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Surface Operations, Compliance and Issues Not Related to Resource Evaluation and Recovery
January 24, 2013
Premium Value Defined Growth Independent
Primrose, Wolf Lake, and Burnt Lake Annual Presentation to the ERCB for 2011
Directive 54: Performance Presentations, Auditing, and Surveillance of In Situ Oil Sands Schemes January 23, 2013
3.1.1 Subsurface Issues Related to Resource Evaluation and Recovery
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Outline - Surface Operations, Compliance, and Issues Not Related to Resource Evaluation and Recovery Facilities
Plot Plans, Simplified Plant Schematic, Modifications and Updates
Page
5-9 10-11 12-14 15-17
Facility Performance
Oil & Water Treatment, Steam & Power Generation Gas Usage, Greenhouse Gas Emissions
Sulphur Production
Summary and Discussion of Emissions
Outline - Surface Operations, Compliance, and Issues Not Related to Resource Evaluation and Recovery Environmental Summary
Compliance Issues & Amendments Monitoring Programs Reclamation Regional Initiatives Arsenic Monitoring Groundwater Monitoring at E14 Pad Primrose East Risk Management Plan Pad 75 Update
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39 40-44 45 46 47-50 51-52 53 54 55-63 64 65-72 73-74 75-76
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Future Plans
Facilities
Detailed Site Survey Plans - refer to included drawings:
Wolf Lake Plant Plot Plan Primrose Plant Plot Plans (South, North, East) Typical Pad Plot Plan (Primrose East)
Summary of Modifications
Wolf Lake Brackish Water Expansion Phase 1
Completion of the project started in 2011. Project involved the addition of brackish water tank, VRU, pumps, piping, heater exchangers, pick heater
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Facilities
Summary of Modifications (contd)
Wolf Lake Oil Debottlenecking
Numerous upgrades to improve oil treating. Including a new ORF in unit 10, sales pump in Unit 8, various vessel control valve upsizing
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Facility Performance
Bitumen and Water Treatment
Overall water quality and oil treating targets were generally met: Experienced some treating and produced water de-oiling challenges due to low inlet production temperatures (low produced water volumes and cooler Primrose East emulsion temperatures). Recycling of slop and skimmed oil is causing treating and rag layer issues. Problem is being mitigated by addition of slop oil treatment unit. Currently in commissioning phase. Slop oil treatment unit will be functional in Q1 2013. Performance testing indicated additional available capacity in existing oil treating system. Wolf Lake debottlenecking project is nearing completion. Successfully completed Unit 8 oil side turnaround this year.
Steam Generation
Overall steam generation targets were met:
Primrose South & North achieved 98.1% of budget injected steam volumes Primrose East steam plant was shut down for a total of 39 days at the beginning of 2012 to allow depletion of the area
Corrosion and erosion issues in the steam piping systems caused production losses due to maintenance and repair outages Six economizer tube failures at PSP contributed to unplanned downtime HRSG tube sheet failure at PSP contributed to power disruptions
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Facility Performance
Power Generation/Consumption on a monthly basis
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Facility Performance
Gas Usage on a monthly basis
Total Purchased Gas Month January February March April May June July August September October November December e3m3 92,882 105,719 138,352 123,915 130,400 133,213 129,780 116,428 114,584 126,818 122,500 124,869 Total Solution Gas Conserved e3m3 24,942 23,816 25,227 24,627 23,231 24,647 25,551 23,823 27,414 31,476 22,741 25,498 Total Gas Vented E3m3 13 13 611 44.51 8 12 6 5 1.5 0.4 9 4 Total Solution Gas Flared e3m3 246 553 32 1,437 1,042 175 165 1,207 105 47 125 392 Solution Gas Conserved % 99.0% 97.7% 99.9% 94.2% 95.5% 99.3% 99.3% 94.9% 99.5% 99.8% 97.7% 98.5%
*Total purchased gas does not include gas from site gas wells *Solution gas flared volumes are corrected to remove purchased gas to flare *Total gas vented includes brackish water associated vent gas Notes: 1) Brackish usage increased in March 2012. New VRU commissioned April 24, 2012.
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Facility Performance
Flaring & Solution Gas Conservation Compliance
All Primrose and Wolf Lake facilities are equipped for gas conservation except one pilot well, 15BM granted exemption in 2004 New pads (since 2004) are built with VRUs or are linked to a neighboring pads VRU
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Test Durations
Through experience, CNRL field operations has identified the test durations, gross fluid rates and BS&W results required to obtain valid proration test data for each well. Most wells have 4 hour proration test durations; however some wells may be tested from 1 to 6 hours depending on their unique operating conditions and cycle maturity. Each well is tested each month and may be tested several times over the month.
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Installed a new nuclear level technology for interface control on one inlet separator vessel at Wolf Lake for improved interface level control. Proceeding with installation on other vessels. Installing low flow steam meters on new pads for improved measurement accuracy at low flows.
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Fresh WSW Wolf Lake 1F1/12-10-066-05W4M 1F2/12-10-066-05W4M 1F1/06-10-066-05W4M 1F2/06-10-066-05W4M 1F1/13-10-066-05W4M 1F2/13-10-066-05W4M Primrose 1F1/10-05-67-04W4 1F1/14-05-67-04W4 1F2/15-05-67-04W4 04-14-67-03W4 NW 08-068-04W4 NW 08-068-04W4 Grand Rapids
Brackish WSW McMurray 1F3/10-03-67-4W4M 1F1/11-06-67-3W4M 1F1/16-12-67-4W4M 1F1/11-05-67-3W4M 1F2/13-08-67-3W4M 1F1/14-08-67-3W4M 1F1/12-09-67-3W4M 1F2/12-09-67-3W4M 1F1/10-08-67-3W4M 1F1/02-12-67-3W4M 1F1/07-06-67-3W4M
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Excludes Surface Water and Cold Lake Fish Hatchery Effluent Volumes
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2012 production
average 18,089 m3/d maximum 30,222 m3/d CNRL McMurray Wells
25 m Contour
McMurray Fm Basal Aquifer Isopach Map - targeted due to prolific nature of aquifer
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Refurbishment of old pipeline Construction of new pipeline and roads in 2013/2014 Constraints
Geology Thermal development Target circle Mineral and surface rights
August 2010
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Water & Waste Disposal Wells, Landfill Waste UWI List & Disposal Compliance
Primrose & Wolf Lake Project Disposal Water Well UWI Listing
Wells shown in bold are active, (Wolf Lake - WDW#1 and WDW#9 are zonally abandoned)
Wolf Lake WDW#1 - 100090806605W400 WDW#2 - 100100806605W400 WDW#4 100050806605W400 WDW#5 - 100150706605W400 WDW#9 - 100140506605W400 Primrose South 103100506704W400 Primrose East 100031106703W400 1F1110206703W400
Primrose South
Injected 0 m3 fluid in 2012
Primrose East
11-2 out of service since August 2007. Abandonment work still outstanding. Ongoing discussions with ERCB
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Disposal Volumes
2012 Average Monthly Disposal Rates, Temperature and Pressure
4500
Flow Pressure Temp
60
4500
WDW #2: 2012 Average Monthly Disposal Rates, Temperature and Pressure
Flow Pressure Temp
60
4000 50 3500 3000 2500 30 2000 1500 1000 10 500 0 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12 Jul-12 Aug-12 Sep-12 Oct-12 Nov-12 Dec-12 0 20 40
4000 3500 3000 2500 2000 1500 1000 500 0 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12 -500 20 30 50
40
WDW #4: 2012 Average Monthly Disposal Rates, Temperature and Pressure
8000 Flow Pressure Temp 60
7000
WDW #5: 2012 Average Monthly Disposal Rates, Temperature and Pressure
Flow Pressure Temp
60
7000 50 6000 5000 4000 3000 2000 10 1000 0 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12 0 Jul-12 Aug-12 Sep-12 Oct-12 Nov-12 Dec-12 40
6000
50
30
20
1000
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Water Storage
M2-E and M2-S are currently configured for short notice injection
M2-S
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Water Storage Volumes
Wolf Lake Water Storage Volumes
Year Month 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec M2_E M2_S Gross Oil Water Water Inj Gross Oil Water Water Inj (m3/d) (m3/d) (m3/d) (m3/d) (m3/d) (m3/d) (m3/d) (m3/d) 21 2 20 243 40 1 39 292 0 0 21 28 0.2 28 49 0.3 4 146 174
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Water Storage Compliance
Formation Integrity and Pressure Monitoring
Offset well reservoir pressures never exceeded the 2.5 MPa allowable during injection periods M2-E injection packer successfully passed packer isolation test in 2012 M2-S injection packer successfully passed packer isolation test in 2012 No wellbore integrity issues encountered
DI
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Water Storage Balance
From the outlined area (M2 wells and N2-F)
Total Injected Water = 348,235 m3 since Jan 03 Total Produced Water = 592,374 m3 since Jan 03 Difference = 244,139 m3
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Water & Waste Disposal Wells, Landfill Waste Wolf Lake Water Storage Summary
Injectors appear to communicate readily with offset wells No problems anticipated when pumping out injected water Intend to maintain two wells as short notice injectors Expect to have minimal produced water storage in 2013 M2-E and M2-S are classified as disposal wells on S-4 forms
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Water & Waste Disposal Wells, Landfill Waste Waste Disposal Summary
Waste to CCS Lindbergh Cavern
107,125 m3 liquid wastes including drilling wastes for PAW production (new pads) and OSE
Waste to RBW
845 m3 solid waste contaminated soils, plastics, filters inorganic chemicals, asbestos, scrap metal, glycol, caustics
Waste to NewAlta
3,178 m3 sludges 822 m3 coemulsion
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Sulphur Production
EPEA approval limits for SO2:
PSP + WLP = 6.7 t/d PNP = 2.0 t/d PEP = 2.0 t/d
Quarterly averages for all steam plants < 1.0 t/d sulphur Contingency for compliance with ID 2001-3 is currently to restrict/delay production to maintain sulphur level below 1 t/d quarterly average
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Requirements
Selection of Optimal Technology
Liquid Scavenger
Conclusion
Do not proceed with Sulphur Recovery at any of the Primrose Plants at this time
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Sulphur Production
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Sulphur Production
To maintain sulphur levels below 1 t/d, production from the following wells/pads were held back in Q1 2012:
Month of February:
Last 2 weeks of February: Primrose South Pad 28 S & N held back 4,590 m3 oil production Primrose North Pads 62 & 66 held back 1,070 m3 oil production Township 68 pads held back 5,660 m3 oil production
Month of March:
Week of March 1: Primrose South Phases 13, 14, 28 S & N held back production
Production held back: 5,100 m3 oil
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Sulphur Production
To maintain sulphur levels below 1 t/d, production from the following wells/pads were held back in Q1 2012 (Cont):
Production limitations reinstated for March 20 - 28, 2012 Pads affected are as follows:
Primrose North Plant (excluding Township 68 pads) Held back 175 m3 of oil Primrose South Plant Held back 800 m3 of oil Primrose North Plant Township 68 pads Held back 975 m3 of oil
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Revegetation Program
No activities in 2012; activities planned for 2013
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Temp As Conc
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Z8-03 E1
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Ongoing Work
Continued temperature and arsenic monitoring Regional Quaternary geology review Ongoing monitoring of arsenic in CNRL regional monitoring network
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SIB
E14
16-32a
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Monitoring and sampling results are reported annually to ESRD via PAW EPEA Approval since March 2012. Elevated dissolved solids and dissolved hydrocarbons have been noted in the past but currently neither exceed Tier 1 criteria.
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Pad 75 Update
Elevated dissolved solids and dissolved hydrocarbons noted in the Bonnyville Aquifer at Pad Source believed to be release of BFW or produced water from 18A75 due to a casing breach In 2012 remediation was initiated - pumped water from Bonnyville Aquifer at three wells:
05-12h July 11 through 24, 2012 05-12g July 30 through October 22, 2012 05-12f August 4 through October 22, 2012
Recovered 235 m3 groundwater in total Recovery system shut down for the winter on October 22, 2012 Pumping will resume in June 2013 Ongoing reporting to ESRD and ERCB
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Corrosion Logs
A Vertilog was run in Primrose East well 11A78 in response to investigating a near surface casing failure at ~61m MD
No significant corrosion was observed from TD to surface
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84 other wells had cement bond logs run in 2012 (All casing failures had a
cement bond log run for investigative and/or post repair purposes)
13 post steam CBLs were run for investigative purposes on well with up-hole casing failures CBLs run at Primrose East: 17 CBLs were run on observation wells 43 CBLs were run for investigative purposes on burnt lake primary wells CBLs run at Primrose South: 11 CBLs were run on observation wells
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Review of casing failures at the CLWR top indicate that the connection closest to the shale/sand interface is most likely to fail Other drilling changes:
Increased centralization through BFS and CLWR shale top
BFS to improve cement bond CLWR to decrease differential sticking to ensure rotation while cementing
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Continue to obtain data to quantify the poro-elastic heave pressures in the B12 (Lower Grand Rapids) during high pressure CSS steaming Primrose East, Township 68, Phase 28 and Phases 22-24 all are currently equipped with B12 monitoring equipment
All new pads are equipped with B12 pressure monitoring
CNRL shall notify the ERCB if a B12 pressure increase/decrease is greater than 200 kPa/day
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Annual Report
(a) Summary of monthly injected and produced volumes/well (b) Well/Formation Integrity (c) Reservoir Water Storage remaining (d) Water Balance, Bitumen Volumes and Incremental Recovery (e) Overall performance and 2012 plans (f) Discussion of produced water utilization & fresh water reductions
IN COMPLIANCE
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IN COMPLIANCE
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IN COMPLIANCE
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IN COMPLIANCE
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IN COMPLIANCE
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IN COMPLIANCE
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Compliance Disclosures
Reportable spills
18 reportable spills were reported in 2012 including; 5 emulsion, 3 hydrochloric acid, 2 boiler feed, 1 hydrated lime, 1 oil, 1 sludge, 1 brackish water, 1 high pH, 1 produced water, 1 drilling mud and 1 diesel fuel.
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Non-Compliance
ERCB Scheme Approval 9140
None
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Future Plans
Wolf Lake Plant Control System & Electrical Upgrades
Significant work ongoing to upgrade equipment and infrastructure
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Future Plans
Wolf Lake Steam Generation Capacity Increase
Reviewing addition of steam generation for future SAGD steam demand and brackish heating
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Reporting Disclosures
Special Note Regarding Currency, Production and Reserves In this document, all references to dollars refer to Canadian dollars unless otherwise stated. Production data is presented on a before royalties basis unless otherwise stated. In addition, reference is made to oil and gas in common units called barrel of oil equivalent (boe). A boe is derived by converting six thousand cubic feet of natural gas to one barrel of crude oil (6 mcf:1 bbl). This conversion may be misleading, particularly if used in isolation, since the 6mcf:1bbl ratio is based on an energy equivalency at the burner tip and does not represent the value equivalency at the well head. Reserves For the year ended December 31, 2010 the Company retained Independent Qualified Reserves Evaluators (Evaluators), Sproule Associates Limited and Sproule International Limited (together as Sproule) and GLJ Petroleum Consultants Ltd. (GLJ), to evaluate and review all of the Companys proved and proved plus probable reserves with an effective date of December 31, 2010 and a preparation date of February 14, 2011. Sproule evaluated the North America and International crude oil, NGL and natural gas reserves. GLJ evaluated the Horizon SCO reserves. The evaluation and review was conducted in accordance with the standards contained in the Canadian Oil and Gas Evaluation Handbook (COGE Handbook) and disclosed in accordance with National Instrument 51-101 Standards of Disclosure for Oil and Gas Activities (NI 51-101) requirements. In previous years, Canadian Natural had been granted an exemption order from the securities regulators in Canada that allowed substitution of U.S. Securities Exchange Commission (SEC) requirements for certain NI 51-101 reserves disclosures. This exemption expired on December 31, 2010. As a result, the 2010 reserves disclosure is presented in accordance with Canadian reporting requirements using forecast prices and escalated costs. The recovery and reserves estimates of crude oil, NGL and natural gas reserves provided in this presentation are estimates only and there is no guarantee that the estimated reserves will be recovered. Actual crude oil, NGL and natural gas reserves may be greater than or less than the estimates provided. Reserves estimates provided in this presentation are company gross, before royalties. Resources Other Than Reserves The contingent resources other than reserves (resources) estimates provided in this presentation are internally evaluated by qualified reserves evaluators in accordance with the COGE Handbook as directed by NI 51-101. No independent third party evaluation or audit was completed. Resources provided are best estimates as of December 31, 2010. The resources are evaluated using deterministic methods which represent the expected outcome with no optimism or conservatism. Resources, as per the COGE Handbook definition, are those quantities of petroleum estimated, as of a given date, to be potentially recoverable from know accumulations using established technology or technology under development, but are not currently considered commercially viable due to one or more contingencies. There is no certainty that it will be commercially viable to produce any portion of these resources. Due to the inherent differences in standards and requirements employed in the evaluation of reserves and contingent resources, the total volumes of reserves or resources are not to be considered indicative of total volumes that may actually be recovered and are provided for illustrative purposes only. Petroleum, bitumen or natural gas initially-in-place volumes provided are discovered resources which include: production, reserves, contingent resources and unrecoverable volumes. Special Note Regarding non-GAAP Financial Measures Management's discussion and analysis includes references to financial measures commonly used in the oil and gas industry, such as cash flow, cash flow per share and EBITDA (net earnings before interest, taxes, depreciation depletion and amortization, asset retirement obligation accretion, unrealized foreign exchange, stock-based compensation expense and unrealized risk management activity). These financial measures are not defined by generally accepted accounting principles (GAAP) and therefore are referred to as non-GAAP measures. The non-GAAP measures used by the Company may not be comparable to similar measures presented by other companies. The Company uses these non-GAAP measures to evaluate the performance of the Company and of its business segments. The non-GAAP measures should not be considered an alternative to or more meaningful than net earnings, as determined in accordance with Canadian GAAP, as an indication of the Company's performance. Volumes shown are Company share before royalties unless otherwise stated.
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Premium Value
Defined Growth
Independent