GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

Part Number

Gage Name

Appraiser A

Part Name

Gage Number

Appraiser B

Gage Type

Appraiser C

6 pin carrier
Characteristic
Solder Tail Length

Toolmaker Scope

Specification

Trials

Lower: 27.950

Upper:

28.150

Parts
0

APPRAISER/
TRIAL #

Appraisers
0

Date Performed

PART
1

Measurement Unit Analysis

AVERAGE
6

10

1. A

#DIV/0!

2.

#DIV/0!

3.

#DIV/0!

4.

AVE

5.

6. B

#DIV/0!

7.

#DIV/0!

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Xa=
Ra=

#DIV/0!
0.0000

EV

AV

9.

AVE

10.

11. C

#DIV/0!

12.

#DIV/0!

13.

#DIV/0!

14.

AVE

15.

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

Xb=
Rb=

#DIV/0!
0.0000

Xc=
Rc=

#DIV/0!

X=
Rp=
R=

#DIV/0!

0.0000

(Ra +Rb +Rc) / (# OF APPRAISERS) =

18.

(Max X - Min X) =

XDIFF=

#DIV/0!

19.

R x D4* =
R x D3* =

UCLR=

0.0000

LCLR=

0.0000

0.0000

K1

100 (EV/TV)

0.8662

#DIV/0! %

0.5908

% EV

% AV

#DIV/0!
Appraisers

K2

0.7071

0.523

GRR

{(EV2 + AV2)}1/2

PV

RP x K 3

=
Total Variation (TV)

TV

100 (AV/TV)

#DIV/0! %

100 (R&R/TV)

#DIV/0! %

#DIV/0!

Part Variation (PV)

=
% GRR

Repeatability & Reproducibility (R & R)

0.0000

17.

Trials

{(XDIFF x K2)2 - (EV2/nr)}1/2

#DIV/0! n= number of parts r = number of trials

16. PART
AVE ( Xp )

20.

R x K1

Reproducibility - Appraiser Variation (AV)

8.

0.00

% Total Variation (TV)

Repeatability - Equipment Variation (EV)

Parts

K3

0.707

0.523

100 (PV/TV)

0.447

#DIV/0! %

0.403

0.374

0.353

% PV

ndc

1.41 (PV/GRR)

{(R&R2 + PV2)}1/2

0.338

#DIV/0!

#DIV/0!

0.325

10

0.315

All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's.
Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g)
which is assumed to be greater than 15.

and unit as originally used or discard values and re-average and recompute R and the limiting value from the

AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).

remaining observations.

K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.

Notes:

d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

APPRAISER - A

APPRAISER - B

APPRAISER - C

10

10

10

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

Value

X Chart
1.500
1.250

X Value

1.000

0.750
0.500
0.250

0.000
1

10

10

10

10

10

Part No.

R Chart
0.120

R Value

0.100
0.080
0.060
0.040
0.020
0.000
1

10

Part No.