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Contraction Joint
Panel Cracking
Corner Break
Shrinkage Cracking
1. Estimate design parameters (thickness, joint spacing, etc.) 2. Predict response under axle loads, temperature changes, etc. 4. Plans and Specs, Bid, Construct
Construction Problems?
Interior
Corner
Neg. gradient
3. 4.
Slabs are founded directly on a dense liquid Assumes an infinitely large slab, no joint load transfer
What is EverFE?
Software for the 3D Finite Element (FE) analysis of JPCP Incorporates specialized strategies for modeling important response characteristics Allows the generation of models with varying complexity Utilizes problem-specific solvers for efficiency Integrated modeling software and graphical user interface Intuitive model construction and result visualization
Workshop Objectives
1. Familiarize you with EverFEs capabilities Overview basic finite-element concepts Cover details of EverFE unique capabilities 2. Give you hands-on experience with the software Generate and run models Increasing level of model complexity 3. Explain what EverFE can and cant do
Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
Finite-Element Concepts
Mathematical definition: functional method for solving partial differential equations
Our definition: well-established numerical technique for determining stresses, strains and displacements in engineering structures
Finite-Element Concepts
Why is FEA so popular? Applies to wide classes of problems Easily treats different boundary conditions Excellent for irregular geometries Easily handles spatially varying material properties Well-suited to nonlinear and dynamic problems Easily generalized for computer implementation
Finite-Element Concepts
Finite-Element Concepts
FE Procedure in a Nutshell: Divide a structure into discrete inter-connected finite elements that meet at nodes Make each finite element responsible for defining an approximate solution over its domain Take the original governing differential equation and re-cast it using the properties of the finite elements (the mathematically difficult part) Solve the resulting system of equations for unknown displacements, recover stresses, etc.
Finite-Element Concepts
Simple problem from structures/strength of materials
f(x)
x
Elastic rod of length L, elastic modulus E, area A, fixed ends Governing differential equation:
EA
d 2u = f ( x) dx 2
Finite-Element Concepts
Finite-element discretization and solution
element
nodes
exact solution
stress
FE solution
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Finite-Element Concepts
How does each element represent the solution?
interpolated displ. nodal displ.
Finite-Element Concepts
Basic Element Types in Structures and Solid Mechanics
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Finite-Element Concepts
History of FE Modeling of Concrete Pavements Earliest models treated slabs as plates on elastic solids ILLISLAB, JSLAB, etc. released in late 1970s, early 1980s
Modeling of multiple slabs with 2D plate elements Methods for handling joint load transfer
Finite-Element Concepts
Important Issues to Bear in Mind: FEA is an approximate method Model must closely mimic physical reality
Accurate material properties Appropriate boundary conditions Reasonable representation of loads
The proper elements need to be used in discretization Sufficient mesh refinement is essential
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Finite-Element Concepts
What is the peak tensile stress in a large slab with: 40 kN wheel load applied at the edge, r = 228 mm Slab properties: t = 254 mm, E = 27,600 MPa, v = 0.20 Subgrade k = 0.027 MPa/mm
40 kN
Finite-Element Concepts
1948 Westergaard Solution: Finite-Element Solution: Build model with quadratic solid elements Represent load with a 405mm x 405mm square contact area (equivalent area to circle) Critical questions: How large a slab to model? How many elements to use in the model?
max
= 1.43 MPa
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Finite-Element Concepts
Finite-Element Solution: Start with a large slab (5000mm x 5000mm) Study the effect of mesh refinement on solution 5000mm 5000mm increase # of elements 24 x 24 elements
2 x 2 elements
Finite-Element Concepts
Effect of Mesh Refinement on Results
1.6 Maximum Stress (MPa) 1.4 1.2 1 0.8 0.6 0 Westergaard 2 elements through thickness 1 element through thickness
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Finite-Element Concepts
What if we change our discretization slightly?
2 Elements through thickness Discretization 12 u 12 24 u 24 13 u 13 25 u 25 Stress (MPa) 1.48 1.43 1.23 1.33 Load is centered in element: Element captures linear variation in stress Element cant see peak stress!
Finite-Element Concepts
Effect of Model Size on Results
1.5 Maximum Stress (MPa) 1.3 1.1 0.9 0.7 0.5 1000 12x12x2 elements for all runs 3000 5000 7000 Slab Size (mm) 9000
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
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120 kN axle
Plan Elevation
Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
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Slab-Base Interaction
The base layer is rarely bonded to the slab Slip (relative horizontal movement) between slab and base Vertical separation of slab and base may occur Consider the model we just solved
Slab-Base Interaction
EverFEs treatment of slip and vertical separation Slab-base interface may be fully bonded or tensionless Slab and base layer are meshed separately slab base corresponding pairs of nodes
permanently tied if base is bonded (linear) released under tension if base is unbonded (nonlinear)
1mm or 0.1 in
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Slab-Base Interaction
EverFEs treatment of shear stresses at interface Interface elements relate slip to shear stress Shear stress-slip relation:
Applies only when slab and base remain in contact Shear stress
slip,
kSB
Defining parameters
Slab-Base Interaction
Background on shear stress-slip relation Shear stress is caused by several mechanisms Classical friction Interlock (interaction of two rough surfaces) Adhesion (chemical bond) This elastic-plastic model has seen recent use in literature Rasmussen and Rozycki (2001) Zhang and Li (2001) Parameters kSB and
0
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Slab-Base Interaction
What are typical values for k and
0?
kSB
(MPa/mm) 0.270 0.068 0.200 0.065 4.100 0.027
Slab-Base Interaction
Quick parametric study Re-run our single-slab model with an unbonded base Let 0 = 1mm, vary kSB use say 0, 0.5, 1, 2, 5, 10, 50 Study the effect of varying kSB on peak tensile stress kSB
0.0 0.5 1.0 2.0 5.0 10.0 50.0 2.53 2.25 2.14 2.01 1.83 1.71 1.51 Notes Shear transfer has a large effect on stress Slab and base maintained full contact Model remained linear Approaches bonded solution for large kSB
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
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1 Element
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Results of Analyses:
Maximum Principal Stress (MPa) Bonded Unbonded Positive Negative 1.45 1.22 0.94 0.86
Negative gradient
1.71 MPa for positive (82% increase over linear gradient) 0.47 MPa for negative (45% decrease over linear gradient plus peak stress is at mid-thickness of slab!)
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No slab-base shear transfer A rough HMA base (E = 2000 MPa, kSB = 0.27 MPa/mm, 0 = 0.25mm)
BOS Stresses
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Early-Age Effects
Concrete pavements sometimes crack during curing Primary causes are thermal and/or shrinkage gradients that occur prior to concrete gaining full tensile strength
Early-Age Effects
Simple example of how this can be studied with EverFE
Re-run our single-slab model founded on CTB Consider a negative (-5oC/+5oC) thermal gradient Unbonded base with no shear transfer Examine effect of curing time on ratio of slab stress:slab MOR
f c
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Early-Age Effects
Details of Analysis Parameters f c
E MPa MPa 5.5 11100 10.3 15230 13.8 17580 20.7 21530 27.6 24870
Early-Age Effects
Results of Analysis
0.50 Max stress/MOR 0.45 0.40 0.35 0.30 Displaced shape
TOS stresses
10 15 20 Time (days)
25
30
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
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dowels
Plan View Dowel-slab interaction and dowel looseness are difficult to treat
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Immediate Benefit:
dowels
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gap length Rigorous treatment Either bonded or unbonded Can be severe nonlinearity Less rigorous treatment Model remains linear Allows intermediate bond levels
Dowel Looseness
Significance:
Has been studied experimentally and numerically Small gaps (< 0.50mm) can greatly reduce joint load transfer
Treatment by EverFE:
Embedded element formulation is very advantageous Treated as a nodal contact problem Multiple embedded beam elements are used for each dowel single element multiple elements
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Dowel Looseness
Laboratory Tests of Hammons (1997)
0m 122 m
914 mm 10 kN
12 - 6.35 mm dowels
51 mm
k = 0.09 MPa/mm
Dowel Looseness
0.2 Vertical Displacement (mm) model, no looseness model, gap = 0.08 mm 0.4
0.6 -400
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Dowel Looseness
0.2 Vertical Displacement (mm) model, k = 0.09 MPa/mm, gap = 0.08mm 0.4 model, k = 0.07 MPa/mm, gap = 0.08 mm
0.6 -400
experimental with CTB -200 -100 0 100 Distance from Joint (mm)
Dowel Looseness
Example for 2-slab system:
Slabs are 4600mm long x 3600mm wide x 250mm thick Founded directly on dense liquid, k = 0.03 MPa/mm E = 28000 MPa, = 0.20, density = 0 Center an 80-kN axle with 2 wheels transversely, left of joint Set linear aggregate interlock stiffness to 0 Use 11 evenly spaced 32mm diameter dowels at the joint Choose dowel looseness, de-select bonded, Emb = 225 mm Set GapB to 125mm (1/2 embedded length) We will vary GapA: (0 to 0.4mm in 0.05mm increments)
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Dowel Looseness
Results of Analysis Gap LTE l u (mm) (mm) (mm) (%) (MPa) 0.00 0.05 0.10 0.15 0.20 0.30 0.40 0.467 0.528 0.578 0.622 0.646 0.660 0.664 0.467 0.528 0.384 0.344 0.323 0.310 0.306 100 81 66 55 50 47 46 0.865 1.019 1.121 1.267 1.309 1.323 1.326
Example:
Consider the same example we just analyzed Specify dowel-slab support modulus in lieu of dowel looseness Vary modulus from 1 to a very large value, say 1x10-6
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Dowel Misalignment/Mislocation
Inaccurately cut transverse joints mislocated dowels Improperly placed dowels dowel misalignment
x
Intended position
y
Plan View
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Dowel Misalignment/Mislocation
Treatment by EverFE
Embedded dowel element permits implementation Straightforward when dowel-slab support modulus is specified A different solver must be used when modeling looseness
Dowel Misalignment/Mislocation
Results of Analysis:
x
(mm) 0 20 40 60 80 100
LTE Dowel Bearing (%) (MPa) Shear Stress (N) (MPa) 78.6 78.6 78.6 78.2 77.9 77.3 1.26 1.26 1.26 1.27 1.27 1.27 3789 3787 3783 3770 3745 3703 135.7 136.1 137.2 139.5 143.7 150.2
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Transverse Ties
Can be independently specified for each longitudinal joint Modeled with same embedded elements used for dowels Can model tie-slab support and restraint moduli Assumed evenly spaced along each joint First tie is placed at tie spacing from left-hand joint
Transverse Ties
Example to Illustrate Tie Effectiveness
4600mm (typ) Model Properties 250mm slab on dense liquid 12-32mm dowels give 80% LTE at transverse joint Tied shoulder 13mm diameter, 750mm long ties Corner axle load and thermal gradient considered in analyses
3600mm 1800mm
80 kN axle
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Transverse Ties
Maximum Principal Stress (MPa) 1.5 1.3 1.1 Axle + thermal Slab stress with NO ties: Axle load: 1.33 MPa Thermal: 0.746 MPa Axle+thermal: 1.39 MPa
Transverse Ties
Observations and Conclusions:
Ties can dramatically reduce slab stresses due to corner loads Tie effectiveness strongly depends on its proximity to joint
700 mm spacing
710 mm spacing
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
Aggregate Interlock
The challenge: How do we model this? wheel load aggregate interlock
Interaction of two rough crack surfaces Seasonal joint opening significantly affects load transfer
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Aggregate Interlock
Usual FE Treatment of Aggregate Interlock:
Springs at Transverse Joints Coulomb Friction
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Fy
Particle Equilibrium:
Fx
Fx = pu ( Ay + Ax )
embedment
pu
Fy = pu ( Ax Ay )
pu = pu
deformed paste
Walraven suggests pu = 8.0 f cc fcc = 1.25fc (units are MPa) 2) = paste-aggregate coefficient of friction (0.4 0.5) 3) aggregate volume fraction (usually 0.7 0.8) 4) Maximum aggregate size (typically 18 or 20 mm) 5) Initial joint opening (seasonally variable)
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2743 mm Pre-cracked 178 mm 229 mm Joint Filler Zero Stiffness Two-Phase Model
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
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slab
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6 oC Gradient + Shrinkage TT
500 X Magnification
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T + TT Unlocked TT
48
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Workshop Topics
Introduction Overview of Finite-Element Concepts Generation and Solution of a Simple Model Slab-Base Interaction Analysis of Thermal Gradients and Slab Shrinkage Modeling Dowel Joint Load Transfer Modeling Aggregate Interlock Joint Load Transfer Example of a More Complex Simulation Obtaining EverFE and Program Architecture
Obtaining EverFE
1. Get a cashiers check for $5000 made out to Bill Davids
Go to http://www.civil.umaine.edu/EverFE Download EverFE2.23.exe Run EverFE2.23.exe on your computer You can now run EverFE using the new desktop icon, or from the Programs menu Questions to william.davids@umit.maine.edu
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Program Architecture
Basic architecture of software
Program Architecture
Directory structure Top-level directory Aggregate interlock data Project definitions/results Help file and manual Finite-element solver Tcl/Tk code Tcl/Tk libraries
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Program Architecture
How Project Data is Stored
Each project has a file with a .prj extension, and a subdirectory The .prj file is a placeholder to allow the project to be recognized The subdirectory contains project definition, FE input/output
Thank You
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