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SC:2061-01

starting

formulation
No. 4030* Fast-Setting Clear Adhesive
EPON Resin 828 with EPI-CURE Curing Agents 3270 and 3253
This adhesive is a rapid curing, unfilled epoxy/amine adhesive possessing light color. Thin bond line sections will set to handling strength in approximately one hour at room temperature and will develop 1,000 psi tensile shear strength in approximately two hours. Practical cure rates are achieved at temperatures as low as 4 C. A mild, non-offensive odor and nonfuming characteristics are other features. Tube adhesives Transparent glass adhesives Rapid repair kits Medium set traffic button adhesives (unfilled modifications) Pounds Gallons

Introduction

Suggested Uses

Formula

Material Resin Portion EPON Resin 828 Total Resin Portion Converter Portion EPI-CURE Curing Agent 3270 EPI-CURE Curing Agent 3253 Total Converter Portion

100.0 100.0

10.31 10.31

95.00 5.00 100.00

11.99 0.62 12.61

*Formerly 991-98.

E P I KOT E

EPON

EPI-CURE

EPI-REZ

H E LOX Y

C A R D U R A

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SC:2061-01 / Starting Formulation No. 4030

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Table 1/ Handling properties


Resin/converter combining ratio By weight By volume Viscosity at 25 C, cP Resin portion Converter portion Pounds per gallon, combined system Gel time at 25 C, minutes 100 grams 0.005-inch film

1:1 1:1:3 12,000 4,500 8.73 5 60

Table 2/ Adhesive properties


Cure schedule Hours, at 25 C 1.00 1.25 1.50 1.75 2.00 2.50 Weeks, at 25 C 2 Postcure, at 149 C 20 minutes
1

Tensile shear strength, psi1 30 160 520 1,080 1,472 2,300 3,200 3,200

Based on aluminum to aluminum lap shear specimens per ASTM D-1002.

Table 3/ Effect of water immersion on tensile shear strength


Days Immersion 0 30 90 30 90 Water Temperature 25 C 25 C 25 C 66 C 66 C Test Temperature 25 C 25 C 25 C 25 C 25 C

psi 2,300 2,300 2,300 2,100 1,300

SC:2061-01 / Starting Formulation No. 4030

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Compounding Instructions

Weight EPI-CURE Curing Agent 3270 and EPI-CURE Curing Agent 3253 into a mixing vessel and blend with low speed agitation until homogeneous. Package in tightly sealed containers of steel, aluminum, polyeolefin or glass. All substrates to be bonded should be free of dirt, grease, oil, or other contaminants. Thoroughly mix equal parts by weight of the resin and converter. Apply adhesive to both surfaces to be bonded. Contact pressure is sufficient for development of maximum strength.

Application Instructions

These are starting point formulations and are not proven for use in the users particular application but are simply meant to demonstrate the efficacy of the products and to assist in the development of the users own formulations. It is the users responsibility to fully test and qualify the formulation, along with the ingredients, methods, applications, or equipment identified herein (Information), by the users knowledgeable formulator or scientist, and to determine the appropriate use conditions and legal restrictions, prior to use of any Information.

Resolution Performance Products P.O. Box 4500 Houston, Texas 77210-4500 For product prices, availability, or order placement, call our toll-free customer service number at:

1.877.859.2800
For sales in North and South America outside the United States, call:

1.832.366.2365

For literature and technical assistance, visit our website at:

www.resins.com
SAFETY & HANDLING These products are capable of producing adverse health effects ranging from minor skin irritation to serious systemic effects. Exposure to these materials should be minimized and avoided, if feasible, through the observance of proper precautions, use of appropriate engineering controls and proper personal protective clothing and equipment, and adherence to proper handling procedures. None of these materials should be used, stored, or transported until the handling precautions and recommendations as stated in the Material Safety Data Sheet (MSDS) or Preliminary Safety Information Sheet (PSIS) for these and all other products being used are understood by all persons who will work with them. Questions and requests for information on Resolution Performance Products LLC (RPPLLC) products should be directed to your RPPLLC sales representative, or the nearest RPPLLC sales office. Information and MSDSs or PSISs on non-RPPLLC products should be obtained from the respective manufacturer. NOTICE Any of the formulations or the ingredients in the formulations may present an unknown health or safety hazard. These are starting point formulations and are not proven for use in a users particular application. It is the users responsibility to fully test and qualify the formulation, its ingredients, methods, applications, or equipment identified herein (Information), by the users knowledgeable formulator or scientist, and to determine the appropriate use conditions and legal restrictions, prior to use of any Information. Reference to any commercial ingredient, process, or service by trade name, trademark, or manufacturer does not constitute or imply its endorsement, recommendation or favor in the formulation or for use in the users application. ALL WARRANTIES OF ANY KIND ARE EXPRESSLY EXCLUDED AND DISCLAIMED. WITHOUT LIMITATION, NO REPRESENTATION IS MADE AND NO WARRANTY, EXPRESS OR IMPLIED, IS EXTENDED WITH RESPECT TO THE ACCURACY, REPRODUCIBILITY, COMPLETENESS, OR USEFULNESS OF THE INFORMATION TO MEET YOUR REQUIREMENTS, OR WITH RESPECT TO THE TITLE OR MERCHANTIBILITY OF THE INFORMATION PROVIDED, OR THE FITNESS OF THE INFORMATION PROVIDED FOR A PARTICULAR PURPOSE, OR THAT THE USE OF THE INFORMATION IS FREE FROM INFRINGEMENT OF ANY PATENT OR ANY OTHER INTELLECTUAL PROPERTY RIGHT, AND EACH OF THESE ARE THE SOLE AND EXCLUSIVE RESPONSIBILITY OF THE USER. Use of the Information is at your own risk. No opinion, advice or Information, whether oral or written, obtained by you in any manner from us pertaining to the Information shall create any warranty of any kind. Your reliance on the Information presented herein for use in a particular application shall indicate your consent that in no event will Resolution Performance Products LLC or any of its affiliates be responsible for any damages of any nature whatsoever resulting from the use of or reliance upon the Information.

2001 Resolution Performance Products LLC. All rights reserved. Printed in the U.S.A.

SC:2061-01 11/01

E P I KOT E

EPON

EPI-CURE

EPI-REZ

H E LOX Y

C A R D U R A

V E O VA