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Mix design of Concrete: IS method B. Bhattacharjee CIVIL ENGINEERING DEPARTMENT IIT DELHI
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
General Outline
The IS 10262 method Example
IS METHOD
Step 1: f m =f ck + 1.65 zThe standard deviations are: M10-M15: 3.5 MPa M20-M25: 4.0 MPa M30-M50: 5.0 MPa DETERMINE FROM SITE DATA, 30 CUBES
IS METHOD
Step 2 : selection of w/c from curves
IS METHOD
Step 2 : selection of w/c from curves
IS METHOD
Step 3: Estimate water content & sand contents for concrete grades up to M35/ M35 above M35 m.s.a (mm) 10 20 40
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
40 35 30
IS METHOD
Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 m.s.a (mm) 10 20 W kg/m3 200 180
p=Fagg vol (%of Total)
28 25
IS METHOD
Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 zThe Tables are for: Crushed CA Fine aggregate Zone II w/c =0.6(up to M35) & 0.35 (>M35) Compaction factor =0.8
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand contents for concrete grades up to M35/ above M35 (Adjustments) Condition Adjusments Sand ZoneI,III,IV CF() 0.1 w/c () 0.05 Rounded agg
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
W 0 3%() 0 -15
0 1% -7
IS METHOD
C=Max(W/ w/c*, C
Step 4: Calculate cement content, Aggregate contents, w/c*= Min (w/ccurve, w/cdurability) .
durability).
IS METHOD
V=1-air content
m.s.a (mm) 10 20 40 Air content (%) 3.0 2.0 1.0
IS METHOD (Example)
M25 concrete zCement 43 grade Moderate exposure Zone III sand Compaction factor 0.9 20 mm m.s.a rounded aggregate
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD (Example)
Step 1: f m =f ck + 1.65 =4
Grade 25 SD 4 TMS 31.6
f m = 32 MPa
IS METHOD
Step 2 : selection of w/c from curves
w/c =0.43
IS requirements (RCC)
Exposure Mild Moderate Severe Very severe Extreme Min C 300 300 320 340 360
Max w/c
Step 2: w/c*=0.43,
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand contents for concrete grades up to M35/ M35 above M35 m.s.a (mm) 10 20 40
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
p=Fagg(%of Total)
40 35 30
IS METHOD
Step 3: Adjustments
W=(0.9-0.8)/0.10.03*186-15=-9.2 kg/m3 p (%)=-1.5+(0.43-0.6)0.01/0.05-7=-11.9
Condition W Sand ZoneI,III,IV CF() 0.1 w/c () 0.05 Rounded agg
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
0 3%() 0 -15
IS METHOD
Step 4:
. W=186-9.2177kg/m3
3
Fagg 412 1 1 (1 0.02) = 177 + + 3.15 0.231 2.7 1000 Cagg= 1344.0kg/m3 Cagg 412 1 1 0.98 = 177 + + 3 . 15 ( 1 0 . 231 ) 2 . 6 1000
B. Bhattacharjee DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Fagg=419.25 kg/m3
IS METHOD
W=186-9.2177kg/m3
IS METHOD
Actual water to be added =177-water (present
absorption) in aggregate in kg/m3
quantity of aggregate in the mix shall be Aggregate content + extra due to (moisture content- absorption)
Trial mix and final adjustment
Actual
Summary
IS method Example