99742

HYDRAULIC 2-sTAGE PUMP

Instructions and precautions

Distributed exclusively by Harbor Freight Tools. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com

Save these instructions. Read all precautions and instructions.

Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this document may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Contents Specifications 3 Unpacking 3 Important SAFETY Information 3

General and Specific Safety Warnings 3 Set Up Precautions 4 Use Precautions 4 Unpacking 4

Instructions for putting into use 4 Operating Instructions 4

Tool Set Up 4

MAINTENANCE & SERVICING 5

PLEASE READ THE FOLLOWING CAREFULLY 6

Parts List 6 Limited 1 year / 90 Day warranty 8

SKU 99742

For technical questions, please call 1-800-444-3353.

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Specifications
Flow Max. Pressure Max. Speed Shaft Dimension Hydraulic Pump Inlet/Outlet Mounting Holes 11 GPM 2900 PSI 3400 RPM 0.5" (Diameter) 1-3/8" Length Inlet, 3/4" OD Tubing Outlet, 1/2" -14 NPT 0.4" Diameter

CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

General and Specific Safety Warnings

WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in serious injury. Save all warnings and instructions for future reference.

Unpacking
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this document as soon as possible.

1.

To prevent serious injury: a. Do not adjust factory set Safety Valve. Valve should only be set, or reset, by a qualified technician. b. Only attach hydraulic components rated to 2900 PSI or more. c. Wear ANSI-approved safety goggles during set up and use. d. Inspect before each use. e. Keep out of reach of children. f. Keep work area clean and well lit. Cluttered or dark areas invite accidents. g. Keep children and bystanders away while operating. Distractions can cause you to lose control.

Important SAFETY Information

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. 3. 2.

Personal safety a. Be alert, watch what you are doing and use common sense. Do not use while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention may result in serious personal injury. b. Safety equipment such as non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Power tool use and care a. Store this Air Hydraulic Pump out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate. Tools are dangerous in the hands of untrained users. b. Maintain this Hydraulic Pump properly. Check for breakage of parts and any other condition that may affect its operation. If damaged, have it repaired before use.

SKU 99742

For technical questions, please call 1-800-444-3353.

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Many accidents are caused by poorly maintained tools. 4. Have your Hydraulic Pump serviced only by a qualified repair person using identical replacement parts. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. This product is not a toy. Keep it out of reach of children. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code 25249.5, et seq.) The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

If unreadable or missing, contact Harbor Freight Tools for a replacement.

Unpacking
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

5.

6.

Instructions for putting into use

Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

Note:

Save these instructions.

Set Up Precautions
1. Assemble only according to these instructions. Improper assembly can create hazards. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly. Keep assembly area clean and well lit. Keep bystanders out of the area during set up.

Operating Instructions
Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

2. 3. 4.

Tool Set Up
To prevent serious injury from accidental operation: Turn off and detach the air supply, safely discharge any residual air pressure before performing any inspection, maintenance, or cleaning procedures. 1. 2. This Pump is designed to be used with the 24-Ton Hydraulic Log Splitter SKU #91839. Mount this Hydraulic Pump to the Coupling which should already be attached to the

Use Precautions
1. 2. 3. 4. This product is not a toy. Do not allow children to play with or near this item. Use for intended purpose(s) only. Inspect before use; do not use if parts are loose or damaged. Maintain product labels and nameplates. These carry important safety information.

SKU 99742

For technical questions, please call 1-800-444-3353.

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driving engine. The 90 elbow should be positioned underneath. Four 10mm bolts and washers are required for this (not supplied). Hydraulic Pump Coupling Gas Engine

6.

Run another high-pressure line (not included) from the outfeed port in the splitter to the curved 90 elbow underneath the pump. (See Fig. 2.) a. If the unit is new and unused, this return hose should be filled with oil to prevent air from getting into the system.

Warning: Make sure the lever on the splitter directs the circulating oil from the pump back to the pump and not the log splitters cylinder before the engine is started. Otherwise the splitting blade will start moving immediately.

Fig. 1 3. The Drive Shaft (1) has a slot into which a Flat Key (40) is inserted. When the pumps Drive Shaft (1) slides into the Coupling, the Key locks the pumps Drive Shaft to the Coupling. Remove the Valve Blocks (26, 29) and put a few drops of oil in each of the openings so that the gears do not experience metal-tometal damage upon start up. This unit does not have an oil reservoir. Replace both Valve Blocks. Run an appropriate high-pressure line (not included) from the outfeed of this pump to the infeed of the Hydraulic Log Splitter such as a 4000 PSI hose with 1/2" ID. The outfeed port is located on top of the Back End Cap (22). (See Fig.2.) 1.

MAINTENANCE & SERVICING

In the event that the Pump must be removed from the log splitter, the first task would be to disconnect the hoses. a. Care must be taken to assure oil is not spilled. A pan should be placed under the pump in order to catch dripping oil when disconnecting the hoses. b. Disconnect the upper delivery hose and cap the end immediately to prevent oil from leaking. c. Disconnect the bottom return hose, again capping the end. 2. 3. Remove the 10mm bolts holding the pump to the Coupling. Pull the pump back, sliding the pump shaft out from the Coupling taking care not to lose the Key from the shaft. (See Fig. 1.) Servicing the pump can now be done.

4.

5.

NOTE: A few drops of oil must be placed in this outfeed port before initial start up.

4.

Valve Blocks (26) (Outfeed) High-pressure outfeed hose connects here Back End Cap (22) Pump Body Box (13) 90 Elbow (Infeed) Fig. 2

Valve Block (29) Front End Cap (9)

Drive Shaft (1)

0.4" Mounting Holes

SKU 99742

For technical questions, please call 1-800-444-3353.

Page 5

PLEASE READ THE FOLLOWING CAREFULLY

The manufacturer and/or distributor has provided the parts list and assembly diagram in this document as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto.

Parts List
Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Drive Shaft Rolling Needle 2.5 x 4 Washer 16 x 18.8 x 1 Spring Cover Block Valve Core Valve Pole Front End Cap QT450-10 Sliding Bearing L=14 O-Ring 52 x 1.8 O-Ring 3 x 1.8 Pump Body Thick Gear O-Ring 54 x 1.8 O-Ring 9 x 1.8 Thin Gear Box Thin Gear Column Pin A8 x 25 Spring Washer 8 Inner Hex Screw M8 x 110 Back End Cap Column Pin 8 x 40 Intermediate O-Ring 18 x 1.8 Valve Block Valve Spring Steel Ball S13 Flooding Valve Block O-Ring 12 x 1.8 Tip Pole O-Ring 5 x 1.8 Bearing Inner Sleeve Bearing 61902 Oil Seat 11 x 28 x 7 Hole Shaft Circlip 28 x 1.2 Driven Gear Shaft Rolling Needle 2.5 x 3 Wire Circlip 11 Flat Key A4 x 25

Description

Qty.
1 24 1 1 1 1 1 1 1 6 1 1 1 2 3 3 1 2 4 8 8 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 1

SKU 99742

For technical questions, please call 1-800-444-3353.

Page 6

SKU 99742

Assembly Diagram
For technical questions, please call 1-800-444-3353.

Page 7

Limited 1 year / 90 Day warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353

Record Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

SKU 99742

For technical questions, please call 1-800-444-3353.

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