/25V 1
DGND5
.1uF/50V/X7R
DGND5
DGND5
+5_IMG
-7.5V
+15V
TP23
TP24
TP25 TP26
+3.3V
D0_3 D1_3 D2_3 D3_3 D4_3 D5_3 D6_3 D7_3 TP27
TEST POINTS - for reference only

TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP17 TP18 TP19 TP20 TP21 TP23 TP24 TP25 TP26 TP27 TP28 TP29 TP30 TP31 TP32 TP33 TP34 TP35 TP36 TP37 TP38 TP39 TP40 TP41 TP42 VIDEO OUT - NEAR U1 PIN 7 IM_REF_CLK_5 AGCMAX CS U/D INC V3 AGCCONT CCD OUT H2 H1 IM_SER_DATA IM_SER_CLK IM_SER_STRB WEN5 HORIZB_5 VERTB_5 SUB VRT DGND5 +5_IMG -7.5V +15V +3.3V AGND Reset Gate V2 V1 VRB AD_CLOCK_5 Stdby D1 D3 D5 D7 D0 D2 D4 D6 ID3
TP32
WEN5 ID5 AD_CLOCK_5
WEN3 ID3 AD_CLOCK_3
R27 0 Ohm
R28 0 Ohm
R29 0 Ohm
DGND5
AGND
DGND5
DGND3
Notes:
1. All values are shown for reference only. See BOM for proper values. 2. Supply integrity is extremely important on this board. Netnames on ground symbols vary. No changes should be made to allocation without rechecking.
Net Separators - nets are joined in copper
DRAWN D. Fallat APPROVED CCF RELEASED MKT ENGINEER CCF
DATE 04/19/00
06/08/00
Title DAVE Camera Schematic Size D Date: Document Number 140155 Tuesday, June 27, 2000 Sheet 1 of 1 Rev A
06/08/00 PROJECT NO. RD14000
+3.3VFIL +3.3VFIL GND
+3.3VFIL
Place close to power pins of U4
REV FID1 FIDUCIAL FID2 FIDUCIAL FID3 FIDUCIAL U1 ASIC / G2_FPGA 84 64 43 23 65 10416-01 / 10178-01 22 +5V +5V +3.3VFIL A
DESCRIPTION Release to Production at X10
ECN
DATE
APPROVAL
+3.3VFIL GND + + C8 1 u F /25V/TAJ 10V + C9 1 u F /25V/TAJ 10V C10 1 u F/25V/TAJ + 10V C1 C2 C3 C4 C5 C6 C7 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R C11 1 u F /25V/TAJ 10V C17 C18 C19 C20 C21 C22 C23 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
5-41452
6/9/00
CCF
Vpp
VCCI
VCCA
+3.3VFIL +3.3VFIL
VCCA
VCCI
VSV
+3.3VFIL CCD_Ref_CLK 82 Bypass Caps for FPGA C C D _ R ef_CLK_3 C24 C26 C28 C30 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R C25 C27 C29 C31 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R C34 C36 .1uF/50V/X7R .1uF/50V/X7R C33 C35 C37 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
IRQ1b 4 E5 E6 E7 E8 E9 E10 E11 E12 F5 F12 G5 G12 H5 H12 J5 J12 K5 K12 L5 L12 M5 M6 M7 M8 M9 M10 M11 M12 48.0000Mhz U3 1 E/D Vcc C32 .1uF/50V/X7R 2 TP42 U4 M P C823 D12 A14 B14 A15 B16 D13 C14 B15 F16 G15 H16 G16 K16 F14 H14 H13 H15 G14 J14 J15 K15 G13 K13 K14 L16 L15 L14 M14 M16 L13 M15 N16 N15 M13 VDb ROM_CSb DRAM_CSb FPGA_Csb RTC_Csb D0_3 D1_3 D2_3 D3_3 D4_3 D5_3 D6_3 D7_3 TP37 44 39 40 45 38 42 47 41 HDb A/D_D0 A/D_D1 A/D_D2 A/D_D3 A/D_D4 A/D_D5 A/D_D6 A/D_D7 25 16 V E RTb_3 HORIZb_3
Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh Vddh
GND
OUT
OSC
+3.3VFIL .1uF/50V/X7R .1uF/50V/X7R C41 C42 C43 C44 C40 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R R4 499 1% TP1 +3.3VFIL VDDSYN R7 4.22K 1% OSC GND +
T7 J16 A7 G1 A3 B1 A6 A5
T7 Vddl J16 Vddl A7 Vddl G1 Vddl A3 KAPWR B1_VDDSYN A6_EXTCLK A5_EXTAL
D12_CS0 A14_CS1 B14_CS2 A15_CS3 B16_CS4 D13_CS5 C14_CS6/CE1_B B15_CS7/CE2_B F16_A31 G15_A30 H16_A29 G16_A28 K16_A27 F14_A26 H14_A25 H13_A24 H15_A23 G14_A22 J14_A21 J15_A20 K15_A19 G13_A18 K13_A17 K14_A16 L16_A15 L15_A14 L14_A13 M14_A12 M16_A11 L13_A10 M15_A9 N16_A8 N15_A7 M13_A6
E5 E6 E7 E8 E9 E10 E11 E12 F5 F12 G5 G12 H5 H12 J5 J12 K5 K12 L5 L12 M5 M6 M7 M8 M9 M10 M11 M12
RTC_Csb
+3.3VFIL
TP2 U5 2 3 5 4 IN R E S E T NC NC NC NC NC GND 3 4 1 64 1 6 7 8 +3.3VFIL
C45 1 0 u F/16V/TAJ C46 C47 10V Place as close .1uF/50V/X7R 390pF/100V/NPO A4 as possible to B2 Power PC VSSSYN A1 A2
A4_XTAL B2_XFC A1 Vsssyn A 2 V s s s y n 1 ??????
A31 A30 A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13
LSB
WEN_5
46
WENb
R6 10K TP39
DMA_REQ1 FPGA_Csb 20 FPGA_Csb D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31
61 30 37 34 31 35 29 32 36 14 8 5 3 9 15 2 7 60 59 51 53 55 56 52 57 79 19 78 18 73 77 80 72 Data31 Data30 Data29 Data28 Data27 Data26 Data25 Data24 Data23 Data22 Data21 Data20 Data19 Data18 Data17 Data16 Data15 Data14 Data13 Data12 Data11 Data10 Data9 Data8 Data7 Data6 Data5 Data4 Data3 Data2 Data1 Data0
DMA_REQ1 LSB
A[13..31]
MSB
PORESETb HRESETb R8 10K R9 47K R10 47K R11 47K R12 47K IRQ0b IRQ1b IRQ3b IRQ4b IRQ5b IRQ6b IRQ7b HRESETb IRQ2b R13 47K SRESETb GND
B3 B5 B4 C5 N1 N2 D9 C3 D4 D3 C2 N3
B3_PORESET B5_HRESET B4_SRESET C5_RSTCONF N1_IRQ0 N2_IRQ1 D9_RSV/IRQ2 C3_DP0/IRQ3 D4_DP1/IRQ4 D3_DP2/IRQ5 C2_DP3/IRQ6 N3_IRQ7
+3.3VFIL
R15 10K SDACK1
TAb
75 50
TA DMA_SYNC_ACK1
RESET
+3.3VFIL
LCD_GO LCD_Right LCD_Left LoBatt_Warning LoBatt_DEAD DIPSW2 DIPSW0 DIPSW1 R26 20K R27 20K
D8 C7 C9 B9 A9 D7 A8 C8 C4
D8_IP_B7/PTR/AT3 C7_IP_B6/DSDI/AT0 C9_IP_B5/LWP1/VF1 B9_IP_B4/LWP0/VF0 A9_IP_B3/IWP2/VF2 D7_IP_B2/IOIS16_B/AT2 A8_IP_B0/IWP0/VFLS0 C8_IP_B1/IWP1/VFLS1 C4_WAIT_B
R25 20K 1
R31 10K 2
R28 10K
R24 10K
B8
B8_ALE_B/DSCK/AT1
B6 D6 D11 B13 B11 LD0 = MSB LCD_D7 LCD_D6 LCD_D5 LCD_D4 LCD_D3 LCD_D2 LCD_D1 LCD_D0 LCD_/RE LCD_SB LCD_/WE LCD_/CS DMA_REQ1 Fix_Latch Fix_Clock Fix_Data USB_RXP USB_RXN Blanking USB_TXP USB_TXN Dist_Echo Spkr_CS R4 T3 P5 R3 N5 T2 P4 T1 R2 R1 P2 P3 N4 R16 T16 P13 T13 R10 P9 R8 N8 T5 N6 P6 T4 T12 R12 R11 N12 A10 P11
B6_OP3/MODCK2/DSDO D6_OP2/MODCK1/STS D11_UPWAITA/GPL_A4 B13_UPWAITB/GPL_B4 B11_BR
E3_D31 D2_D30 E2_D29 F4_D28 L3_D27 E4_D26 G4_D25 F3_D24 L4_D23 H4_D22 F2_D21 G3_D20 G2_D19 H3_D18 K4_D17 H2_D16 J4_D15 J3_D14 M3_D13 M4_D12 K1_D11 K3_D10 K2_D9 M2_D8 E1_D7 F1_D6 H1_D5 L2_D4 J1_D3 J2_D2 L1_D1 M1_D0 ?????? C13_RD/WR
E3 D2 E2 F4 L3 E4 G4 F3 L4 H4 F2 G3 G2 H3 K4 H2 J4 J3 M3 M4 K1 K3 K2 M2 E1 F1 H1 L2 J1 J2 L1 M1 C13
Data31 Data30 Data29 Data28 Data27 Data26 Data25 Data24 Data23 Data22 Data21 Data20 Data19 Data18 Data17 Data16 Data15 Data14 Data13 Data12 Data11 Data10 Data9 Data8 Data7 Data6 Data5 Data4 Data3 Data2 Data1 Data0 +3.3VFIL RD/WRb
LSB R17 1K SRESETb GND GND GND GND 66 RESET MODE HRESETb R18 1K TP38
OSC
83
HCLK
MSB
70
63
LP
49
28
12
DATA[0:31]
+3.3VFIL A[13..31]
C48 .1uF/50V/X7R
MSB +3.3VFIL A[13..31] R 1 73 47K TP43 DATA[0:31] A[13..31] U6 13 37 DATA[0:31] TP47 A30 A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 TP41 TP44 ROM_CSb OEb WE0 HRESETb 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 26 28 11 12 29LV400/800_TSOP TSOP48 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 Data15 Data14 Data13 Data12 Data11 Data10 Data9 Data8 Data7 Data6 Data5 Data4 Data3 Data2 Data1 D a t a 0 MSB +3.3VFIL BYTE R174 10K R177 10K R99 10K CE RDY/BSY OE WE Intel_WP RESET GND GND 47 15 14
R4_PD15/LD8/VD7 T3_PD14/LD7/VD6 P5_PD13/LD6/VD5 R3_PD12/LD5/VD4 N5_PD11/LD4/VD3 T2_PD10/LD3/VD2 P4_PD9/LD2/VD1 T1_PD8/LD1/VD0 R2_PD7/LD0/FIELD R1_PD6/LCD_AC/LOE/BLANK P2_PD5/FRAME/SYNC P3_PD4/LOAD/HSYNC N4_PD3/SHIFT/CLK/CLK R16_PC15/DREQ1/L1ST5 T16_PC14/DREQ2/RTS2/L1ST6 P13_PC13/L1ST7 T13_PC12/L1RQA/L1ST8 R10_PC11/USBRXP P9_PC10/USBRXN/TGATE1 R8_PC9/CTS2 N8_PC8/CD2/TGATE1 T5_PC7/USBTXP N6_PC6/USBTXN P6_PC5/L1TSYNCA/SDACK1 T4_PC4/L1RSYNCA T12_TCK/DSCK R12_TMS R11_TDI/DSDI N12_TDO/DSDO A10_FRZ/IRQ6 P11_TRST
Intel_Vpp
D16_WE0/BS_AB0/IORD E16_WE1/BS_AB1/IOWR D15_WE2/BS_AB2/PCOE F13_WE3/BS_AB3/PCWE E13_GPL_A0/GPL_B0 C16_OE/GPL_A1/GPL_B1 C15_GPL_A2/GPL_B2/CS2 D14_GPL_A3/GPL_B3/CS3 C12_GPL_A5 D10_TS A12_TA C11_TEA B10_BURST B12_BI A13_BDIP/GPL_B5 C10_BG A11_BB F15_TSIZ0 E15_TSIZ1/REG
D16 E16 D15 F13 E13 C16 C15 D14 C12 D10 A12 C11 B10 B12 A13 C10 A11 F15 E15 P16 R15 R14 R13 N10 T9 T8 P8 T6 R6 USB_RXD USB_OE IRDA_RXD IRDA_TXD DIPSW3 BGb BBb BGb BBb +3.3VFIL TSb TAb TEAb OEb +3.3VFIL
WE0
WE0
+3.3VFIL TSb TAb T E Ab R32 47K C12 .1uF/50V/X7R U7 BYPASS CAPS C13 .1uF/50V/X7R C14 .1uF/50V/X7R C15 .1uF/50V/X7R +3.3VFIL U6 BYPASS CAPS
To maintain power during BDM, TRIG_A's test point must be pulled high (3.3V).
+3.3VFIL R33
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18/NC
Spkr_CS
Vcc
Note:PowerPC Bit Significance

A31/Data31 - Least
R35 10K
R34 100
47K
TP3
FRZ
??????
TP46 TP32
+3.3VFIL +3.3VFIL
TP4 N10_PA9/L1TXDA/SMRXD2 T9_PA8/L1RXDA/SMTXD2 T8_PA7/CLK1/TIN1/L1RCLKA/BRGO1 P8_PA6/CLK2//BRGCLK1/TOUT1 T6_PA5/CLK3/TIN2/L1TCLKA/BRGO2 R6_PA4/CLK4/BRGCLK2/TOUT2
Vcc
Vcc
Vcc
Vcc
TP6 TP7
DSCK N14_PB31/SPISEL/LCD_A P15_PB30/SPICLK P14_PB29/SPIMOSI T15_PB28/SPIMISO T14_PB27/BRGO1/I2CSDA P12_PB26/BRGO2/I2CSCL N11_PB25/SMTXD1 T11_PB24/SMTRXD1 T10_PB23/SMSYN1/SDACK1 R9_PB22/SMSYN2/SDACK2 R7_PB19/L1ST1/LCD_B P7_PB18/L1ST2/RTS2 N7_PB17/L1ST3/LCD_3 R5_PB16/L1ST4/L1RQA D1_CLKOUT ?????? B7_KR/RETRY/IRQ4/SPKROUT D5_TEXP N14 P15 P14 T15 T14 P12 N11 T11 T10 R9 R7 P7 N7 R5 D1 B7 D5 R36 1 47K 2 Im_Ser_Str_3 Im_Ser_CLK_3 Dist_Xmit Im_Ser_Data_3 Laser_CS Cam_CS R S 232_TXD RS232_RXD Laser_Inc
TP9 TP10
HRESETb DSDI
Laser_CS Cam_CS SDACK1
A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 DRAM_CSb
21 22 23 24 27 28 29 30 31 32 20 19 18 35 34 33 17
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 RAS CASL CASH OE WE
TP11 J1 1 2 3 4 5 6 7 8 9 10 Debug BDM PINOUT 1 2 3 4 5 6 7 8 9 10 FRZ or VFLS0 (TP10) SRESETb (TP9) GND (TP5) DSCK (TP11) GND (TP5) FRZ or VFLS1 (TP8) HRESETb (TP7) DSDI (TP12) Pull to +3.3V with DSDO (TP13) Laser_ON/OFF LED_ON/OFF Laser_U/D ToneEN +3.3VFIL
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
2 3 4 5 7 8 9 10 41 42 43 44 46 47 48 49
Data15 Data14 Data13 Data12 Data11 Data10 Data9 Data8 Data7 Data6 Data5 Data4 Data3 Data2 Data1 Data0
Vcc
SRESETb
Vcc
DIPSW4
25
FRZ
Power_MCU Power_Fix Disable_WEN
U7 25 MT4LC1M16E5TG-6 1 6 U8 MT4LC1M16E5TG-6 LSB +3.3VFIL
A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 MSB DRAM_CSb
21 22 23 24 27 28 29 30 31 32 20 19 18 35 34 33 17
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 RAS CASL CASH OE WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
2 3 4 5 7 8 9 10 41 42 43 44 46 47 48 49
Data31 Data30 Data29 Data28 Data27 Data26 Data25 Data24 Data23 Data22 Data21 Data20 Data19 Data18 Data17 Data16
R 1 0 7 2.0K R 1 0 9 2.0K R 1 1 1 2.0K R 1 1 5 2.0K R 1 1 7 2.0K
27 46
P16_PA15/USBRXD R15_PA14/USBOE R14_PA13/RXD2 R13_PA12/TXD2
TP45
A0/Data0
- Most
Data1 Data4 Data7 Data9 Data10
DATA[0:31]
GND
GND
GND
U4 pin 213 was pulled up and U4 pin 191 was pulled down to reflect changes made to the green board. This is not the same as the 2D scanner final design. DATA[0:31] Changed Spkr/Beep to Speaker to match fixation PCB
GND
GND 45
26
45
F6 F6 Vss F7 F7 Vss F8 F8 Vss F9 F9 Vss F10 F10 Vss F11 F11 Vss G6 G6 Vss G7 G7 Vss G8 G8 Vss G9 G9 Vss G10 G10 Vss G11 G11 Vss H6 H6 Vss H7 H7 Vss H8 H8 Vss H9 H9 Vss H10 H10 Vss H11 H11 Vss J6 J6 Vss J7 J7 Vss J8 J8 Vss J9 J9 Vss J10 J10 Vss J11 J11 Vss K6 K6 Vss K7 K7 Vss K8 K8 Vss K9 K9 Vss K10 K10 Vss K11 K11 Vss L6 L6 Vss L7 L7 Vss L8 L8 Vss L9 L9 Vss L10 L10 Vss L11 L11 Vss
50
26
R37 1K
R38 1K
DATA[0:31]
50
GND
DATA[0:31]
DATA[0:31]
DRAWN E. Dickman APPROVED CCF 100 Ohms. (TP56) RELEASED
DATE 03/25/99
6/9/00
Title DAVE DSP/MCU Schematic
MKT
ENGINEER CCF
6/9/00
Size PROJECT NO. RD14000 Date: Document Number 140156 T u e s d a y , J une 27, 2000 Sheet 1 of 2 Rev A
REV -7.5V C49 .1uF/50V/X7R +VBATT FID4 FIDUCIAL FID5 FIDUCIAL FID6 FIDUCIAL TP19 +VBATT +VBATT +VBATT +VBATT +VBATT Place Close to Imager Connector Pin 1 R94 1K R125 1K K1 C60 .1uF/50V/X7R +3.3VFIL ON +3.3VFIL TP14 GND +3.3VFIL TP36 R128 4.22K 1 2 GND R 1 29 1K 3 Q4 MMBT4401 C63 .1uF/50V/X7R Place Close to Power Connector C58 .1uF/50V/X7R 1 3 R126 1K Q1 MMBT4403 K2 C61 .1uF/50V/X7R 1 3 2 2 R95 1K R127 1K Q2 MMBT4403 K3 C62 .1uF/50V/X7R 1 3 2 +VBATT Q3 MMBT4403 R178 47K TP20 + + C59 1 0 u F/35V/TAJ 6.3v C56 .1uF/50V/X7R C57 1 0 u F /35V/TAJ 10v TP13 +3.3VFIL Place Close to Power Connector pin 9 +5V Place Close to Imager Connector Pin 1 + C50 1 u F/25V/TAJ 16v +15V C51 .1uF/50V/X7R + C52 1 u F/25V/TAJ 35v +5V + C53 .1uF/50V/X7R C54 1 u F /25V/TAJ 10v A
DESCRIPTION Release to Production at X10
ECN
DATE
APPROVAL
5-41452
6/9/00
CCF
R93 1K
Place Close to Imager Connector Pin 2 TP12
From Imager Board
Imager Connector
J2 GND HORIZb_5 Im_Ref_CLK_5 VERTb_5 TP25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ID3
TP24 +3.3VFIL MCU_ON R 1 30 1K 1 2 Q5 MMBT4401 +3.3VFIL +3.3VFIL R131 10K R43 47K R44 47K R45 1K R46 1K R47 10K R48 10K R166 100K D2_3 D3_3 R165 100K D1_3 D2_3 R164 100K D0_3 D1_3 D4_3 +5V D7_3 RD/WRb TSb TAb T E Ab BBb BGb RD/WRb Tsb TAb TEAb BBb BGb R176 10K R169 100K TP31 Q6 MMBT4403 3 3 Q9 MMBT4401 2 Cam_Stdby R 1 70 100K R168 100K D6_3 D7_3 D5_3 D6_3 D5_3 +3.3VFIL GND R167 100K +3.3VFIL +3.3VFIL TP21 2 TP22 2 K3 Q8 MMBT4403 3 LCD_RIGHT TP34 R132 1K LCD_RIGHT 2 +3.3VFIL TP23 Connect to disable WEN TP26 D4_3 D3_3 R163 100K +3.3VFIL +3.3VFIL WEN_5 Cam_CS Laser_U/D Laser_Inc Im_Ser_CLK_5 IM_Ser_Data_5 WEN_5 Im_Ser_Strb_5 Cam_CS Cam_Stdby U/D INC +15V -7.5V +5V 3
Power_MCU
AD_Clk(Return)
D0_3
Molex 71220-1000
K1 R133 1K 2 PB1 SW PUSHBUTTON
1 3
Q7 MMBT4403 LCD_LEFT
K2 TP33 R 1 34 1K LCD_LEFT
2 TP35 R171 1K LCD_GO R172 10K
LCD_GO
R136 47K Pushbutton allows the unit to be powered up without attaching LCD. 1
R 1 37 47K
R135 47K Disable_WEN Disable_WEN +3.3VFIL D1 R o h m S M L - 0 10-MT-T86 1 R 1 79 1K To tell when the 3.3v supply is up. A[13..31] If ASIC - Populate Jumpers Remove U10. If FPGA - Remove jumpers, Populate U10. A[13..31] U99 M48T37V A31 A30 A29 A28 A27 A26 A25 A24 A23 A22 A21 A20 A19 A18 A17 17 16 15 11 10 9 8 7 37 36 31 35 6 38 5 1 3 4 2 12 13 39 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 NC NC NC RST NC NC W Vcc NC NC NC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 WDI NC NC IRQ/FT NC NC E G NC Vss 44 21 23 29 18 19 20 24 25 26 27 28 14 32 43 40 33 41 30 34 42 22 DATA[0:31] DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA[0:31] +3.3V 2
Port Pins must be configured for Wired-Or mode to meet the +5 Volt requirement of these signals.
+5V
R39 0 R71 1K R72 1K R73 1K R41 0
+5V
DO NOT POPULATE R39, R41, R58
+3.3V Xicor X9314 CS is active low +5V
Im_Ser_Str_3 Im_Ser_Data_3 Im_Ser_CLK_3
R96 R97 R98
0 Ohm 0 Ohm 0 Ohm
Im_Ser_Strb_5 Im_Ser_Data_5 Im_Ser_CLK_5
C55 .1uF/50V/X7R
R58 0
From Laser Board

JP2 1 2 3 4 5 6 7 8 M o l e x 5 2 746-0890
C C D _ R ef_CLK_3
+5V RESET 20
RTC_Csb RTC_Csb LASER_Inc LASER_U/D LASER_ON/OFF LASER_CS LED_ON/OFF R143 10k LASER_INC LASER_U/D LASER_ON/OFF LASER_CS LED_ON/OFF
V E R Tb_3 H O RIZb_3 2 4 6 8 11 13 15 17 1 19
U9 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G 74ACT244 SSOP20 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 18 16 14 12 9 7 5 3
out Im_Ref_CLK_5 VERTb_5 HORIZb_5
WE0
WE0
VCC
+3.3V
10
GND
From Power Supply and Distance Board

+3.3V +3.3V +3.3V +3.3V R162 100K R 1 61 100K +3.3V +3.3VFIL +3.3 +3.3VFIL LCD_DIP_GND LCD_VSS LCD_BUTTON_GND +3.3VFIL +15V -7.5V +5V J3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 52435-3091 Main Trigger = L= ON Camtrig H=Off
TP18 TP17 TP16 TP15
R158 100K
R157 100K
From LCD
JP5 LCD_VSS +3.3V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Molex 52437-3091
+5V
LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 R 1 44 0 Ohm LCD_VSS GND3 LCD_SB LCD_/RE LCD_/WE LCD_/CS LCD_BUTTON_GND K1 K2 K3 DIP_D0 DIP_D1 DIP_D2 DIP_D3 DIP_D4 DIP_D5 DIP_D6 DIP_D7 LCD_DIP_GND DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4 R180 R181 0 0
+VBATT
From Fixation Board

JP4 +3.3VFIL USB_OE USB_RXD USB_TXN USB_TXP USB_RXN USB_RXP Fix_Data Fix_Clock Fix_Latch IRDA_TXD Power_Fix 0 Ohm DCIN DCINGND DCINUNPLUGGED GND R S 232_TXD RS232_RXD BATT_GND PPCTX PPCRX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Molex 52435-2891 RELEASED Blanking
TP40 LoBatt_DEAD L o B att_Warning Dist_Xmit Dist_Echo
ON LBO LBW X M IT BLANKING LOGIC ECHO ToneEN ToneINC ToneCS ToneU/D DCIN DCINGND DCINUNPLUGGED
R 1 55 100K R 1 59 100K
R156 100K R160 100K +3.3V R 1 46 R 1 47 TP27 TP28 TP29 TP30 R 1 49 R 1 51 R 1 53 47K R 1 50 47K R 1 52 47K 47K 47K 47K R 1 48 47K 47K
ToneEN Laser_Inc Spkr_CS Laser_U/D
LCD_BUTTON_GND R 1 45 0 Ohm
R175 IRDA_RXD 1 2
BATT_GND
Notes:
1. All values are shown for reference only. See BOM for proper values. 2. Text notes from 2D design are maintained for reference only.
DRAWN E. Dickman APPROVED CCF
DATE 03/25/99
6/9/00
Title DAVE DSP/MCU Schematic
MKT
ENGINEER CCF
6/9/00
Size PROJECT NO. RD14000
D
Date:
Document Number 140156 T u e s d a y , J une 27, 2000 Sheet 2 of 2
Rev A
THiS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND SHALL NOT BE REPRODUCED, COPIED OR USED AS THE BASIS FOR THE MANUFACTURE OR THE SALE OF EQUIPMENT OR DEVICES, WITHOUT WRITTEN PERMISSION OF WELCH ALLYN, INC.
REV
DESCRIPTION
ECN
DATE
APPROVAL
Release to Production at X10
5-41452
6/9/00
CCF
Charging Control
7.9v regulator FID1 FIDUCIAL FID2 FIDUCIAL FID3 FIDUCIAL FID4 FIDUCIAL TPX4 TPX6 TP25 R92 33 Ohm 1 DCINCHRG 1 1 1 CX1 22uF TPS 25V 2 TP26 DCGND U14 LM3620 1 DCGND 3 R4 100K C56 220pf/100V/NPO GND ExtDrv Drive(Sink) BattS Select TPX3 TPX5 1.4 Volt Cutoff U3 TC54VN1401ECB 2 710150 8.8v no load 4.2v 70ma 3.0v 86ma R8 20K 2 VIN Vss VOUT 1 2 4 1 5 R71 0 OHM 8.2 Volt cutoff C54 4700pF/100V/X7R C2 TPS22uF/25V 2 L1 SW1 10uH 1 C5 TPS4.7uF/35V 2 1 1 D3 CMSH1-40M 1 2 C3 TPS22uF/25V 25V 1 1 D5 CMSH1-40M 2 2 2 C4 TPS22uF/25V 25V 1 R3 10.7 Ohms 1 2 TP2 LEDVLTG LEDVLTG 2 C57 .22uF/50V R93 33 Ohm 2 2 1 D1 2 CMSH1-40M R70 47K 1 R2 2K 1 1 Q14 Si2301DS 2 3 Q1 M M B T 4 4 03 2 TPX8 TP1 +VBATT DX1 3 1 2 CMSH1-40M
TPX7
PGND1
SWITCH
71032, 71036, 71040 14v no load 4.2v 107ma 3.0v 130ma
U2
VIN
R6 118K
1 D4 CMSH1-40M 2
S/S FB NFB 2
D6 CMSH1-40M R7 51.1 Ohms 1 2 2 2 Do Not Populate R9 8 1 1 GND TAB VC U4 LT1175 VIN VIN2 1K ILIM2 SENSE ILIM4 GND SHDN 4 1 2 VOUT 3 R10 1 2 C9
-7.5V TP4
C6 1uF/25V 2
Charge Shutoff
VN indicates open collector +3.3V
LT1371 8 4 1 2
R11 10K
C7 TPS4.7uF/35V
C8 TPS4.7uF/35V 2
R9 DO NOT POP
2 7 6
1uF/25V
L2 1 120uH 1
R12 0 Ohm 2 8 5
U5 LT1129 VIN SHDN NC/ADJ NC 6 7 GND 2 2 3 2 VOUT 1 R13 100K 1 1
+15V TP5
R14 1K 1 2
R15 274K 2 Q2 M M B T 4 403
C10 TPS4.7uF/35V C12 TPS4.7uF/35V
C11 TPS4.7uF/35V
PGND1
1 3
C14 .047uF/100V/X7R 1
R16 10K R18 C13 2K 4700pF/100V/X7R 2
C15 .1uF/50V/X7R
TRIGGER/POWER CIRCUIT
2 U7 +VBATT TP7 +VBATT 1 1 2 3 C51 1uF/25V R22 49.9K +VBATT +VBATT R86 499k +VBATT R87 102k U19 TLC555 DIS THR GND Q 7 6 3 1 Powerup_Delay R89 2K C52 1uF/50V 2 R91 10K C30 100pF/100V/NPO 2 TP31 R88 47K Q17 Si2301DS R90 2K 3 1 3 Q18 M M B T 4 4 01 TP32 2 R24 10K 1 2 C24 220pF/100V/NPO C26 47pF/100V/NPO 4 SFB BG BOOST VOSense 6 5 VOSENSE SGND EXTVCC SENSE+ SENSEINTVCC 3 4 8 +VBATT C22 68pF/100V/NPO C23 4700pF/100V/X7R 1 2 COSC RUN/SS SW ITH 2 4 SI4953DY 8 7 6 NetSeparator 5 N00254 1 C17 TPS22uF/25V 2 2 1 VHCurrent C18 TPS22uF/25V TP8 VINSW RX99
4 6 7
+5V
1 R17 33.2K
+5_IMG
+5_IMG
+5_IMG
RX98 NetSeparator U9A SI9925DY U10 LTC1435CS TG 16 RX95 NetSeparator 14 SW2 L4 5 6 LR 10uH 2 13 7 8 2
HCGND
C19 TPS22uF/25V 1 25V
L3 100uH
C21 TPS22uF/25V 25V
U8 LT1129-5 8 5 VIN SHDN NC/ADJ NC 6 7 2 VOUT 1
+5V C20 TPS4.7uF/35V 25V 1 1 R23 2K 2 +5_IMG
+5HV TP9
1 RX1 0 Ohm
D1
D2
VIN
RX97 NetSeparator
D7 CMSH1-40M 1
D8 CMSH1-40M 1
VCC
GND
+3.3V TP10
2 C55 1uF/50V 1 5
TR CV
D1
D2
1 C27 TPS100uF/16V 1 2 RX2 0 Ohm 2
C25 .1uF/50V/X7R 11 15 12 2 D10 CM 1 DSH-3 1
U9B SI9925DY
R25 .047 ohm 1 2 C28 TPS100uF/16V
D9 3 C32 TPS4.7uF/35V 25V HCGND 1 MBRS130LT3
C31 1000pF/100V/X7R C29 100pF/100V/NPO
D14 CMSH1-40M 1
G S 2 R26 100K 2 R27 56.2K 2
C53 .01uF/100V/X7R
PGND2
PGND
8 7
PGND2
+VBATT +VBATT TP12 R29 47K 2 DCINUNPLUGGED DCINUNPLUGGED R31 2K Q5 Si2301DS R32 2K 3 1 2 3 Q6 M M B T 4 4 01
10
TP11
HCGND +5V
PGND2
R33 10K +VBATT
RX96 NetSeparator
4 6 7
RX's are temporary net separators

R34 47K +VBATT
TP14
2 Q7 Si2301DS 3
R35 2K ON
3 1 2 Q8 M M B T 4 4 01
GND_SIGNAL
ON
R36 2K
PGND2
PGND1
HVGND
BATTGND
R37 10K
Low Battery Warning

+5V
Low Battery Detect
+3.3V
All these individual gnd nets are all connected at a single point on the actual board. This is just to reference that. Originally, resistors were used as net separators.
2.
3.
For actual part values please see BOM. Test Point Cross Reference TP1 - VIEW_ON/OFF TP2 - LED TP3 - PD Current TP4 - GND TP5 - L_VDD TP6 - VSET TP7 - Laser_CS TP8 - LASER_U/D TP9 - LASER_INC TP10- LD Cathode TP11- LASER_ON/OFF TP12- PD Voltage TP13- VREF Netnames on ground symbols vary. All supplies are passed to and from DSP. Allocation should not be changed without rechecking.
Notes: 1. All values are reference only.
+3.3V + C40 1uF/25V TP24 N00254 LBW VREF 2 1 1 R73 100K R40 60.4K 5 6 + 7 U15-2 L M C 6 7 7 2 A I MX TP23 2 R72 100K
VREF N00254 R41 69.8K
3 2
+ 4
1 U15-1 LMC6772AIMX
LBO
R44 40.2K R46 38.3K
Setting is 6.2V. Setting is 7.1V.
DRAWN E. Dickman APPROVED CCF RELEASED
DATE 03/25/99
WELCH ALLYN INC. MEDICAL DIVISION SKANEATELES FALLS, NY USA Title Power and Distance Board
6/9/00 MKT
ENGINEER CCF
6/9/00
PROJECT NO. RD14000 Size D Date: Document Number 140157 Tuesday, June 27, 2000 Sheet 1 of 2 Rev
REV
DESCRIPTION
ECN
DATE
APPROVAL
Release to Production at X10:
made provision for 100 step pot
5-41452
6/9/00
CCF
T1p4 is the HV output pin

+5V
D12 may be optionally SC

C35 1 2 +
Distance Measure
1uF/25V +5HV TP16 . T1 1 1 1 1 1 1 R48 100 2 C41 TPS10uF/25V 2 C42 TPS10uF/25V 4 HVS 4 +3.3V 2 2 3 .3 2 D11 1SMB5956BT3 +5_IMG R52 XMIT 1 22K Open = Increased Gain, GCD = MSB Nominal population: R49 and R50 Only 2 1 GCA GCB GCC GCD 1 1 1 1 REC 2 1 2 Q10 M M B T 4 401 4 2 1 R53 1K 3 Q11 MJD3055V 1 +5_IMG HVDiodes 3 +15V +3.3V -7.5V +5_IMG +5V +15V -7.5V +5V J1 Molex 52435-3091 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 C36 2200pf/X7R/1000V SENSOR_SIGNAL 1 2 TP15
To DSP Board
2 L5 POLAROID 614095
C37 .01uF/50V/X7R 1 4 2
PID616339
HVGND
HVGND
U13 LC 4 7 C38 1 .01uF/50V/X7R 2 G1OUT BIAS 6 8 1 R54 68.1K 1 R55 10K R58 10K TP21 DO NOT POPULATE R76, R77 2 2 2 2 2 3 2 G N D 16 LC G2IN G1OUT BIAS G1IN GADJ XIN GND PID614906 Vcc NC1 NC2 GCA GCB GCC GCD REC 5 11 10 14 13 12 15 9 Vcc
TP18
TP20 D12 1SMB5956BT3 SENSOR_GND ON LBO LBW LBO LBW
+VBATT ON TP33
R56 10K 2
R49 0 Ohm
R50 0 Ohm
R76 0 Ohm
R77 0 Ohm DCINCHRG DCGND DCINUNPLUGGED

HVGND
X M IT BLANKING LOGIC_ECHO TP34 ToneEN ToneINC ToneCS ToneU/D DCINCHRG DCGND DCINUNPLUGGED
RAW_ECHO
RAW_ECHO
U12D NE5234 12 14 13 +VBATT JP1 +5V 1 2 R62 0 Ohm C43 1uF/25V R63 100K 1 R69 1k
BATTGND
Battery Header
1 2 43650-0212
1 C44 .1uF/50V/X7R
DO NOT POPULATE R63
Ultrasonic Header
+3.3V JP2 SENSOR_SIGNAL 1 SENSOR_GND R78 100K 2 1 2 3 48650-0312
+5V TP22 TP29 TP28 3 3 BLANKING 1 R60 2K 1 R61 49.9K 2 2 2 Q13 M M B T 4 401 2 1 8
+ 4
1 U16-1 LMC6772AIMX
LOGIC_ECHO +VBATT
TP17
TP19
BATTGND
+5V 2 R64 470
VREF R65 1 10K 2 1 R66 14K 8 2 1
D13 TL431ACD 1
+3.3V +3.3V 2 3 6 7 2 1 +3.3V C45 1uF/25V +3.3V +3.3V 1 TPX1 ToneEN 1 R84 2k 2 1 Q16 M M B T 4 4 03 3 2 2 2 +3.3V
R85 10K
Audible Feedback
C46 1uF/25V 1 1 +3.3V R81 100k R79 100k
R83 1K +3.3V
+1
2 ToneINC 3 ToneU/D ToneCS C47 390pF/50V/NPO 1 1 2
LS1 CUT-03A
VCC
7 6 2 3
GNDSignal
U12A NE5234 1
DIS THR
7 6 3 1 X9314WS-3 U18 R94 100k
U12B NE5234
+5V R82 10K
8 5 3 6 U17 TLC555 4
VCC VW VH VL VSS
INC U/D CS
1 2 7
Q12 M M B T 4 4 01
2 5
TR GND CV
R80 100k TONE_DRIVE
TP30
R57 182 2
11
U12C NE5234 1 10 8 9
C48 .01uF/50V/X7R 2
C49 .22uF/35V
Populate R79 for 32 step pot. Populate R94 for 100 step pot. Do not populate both.
C50 390pF/50V/NPO 2
1 R59 1K DRAWN David Fallat APPROVED CCF RELEASED MKT ENGINEER CCF 06/09/00 PROJECT NO. RD14000 Size D Date: Document Number 140157 Tuesday, June 27, 2000 Sheet 2 of 2 Rev A 06/09/00 Title Power and Distance Schematic
Notes:
1. 2.
+3.3V 5 6 + -
7 U16-2 LMC6772AIMX
3.
All values are reference only. For actual part values please see BOM. Test Point Cross Reference TP1 - VIEW_ON/OFF TP2 - LED TP3 - PD Current TP4 - GND TP5 - L_VDD TP6 - VSET TP7 - Laser_CS TP8 - LASER_U/D TP9 - LASER_INC TP10- LD Cathode TP11- LASER_ON/OFF TP12- PD Voltage TP13- VREF Netnames on ground symbols vary. All supplies are passed to and from DSP. Allocation should not be changed without rechecking.
DATE 04/25/00
)"1

! "#$% &
'('

1
)**)"+,-. 0 1 / : ,-= / 1
23314 2334

% 6
% 6
%/ 6
% 116
5 5 1 1 / 0 1 / 0 1 1 / 0 1 / 0 1 / 1 1 / 0 1 / 0 1 / 0 1 1 1 11 1 1 1/ 1 1 10 1 / 0 " 0 1 1 1 11 1 1 1/ 1 1 10 1 / 0 1 / / 0 1 1 1 11 1 1 1/ 1 1 10 1 / 0
3 % /6 3 %1 6 1 3
1 / 0 1 / 0 1

% 9 : % ; / 1 % < % < 1 )* )*
7//%
81 8 8 8/ 8 8 80 8 8 8 81 8 8 8/ 8 8 80 81 81 81 811 81 81 81/
/ /1 / / / 0 / 1 0 / 1
1 / 0 1 / 0 1 1 1 11 1 1 1/

/ 3
3
3

)# ! * ! !*!&$ &+ , !*!&$ %&!& &#-.! /,( 0!*1 '
! "#$ !( %&
PAGE 1 OF 4
SIZE
REV A
PROCESS SHEET FOR:

SureSight Revision Logs
DRAWN: C. Fahrenkrug APPROVED: RA REL TO PROD: GR Waclena REV A REV DESCRIPTION Release to Production
DATE: 05/05/00 DATE: DATE: ECN # 5-41366 05/08/00 05/15/00 INIT CCF DATE 7/10/2000 APPR RA
PAGE 2 OF 4
SIZE
REV A
GENERAL______________________________________
These revision logs are maintained for reference, and do not contain every single change which has been made to this product. It is intended to provide a list of major changes which are relevant to the repair and troubleshooting of units. Any critical product traceability should be done through the Welch Allyn ECR documentation. Unless otherwise specified: All changes refer to both eyecare and primary care units. S/Ns for each model are given in the S/N log. S/Ns and Dates refer to best estimate of implementation. Units which are very close to this transition may or may not have been run to the new change and should be checked for compliance. An estimate of 2 weeks, or 20 units would be an expected potential overlap. It is the judgment of the ECR originator through the ECR process to determine if a change merits inclusion on this list. Changes may also be added after the ECR as long as the relevant dates and S/Ns are supplied. Changes are noted under each category that they impact. Most will occur in at least two categories.
PAGE 3 OF 4
SIZE
REV A
Table 1: Serial Number Revision Log

S/N Cut-Ins 14001 ~S# 9900001 14011 ~S# 9920001 14001 ~S# 9900480 14011 ~S# 9920086 Description of Changes
Initial Release Power board charge current increased.Increased to allow international charging (220V) and use of unit in Japan (100V). This increases domestic to approximately a 9 hour charge. Units do not have o-ring assembled in front insert assembly. Change of power board is optional.
Recommended Upgrades
14001~S# 9900395 14011~S# 9920000
Remove O-ring. Replace distance wire assembly if it is disconnected from the contact sensor at anytime.
14001~S# 9900604 14011~S# 9920287 14001~S# 0000094 14011~S# 0020222 14001~S# 0000018 14011~S# 0020093 14001~S# 0000007 14011~S# 00200043 14001~S# 14011~S# Future - S/N tbd.
Anti-reverse battery insertion compartment New Battery Compartment Retainers. (with screw attachment) New Tube Design - solid apertures. Changed Patient window to harder coated version.
Replace battery compartment. Only if battery retainer is excessively loose - replace battery compartment. Upgrade plate to new design.
If window is excessively scratched-replace with new window. Charge LED indicators added to fixation board. Optional - upgrade if customer has charging related complaints.
PAGE 4 OF 4
SIZE
REV A
Table 2: Software Revision Log

Software Revision 1.01 1.02 New Features
Initial Release None N/A Changed camera initialization to prevent long delay in obtaining good images For additional items, see corrective action list in VDD Low battery signal no longer lost after depressing Adult/Child button. Print out matches LCD No axis printed out if cylinder equal to zero. No sign is printed or displayed for zero sphere or cylinder. None None
Bug Fixes
Suggested Upgrade V 1.20 V 1.20
1.04
Added support to obtain the software version and current dip switch positions. None
V 1.20
1.05
V 1.20
1.06 1.07
1.09 1.14 1.15 1.16 1.17
RS-232 EMR Interface New auto-shutdown operation. Shut down occurs in 1 minute, with results saved in battery-backed RAM for recall at any later time. FPGA BIT Test disabled None New image processing, adult zero and adult curvefit. New adult cylinder curvefit New USB SDK functions to disable distance measurements during tests. Longer blanking time when taking distance measurements to try to prevent flaky distance problem. Add event recording for calibration data updates. Revised Adult Curvefit
V 1.20 V 1.20
Initialize pointers to patient and display patient records None None None None
V 1.20 V 1.20 V 1.20 V 1.20 V 1.20
1.20
None
N/A
Notes:
1. 2. 3. 4. These include .DLL and WA_Down changes. Numbers not included above, were not released to production. Shaded releases were for internal .DLL only and do not affect service. Unless otherwise specified - all units should be upgraded to the current S/W version.

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Service Manual

Part No. 140399 140399

Description SureSight Service Manual SureSight Service Manual

ECN # 5-41452 5-41582

Date 5/2000 6/2000

TROUBLESHOOTING Technical Troubleshooting Table: Complaint/Cause/Corrective Action DISASSEMBLY AND REPAIR

SECTION 1 GENERAL INFORMATION

ABOUT THE SURESIGHT AUTOREFRACTOR M ODEL 14011

T ECHNICAL HELP INFORMATION

Troubleshooting assistance is contained in Section 3 of this manual.

T HEORY OF OPERATION - DETAILS:

Examples of Spot Pattern Received Through CCD Camera

Emmetropic Eye 0.00 Diopters

Hyperopic Eye +4.24 Diopters

VISION SCREENER OPTICAL SYSTEM ARCHITECTURE

(DSP/3.3V and 5.0V)

1.0 Viewing System 2.0 Illumination System

(2) Digital Pot (2) Serial Shutter Control

(1) on / off Echo

3.0 Distance Measurement

(12) LCD Controller (as GPL)

14.2 Flash Stores Main Program + Configs

LoBatt, Out of Cal DIP Switches

(3) Shift Latch Awake Go

Distributed thru PPC board

7.0 USB Port

8.0 RS232 Port

13.1 Low (DSP) Battery

13.2 Charge Control

9.0 IRDA Port

T OOLING SET UP:

Gray Switch Box

UDT Laser Sensor P/N: 268-CP

To Set Up Repair Tooling:

Place T holder in holder, remove to swing fixture.

Connect swing fixture with bolt.

INCOMING INSPECTION LIST :

Yes Adult Pass OFF Poor

S/W version as received? _____________ Gross Alignment Check - Fake eye

Component to Upgrade Battery Compartment (see section 4.9) Patient Window

O-Ring (see section 4.6) Power PCB Charger

Cross Tubes / Windows Software (see section 2.4)

T OOLS REQUIRED FOR SERVICE, CALIBRATION AND SOFTWARE LOADING

TIER 1 REQUIRES TOOL SET T17009, WHICH CONSISTS OF THE FOLLOWING:

NOTE: REPAIR STATIONS WILL BE REQUIRED TO HAVE A STEP DOWN TRANSFORMER

Tier 2 requires Tool Set T17010, which consists of the following:

3.5 - 4.5 in-lb.

Insert battery and follow instructions on the screen.

Check screen for crosshair and follow instructions on the screen.

Figure 1 - Printer position

2.4.12 Follow instructions on the screen.

Laser Measurement Tool

Figure 3 - Laser Measurement Tool

Clamp tool down, when in proper place.

Place ND filter in groove on the nest.

Figure 4 - Swing Eye Fixture and ND filter

2.4.23 Check for crosshair and follow instructions on the screen.

2.4.25 Check for pupil and follow instructions on the screen.

2.4.31 Follow instructions on the screen and replace the battery.

2.4.33 THIS IS THE END OF THE AUTOMATED TEST.

PRODUCT NUMBERING STRUCTURE/ SERIAL NUMBERING STRUCTURE

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