SECTION 15453 PUMPS 00000000PART 1 - GENERAL 1.1 DESCRIPTION: A.

The Work under this Section shall include all labor, materials, and equipment required to furnish and install the pumps and accessories in the location and quantities shown on the drawings and as specified herein.

1.2

REFERENCES: A. SASO Saudi Arabian Standards Organization SASO 571 SASO 1240 SASO 1241 SASO 1242 SASO 1243 SASO 1305 B. Performance tests for centrifugal, mixed flow and axial pumps. Submersible vertical turbine pumps - General requirements Submersible vertical turbine pumps - Performance test Line shaft vertical turbine pumps - Performance tests Line shaft vertical turbine pumps - General requirements Water centrifugal pumps - General requirements

HI - Hydraulic Institute Standards Data Book Hydraulic Institute for Engineering

C.

ASPE - American Society of Plumbing Engineers Data Book Fundamentals of Plumbing Design, Volume 1 (1983-84), Chapter 11 "Pumps"

D.

ASHRAE - American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc. Handbook Equipment Volume, Chapter 31 "Centrifugal Pumps".

E.

UL - Underwriters Laboratories, Inc. UL 778 Motor Operated Water Pumps.

F.

ASTM - American Society of Testing and Materials ASTM A 36 ASTM A 48 ASTM A 53 Structural Steel. Gray Iron Castings. Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated (Galvanized), Welded and Seamless.
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ITCC in Riyadh Residential Complex J10-13300

ASTM A 108 ASTM A 276 ASTM A 297 ASTM A 536 1.3 SUBMITTALS: A.

Steel Bars, Carbon, Cold Finished, Standard Quality. Stainless Steel Bars and Shapes. Steel Castings, Iron-Chromium, Iron-Chromium-Nickel, Heat-Resistant, for General Applications. Ductile Iron Castings.

Product Data: Submit manufacturer's pump specifications, installation and start-up instructions, and current accurate pump characteristic performance curves with selection points clearly indicated. Shop Drawings: Submit manufacturer's assembly-type shop drawings indicating dimensions, weight loadings, required clearances, and methods of assembly of components. Wiring Diagrams: Submit manufacturer's electrical requirements for power supply wiring to plumbing pumps. Submit manufacturer's ladder-type wiring diagrams for interlock and control wiring. Clearly differentiate between portions of wiring that are factory-installed and portions to be field-installed. Certificate of Compliance. Maintenance Data: Submit maintenance data for each type of pump, control, and accessory; including "trouble-shooting" maintenance guide.

B.

C.

D. E. 1.4

TRANSPORTATION, HANDLING AND STORAGE: A. B. C. D. Deliver pumps, hardware and accessories in manufacturers original new, protective packing. Handle pumps and components carefully to prevent damage, breaking, denting and scoring. Do not install damaged pumps or components; replace with new. Store pumps and components in clean dry place. Protect from weather, dirt, fumes, water, construction debris, and physical damage. Comply with manufacturer's written rigging and installation instructions for unloading plumbing pumps, and moving them to final location.

1.5

WARRANTY: A. All pumping assemblies and components including pumps, motors, controls, etc. shall be guaranteed by the system manufacturer in writing for a period of minimum 1 year from date of substantial completion against defective materials and workmanship, including motor burn-out. Water pressure booster system as a whole shall be also guaranteed in writing by the manufacturer for a period of 1 year from the date of substantial completion against any defects in design, materials, construction or workmanship.

B.

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1.6

QUALITY ASSURANCE: A. Manufacturer's Qualifications: Firms regularly engaged in manufacture of pumps with characteristics, sizes, and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years, and shall be subject to approval of Engineer. Design, manufacture and install pumps in accordance with HI and UL Standards. Provide electric motors and components which are listed and labeled by UL and comply with NEMA Standards. Provide pumps whose performance, under indicated operating conditions, are certified by the pump manufacturer. Single Source Responsibility: All the components and accessories shall be product of single manufacturer.

B. C. D. E.

00PART 2 - PRODUCTS 2.1 DOMESTIC WATER PUMPS (Potable and Non-Potable Water): A. Furnish and install constant discharge pressure variable speed controlled by frequency converter micro-processor automatic water pressure booster system consisting of diaphragm type pressure tank, centrifugal pumps, power and control panels and instrumentation. The booster pumping system skid mounted set assembled, pre-adjusted and tested at factory on common galvanized steel base frame with anti-vibration pads. Package type booster pumping system shall be of type capacity as shown on the drawings. The booster pumping system shall comply with requirements mentioned herein as minimum. Pumps C. Type: Centrifugal multistage in-line/end-suction; capacity and number as shown on drawings.

B.

Pump Material Of Construction Pump headcover/pump base : Impeller : Intermediate Chamber : Outer Sleeve : Pump Shaft : Shaft Seal : Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel AISI 431 Mechanical Shaft Seal

D.

Motor: Type Insulation Class Ambient Temperature : Squirrel Cage T.E.F.C. : IP55 or Class F : 50o C

E.

Pipe Work & Fittings

ITCC in Riyadh Residential Complex J10-13300

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 F.

Common suction manifold stainless steel AISI 316 Common delivery manifolds stainless steel AISI 316 Isolation Valves (gate valves/butterfly valves/check valves as applicable) shall be as per pump manufacturers recommendations.

Pressure Tank: Material of shell : Carbon steel, cold pressed, epoxy coated Diaphragm : Renewable rubber Max. Working Pressure : 10 bar Size: Minimum 2.5 minutes run time of the lead pimp:

G.

Control Panel: Heavy Gauge Steel Control Cubicle finished in gloss enamel with lockable door enclosure class IP54 consisting of: Motor Starter: front control board of the following features: Operating Buttons: Pump Status (Status display for all pumps connected) Zone status (status display for all zones) Set (set menus for control parameters). Setting of control parameter for zone/pumps Survey of fault indications. Jump one level backward. Jumps one level forward/store setting. Move one display up in menu Move one display down in menu Start/Stop pumps. LCD-display 2x24 character Indicator lights for operating and fault indications.

Performance Control Stop function when operating at low flow. Automatic cascade control of the pump Automatic change over of the lead pumps in operation Manual operation. Free contact point for BMS (where required)

Pump And System Monitoring Function Minimum and maximum limit for the valve Pre-pressure measurement Motor protection Clock program: One main circuit breaker doorlock

Circuit For Automatic Operation Including: PFU control unit One AUTO. Circuit breaker for each pump One circuit breaker pilot control. Three (one) contactor for each pump in star delta (DOL) starter. One contactor for each pump in star delta starter switch to VLT
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ITCC in Riyadh Residential Complex J10-13300

2.2

One contactor with delay timer for each pump Over load relay for each pump in star delta starter only A set of level switch for dry running protection One pressure sensor connected to the delivery manifold One VFD for speed control of the lead pump Fan and outlet filter for cooling VFD

HOT WATER CIRCULATING PUMPS: A. Provide, quite, in-line, centrifugal, single-stage, direct coupled, hot water circulating pumps with mechanical seals and rated for 125 psig (860 kPa) working pressure and 225oF (107oC) continuous water temperature. Provide all required auxiliary apparatus and controls to complete the installation. Pumps shall be of type, capacity and number as shown on the drawings. Pump shaft shall be of stainless steel with mechanical shaft seals having faces of tungsten carbide. Pump housing shall be of cast iron with a spiral outlet, and shall be provided with interchangeable EPDM rubber seal ring. Stainless steel impeller shall have double-curved blades with smooth surfaces and fitted to shaft by means of split cone and nut. Motor shall be totally enclosed fan-cooled (TEFC) type complying with IEC and DIN or equivalent standards, with insulation Class F and maximum ambient temperature 40 oC.

B.

2.3

IRRIGATION WATER PUMPS A. Furnish and install constant speed variable flow automatic water pressure booster system consisting of diaphragm type pressure tank, centrifugal pumps, power and control panels and instrumentation. The booster pumping system skid mounted set assembled, pre-adjusted and tested at factory on common galvanized steel base frame. Package type booster pumping system shall be of type capacity as shown on the drawings. The booster pumping system shall comply with requirements mentioned herein as minimum. Pumps C. Type: Centrifugal multistage in-line/end-suction; capacity and number as shown on drawings.

B.

Pump Material Of Construction Pump headcover / pump base: Cast Iron GG25 Impeller : Stainless Steel 316 Intermediate Chamber : Stainless Steel 316 Outer Sleeve : Stainless Steel 316 Pump Shaft : Stainless Steel AISI 431 Shaft Seal : Mechanical Shaft Seal

D.

Motor: Type Insulation Class : Squirrell Cage T.E.F.C. : IP55 or Class F

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ITCC in Riyadh Residential Complex J10-13300

 E.

Ambient Temperature

: 50o C

Pipe Work & Fittings Common suction manifold stainless steel AISI 316 Common delivery manifolds stainless steel AISI 316 Isolation Valves (gate valves/butterfly valves/check valves as applicable) shall be as per pump manufacturers recommendations.

F.

Pressure Tank: Material of shell Diaphragm Max. Working Pressure : Carbon steel, cold pressed, epoxy coated : Renewable rubber : 10 bar Size : Minimum 2.5 minutes run time of the lead pump:

G.

Control Panel: Heavy Gauge Steel Control Cubicle finished in gloss enamel with lockable door enclosure class IP54 consisting of: Motor Starter: front control board of the following features: Operating Buttons: Pump Status (Status display for all pumps connected) Zone status (status display for all zones) Set (set menus for control parameters). Setting of control parameter for zone/pumps Survey of fault indications. Jump one level backward. Jumps one level forward/store setting. Move one display up in menu Move one display down in menu Start/Stop pumps. LCD-display 2x24 character Indicator lights for operating and fault indications.

Performance Control Stop function when operating at low flow. Automatic cascade control of the pump Automatic change over of the lead pumps in operation Manual operation. Free contact point for BMS (where required)

Pump and System Monitoring Function Minimum and maximum limit for the valve Pre-pressure measurement Motor protection Clock program: One main circuit breaker doorlock.

Circuit For Automatic Operation Including: PFU control unit One AUTO. Circuit breaker for each pump
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2.4

One circuit breaker pilot control. Three (one) contactor for each pump in star delta (DOL) starter. One contactor for each pup in star delta starter switch to VLT One contactor with delay timer for each pump Over load relay for each pump in star delta starter only. A set of level switch for dry running protection. One pressure sensor connected to the delivery manifold.

SUBMERSIBLE DRAINAGE PUMPS (SUMP PUMPS): A. Furnish and install pumps with sealing flanges, guides, mounting plates, supports, lifting chains and hooks, switches, control boxes, discharge piping, etc. as may be required for complete and operating systems. Submersible drainage pumps shall be of type, capacity and number as shown on the drawings. A separate mounting plate shall be furnished with each pump, including guide rack support and discharge elbow. All parts shall be coated with tar base epoxy paint. Lifting chain and guide shall be in stainless steel 316. Provide a double door access frame of fabricated cast iron coated inside and outside with tar base epoxy paint. Frame shall support guide rails and junction box. Covers shall be provided with lifting handle and hold-open latch. Pump discharge shall be through the frame. Provide and install control panel with NEMA 3 weatherproof enclosure for final connection by electrical contractor. A circuit breaker and magnetic starter shall be provided for each pump along with alternating relay, interlock relay, switches, run lights, alarm bell, NEMA 4 junction with mounting bracket. Provide and install sealed float type mercury switches. Float switches shall control: 1. Pump(s) On - 2. Pump(s) Off - 3. High water alarm.

B. C.

D.

E.

F. 2.5

FIRE PUMPS: A. Electric Driven Fire Pump: 1. Furnish as shown on plans, the automatic electric motor driven centrifugal horizontal split-case or vertical turbine fire pumps with auxiliary apparatus to make a complete fire pump installation in accordance with the codes of the National Board of Fire Underwriters. Pumps shall meet NFPA 20 requirements and shall be UL Listed, FM approved, type, capacity and number as shown on the drawings.

2.

The pump shall be having design capacity and static head as shown on the drawings and operating at a rate of 1770 rpm. The pump shall be furnished complete with the following fittings: discharge tee, hose valve head, hose valves, discharge gauges, 19 mm casing relief valve, umbrella clock and capacity plates.

ITCC in Riyadh Residential Complex J10-13300

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3.

Electric Motor: The motor shall be TEFC type with Class F insulation. Voltage and rating shall be as shown on drawings or as required. The motor locked rotor current shall not exceed the values stated in NFPA 20. The motor shall be constructed so that the total hydraulic and static thrust of the pump's rotating assembly can be carried by the motor thrust bearings. The motor shall mount directly on the pump discharge head assembly with a registered fit for correct shaft alignment. The motor shall be equipped with a top drive coupling and nut for axial adjustment of the pump impellers and shall have a non-reverse ratchet to prevent the pump backspin.

4.

Fire Pump Controller: Controller shall be UL listed and FM approved with transfer switch combined manual and automatic; reduce voltage starting. The controller shall be equipped with a line fused switch of an interrupting capacity as required, a timer and pressure regulator having a range of 0.30 lb with pressure setting established at time of field acceptance test. An instantaneous recycling running period timer to prevent too frequent automatic starts of fire pump motor, set to keep the motor in operation for 3 minutes on auto-start and shall be interwired with pressure regulator. Provide an automatic transfer switch. Fire Pump Alarm Panel: Wired to fire pump controller to provide current failure and pump operating alarms with visible and audible indicating signals. The pump driver, controls and necessary attachments specified herein shall be purchased under a unit contract from a single pump manufacturer or his representative, stipulating compliance with these specifications. Fire pump shall be laboratory tested with a certified performance test curve furnished to Engineer at the time of field acceptance test. Upon award of contract, the manufacturer shall furnish the required number of pump unit dimension prints, control cubicle dimension prints and schematic wiring diagrams, all contained in an indexed booklet for the Engineer's approval. The pump manufacturer shall provide the services of a qualified field engineer to advise the Contractor on the proper installation of equipment, make necessary mechanical adjustments and align fire pump flexible coupling. The pump manufacturer shall arrange and conduct final field acceptance test and provide all required test equipment including UL playpipe hose, pilot, tachometer and clamp-on ammeter.

5. 6.

B.

Jockey Pump: 1. The pump shall be peripheral turbine type and shall be furnished with threaded discharge outlet, type, capacity and number as shown on the drawings. Motor shall be TEFC type with Class F insulation, voltage and rating as shown on drawings or as required. Jockey pump controller shall be UL Listed, FM approved..

ITCC in Riyadh Residential Complex J10-13300

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2.

Jockey Pump Control: To include a combination magnetic, across-the-line type starter with fused disconnect switch, thermal over-current protection and a hand-off-automatic selector switch in the enclosure. Control cubicle shall incorporate an adjustable pressure switch with gauge clock. Pressure Gauge: Provide a 115 m dial brass case pressure gauge on discharge pipe near jockey pump. Relief Valve: Install a 19 mm relief valve on discharge line of jockey pump to relieve excess pressure to nearest drain.

3. 4. C.

Diesel Engine Driven Fire Pump 1 Unit: to comprise diesel engine driven fire pump supplied complete as a packaged unit with engine, fuel tank, hand operated diaphragm pump for filling fuel tank, fuel pipework, automatic starting equipment with automatic transfer switch and electric control panel all mounted on steel skid type base for permanent mounting with foundation bolt holes and adequate grout volume. Unit shall meet NFPA 20 requirements and shall be UL Listed, FM approved, type, capacity and number as shown on the drawings. The fire pump shall be capable of delivering not les than 150% of rated flow at not less than 65% rated head. The shut off (no flow) head shall not exceed 140% of rated head. Pump to be horizontal split-case or vertical turbine type (as required) specifically labeled for fire service. The total installed length of the pump from bottom of base plate to bottom of suction inlet manifold shall be as shown on drawings. The pump discharge head shall provide rigid mounting support for the complete pump assembly. The pump line shaft bearings shall be water lubricated by the liquid being pumped. Pump bowl assemblies shall include cast iron bowls and bronze impellers and shall be submerged as recommended in NFPA 20. The pump shall be installed with a cast or fabricated non-ferrous metal strainer having a free area of not less than four times the suction inlet area. Strainer openings shall be sized to restrict the passage of objects 12 mm sphere size. Pump shaft shall be stainless with bronze bearings and strainer shall be brass. Fire pump fittings which are subjected to pump discharge pressure shall be ANSI 250 pound rating. 3 4 Pump Support to be substantial cast iron driving head is to be provided to ensure rigid support for pump and bearings. Accessories for pump to have automatic air release valve on casing; discharge pressure gauge; drain plugs and continuous by-pass pipe with orifice from pump discharge nozzle back to suction source to protect pump from overheating when running with closed discharge and flow meter. Diesel Engine to be water cooled, with adequate power to drive pump at rated speed continuously on full load at site elevation for six hours and with dry type air filter on air intake. Engine Starting System to be automatic, comprising two sets of 12 V batteries mounted on bedplate, battery powered starting motor of axial displacement type, twin starter relays,
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ITCC in Riyadh Residential Complex J10-13300

battery charging system and automatic starting control panel resiliently mounted on engine bedplate. Each set of batteries to provide ten consecutive starts of cold engine under full compression without recharging. 6 Control Panel to be housed in dust and damp protected cabinet and fully connected and tested prior to shipment, requiring only simple external connections to main system switch and to necessary AC supply to operate battery charging system. Control panel is to incorporate the following. a. b. c. Automatic ten attempt engine starting circuit initiated by signal from Main Failure Panel in electric control panel of main fire pumps Triple charging circuit capable of charging both sets of batteries simultaneously Ammeter to indicate charging current being supplied continuously lit AC indicating light relays and timers including connections for remote alarm system Audible warning device automatically activated if engine fails to start after ten attempts Water pressure switch fitted to pump to inhibit automatic start sequence on system start-up Low suction pressure switch fitted to pump suction to prevent unit from starting unless there is a minimum head of 0.3 m of water on pump suction and to stop unit if pump looses suction. Time clock for automatic test.

d. e. f.

g. 7

Engine Fuel System: to include the following: a. b. c. d. e. f. g. h. i. j. Fuel tank of capacity for six hours running at full load Hand operated fuel line valve lockable in the open position Sediment trap Fuel level gauge Cleaning and inspection hole on tank Hand operated fuel transfer pump for filling tank Fuel filter between fuel tank and engine fuel pump Air bleeding valve Interconnecting fuel piping. Low fuel level switch.

8
ITCC in Riyadh Residential Complex J10-13300

Engine Exhaust System: to include the following:

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Residential type silencer Short length of flexible exhaust pipe for direct fitting to exhaust out Necessary lengths of steel exhaust pipe. Exhaust pipe to be insulated inside the pump room.

Engine Accessories: to include standard tool kit, set of spare parts, installation drawings, operating and maintenance instructions and circuit diagram. Fuel: Diesel oil. Fuel tank and piping shall comply with requirements of Section 15483 FUEL OIL SYSTEM; sizes as shown on drawings.

10

000PART 3 - EXECUTION 3.1 INSTALLATION: A. Examine area and conditions under which pumps are to be installed. Do not proceed with the work until unsatisfactory conditions have corrected in manner acceptable to Engineer. Installation shall be done in accordance with NFPA 20, the manufacturer's written instructions, and as specified herein. Provided remote alarm and flow meter for fire pumps as per NFPA 20. Provide access around the pumps for service as indicated or required, but in no case less than that recommended by the manufacturer. Unless indicated otherwise, install pumps on minimum of 100 mm high concrete base equal or greater than 3 times total weight of pumps and motors, with anchor bolts poured in place. Piping Connection: Refer to the relevant Sections of Division 15 - MECHANICAL. Provide ring, valves, gauges, accessories, supports and flexible connection as shown on the drawings or as required. Electrical Wiring: Refer to the relevant sections of Division 16 - ELECTRICAL for materials and installation. Install electrical devices furnished by the manufacturer but not specified to be factory-mounted.

B.

C. D.

E.

F.

3.2

SHOP TESTING: A. Pump performance tests shall be conducted in accordance with Hydraulic Institute test codes as described in HI E35.01, E37.01 and E39.01. In addition, each pump shall be tested at five points of operation from shut-off head to run-out condition, including the guaranteed pump's performance point. All pumps shall be hydrostatically tested for leaks at 1.5 times the design pressure. There shall be no leakage during the one hour test period.

B.

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C. 3.3

The Contractor shall submit manufacturer's test certificates, including test data to show that pump meets specifications.

FIELD TESTING: A. B. Field performance test of all pumps shall be witnessed by the Engineer. Field testing shall be in accordance with following requirements: 1. 2. C. All pumps, except for fire pumps, shall be tested in accordance with ANSI B73.1 and ANSI B73.2. Fire pumps shall be tested in accordance with the requirements of NFPA 20.

All tests shall be subject to approval of the Engineer.

3.4

ADJUSTING AND CLEANING: A. B. C. Check alignment, and where necessary, realign shafts or motors and pumps within recommended tolerances by manufacturer. Start-Up: Lubricate pumps before manufacturer's written instructions. start-up. Start-up in accordance with

Cleaning: Clean factory-finished surfaces. Repair any marred or scratched surfaces with manufacturer's touch-up paint. END OF SECTION

ITCC in Riyadh Residential Complex J10-13300

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