40 years

A N N I V E R S A R Y

1973 - 2013

Power Electronics & Control

ISO 9001:2008 Certified

Power Electronics & Control

MA - 116

10

11

12

13

14

15

16

Accept Accept

Reset Reset

F/O Reset Reset

Test

Power

Condensed Catalogue Jan 2013

Power Electronics & Control, better known by its brand name PECON, has been associated with Electrical & Power Industry, since 1973. Starting a small way, it has covered a long way becoming one of the most trusted name in transformer protection and temperature surveillance system. PECON is a close knit company with well qualified & trained manpower. PECON is pioneer in electronic type OTI / WTIs, for both Oil cooled and Dry type transformers. With over 50,000 installations in the field, PECON is surely the leader in India in this field. OEM list includes almost all majors in transformer industries in INDIA. Our products are also exported to European & U.S. markets.

Group Company

Associate Company Via L. da Vinci 54/56 - 20094 Corsico (MI) - ITALY Electronic type temperature survillience systems and ventillations fans for transformers.

Positronics (Pvt) Ltd

882/2, G.I.D.C Estate, Makarpura, Vadodara : 390 010 Instrumentation Panels, Turnkey instrumentation jobs, PLC/DAS based Control Panels.

PECON is committed to technical excellence and complete customer satisfaction.

INDEX
TR-7570 4 Channel WTS with 4-20mA

TR-7570-C

4 Channel WTS with RS-485 1

TR-7570-RX 4 Channel WTS with dual 4-20mA

TR-7570-CX 4 Channel WTS with 4-20mA & RS-485

TR-7576

6 Channel WTS with 4-20mA

TR-7576-C

6 Channel WTS with RS-485

TR-7576-Rx

6 Channel WTS with dual 4-20mA

TR-7576-Cx

6 Channel WTS with 4-20mA & RS-485

TR-7576-CP 6 Channel WTS with Profibus-DP

TR-7577-Rx

7 Channel WTS with dual 4-20mA 3

TR-7577-CX 7 Channel WTS with 4-20mA & RS-485

TR-7543

Single channel WTS with 4-20mA 4

TR-7543-C

Single channel WTS with RS-485

TR-7544

4 Channel WTS with 4-20mA

TR-7544-C

4 Channel WTS with RS-485

TR-7544-SP 4 Channel WTS with 4-20mA inputs

FOR DRY TYPE / CAST RESIN TRANSFORMERS

TR-7541-M

Single channel WTI with 4-20mA 6

TR-7541-C

Single channel WTI with RS-485

TR-7578

8 Channel WTS with 4-20mA 7

FOR DRY TYPE / CAST RESIN TRANSFORMERS

TR-7578-C

8 Channel WTS with 4-20mA & RS-485

TR-8080 spl + SPT-04

4 Channel split type WTS with 4-20mA & RS-485

TR-7560

3 Channel WTS with 4-20mA & 0-1mA

S-02

Sensor Pt-100 10

JB-01

Junction Box (for 4 S-02 sensors)

3 Channel WTS TR-8080-FO+ For HT & EHT Transformer Windings FOXTR-02+ With Fiber Optics Temperature Transmitter, SFO-01 Fiber Optic Sensors & 4-20mA & RS-485 outputs.

11

TPR-05

Thermistor Relay

12

ii

TRM-08

Relay Module

ROM-01

Remote Output Module with 3 isolated 4-20mA outputs

RWTI-400M

Remote Winding Temperature indicator with 4-20mA input 14

RWTI-400C

Remote Winding Temperature indicator with RS-485 from PECON WTS

TR-7551

OTI & WTI with 4-20mA

TR-7551-C

OTI & WTI with 4-20mA & RS-485 15

TR-7552

OTI & WTI with 4-20mA

TR-7552-C

OTI & WTI with 4-20mA & RS-485

RWTI-500M

Remote Winding Temperature Indicator with 4-20mA input. 16

RWTI-500C

Remote Winding Temperature Indicator with RS-485 from PECON OIT & WTI

S-07M

RTD sensor for OTI & WTI with male BSP threads

S-07F

RTD sensor for OTI & WTI with female BSP threads

17

LR-01

Latch Relay

iii

FOR OIL COOLED TRANSFORMERS

FOR DRY / CRTS

13

MA-116 MA-112

16 Channel Window Annunciator 12 Channel Window Annunciator 8 Channel Window Annunciator 6 Channel Window Annunciator

Power Electronics & Control

MA - 116

10

11

12

CONTROL ROOM

18

MA-108 MA-106

13

14

15

16

Accep Acceptt

Reset Reset

F/O Reset Reset

Test

Power

UT-101

Temperature / Process Scanner 19

UT-102

Temperature Scanner

DIMENSION

96

10

125

Figure 2 to 6

Dimension & Mounting Details

Front View

96

90

20

Side View

NT-935

4 Channel WTS for CRT 22

TECSYSTEM PRODUCTS

T-154

4 Channel WTS for CRT

NT-133 IT

OTI & WTI for oil cooled transformers 23

TTG-240

Transformer Cooling Fan

NOTES

Application note & FAQs

24

iv

Transformer Protection Relay

TR-7570
Salient features :
Four channel temperature scanner. Temperature indication range : 50 to 300 C. Four relay outputs for Fault, Fan, High (Alarm) &
Very High (Trip). Independent set of setpoints for 4th Channel. 4-20mA / RS-485 output for remote temperature indication / DAS / SCADA application (view options). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

TR-7570
Options :
Output Signals
Remote output 1 (4-20mA) Remote output 2 (4-20mA) RS-485 (MODBUS protocol)

TR-7570
YES NO NO

TR-7570-C
NO NO YES

TR-7570-Rx
YES YES NO

TR-7570-Cx
YES NO YES

Terminal details :
Inputs RTD 1 RTD 2 RTD 3 RTD 4 Fault High Outputs Very High Fan Input

Remote o/p

Aux Supply
85 - 270 VAC/DC

TR-7570
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Inputs RTD 1 RTD 2 RTD 3 RTD 4 Fault High Outputs Very High Fan

NC

25 26

28 29 30
Input

TR-7570-C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24
Inputs RTD 1 RTD 2 RTD 3 RTD 4 Fault High Outputs Very High Fan

RS-485 A B

Aux Supply
85 - 270 VAC/DC

NC

25 26

28 29 30
Input

Remote o/p
1 2

Aux Supply
85 - 270 VAC/DC

TR-7570-Rx
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24
Inputs RTD 1 RTD 2 RTD 3 RTD 4 Fault High Outputs Very High Fan

NC

39 40 41 42

28 29 30
Input

TR-7570-Cx
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24

NC

39 40 41 42 28 29 30

Note : For dimension & mounting details, please refer Figure - 2 on Page 20.

APPLICATION NOTE

Aux Supply Remote o/p RS-485 85 - 270 VAC/DC A B

TECSYSTEM

DIMENSION

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Transformer Protection Relay

TR-7576
Salient features :
Six channel temperature scanner. Temperature indication range : 20 to 250 C. Fan exerciser function. Test Function to simulate operation of WTS. Independent set of setpoints for 6th Channel. 4 Relay o/ps for Fault, Fan, High (Alarm) & Very High (Trip). 4-20mA / RS-485 / Profibus output for remote temperature indication / DAS / SCADA application (refer options). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

OIL COOLED

TR-7576
Options :
Output Signals TR-7576
YES NO NO NO

TR-7576-C
NO NO YES NO

TR-7576-Rx
YES YES NO NO

TR-7576-Cx TR-7576-CP
YES NO YES NO NO NO NO YES

CONTROL ROOM

Remote output 1 (4-20mA) Remote output 2 (4-20mA) RS-485 (MODBUS protocol) Profibus- DP protocol

Terminal details :
Inputs Outputs RTD 5 RTD 6 Input Fan
Aux. Supply 85-270 VAC-DC

DIMENSION

RTD 1

RTD 2

RTD 3

RTD 4

Remote o/p

Fault

High V.High

TR-7576

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Inputs RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6

21 22 23 24 25 26 27 28 29 30 31
Outputs Input Fan
Aux. Supply 85-270 VAC-DC

TR-7576-C

RS-485 A B G

Fault

High V.High

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 41 42 43 21 22 23 24 25 26 27 28 29 30 31
Inputs Outputs RTD 5 RTD 6 Input Fan
Aux. Supply 85-270 VAC-DC

TECSYSTEM

RTD 1

RTD 2

RTD 3

RTD 4

Remote o/p
1 2

Fault

High V.High

TR-7576-Rx

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 21 22 23 24 25 26 27 28 29 30 31
Inputs RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 Remote o/p RS-485 A B Outputs Fault High V.High Fan Input
Aux. Supply 85-270 VAC-DC

TR-7576-Cx

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42

21 22 23 24 25 26 27 28 29 30 31
Outputs Input Fan
Aux. Supply 85-270 VAC-DC

APPLICATION NOTE

Inputs RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6

TR-7576-CP

Profibus DP A B G

Fault

High V.High

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 41 42 43 21 22 23 24 25 26 27 28 29 30 31

Note : For dimension & mounting details, please refer Figure - 2 on Page 20.

Transformer Protection Relay

TR-7577-Rx / TR-7577-Cx

Salient features :
Seven channel temperature scanner. Temperature indication range : 20 to 250 C. Fan exerciser function. Test Function to simulate operation of WTS. Three relay outputs for High (Alarm), Very High (Trip) and Fault / Fan (configure either as Fan or Fault relay at site). Independent set of setpoints for 7th Channel. 4-20 mA / RS-485 output for remote temperature indication and / or DAS / SCADA application (refer options). Aux. Supply: 85-270 VAC/DC (Optionally 20-50 VAC/DC).

TR-7577-Rx

Options :
Output Signals
Remote output 1 (4-20mA) Remote output 2 (4-20mA) RS-485 (MODBUS protocol)

TR-7577-Rx
YES YES NO

TR-7577-Cx
YES NO YES

Terminal details :
Inputs
RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 RTD 7
Remote o/p

Outputs

Input

TR-7577-Rx

FLT/ High V.High Fan Aux. Supply 85-270 VAC-DC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 39 40 41 42
Inputs
RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 RTD 7 Remote o/p

23 24 25 26 27 28 30 31
Outputs
High V.High Fan
FLT/

Input
Aux. Supply 85-270 VAC-DC

TR-7577-Cx

RS-485 A B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 39 40 41 42

23 24 25 26 27 28 30 31

Note : For dimension & mounting details, please refer Figure - 2 on Page 20.

APPLICATION NOTE

TECSYSTEM

DIMENSION

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Transformer Protection Relay

TR-7543

Salient features :
Single channel temperature indicator. Temperature indication range : -20 to 250 C. Test function to simulate operation of WTI. 4 Relay outputs for Fault, Fan, Alarm & Trip. Fan relay is rated for 10A @ 230VAC. 4-20mA / RS-485 output for remote temperature indication and / or DAS / SCADA application (refer options). Enclosure : Noryl (Fire retardant material). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

CONTROL ROOM

OIL COOLED

TR-7543

Options :
Output Signals
Remote output (4-20mA) RS-485 (MODBUS protocol)

TR-7543
YES NO

TR-7543-C
NO YES

DIMENSION

Terminal details :
TECSYSTEM
Input
Aux. Supply 85-270 VAC-DC

Outputs Fault Fan Alarm Trip

Input RTD

Output

Remote o/p

TR-7543

E L

1 2 3
Input
Aux. Supply 85-270 VAC-DC

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Outputs Fault Fan Alarm Trip Input RTD

28 29
Output

TR-7543-C

RS-485 A B G

E L

APPLICATION NOTE

1 2 3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

30 31 32

Note : For dimension & mounting details, please refer Figure - 3 on Page 20.

Transformer Protection Relay

TR-7544
Salient features :
Four channel temperature scanner. Temperature indication range : 20 to 250 C. Test function to simulate operation of WTS. Four relay outputs for Fault, Fan, Alarm & Trip. Fan relay is rated for 10A @ 230VAC. 4-20mA / RS-485 output for remote temperature indication and / or DAS / SCADA application (refer options). Enclosure : Noryl (Fire retardant material). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

TR-7544
CONTROL ROOM
Output RTD 4

Options :
Signals
Input signal Remote output signal (4-20mA) RS-485 (MODBUS protocol)

TR-7544
RTD, Pt-100 YES NO

TR-7544-C
RTD, Pt-100 NO YES

TR-7544-SP
4-20mA YES NO

Terminal details :
Input
Aux. Supply 85-270 VAC-DC

Outputs Fault Fan Alarm Trip RTD 1 RTD 2

Inputs RTD 3

Remote o/p

TR-7544

E L

1 2 3
Input
Aux. Supply 85-270 VAC-DC

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2122 23 24 25 26 27 28 29
Outputs Fault Fan Alarm Trip RTD 1 RTD 2 Inputs RTD 3 RTD 4 Output

TR-7544-C

RS-485 A B G

E L

1 2 3
Input
Aux. Supply 85-270 VAC-DC

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2122 23 24 25 26 27 30 31 32
Outputs Fault Fan Alarm Trip CH # 1 4-20mA Inputs CH # 2 CH # 3 CH # 4 Output

Remote o/p
NC

E L

NC

NC

NC

1 2 3

4 5 6 7 8 9 10 14 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Note : For dimension & mounting details, please refer Figure - 3 on Page 20.

APPLICATION NOTE

TR-7544-SP

TECSYSTEM

DIMENSION

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Transformer Protection Relay

TR-7541-M

Salient features :
Single channel temperature scanner. Temperature indication range : 50 to 300 C. Two relay outputs for Alarm & Trip. 4-20mA / RS-485 output for remote temperature indication and / or DAS / SCADA application (refer options). Enclosure : Weatherproof Aluminum die cast (IP-65), with polycarbonate viewing window. Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).
OIL COOLED

TR-7541-M

TR-7541-M
CONTROL ROOM

Options :
Output Signals
Remote output (4-20mA)

TR-7541-M
YES NO

TR-7541-C
YES YES

DIMENSION

RS-485 (MODBUS protocol)

Terminal details :
Output Input RTD
Terminals not provided

Outputs Alarm Trip

Input
Aux Supply
85 - 270 VAC/DC

TECSYSTEM

Remote o/p

TR-7541-M

NC

1 2 3 4 5
Output Input RTD

4142 43
Output

6 7 8 9
Outputs Alarm Trip

10 11 12
Input
Aux Supply
85 - 270 VAC/DC

Remote o/p

TR-7541-C

RS-485 A B G

NC

1 2 3 4 5

4142 43

6 7 8 9

10 11 12

APPLICATION NOTE

Note : For dimension & mounting details, please refer Figure - 2 on Page 20.

Transformer Protection Relay

TR-7578

Salient features :
OIL COOLED

Eight channel temperature scanner. Temperature indication range : 20 to 250 C. Four relay outputs for Fault, Fan, Alarm & Trip. 4-20mA / RS-485 output for remote temperature indication / DAS / SCADA application (refer options). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

Options :
Output Signals
Remote output (4-20mA) RS-485 (MODBUS protocol)

TR-7578
YES NO

TR-7578-C
YES YES

Terminal details :
Inputs RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 RTD 7 RTD 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

TR-7578

Output

Input Fan

Outputs Alarm Trip Fault

Remote Aux. Supply o/p 85-270

VAC-DC

NC

25 26 28 29 30 31 32 33 34 3536 37 38 39 40 41 42
Inputs RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 RTD 7 RTD 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

TR-7578-C

Output

Input Fan Alarm

Outputs Trip Fault

Remote Aux. Supply o/p 85-270

RS-485

NC

25 26 28 29 30 31 32 33 34 3536 37 38 39 40 41 42 71 72 73

Note : For dimension & mounting details, please refer Figure - 1 on Page 9.

APPLICATION NOTE

VAC-DC

A B G

TECSYSTEM

DIMENSION

CONTROL ROOM

TR-7578

DRY / CAST RESIN

DRY / CAST RESIN

Transformer Protection System (Spilt Type)

TR-8080 spt + SPT-04
Salient features :
Split type architecture, simplifies the wiring. Ease in case of replacement of RTD / RTD Module or
Main scanner unit.

OIL COOLED

Temperature indication range : 50 to 300 C. Four relay outputs for Fault, Fan, Alarm & Trip. SPT-04 is designed for four S-02 inputs. Models with more

TR-8080 spt

CONTROL ROOM

i/p channels are also available. PECON proprietary Data Bus for communication between TR-8080 spt & SPT-04. 4-20mA / RS-485 output for remote temperature indication / DAS / SCADA application. Enclosures : (A) TR-8080 spt : Weatherproof Aluminum die cast (IP-65). (B) SPT-04 : 35 mm. Din Rail mount, Base - Polyamide. Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

SPT-04
Schematic Diagram :
0

3
DIMENSION

White

Red

TECSYSTEM

Terminal details :
Data Bus
P+ P- D+ D-

Outputs

Red

Input Alarm Trip Fan

Aux Supply
85 - 270 VAC/DC

Remote o/p

Fault
RS-485 A B G

TR-8080 spt

NC

61 62 63 64 65 6667 68 69 70 71
Inputs

72 73 74 75 7677 78 79 80 81 82 83 84 85 86 87
Data Bus

APPLICATION NOTE

RTD 1

RTD 2

RTD 3

RTD 4

P+ P- D+ D-

SPT-04
1 2 3 4 5 6 7 8 9 10 11 12 61 62 63 64

Note : For dimension & mounting details of TR-8080 spt, please refer Figure - 2 on Page 20. For dimension & mounting details of SPT-04, please refer Figure - 5 on Page 21.

Transformer Protection Relay

TR-7560
Salient features :
Solid-state design. Three channel temperature scanner. Temperature indication range : 0.0 to 199.9 C. Two relay outputs for Alarm & Trip. 4-20mA & 0-1mA outputs for remote temperature indication and / or DAS / SCADA application. Aux. Supply : 240 / 110 VAC. ( Optionally 85-270 VAC/DC & 20-50 VAC/DC ).

TR-7560
Terminal details :
Outputs Inputs RTD CH-R RTD CH-Y RTD CH-B Outputs Alarm Trip Input
Aux Supply
110 / 240 VAC

Remote o/p 4-20 mA 0-1 mA

TR-7560

240 110 N

1 2 3 4

5 6 7 8 9 10 11 12 13 15 16 17 18

19 20 21

260
235 135

5 235 + 0

315

330

EARTHING CONNECTION

CABLE ENTRY MOUNTING PLATE

3 Nos. M-6 THREADS

FRONT VIEW

SIDE VIEW

MOUNTING DETAILS

Note : All dimensions are in mm.

Figure - 1

APPLICATION NOTE

TECSYSTEM

5 205 + 0

DIMENSION

Dimension & Mounting Details for TR-7560 & TR-7578 :

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

RTD Sensor
S-02
Salient features :
Suitable to all our WTI / WTS. 3 wire, Pt-100 type sensor ( IEC-60751, Class B ). Temperature range : 50 to 200 C. Standard lead length : 1, 1.5, 2, 3, 5 meter(s) ( other lengths are available on demand ). Dielectric strength : 2K VAC rms, 50 / 60 Hz for 1 min.

OIL COOLED

S-02
Sensor details :

White

RTD Sensor S-02

Pt-100 element inside heat shrink sleeve White

CONTROL ROOM

Max. 4 mm

Red Red 40 mm max. Extention leads teflon over teflon insulated silver plated copper wires 24/7/32 AWG terminated on Bootlace ferrules (Standard lead length is 1000 mm +25 mm )

These sensors are tested for : 1) Dimensions 2) Calibration at 50OC, 100 OC & at 180 OC 3) Dielectric Strength : 2KV rms for 1 min.

Note : 1) RTD Sensor S-02 is suitable over -50 to +200 OC temperature range 2) Sensor S-02 is Class B (IEC-60751) permissible error OC = [ 0.3 + (.005 x t) ] where t is the temperature in OC. 3) Longer lead lengths are available for specific needs.

Junction Box
DIMENSION

JB-01
Salient features :

Suitable for four S-02 sensor terminations. Material : ABS. Protection : IP-66 / NEMA 4X. Flammability : UL 94 HB.

Dimension & Mounting Details :

TECSYSTEM

APPLICATION NOTE

10

Pt - 100

JB-01

Red

Red

Transformer Protection System

(with fiber optic sensors & transmitter)

TR-8080-FO + FOXTR-02 + SFO-01 Salient features :

Fiber optic sensor simplify the sensor installation in the

For HT & EHT Transformer Windings

windings of the transformer where very high voltage insulation is required. Temperature indication range : 45 to 200 C. Four relay outputs for Fault, Fan, Alarm & Trip. 4-20mA and RS-485 MODBUS RTU slave protocol available for remote temperature indication / DAS / SCADA application. Aux. Supply : 85-270 VAC/DC ( Optionally 20 - 50 VAC/DC ).

TR-8080-FO

Salient features & Specifications :

Inputs : 3 fiber optic sensors (SFO-01) Measurement range : 45 to 200 C Accuracy : +/- 1 C USB 2.0 protocol : MODBUS RTU RS-485 protocol : MODBUS RTU POWER : 12 - 24 VDC ( 2.5 W max.) Mounting : 35 mm. DIN rail Dimension : 114( H ) x 22.5(W) x 100(L) mm. Sensor Jacket : Teflon Sensor diameter : Cable - 4 mm, Connector - 10 mm.
CONTROL ROOM APPLICATION NOTE TECSYSTEM DIMENSION

SFO-01 * FOXTR-02 *
* These parts are brought to you by PECON from our associates M/s. OSENSA, Canada.

Schematic Diagram :
Temperature Display & Scanner Unit TR-8080-FO TR-8080-FO
Data Bus

Fiber Optic Temperature Transmitter FOXTR-02 Fiber Optic Temperature Sensors SFO-01
64 63 62 61
RS-485

B
RS-485

3 Nos. Teflon Jacketed Fiber Optic Temp. Probes

Power Supply

FO Temp. Probe

FO Temp. Probe

FO Temp. Probe

H. T. Coils

Location : Marshalling Box

CAST RESIN / DRY TYPE TRANSFORMER

Terminal details :
Data Bus
P+ P- D+ D-

Outputs

Input Alarm Trip Fan

Aux Supply
85 - 270 VAC/DC

Remote o/p

Fault
RS-485 A B G

TR-8080-FO

NC

61 62 63 64 65 6667 68 69 70 71

72 73 74 75 7677 78 79 80 81 82 83 84 85 86 87

Note : For dimension & mounting details of TR-8080-FO, please refer Figure - 2 on Page 20.

11

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Thermistor Relay
TPR-05
Salient features :
Input : PTC Thermistors. Up to 3 PTCs can be connected in series for three phase

OIL COOLED

Terminal details :

windings in series for Alarm, Trip & Fan control. Relay outputs for Alarm, Trip & Fan control. Enclosure : Cover - Polycarbonate & Base - Noryl. Mounting : DIN rail TS-35 / TS-35D as per DIN 46277-3. Aux. Supply : 20 - 270 VAC/DC.

TPR-05
TPR-05

Input
Aux. Supply 20-270 VAC-DC

Outputs Fan Alarm Trip

Inputs Trip Thermistors Reset F A T

CONTROL ROOM

1 2

4 5 6 7 8 9 10 11 12

19 20 21 22 23 24

Note : For dimension & mounting details, please refer Figure - 6 on Page 21.

Thermistor Sensors
Salient features :
Sensor : PTC thermistor. Assembly : Single sensor. Diameter : Max. 4 mm. Lead Length : 500 mm. (+/- 10 mm) (Other lead lengths available on demand). Choice of wide temperature range for sensors ( 70 to 160 C ).

DIMENSION

Wiring Diagram of PTCs & TPR-05:

Push-Button to reset Trip Relay

Sensors for trip

Thermistor Sensor Color Code :

DIP 1 2 3 4 5 6 7 8

19 20 21 22 23 24
Prog. Switches Trip Reset

Sensors for alarm

TECSYSTEM

Respone Temp. C
70 80 90 100 110 120

Wire Colour (DIN 44081)

White / Brown White / White Green / Green Red / Red Brown / Brown Grey / Grey Blue / Blue White / Blue Black / Black Blue / Red

Our Part no.

PTS-70 PTS-80 PTS-90 PTS-100 PTS-110 PTS-120 PTS-130 PTS-140 PTS-150 PTS-160
TPR-05

F A T
Sensors for fan
Fan Alm Trp Sensor Fault

Power Test

Relay Fan Alm Trp Trip Reset

Power Electronics & Control

Email : pecon@vsnl.com

3 PTCs in series

20-270 VAC/DC 1 2 4

Fan

Alarm

Trip

9 10 11 12

APPLICATION NOTE

130 140 150 160

Aux.Supply 20-270 VAC/DC

Contactor for fan

Alarm

Trip Coil

SUPPLY

12

Relay Module
TRM-08
Salient features :
External relay module with built in power supply. Can be used for multiplying relay contact outputs. Can be driven from signal relay contacts for connecting
power circuits. Mounting : DIN rail TS35 / TS-35D as per DIN 46277-3. Built in power supply & as such no need of external 24VDC power supply module. Economical and saves space. Aux. Supply : 85 - 270 VAC/DC ( Optionally 20 - 50 VAC/DC ).

TRM-08

Terminal details :
Inputs (External N/O contacts) COM R1 R2 R3 R4 R5 R6 R7 R8 Input
Aux Supply
85 - 270 VAC/DC

Outputs RLY-1 RLY-2 RLY-3 RLY-4 RLY-5 RLY-6 RLY-7 RLY-8

TRM-08

1 2 3 4 5 6 7 8 9 10 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Salient features :
Input : RS-485 signal from WTS type TR-7570-C,
TR-7570-Cx, TR-7576-C, TR-7576-Cx, TR-7577-Cx, TR-7544-C & TR-7578-C. Outputs : Three isolated 4-20mA current signals corresponding to first three RTD channels of WTS. Linearity : +/- 0.5%, max load 300 ohms. Mounting : Din rail TS35 / TS-35D as per DIN 46277-3. Aux. Supply : 85-270 VAC/DC ( Optionally 20-50 VAC/DC ).

ROM-01
Terminal details :
Input
Aux Supply

DATABUS

Outputs

ROM-01

1 2 3

41 42 43

11 12 13 14 15 16 17 18

13

APPLICATION NOTE

85 - 270 VAC/DC

RS-485 A B G

Remote o/p # 1

Remote o/p # 2

Remote o/p # 3

TECSYSTEM

DIMENSION

Remote Output Module ROM-01

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Remote Winding Temperature Indicator

RWTI-400M
Salient features :
Input signal : 4-20mA current signal. Provides one repeat isolated 4-20mA current output signal
for use on SCADA or additional indication.

OIL COOLED

Enclosure : ABS ( IP-54 for face ). Aux. Supply : 85-270 VAC/DC ( Optionally 20-50 VAC/DC ). Terminal details :
Outputs Inputs
Aux. Supply 4-20mA Input 85-270 VAC-DC -

RWTI-400M

4-20mA Output

RWTI-400M +

1 2

9 10

15 16

CONTROL ROOM

Remote Winding Temperature Indicator

RWTI-400C
Salient features :
Input signal : RS-485 from PECON WTS only. Displays : Set points, relay status and maximum
temperature recorded by WTS can be viewed. Provides one repeat isolated 4-20mA current output signal, which can be selected for any channel or current max. channel, for use on SCADA or additional indication. Enclosure : ABS ( IP-54 for face ). Aux. Supply : 85-270 VAC/DC ( Optionally 20-50 VAC/DC ).

DIMENSION

RWTI-400C
Schematic details for RWTI-400C :
Field
WTS

Control Room
Isolated Current Signal RWTI-400C 4-20 mA Output

TECSYSTEM

TR-7570-C TR-7570-Cx TR-7576-C TR-7576-Cx TR-7577-Cx TR-7544-C TR-7578-C

A B

RS-485

14 A 15 B

Terminal details :
Outputs Inputs
Aux. Supply 85-270 VAC-DC RS-485 MASTER

APPLICATION NOTE

4-20mA Output

RWTI-400C +

A B G

1 2

9 10

14 15 16

Note : For dimension & mounting details, please refer Figure - 4 on Page 21.

14

Transformer Protection Relay

TR-7551 / TR-7552
Salient features :
Displays both Oil & Winding temperatures simultaneously. Sensors : For oil temp - RTD Pt-100, IEC-60751.
For winding simulation - C.T.

(OTI & WTI)

Winding temperature algorithm as per IEC/IEEE standard. Temperature indication range :

Oil : 40 to 150 C Winding : 40 to 200 C. Anticipatory Fan & Fan exerciser function. Test function to simulate operation of OTI & WTI. Five relay outputs (Refer terminal details given below). Enclosure : Weatherproof Aluminum die cast (IP-65), with polycarbonate viewing window. Aux. Supply : 85-270 VAC/DC ( Optionally 20-50 VAC/DC ).

TR-7551

Options :
Output Signals
OT Remote output (4-20mA) WT Remote output (4-20mA) RS-485 (MODBUS protocol)

TR-7551
YES YES NO

TR-7551-C
YES YES YES

TR-7552
YES YES NO

TR-7552-C
YES YES YES

Terminal details :
Inputs RTD Outputs Input
CT 5A COM
Terminals not provided

Outputs OT Alarm OT Trip WT Alarm WT Trip

Input
Aux Supply 85 - 270 VAC/DC

Remote o/p
OT WT

TR-7551

Fan

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Inputs RTD Outputs Input OT Alarm OT Trip Outputs WT Alarm WT Trip Input
Aux Supply 85 - 270 VAC/DC

Remote o/p
OT WT

TR-7551-C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Inputs RTD Outputs Input
CT 5A COM
Terminals not provided

Outputs OT Alarm WT Alarm OT/WT Trip

Input
Aux Supply 85 - 270 VAC/DC

Remote o/p
OT WT

TR-7552

Fan1

Fan2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24 25 26 27 28 29
Inputs RTD Outputs Input OT Alarm WT Alarm Outputs OT/WT Trip Input
Aux Supply 85 - 270 VAC/DC

Remote o/p
OT WT

TR-7552-C

CT RS-485 A B G 5A COM

Fan1

Fan2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24 25 26 27 28 29

Note : For dimension & mounting details, please refer Figure - 2 on Page 20.

15

APPLICATION NOTE

TECSYSTEM

CT RS-485 A B G 5A COM

Fan

DIMENSION

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Remote Winding Temperature Indicator

RWTI-500M
Salient features :
Input signals : 4-20mA current signal for OT & WT. Simultaneously displays both oil & winding temperatures. Provides two repeat isolated 4-20mA current output

OIL COOLED

signals, one for Oil & one for Winding temperatures for use on SCADA or additional indication. Enclosure : ABS (IP-54 for face). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

RWTI-500M

Terminal details :
4-20mA Outputs Input
Aux. Supply 85-270 VAC-DC

4-20mA Inputs

OT

WT

OT

WT

RWTI-500M

CONTROL ROOM

1 2

3 4

9 10

13 14

15 16

Remote Winding Temperature Indicator

RWTI-500C
Salient features :
Input signals : 4-20mA current signal for OT & WT. Simultaneously displays both oil & winding temperatures. Provides two repeat isolated 4-20mA current output
signals, one for Oil & one for Winding temperatures for use on SCADA or additional indication. Enclosure : ABS (IP-54 for face). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC).

DIMENSION

RWTI-500C
Schematic details for RWTI-500C :
Field
OTI / WTI

Control Room
Isolated Current Signals OTI signal

TECSYSTEM

RWTI-500C TR-7551-C TR-7552-C TR-7557-C TR-7558-C RS-485

A 8 B 9

14 A 15 B

4-20 mA WTI signal 4-20 mA

Terminal details :
4-20mA Outputs Input
Aux. Supply 85-270 VAC-DC RS-485 MASTER

APPLICATION NOTE

OT

WT

A B G

RWTI-500C

1 2

3 4

9 10

14 15 16

Note : For dimension & mounting details, please refer Figure - 4 on Page 21.

16

RTD sensors for OTI & WTI

S-07M & S-07F
Salient features & Specifications:
Suitable for all our OTI & WTI. 3 wire, Pt-100 type sensor (IEC-60751, Class B). Temperature range : 50 to 200 C. Mounting : (1) S-07M : Free rotating with BSP (M) threads. (2) S-07F : Free rotating with BSP (F) threads. (Other threads are available on demand). Available in duplex style (S-07MD & S-07FD) also. Dielectric strength : 2K VAC rms, 50 / 60 Hz for 1 min.

S-07M

S-07F
CONTROL ROOM
Input Jumper Selction Voltage J1 120 VAC 2-3 240 VAC 3-4 24 VDC 1-2 48 VDC 2-3 125 VDC 3-4 E

Latch Relay (LR-01)

LR-01
Salient features & Specifications :
operates Alarm & Trip contacts.

Manually reset button for un-latching the relay. LED indication for latched Alarm & Trip contacts. Wide supply voltage, selection with simple jumper settings.
AC Supply : 120 / 240 (+/- 15%) VAC, 50/60 Hz. DC Supply : 24 (+25%) / 48 (+20%) / 125 (+20%) VDC.

Terminal details :
Input Pressure Switch Contact Outputs

Alarm

Trip

LR-01

Aux. Supply (Jumper Selectable)

17

APPLICATION NOTE

1 2

6 7 8 9 10

11 12 13

TECSYSTEM

LR-01

DIMENSION

Senses momentary contact from pressure switch and

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

Annunciator
MA-106 / MA-108 / MA-112 / MA-116
Salient features :
Power Electronics & Control

MA - 116

Models for 6, 8, 12 and 16 windows. Windows size :

(1) for 6 & 8 windows : 50 x 20 mm. (2) for 12 & 16 windows : 25 x 20 mm. Isolated channels and push-buttons input. Any ISA standard sequence - site selectable. NO/NC channel selection can be configured on site. Response time and flash rate are selectable. Mounting : Flush / Panel type. Panel cut out : 136 x 136 mm. Enclosure : Noryl (Fire retardant material). Aux. Supply : 85-270 VAC/DC (Optionally 20-50 VAC/DC)

OIL COOLED

10

11

12

13

14

15

16

Accept

Reset

F/O Reset

Test

Power

MA-116
CONTROL ROOM

Terminal details :
Channel Inputs
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
F/O Reset Common

Silence

Accept

Reset

MA-116 (16 channels)

Keys

Input
Aux Supply 85 - 270 VAC/DC

Outputs
Alarm Ring Back

Test

33 34 35 36 37 38

39 40 41

44 45 46 47

Channel Inputs

DIMENSION

10

11

12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
F/O Reset Common

MA-112 (12 channels)

Accept Reset

Keys
Silence

Input
Aux Supply 85 - 270 VAC/DC

Outputs
Alarm Ring Back

Test

33 34 35 36 37 38

39 40 41
Channel Inputs

44 45 46 47

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TECSYSTEM

F/O Reset

Silence

Common

MA-108 (8 channels)
Accept Reset

Keys

Input
Aux Supply 85 - 270 VAC/DC

Outputs
Alarm Ring Back

Test

33 34 35 36 37 38

39 40 41

44 45 46 47

Channel Inputs
1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10 11 12

APPLICATION NOTE

F/O Reset

Silence

Common

Accept

Reset

MA-106 (6 channels)

Keys

Input
Aux Supply 85 - 270 VAC/DC

Outputs
Alarm Ring Back

Test

33 34 35 36 37 38

39 40 41

44 45 46 47

18

Temperature / Process Scanner

UT-101 / UT-102 family

UT-101

Options :
Parameters No of channels UT-101 16 UT-101/16 16 UT-101/SP 16 4-20 ma / 0-20 ma / 0-10 ma Open collector 32 192H x 96W x 335D mm 32 8 UT-102/08 8 UT-102/10 10 UT-102/12 12

Channel Inputs.

Outputs No of outputs Overall dimensions

C/o contacts 8

C/o contacts 6 192H x 96W x 265D mm 4

19

APPLICATION NOTE

TECSYSTEM

Any one group 1) PT-100 & Cu-53 2) T/c. J, K, E 3) T/c. R, S, T

Pt-100 & Cu-53

DIMENSION

CONTROL ROOM

8 / 10 / 12 / 16 channels are available. Sensor i/ps as per table shown below. 2 set points per channel ( Alarm & Trip ). Relay grouping user settable as per requirement. One relay can be programmed to operate on sensor fault. Hysterisis ( Dead band ) user settable. Time delay for relay operation user settable. Channels can be added or deleted from Scanning & display. Channel hold facility. Programming using front key pad. Channel number, Channel Status and parameter displayed on eight 0.5 inch displays. Channel status are indicated using 3 mm LEDs. Aux. Supply : 90 - 270 VAC/DC.

OIL COOLED

Salient features :

DRY / CAST RESIN

DRY / CAST RESIN

Dimension & Mounting Details for TR-7570, TR-7576, TR-7577-Cx, TR-7577-Rx, TR-7541-M, TR-8080 spt, TR-8080-FO, TR-7551, TR-7552

265

130

235 (+5/-0)
X = X =

OIL COOLED

50

Front Cover Fixing Screw (Open for making connections and settings) M6 Threads

CONTROL ROOM

FRONT VIEW

SIDE VIEW

MOUNTING DETAILS

Note : - All dimensions are in m.m.

Figure - 2

DIMENSION

Dimension & Mounting Details for TR-7543 & TR-7544

96

15

110

20

TECSYSTEM

96

92

Front View
Notes : - All dimensions are in m.m. - Panel cutout : 92 x 92 mm.

Side View

APPLICATION NOTE

Figure - 3

20

150 (+5/-0)

215

Dimension & Mounting Details for RWTI-400MC & RWTI-500MC

96

10

125

Front View
Note : - All dimensions are in m.m. - Panel cutout : 92 x 92 mm.

Side View

Figure - 4 Dimension & Mounting Details for SPT-04

100 65

125

Front view Terminals for external connections

Notes : - All dimensions are in m.m. - Din rail mount TS-35 / TS-35D as per DIN 46277-3

Side View

Figure - 5 Dimension & Mounting Details for TPR-05

TECSYSTEM
70 73.5

114

Notes : - All dimensions are in m.m. - Din rail mount TS-35 / TS-35D as per DIN 46277-3

Figure - 6

21

APPLICATION NOTE

DIMENSION

CONTROL ROOM

OIL COOLED

96

90

DRY / CAST RESIN

DRY / CAST RESIN

We are in techno-commercial collaboration with this leading European company, manufacturing temperature monitoring units and ventillation fans. Information about full range of their products can be found on www.tecsystem.it
OIL COOLED

Winding Temperature Scanner for Dry / Cast Resin type transformers

NT935
Salient features :
Four channel temperature scanner. Temperature indication range : 0 to 240 C. Five relay outputs for Fault, High (Alarm) & Very High (Trip),

CONTROL ROOM

Fan-1 & Fan-2.

4-20mA o/p for remote temperature indication / DAS /

SCADA can be provided using Module Conv 420-4. RS-485 MODBUS RTU slave protocol for DAS / SCADA application can be provided using BUSMOD-8/A.

NT935

DIMENSION

Winding Temperature Scanner for Dry / Cast Resin type transformers

T154
Salient features :

TECSYSTEM

Four channel temperature scanner. Temperature indication range : 0 to 240 C. Four relay outputs for Fault, Fan, High (Alarm) &
Very High (Trip). Aux. Supply : 20 - 270 VAC/DC.

APPLICATION NOTE

T154

22

Winding Temperature Indicator ( OTI & WTI ) for Oil cooled transformers
OIL COOLED

NT133 IT
Salient features :
Displays both Oil & Winding temperatures sequentially. Sensors
For oil temperature - RTD Pt-100, IEC-60751 For winding simulation - C.T. Temperature indication range : Oil : 40 to 150 C Winding : 40 to 200 C. Anticipatory Fan control function. Five relay outputs for OT / WT Alarm, OT / WT Trip, Fault, Fan-1 & Fan-2. 4-20mA output for remote temperature indication / DAS / SCADA application can be provided using MULTIMOD 133. RS-485 MODBUS RTU slave protocol for DAS / SCADA application can be provided using MULTIMOD 133. Aux. Supply : 20 - 270 VAC/DC.

NT133 IT

Transformer Cooling Fan (Cross flow type)

TTG240
Salient features & Specifications :

Impeller dimension Power supply Frequency Max air flow Power Line current 60 x 240 mm. 230 / 110 VAC 50 Hz 180 m3 / hour 38 W ( +/- 5 W ) 0.35A @ 230 VAC(+/- 10%) 0.57A@ 110 VAC(+/- 10%) : 40 Pa : 2010 rpm : : : : : :

Max. pressure Speed

23

APPLICATION NOTE

TECSYSTEM

TTG240

DIMENSION

CONTROL ROOM

DRY / CAST RESIN

DRY / CAST RESIN

Application Note

Suggestions for Installing S-02 on Dry / Cast Resin transformers

S-02 is very reliable and has a long service life. When properly handled and installed, it will last throughout the useful life of the transformer and give trouble-free service. Major problems user face in temperature monitoring systems are due to mishandling of S-02, improper S-02 installations and improper wiring. Therefore, take due precautions in handling and installing S-02 and doing correct wiring. The front portion ( about 2 - 3 cm ) of sensor S-02, contains temperature sensing element and extension joints. This part is very delicate and critical and hence needs utmost care in handling. This portion is well protected by special high temperature sleeves and in normal course nothing should happen to this. However, tapping, pulling or pushing these wires will surely damage these connections and make S-02 unusable. No heavy object should be put on S-02. During assembly of transformers, if S-02 is pre-installed then chances of damage to S-02 are very high. It is therefore advisable to install S-02 after the assembly of transformer is complete.

OIL COOLED

CONTROL ROOM

Here are few suggestions for your reference,

1. Providing a tube in the interlayer winding

This is to be done at the time of winding the coils. Take about 8 to10 inches long and 5 to 6 mm ID, mica or epoxy tube. Seal it at one end with epoxy. You need to place this tube along the coil length in inter layer gap at top end of the coil and fix it firmly with fibre glass / cotton tape. This is a good and easy arrangement for housing the S-02. Once the transformer is assembled, S-02 can gently be slide / pushed into this tube. To avoid loose S-02, fill this tube with dry MgO powder and seal the upper end of the tube. This arrangement will give a very long operational life for the S-02. This arrangement also provides a facility to replace the S-02 in case of need in future. S-02 may fail in extremely rare circumstances. To replace this defective S-02, clear this top epoxy seal carefully and take out the defective S-02. Do not try to pull the S-02 out of its housing without clearing this top epoxy seal. Put new S-02,and seal the tube as in earlier case.

DIMENSION

TECSYSTEM

2. Tying the tube ( after assembly of winding coils )

Take a 8 to10 inches long 5 to 6 mm ID, mica or epoxy tube, seal its one end with epoxy. You need to tie this tube vertically/length wise on the outer surface of the winding coils by fiber glass or other appropriate tape. Rest of the procedure is as described in suggestion given above.

APPLICATION NOTE

24

3 - Drill hole on the top of the winding coils

Drill one hole of about 5 mm diameter and at least 25 mm depth on top side of the coil, at a suitable place, after it is casted. Refer adjacent figure. After transformer assembly, S-02 is to be placed in this hole and secured with some high temperature silicon adhesive. It might be convenient to provide one or two additional holes for installing spare S-02. This arrangement is more common because it is easy to implement. However, this arrangement calls for extra height of insulation, making coil longer.

4. Putting S-02 in cooling ducts of windings

CONTROL ROOM APPLICATION NOTE TECSYSTEM DIMENSION

Some of our customers may find the above suggestions difficult to implement, They may therefore, explore the possibility of inserting S-02 in the cooling duct of low voltage coil. But in that case, care should be taken so that S-02 is not left hanging. The vibration of the sensor should be arrested using some mechanism or using some bonding / adhesive materials of suitable temperature grade. Connections of S-02 leads to Winding Temperature Scanner ( WTS ). The most appropriate & reliable way of terminating leads of S-02, is to terminate them directly on WTS. This avoids problems arising out of loosening of intermediate terminations and wrong wiring. The only disadvantage of this method is the amount of work involved, in case S-02 is to be replaced for any reason. In some cases, it may not be possible to terminate S-02 directly on WTS. In this case, there will be a necessity to provide some intermediate termination arrangement. Here, care must be taken to select proper terminals, with following considerations

terminals are suitable for S-02 leads. temperature ratings of these terminals.

IMPORTANT PRECAUTIONS

Never install S-02 in HV winding coils. Avoid S-02 cable running parallel to power / high tension cables, S-02 cables should be grouped with other instrumentation cables. Tie S-02 lead wires properly and rigidly so that they are securely in place. The excess lead length should be accommodated in the marshalling box rather than in the transformer enclosure. Ensure S-02 leads are provided with end ferrules of right size. Never try to solder the free ends of the sensor leads. It is advisable to mount S-02 on the LV output side of the transformer. This would avoid the chance of accidental flash-over with HV. Always keep the S-02 sensors in their respective packing till they are installed. All spares or extra sensors should be handled in packed condition only.

25

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

FA Q

1. Why do I need to monitor winding temperature of a transformer ?

For economic reasons now-a-days the transformers are operated at near limits of temperature ratings. If suitable temperature monitoring system is not installed on the transformer, then there is a very high risk of failure of insulation leading to transformer failure and associated hazards and loss. Hence there is a need for specialized and reliable temperature surveillance system. Although the dry / cast resin transformers are safer than oil cooled ones from the point of fire hazards, they can also cause disasters, if they exceed the rated temperature limits.

OIL COOLED

2. Do I need to monitor all three windings of the transformer ?

As dry type / cast resin transformers are usually installed at utilities where large unbalanced load is a normal condition, it is necessary to monitor all the three phase windings of the transformer. In case of large oil cooled power transformers, they are usually installed at places where the loads are normally balanced and so in that case, monitoring only one windings temperature is sufficient. However, Its always better to monitor temperature of all the three windings.

3. What is a thermal image and how does it help to estimate the winding temperature ?
Due to high voltages associated with the windings and due to insulation considerations, direct access to the windings for installing the temperature sensor is not possible. Therefore, indirect means of estimating this temperature has to be done. One of the most reliable methods to estimate winding temperature is by using THERMAL IMAGE formation technique. This image is formed digitally by our ( OTI&WTI ) models, by measuring top oil temperature & current flowing through the winding and doing calculations considering temperature gradient and time constant. And this image is displayed as Winding Temperature. The RTD sensor is installed on the transformer to measure Top Oil temperature. Winding current / load current is measured using a C.T. installed in the winding of the transformer. Temperature gradient ( dT ) and Thermal Time constant of windings are estimated by design consideration and set accordingly. Please note that the Thermal image gives the estimated winding temperature and is not actual.

CONTROL ROOM

4. What is the difference between Winding Temperature Scanner (WTS) & Normal Temperature Scanner?
WTS are built specially for transformer application & the features provided in this series of scanners are in line with the requirements of transformer industry. The operating conditions are more severe for equipments meant for transformer / switchyard application. The design for these scanners is more focused towards reliability, vibration handling, noise immunity, mounting ease, higher ambient temperatures etc. Normal temperature scanners are designed for control rooms where environmental conditions, are much less severe. This is the reason we call these temperature scanners as Transformer Protection Relays. At PECON, we manufacture products for both transformer as well as for control room application. We therefore insist and suggest our customers to use appropriate equipment for specific need and application.

DIMENSION

5. What features are essential for a Transformer protection relay (WTS, OTI&WTI) ?
For the safety, reliability & long operational life of a transformer, a good temperature surveillance system is necessary. A good temp. surveillance system should provide the following features: Accurate temperature measurements (windings, core, oil etc etc). Capability of warning the user of excessive transformer temperature (alarm). Capable of switching off and isolating the transformer from line in case the transformer reaches a limiting temperature level (trip). Cooling fan control. Alarm, trip and fan controls settable over operating range. Sensor Fault monitoring and indication. Maximum temperature registering. Signal for remote indication & data logging. Should be suitable for switchyard environmental conditions. All PECON winding temperature scanners ( Transformer protection relays ) are designed to meet these basic requirements. Most of them will have many additional features incorporated.

TECSYSTEM

APPLICATION NOTE

6. What is a RTD?
Resistance Temperature Detector or RTD for short, is a device whose resistance changes with temperature. Higher the temperature more the resistance. This change in resistance of these sensors allow us to measure the temperature.

26

7. Why RTD ? Why not thermistor ?

The main reasons which make RTD based instruments a better choice for transformer winding temperature measurements are : RTDs are fully interchangeable. They have very good accuracy, stability & linearity. They can be easily be tested for their healthiness, while it is very difficult to check the healthiness of thermistors. With thermistor based equipments, Temperature indication is not available. Only fixed temperature cut offs are possible and no settability can be given. RTDs offer higher temperature operating range. RTDs come at reasonable cost and are easily available. Thermistor are mostly used in consumer goods. Their industrial use are limited to, where no indication is required and where fixed temperature cut offs with no settability is acceptable.

8. How to check RTD sensor S-02 ?

S-02 can easily be checked with ordinary multimeter. Sensor S-02 being a simple resistance, will show about 110 to 115 Ohms corresponding to room temperature between White and Red lead. Further, both the RED leads should show near zero ohms of resistance. Red Red Table below shows the resistance values at different temperatures.
RTD (Pt - 100)

Temp. Deg. C.
White

0.0 100.0

10.0 103.9

20.0 107.8

30.0 111.7

40.0 115.5

Resistance Ohms

All S-02s coming to you from PECON are checked and calibrated to international standards and traceable to national standards.

9. Do I have to extend all the three leads of RTD to WTS?

Yes, this is necessary to minimize errors in temp. measurement due to lead resistance of the sensor.

10. What type of wire leads should I use for extending RTDs to WTS?
DIMENSION APPLICATION NOTE TECSYSTEM Standard field cables (copper) of 1, 1.5 or 2.5 mm. (as per plant standard) can be used for RTD lead connections. It is recommended to keep RTD leads as small as possible to keep lead resistance errors minimum. Also, try to avoid intermediate joints and terminations. However, this distance in some installations can be as long as few hundred meters. With three wire leads extension, 250 meters of 1.5 mm extension leads will cause less than 1 C error. 2.5 mm wire would cause even lower errors.

11. Is it safe to mount WTS directly on a transformer?

WTS is designed for marshalling box application. However, WTS can be mounted on the transformer enclosure directly, if the transformer is installed in a covered area. Make sure that the surrounding ambient conditions are within the specified limits. Never mount WTS inside the transformer enclosure, as the temp. inside the enclosure is likely to be more than the permissible maximum ambient temperature limit.

12. What is Fan exerciser function ?

Some of the WTS & ( OTI&WTI ) are provided with this feature. This feature turns on the cooling fan for short time at regular predetermined interval (settable & selectable by the user), irrespective of the temperature of the transformer. This keeps the fan in healthy & working condition.

13. What is Anticipatory fan control function (related to OTI&WTI only) ?

This function helps in better thermal management of a transformer in comparison to conventional WTI systems. By enabling this function, WTI can anticipate the winding temperature rising above the FAN operating set point, much before it actually rises & operates the fan. Studies have proven that this leads to longer life of the transformer.

14. What is fault relay and how do I use it ?

Fault relay is provided to indicate abnormal or fault condition in WTS. These conditions are, No power to the scanner (only for WTS supplied with Electrical Fail fault) Sensor RTD open or short circuited.

27

CONTROL ROOM

OIL COOLED

DRY / CAST RESIN

DRY / CAST RESIN

1. Why do I need to monitor winding temperature of a transformer ?

For economic reasons now-a-days the transformers are operated at near limits of temperature ratings. If suitable temperature monitoring system is not installed on the transformer, then there is a very high risk of failure of insulation leading to transformer failure and associated hazards and loss. Hence there is a need for specialized and reliable temperature surveillance system. Although the dry / cast resin transformers are safer than oil cooled ones from the point of fire hazards, they can also cause disasters, if they exceed the rated temperature limits.

OIL COOLED

2. Do I need to monitor all three windings of the transformer ?

As dry type / cast resin transformers are usually installed at utilities where large unbalanced load is a normal condition, it is necessary to monitor all the three phase windings of the transformer. In case of large oil cooled power transformers, they are usually installed at places where the loads are normally balanced and so in that case, monitoring only one windings temperature is sufficient. However, Its always better to monitor temperature of all the three windings.

3. What is a thermal image and how does it help to estimate the winding temperature ?
Due to high voltages associated with the windings and due to insulation considerations, direct access to the windings for installing the temperature sensor is not possible. Therefore, indirect means of estimating this temperature has to be done. One of the most reliable methods to estimate winding temperature is by using THERMAL IMAGE formation technique. This image is formed digitally by our ( OTI&WTI ) models, by measuring top oil temperature & current flowing through the winding and doing calculations considering temperature gradient and time constant. And this image is displayed as Winding Temperature. The RTD sensor is installed on the transformer to measure Top Oil temperature. Winding current / load current is measured using a C.T. installed in the winding of the transformer. Temperature gradient ( dT ) and Thermal Time constant of windings are estimated by design consideration and set accordingly. Please note that the Thermal image gives the estimated winding temperature and is not actual.

CONTROL ROOM

4. What is the difference between Winding Temperature Scanner (WTS) & Normal Temperature Scanner?
WTS are built specially for transformer application & the features provided in this series of scanners are in line with the requirements of transformer industry. The operating conditions are more severe for equipments meant for transformer / switchyard application. The design for these scanners is more focused towards reliability, vibration handling, noise immunity, mounting ease, higher ambient temperatures etc. Normal temperature scanners are designed for control rooms where environmental conditions, are much less severe. This is the reason we call these temperature scanners as Transformer Protection Relays. At PECON, we manufacture products for both transformer as well as for control room application. We therefore insist and suggest our customers to use appropriate equipment for specific need and application.

DIMENSION

5. What features are essential for a Transformer protection relay (WTS, OTI&WTI) ?
For the safety, reliability & long operational life of a transformer, a good temperature surveillance system is necessary. A good temp. surveillance system should provide the following features: Accurate temperature measurements (windings, core, oil etc etc). Capability of warning the user of excessive transformer temperature (alarm). Capable of switching off and isolating the transformer from line in case the transformer reaches a limiting temperature level (trip). Cooling fan control. Alarm, trip and fan controls settable over operating range. Sensor Fault monitoring and indication. Maximum temperature registering. Signal for remote indication & data logging. Should be suitable for switchyard environmental conditions. All PECON winding temperature scanners ( Transformer protection relays ) are designed to meet these basic requirements. Most of them will have many additional features incorporated.

TECSYSTEM

APPLICATION NOTE

6. What is a RTD?
Resistance Temperature Detector or RTD for short, is a device whose resistance changes with temperature. Higher the temperature more the resistance. This change in resistance of these sensors allow us to measure the temperature.

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Quality Policy

At Power Electronics & Control popularly known as

PECON
We are commited to provide technologically superior products & high quality services to achieve total customer satisfaction. We commit ourselves to the highest standards of quality, integrity and excellence in all areas of business. We pledge to monitor our performance as an on-going activity and strive for continual improvement.

145 / 2, G.I.D.C. Estate, Naroda, Ahmedabad - 382 330. INDIA. Tel : +91 ( 79 ) 2281 3432, Fax : +91 ( 79 ) 2282 1397 Cell : + 91 93 2828 1537 / 1538 Email : pecon@vsnl.com Website : www.pecon-india.com

Due to continual development and change in technology, specifications are subject to change.