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FY-Series Digital PID Controller Operation Manual

700
400 400
RESET OT1 OT2 AT AL1 AL2 PRO

800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO OUT1 OUT2 AT OUT1 0 AUTO
%

900
900
AL1 AL2 AL3 MAN PRO

700
OUT1 OUT2
OUT1

%
20 40 60 80 100

OUT1 0 20 40 60 80

% 100

100 80 60 40 20

AT

AL1

AL2

AL3

MAN PRO

RESET

AUTO

20

40

60

80

100

RESET

AUTO

RESET

600 600
GOLINK

OUT1 OUT2 AL1 AL2

RESET

AL3 MAN AT PRO


OUT1

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

48x48 (DIN 1/16)

FY400

72X72 (DIN 3/16)

FY700

48X96 (DIN 1/8)

FY800

96X96 (DIN 1/4)

FY900

96X48 (DIN 1/8)

FY600

NOVEMBER, 2005
FY_OPER_EN_V4

CONTENT
1 2 3 Notice before start- up Page 3 Specifications Page 4 Terminal arrangement 3.1 FY400 Terminals Page 6 3.2 FY600 Terminals Page 7 3.3 FY700 Terminals Page 8 3.4 FY800 Terminals Page 9 3.5 FY900 Terminals Page 10 4 External dimension and panel cutout Page 11 5 Parts description Page 12 6 Operations 6.1 Power On .. Page 13 6.2 Change the Set Value (SV) Page 13 6.3 Change The Alarm Value Page 13 6.4 Autotuning (AT) .. Page 14 6.5 Programmable RAMP / SOAK .. Page 15 7 Operation levels 7.1 Levels diagram . Page 16 7.2 Lock function .... Page 16 8 Parameters 8.1 Level 1 (User Level) Page 17 8.2 Level 2 (PID Level) 8.2.1 Level 2 parameters display / hiding condition..... Page 18 8.2.2 Description of parameters Page 19 8.3 Level 3 (Input Level) Page 20 8.4 Level 4 (SET Level) 8.4.1 How to hide parameters (Use SET1~SET7) Page 22 8.4.2 Special functions (Use SET8 / SET9 / SET0).. Page 23 8.4.3 Remote SV type selection Page 24 8.4.4 Output mode selection (Use OUTY) Page 24 8.5 Program Level 8.5.1 Description of parameters Page 25 8.5.2 Description of operation Page 26 9 Input type table Page 27 10 Alarm 10.1 Alarm time Page 29 10.2 SETA Page 29 10.3 Alarm mode Page 30
1

11 12 13 14

Heater Break Alarm(HBA) Error codes Modify input type: TC, RTD Modify input type: Linear Input (mA ,V) 14.1 Hardware 14.2 Calibration 15 Modify output type: Relay, SSR, 4~20mA 16 Modify output mode: OUT1/ALARM, OUT1/OUT2 17 Applications 17.1 RAMP & SOAK .. 17.2 TTL CommunicationSV output and RATE function 17.3 1 Phase angle control (By SCR module) 17.4 1Phase angle control (By TRIAC) ... 17.5 3Phase angle control ( By DIODE/SCR module).. 17.6 1Zero crossing control (By SCR Module) .. 17.7 1Zero crossing control (By TRIAC) . 17.8 3Zero crossing control (By SCR module) 17.9 3Zero crossing control (By TRIAC) 17.10 17.11

Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45

3 wires proportional motor valve control .. Page 46 Wiring diagram of PC Communication . Page 47

1. Notice before start-up


FY series controller has got the CE approvals as below: LDV D/N EN61010-1 EMC EN 55 022 1994 /A11995/ A21997 EN 61 000-3-2 1995 / -3-3 1995 EN 61 000-4-2 1995 / -4-3 1996 / -4-5 1995 / -4-6 1996 / -4-8 1993 / -4-111996/ EN 50 204 1995 Please confirm the specification of controller is to totally with your requirement before using it, also read this manual in detail.

Danger
1. Danger! Electric Shock! DON'T touch AC power wiring terminals when controller has been powered! Keep the power off until all of the wirings are completed!

Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6, FY600/700/800/900 with Pin 1 and 2). Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be caused aggravated damage on controller. Please confirm wires are connected with correct terminal (Input, Output). Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown below
3.2mm 3.2mm Torque : 0.4 N.m (4kgf.cm)

2. 3. 4.

5.

6. 7.

Avoid installing controller in following spaces: I. A place where the ambient temperature may reach beyond the range from 0 to 50 II. A place where the ambient humidity may reach beyond the range from 20 to 90% RH. III. A place where the controller likely to come into contact with water, oil, chemicals, steam and vapor. IV. A place where the controller is subject to interface with static electricity, magnetism and noise. For thermocouple (TC) input, use shield compensating lead wire. For RTD input, use shield wires which have low resistance and no resistance difference between the 3 wires.
3

1. Specifications
z Standard spec.
Model Dimension Supply voltage Frequency Power consumption Accuracy Sample time TC Input RTD mA dc mV / V dc Decimal point position Relay Output 1 Voltage pulse mA dc Voltage dc Alarm 1 Control algorithm PID range Isolation Isolated resistance Dielectric strength Operating temperature Humidity range Weight Display Height FY400 48X48mm 50 / 60 HZ approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA 0.2 % FS 1digit 250ms K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L PT100,JPT100,JPT50 4~20mA ,0~20mA 0~1V,0~5V,0~10V,1~5V,2~10V -10~10mV,0~10mV,0~20mV,0~50mV,10~50mV 0000 , 000.0 , 00.00 , 0.000 Available for linear input (mA / mV / V) SPST type SPDT type SPST type SPDT type SPDT type 3A , 220V , electrical life:100,000 times or more (under rated load) For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA 4~20mA, 0~20mA. Maximum load resistance:560 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA 3A , 220V , electrical life:100,000 times or more (under rated load) PIDPIPDPON / OFF(P=0)FUZZY P: 0.0 ~ 200.0 %I: 0~3600sD: 0~900s Output terminals(control output , alarm , transmission) and input terminals are isolated separately 10M or more between input and case (ground) at DC 500 V 10M or more between output and case (ground) at DC 500 V 1000V AC for 1 minute between input terminal and case (ground) 1500V AC for 1 minute between output terminal and case (ground) 0~50 20~90%RH 150g PV:7mm SV:7mm 225g PV:7mm SV:7mm
4

FY600 96X48mm

FY700 72X72mm

FY800 48X96mm

FY900 96X96mm

AC 85~265VDC 15~50V (Option)

225g PV:14mm SV:10mm

225g PV:7mm SV:7mm

300g PV:14mm SV:10mm

Optional Spec.
FY400 FY600 FY700 FY800 FY900 For heating and cooling control use. Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V SPST type Not available SPDT type Available SPST type SPST type Available SPST type SPDT type Available SPST type SPDT type Available SPST type 3A , 220V , electrical life:100,000 times or more (under rated load)

Model Output 2 Alarm 2

Alarm 3

3A , 220V , electrical life:100,000 times or more (under rated load) Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS (HBA) Included CT : SC-80-T Alarm relay : AL1 Transmission Remote SV Communication Available for PV or SV transmission 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V Protocol : MODBUS RTU , MODBUS ASCII , TAIE RS232 , RS485 , TTL Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps. Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity. Water/Dust proof z IP65

Special control output (OUT1)


FY400 Available FY600 Not available FY700 Available FY800 Not available FY900 Available Available

Model 1 zero crossing control(1SSR) 3 zero crossing control(3SSR) Motor valve control 1 phase angle control(1SCR) 3 phase angle control(3SCR) z

Not available Available Not available Not available Available

Available

Programmable RAMP/SOAK
PFY400 PFY600 PFY700 PFY800 PFY900 2 patterns with 8 segments each. The 2 patterns can be linked together as 16 segments use.

Model Programmable RAMP/SOAK

3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply

AC 85~265V DC 15 ~50V(Option)

H.CT Input
11 CT 12

B.Control Output
OUT1
Relay SSR mA,V

C.Input
mA,V RTD TC,mV

OUT2
Relay SSR mA,V

2 3

D.Alarm (Option)
OUT1 (1Zero Cross Control)
G1 K1 G2 K2 CLOSE OPEN COM AL 1 AL 2 (Use OUT1 & OUT2) (Proportional Motor Valve Control)

OUT1 (Proportional Motor Valve Control)

2 3

13 14

11
AL 1

12

E.Transmission
TRS
RD SD

F.Communication
RS232 RS485
DxDx+

TTL
RD SD

11 12 13

11 12

11 12 13

SG

SG

3.2

FY600 Terminals ( 96mm x 48mm , DIN 1/8 )


1 2
AC 85~265V DC 15 ~50V(Option) 11 12 13 14 15 16 17 18 19 20

A.Power Supply

3 4 5 6 7 8 9
10

H.CT Input
14 CT 15

B.Control Output
OUT1
Relay SSR mA,V

C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV

17 18 19 20

17 18 19 20

17 18 19 20

6 7

D.Alarm
(Option)
OUT1 OUT1
AL 1 AL 2

E.Transmission
AL 3 TRS

6 7

12 13

(Proportional Motor Valve Control)


6 7 CLOSE 8 OPEN 9 10 COM

(1Phase Angle Control)


7 K2 8 G2 9 K1 10 G1
SD

G.Communication
RS232
RD

F.Remote
Remote SV

RS485
DxDx+

TTL
RD SD

14 15 16

14 15

14 15 16

14 15

SG

SG

3.3

FY700 Terminals ( 72mm x 72mm)

A.Power Supply
1 2
AC 85~265V DC 15 ~50V(Option) 15 16 17 18 19 20 21 8 9 10 11 12 13 14

3 4 5 6 7

H.CT Input
15 CT 16

B.Control Output
OUT1
Relay SSR mA,V

C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV

11 12 13 14

11 12 13 14

11 12 13 14

5 6 7

3 4

D.Alarm (Option)
OUT1 (Proportional Motor Valve Control) 3 4 CLOSE 5 OPEN 6 7 COM OUT1
(1Zero Cross Control)

E.Transmission
AL 2
COM

AL 1

TRS

OUT1
(1Phase Angle Control)

3 4

8 9 10

18 19

NO

15 G1 17 G2 19 20
PROT

15 G1
NC

16 K1 17 G2 18 K2 20 21
PROT

G.Communication
RS232
RD SD

F.Remote
TTL Remote SV

RS485
DxDx+

15 16 17

15 16

RD SD

15 16 17

9 10

SG

SG

3.4

FY800 Terminals ( 48mm x 96mm , DIN 1/8 )


1 2
AC 85~265V DC 15 ~50V(Option) 11 12 13 14 15 16 17 18 19 20

A.Power Supply

3 4 5 6 7 8 9
10

H.CT Input
14 CT 15

B.Control Output
OUT1
Relay SSR mA,V

C.Input
OUT2
Relay SSR mA,V mA,V RTD TC,mV

17 18 19 20

17 18 19 20

17 18 19 20

6 7

D.Alarm
(Option)
OUT1 OUT1
AL 1 AL 2

E.Transmission
AL 3 TRS

6 7

12 13

(Proportional Motor Valve Control)


6 7 CLOSE 8 OPEN 9 10 COM

(1Phase Angle Control)


7 K2 8 G2 9 K1 10 G1
SD

G.Communication
RS232
RD

F.Remote
Remote SV

RS485
DxDx+

TTL
RD SD

14 15 16

14 15

14 15 16

14 15

SG

SG

3.5

FY900 Terminals ( 96mm x 96mm , DIN 1/4 )


1 2
AC 85~265V DC 15 ~50V(Option) 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 11 12 13 14 15 16 17 18 19 20

A.Power Supply

E.Transmission
TRS

39 40

3 4 5 6

H.CT Input
14 CT 15

7 8 9
10

F.Remote
Remote SV

14 15

B.Control Output
OUT1 Relay SSR mA,V
OUT1 OUT1

C.Input
mA,V RTD TC,mV

(1Zero (3Zero Cross Control) Cross Control)

17 18 19 20

17 18 19 20

17 18 19 20

31 G1 33 G2 39 OUT2 Relay SSR mA,V 6 7 40


PROT

31 RG1 33 RG2 35 TG1 37 TG2 39 40


PROT

D.Alarm
AL 1 AL 2 AL 3

6
OUT1 OUT1

OUT1

(Proportional Motor Valve Control)

(1Phase Angle Control)

(3Phase Angle Control)

6 7 CLOSE 8 OPEN 9 10 COM

31 G1 32 K1 33 G2 34 K2 35 36
PROT

31 G1 32 K1 33 G2 34 K2 35 G3 36 K3 39 40
PROT

G.Communication
RS232
RD SD

RS485
DxDx+

TTL
RD SD

14 15 16

14 15

14 15 16

SG

SG

( Remote SV )
RS232
RD SD

RS485
DxDx+

31 32 33

31 32

SG

10

4. External dimension and panel cutoutUnitmm


44.5+0.5

50

FY400
RESET

400 400
GOLINK

OT1 OT2 AT AL1 AL2 PRO

70

44.5+0.5

50
65

90.5+0.5

96

FY600

100 80 60 40 20

600 600
GOLINK

OUT1 OUT2 AL1 AL2

RESET

AL3 MAN AT PRO


OUT1

50

70

44.5+0.5

AUTO

111

68.5+0.5

74

FY700
OUT1 OUT2
OUT1

700
700
AT AL1 AL2 AL3 MAN PRO
%

94

68.5+0.5

74
100

20

40

60

80

RESET

AUTO

GOLINK

89

44.5+0.5

50

FY800
OUT1

800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO

116

90.5+0.5

96
%

0 AUTO

20

40

60

80

100

RESET

GOLINK

65

90.5+0.5

96

FY900
OUT1

900
900
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

116

90.5+0.5

20

40

60

80

% 100

96

RESET

AUTO

GOLINK

111

11

5. Parts description
FY600
8
11 8 9 12 16 5
%
100 80 60 40 20

GOLINK

FY800 FY400
1 2
RESET

FY700 / FY900
8 9 10 11 12 13 14 15

1
7

400 400
GOLINK

OT1 OT2 AT AL1 AL2 PRO

9 10 11 12 15

600 600
GOLINK

OUT1 OUT2 AL1 AL2

9
RESET

8
12 13 16
OUT1

800 800
OUT1 OUT2 AL2 AL3 AT MAN AL1 PRO

10 11 15
%

1 2
OUT1 OUT2 AT

900
900
AL1 AL2 AL3 MAN PRO

AL3 MAN AT PRO


OUT1

AUTO

0 AUTO

20

40

60

80

100

14

16

OUT1 0 20 40 60 80

% 100

3 5 6 7

2 13 10 15 14 4 3 6

RESET

AUTO

RESET

GOLINK

GOLINK

SYMBOL PV SV
RESET

NAME
1

FUNCTION Displays PV or various parameter symbols (Red) Displays SV or various parameter set values (Green) Used for parameter calling up and set value registration Switches between Auto(PID) output mode and Manual output mode. Shift digits when settings are changed Decrease numbers (-1000,-100,-10,-1)

Measured value (PV) display Set value (SV) display Set key Auto/Manual key Shift key Down key

AUTO

5 6

*Program hold
7

* Program holdProgrammable controller


Decrease numbers (+1000,+100,+10,+1)

Up key

*Program run
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1%
8 9 10 11 12 13 14

* Program runProgrammable controller


Lights when OUT1 is activated (Green) Lights when OUT2 is activated (Green) Lights when Auto tuning is activated (Orange) Lights when Alarm 1 is activated (Red) Lights when Alarm 2 is activated (Red) Lights when Alarm 3 is activated (Red) Lights when manual output is activated (Orange)

OUT1 lamp OUT2 lamp Auto tuning lamp Alarm 1 lamp Alarm 2 lamp Alarm 3 lamp Manual output lamp

15

*Program running
lamp OUT% bar-graph display

Programmable controller

*Flashes when program is running


Output% is displayed on 10-dot LED.

16

12

6. Operations
6.1
Controller will display as below

Power On

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

displays will be lighted

Display input type (K2)

Display range (0.0~400.0)

Ready for use

6.2

Change SV from 0.0 to 100.0

Change the Set Value (SV)

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

key Press key Press key. The SV Press to select the hundreds digit. to change the number to 1 number started to flash. The flashing digit indicates which digit can be set.

key Press to store the new set value.

RESET

6.3

Change AL1 value to 5.0 (AL1 active, if PV exceeds SV over 5.0)

Change the Alarm Value

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

Press key to display parameter AL1

RESET

Press key to change AL1 value

Press key increase AL1 value

Press key store the new value of AL1

RESET

* The are total 16 alarm mode types, please referred with alarm mode in page 30 * To change alarm mode, press
RESET

key 5 seconds to enter Level 3 (Input

Level) and then change ALD1/ALD2/ALD3 value.


13

6.4

Use AT function to automatically calculate and set the optimize PID value for your system.

Autotuning (AT)

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

Press key to display parameter AT.

RESET

Press key to change AT setting

Press key change AT to YES

Autotuning ATVL=0
(Overshoot )

PV

*Set ATVL to prevent overshoot occurred during autotuning process. RESET To set ATVL ,press key 5 seconds to enter Level 2 (PID Level) and then change the value. SV SV - 20 PV

Autotuning ATVL=20

Press key Start auto tuning (AT lamp will be lighted on)

RESET

SV

100% Output% 0% ON OFF ON OFF

100% Output% 0% ON OFF ON OFF

ON / OFF Control (Autotuning)

PID Control (After Autotuning)

ON / OFF Control (Autotuning)

PID Control (After Autotuning)

Autotuning failure
Possible cause 1 ATVL is too big. (If not sureset ATVL=0) Possible cause 2Calculation time is too long. (Set PID parameter manually)

14

6.5

Programmable RAMP / SOAK (Only available for PFY model)

*For detail of the programmable instruction, please refer with page 25.
Assume the temperature profile is as below (use total 4 segments )
SV 200 120

RAMP 1 hour

SOAK 30 minutes

RAMP 50 minutes

SOAK 1 hour and 20 minutes TIME

Please operate conroller as following steps:

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

Press key to display SV_1

RESET

Set SV_1 to 200.0

Set TM_1 to 01.00 (1 hour)

Set OUT1 to 100.0

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

Set SV_2 to 200.0

Set TM_2 to 00.30 (30 minutes)

Set OUT2 to 100.0

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

Set SV_3 to 120.0

Set TM_3 to 00.50 (50 minutes)

Set OUT3 to 100.0

OUT1 OUT2
OUT1

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
% OUT1

OUT1 OUT2

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

GOLINK

Set SV_4 to 120.0

Set TM_4 to 01.20 Set OUT4 to 100.0 (1 hour and 20 minutes)

Press key to run program (PRO LED start lighting)

15

7. Operation levels
7.1 Levels diagram

Level 1 (User Level)


Press
RESET

Key 5 seconds

Press

RESET

LCK = 0000 Key+ 5 seconds

Press Key 5 seconds

RESET

Level 2 (PID Level) LCK = 1111 Press RESET Key +

Level 3 (Input Level)

Press

RESET

Key+

5 seconds

5 seconds * The controller returns to Level 1 if there is no key operation within 60 seconds.

Level 4 (SET Level)

* In any Level, press key twice will return to Level 1.


AUTO

Press

RESET

Key+

5 seconds

7.2

Lock function

To use lock function, please set parameter LCK in level 2.


LCK Levels entering available Level 1 (User) Level 2 (PID) Level 3 (Input) -------------------------Level 4 (SET) ----- --------------------Parameters which can be changed All parameters (Factory set value) All parameters All parameters except level 3 Parameters in level 1 SV and LCK Only LCK

16

8. Parameters
8.1 Level 1 (User Level)
PV SV
RESET

Process Value Set Value Output Limt


RESET

Autotuning
RESET

Alarm 1 set value


RESET

(
RESET RESET

Heater current display HBA set value Alarm 2 set value

Alarm 3 set value

17

8.2

LEVEL 2 (PID Level)

To enter level 2, press SET key 5 seconds in level 1 8.2.1 Level 2 parameters display / hiding condition
RESET

1. Press key 5 seconds to enter level 2. 2. Set LCK to 1111. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to 0 (Single output-P1) . Single output - P1

1. Press key 5 seconds to enter level 2. 2. Set LCK to 1111. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to 1 (Dual output - P1/P2) . Dual output - P1/P2

RESET

P10

P10

P10 P20

P10 P20

P10 P20

P10 P20

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

RESET

18

8.2.2

Description of parameters
Proportional band 1 (For output 1) Integral time 1 (For output 1) Derivative time 1 (For output 1)
RESET

Range0.0~200.0% ON/OFF control if set to 0 (0.0) Range0~3600 seconds PD control if set to 0 Range0~900 seconds PI control if set to 0 Reserved Range0~USPL Range0~150 seconds Relay output : 10 Voltage pulse output : 1 , mA output: 0 Range0~1000 The same with P1 The same with I1 The same with D1 The same with CYT1 The same with HYS1 Set point of output 1 (Heating side) =SV - GAP1 =SV + GAP2

RESET

RESET

Reserved
RESET

Auto tuning offset value


RESET

Output 1 cycle time


Display If P1=0.0
RESET

RESET

Hysteresis for output 1 ON/OFF control Proportional band 2 (For output 2)

RESET

RESET

Integral time 2 (For output 2) Derivative time 2 (For output 2) Output 2 Cycle time

LCK

0000 1111 0100 0110 0001 0101

Display if output2 is provided

RESET

Display If P2=0.0

RESET

Hysteresis for output 2 ON/OFF control


RESET

RESET

Control gap 1 (For output 1) Control gap 2 (For output 2) Function lock

RESET

Return to P1

Levels entering available Level 1 (User) Level 2 (PID) Level 3 (Input) -------------------------Level 4 (SET) ----- --------------------19

Parameters which can be changed All parameters (default value) All parameters All parameters except level 3 Parameters in level 1 SV and LCK Only LCK

8.3

LEVEL 3 (Input Level)


RESET

To enter level 3 , set LCK to 0000and then press

key + Shift

keys for 5 seconds.

Input type selection


RESET

RESET

Analog input low limit calibration (Used for mA and V input) Analog input high limit calibration (Used for mA and V input)

Range-1999 ~ 9999 Range0 ~ 9999 0000000.000.000.000 Scaling Low Limit Scaling High Limit

RESET

RESET

Decimal point position (Available for mA and V input) Lower Set-Point Limit

RESET

Upper Set-Point Limit


RESET

Remote input low limit calibration


RESET

Range-1999 ~ 9999 Range0 ~ 9999 Range:00~19 Refer to Alarm mode type


Range0~99 Min 59 Secs 0=Flicker Alarm99:59=Continued Others=On delay time (If ALD=07 , ALT means alarm on time)

Remote input high limit calibration


RESET

Alarm mode of AL1


RESET

Alarm time of AL1


RESET

Alarm mode of AL2


RESET

The same with ALD1 The same with ALT1 The same with ALD1

Alarm time of AL2


RESET

Alarm mode of AL3


RESET

Alarm time of AL3


RESET

The same with ALT1 Range0~1000 Range0 ~ 9999 Range0 ~ 9999

Hysteresis of all Alarm


RESET

RESET

Output 1 low limit calibration (Used for mA and V output) Output 1 low limit calibration (Used for mA and V output)

RESET

20

Output 2 low limit calibration (Used for mA and V output)


RESET

The same with CLO1 The same with CHO1 The same with CLO1

RESET

Output 2 high limit calibration (Used for mA and V output)


Retransmission low limit calibration

RESET

Retransmission high limit calibration


RESET

The same with CHO1 Range5~200 seconds

RESET

Full run time of proportional motor ( Used for proportional motor valve control output)

RESET

Used for programmable controller 0=Not wait to wait continued operation Others=Wait value

RESET

MODBUS RTU / MODBUS ASCII / Communication Protocol Selection TAIE Communication Bits Configuration O_81 /O_82/E_81/ E_82 ID number Range0 ~ 255 2400 / 4800 / 9600 / 19200 / 38400 bps Range-1000~1000 Range-100.0~500.0 C() / F() / A(Analog) PV will responese faster if PVFT is smaller.

RESET

RESET

RESET

Baudrate
RESET

SV compensation
RESET

PV compensation
RESET

Unit of PV & SV
RESET

PV Filter
RESET

Reserved
RESET

Control mode
RESET

Heat / Cool PID / Fuzzy 50 / 60HZ

Control algorithm
RESET

Frequency
RESET

Return to INP1

21

8.4

To enter level 4, set LCK to 1111and then press

Level 4 (SET level)

RESET

key + Shift

key 5 seconds.
Press
RESET

Key

Press

RESET

Key

RESET

RESET

RESET

RESET

RESET

Display/hiding parameters 8.4.1


PV SV

Special functions

Remote SVOutput mode selection Setting

How to hide parameters (Use SET1~SET7)


0 H i de t hi s pa r a m e t er 1 D isplay this param eter

SET 1_ 1 SET 1_ 2 SET 1_ 3 SET 1_ 4


*For the description of Level 1 parameters, please refer with page 17. *For the description of Level 3 parameters, please refer with page 20. SET 1_ 1 1_ 2 1_ 3 1_ 4 2_ 1 2_ 2 2_ 3 2_ 4 3_ 1 3_ 2 3_ 3 3_ 4 4_ 1 4_ 2 4_ 3 4_ 4 , , , , , Display / hiding Level Level 1 Level 1 Level 1 Level 1 Level 1 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3
22

SET 5_ 1 5_ 2 5_ 3 5_ 4 6_ 1 6_ 2 6_ 3 6_ 4 7_ 1 7_ 2 7_ 3 7_ 4

Display / hiding , , , , , , ,

Level Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 Level 3

8.4.2

Special functions (Use SET8 / SET9 / SET0) SET 8 Remark

8_ 1 8_ 2 8_ 3 8_ 4

0 : Program not repeat 1 : Program repeat 0 : No power failure option 1 : With power failure option 0 : Program starts from 0 1 : Program starts from PV 0 : Reserved (Dont change it) Only available for programmable controller

SET 9 9_ 1 9_ 2 0 : Reserved (Dont change it) 0 : Timer Unit = Hour : Minute 1 : Timer Unit = Minute : Second 9_ 3 9_ 4 0 : Disable transmission 1 : SV Transmission 0 : Disable transmission 1 : PV Transmission

Remark Only available for programmable controller Used for transmission output

SET 0 0_ 1 0_ 2 0 : TTL Communication (Slave) 1 : TTL Communication (Master) 0 : Hide parameter RATE 1 : Display parameter RATE 0_ 3 0_ 4 0 : Disable Remote SV function 1 : Enable Remote SV function 0 : use output relay b contact when motor valve closed 1 : use output relay a contact when motor valve closed

Remark Used for TTL communication

AL3 will be replaced by RATE Used for Remote SV function Used for 3 wire proportional motor valve control

23

Please don't operate SET 8_4otherwise the controller's process will be in confusion. If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.

PV SV

EMPTY

Displayed alternately

To rectify the problem please press the SHIFT KEY 0000.

and change the setting value to

8.4. 3 Remote SV type selection INP2=0 None INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V INP2=4 CT input Remote SV function is not available for programmable controller 8.4. 4 Output mode selection (Use OUTY) OUTY=0 Single output (OUT1) OUTY=1 Dual output (OUT1 / OUT2) OUTY=2 Reserved OUTY=3 3 wire proportional motor valve control OUTY=4 1Phase angle control (1SCR) OUTY=5 3Phase angle control (3SCR)

24

8.5

8.5.1

Description of parameters
LEVEL 1
RESET

Program Level

(Only displayed in programmable controller)

RESET

Program Pattern Range0~2 Program Segment display ( Pattern _ Segment ) Program countdown display Range0~99 hour 59 min

Setting value of Seg.5


RESET

Set time for Seg.5


RESET

RESET

Output Limit of Seg.5


RESET

RESET

Setting value of Seg.1 RangeLSPL~USPL


RESET RESET

Setting value of Seg.6

Set time for Seg.1 Range0~99 hour 59 min


RESET RESET

Set time for Seg.6

RESET

Output Limit of Seg.1 Range0~100% If OUT=0program will end. Setting value of Seg.2

Output Limit of Seg.6


RESET

Setting value of Seg.7


RESET

RESET

Set time for Seg.2


RESET RESET

Set time for Seg.7

Output Limit of Seg.2


RESET RESET

Output Limit of Seg.7

Setting value of Seg.3


RESET RESET

Setting value of Seg.8

Set time for Seg.3


RESET RESET

Set time for Seg.8

Output Limit of Seg.3


RESET RESET

Output Limit of Seg.8 Return LEVEL 1

Setting value of Seg.4


RESET

Set time for Seg.4


RESET

Output Limit of Seg.4


RESET

25

8.5.2 Description of operation 1. There are 2 patterns can be usedeach pattern contains 8 segments. 2. Terminologies Pattern A program consists of some steps. Ramp statusThe status with changing SV. Soak status The status with fixed SV. Operating I. "KEY" function (no changing parameter) (RUN) Start program procedurePRO LED in panel start flicking. (HOLD) Suspend program procedurePRO LED in panel will stop flicker but still light on. + (JUMP) Jump to previous segment. + (RESET)Reset program procedurePRO LED in panel will off. Alarm Function
RESET RESET

3.

II.

ALD1 = 07(Segment end alarm) AL1 = 2(It means when segment 2 end, AL1 will act) ALT1 =00:10(Relay on time is 10 seconds). In this casewhen program proceeds to segment 2 endthe relay of AL1 will be on 10 seconds. III. END function The Controller doesnt have END order, so if program procedure is less than 8 segments, please set the last segments OUT to 0. Program will end in this segment. Otherwiseit will proceed 8 or 16 segments. IV. Linking Function PTN=1 proceed pattern 1contains 8 segments. PTN=2 proceed pattern 2contains 8 segments. PTN=0 linking proceed pattern 1 and 2 totally 16 segments. (Please set PTN1 and PTN2 at firstand then set PTN to 0) Other function(refer to LEVEL 4) SET 8_1=1 Program repeats. SET 8_2=0 No power failure function. SET 8_2=1 Enable power failure function. (When power shut down and on again the controller will start from the segment which is near PV) SET 8_3=0 Program starts from 0. SET 8_3=1 Program starts from PV. SET 9_2=0 Timer Unit = Hour : Minute SET 9_2=1 Timer Unit = Minute : Second
26

V.

9. Input type table (INP1 selection)


TYPE CODE RANGE
0.0 ~ 200.0 / 0.0 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0 0 ~ 600 / 0 ~1112 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0.0 ~ 200.0 / 0.0 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0

0 ~ 600 / 0 ~1112 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1820 / 0 ~3308 0 ~ 800 / 0 ~1472 0 ~ 900 / 0 ~1652 0 ~ 1200 / 0 ~2192 0 ~ 1300 / 0 ~2372 -199.9 ~ 400.0 /-199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0.0 ~ 350.0 / 0.0 ~662.0 0 ~ 2000 / 0 ~3632 0 ~ 2320 / 0 ~4208 0 ~ 1300 / 0 ~2372 0 ~ 1390 / 0 ~2534 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 200.0 / -199.9 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0 0 ~ 400 / 0 ~752 0 ~ 800 / 0 ~1472

R S
B

E N T W5Re/W26Re PL U L

27

TYPE

CODE

RANGE
-199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112

JIS PT100

DIN PT100

JIS PT50

AN1 AN2 AN3 AN4 AN5


The initial setting in factory is K2.

-10 ~ 10mV / -1999~9999 0 ~ 10mV / -1999~9999 0 ~ 20mV / -1999~9999 0 ~ 50mV / -1999~9999 10 ~ 50mV /-1999~9999

28

10.
10.1

Alarm
Alarm time (ALT1/ALT2/ALT3)

ALT1=0 Flicker alarm ALT1=99.59 Continued alarm ALT1=00.01 ~ 99.58 Alarm on delay time

10.2

SETA

*SETA is in Level 3 (Input level)

If SETA_1=1AL1 relay will be action reversely If SETA_2=1AL2 relay will be action reversely If SETA_3=1AL3 relay will be action reversely If SETA_4=0 program run alarm If SETA_4=1program end alarm

}
(

When "b" contact (normal close) is needed

Only available for } programmable controller

10.3
01

Alarm mode (ALD1 / ALD2 / ALD3)


Deviation high alarm with hold action*
OFF ON

:SV

:Alarm set value)

HIGH

PV

06

Process low alarm with hold action*


ON LOW OFF HIGH PV

Deviation high alarm


11
OFF ON HIGH

Process low alarm


16
PV ON LOW OFF HIGH PV

02

Deviation low alarm with hold action*


ON OFF HIGH PV

Deviation low alarm


12
ON OFF HIGH PV

Segment End alarm (Only for Programmable controller) (1) ALD1~3 , set 07 (2) ALD1~3=Alarm Segment 07 (3) ALT1~3 defines as follows: 0 =flicker alarm =continued alarm 99.59 =alarm ON time others Program Run alarm (Only for Programmable controller) Run Stop
ON OFF

03

Deviation high/low alarm with hold action*


ON LOW OFF ON HIGH PV

17

AL

System failed alarm* (ON)


08
Normal OFF Failed ON

Deviation high/low alarm


13
ON LOW OFF ON HIGH PV

AL

System failed alarm* (OFF)


18
Normal ON Failed OFF

04 14

Band alarm
OFF LOW ON OFF HIGH PV

AL

Heater Break Alarm


09 00 10

05

Process high alarm with hold action*


OFF LOW ON HIGH PV

Please refer with HBA function description in page 31. No alarm

(HBA)

Process high alarm


15
OFF LOW ON HIGH PV

*Hold action: When Hold action is ON, the alarm action is suppressed at start-up until the measured value (PV) enters the non-alarm range. *System failed: It means that the controller display error message with one of the parameter symbol UUU1 or NNN1 or CJCE
29

11. Heater Break Alarm (HBA)


11.1 HBA Wiring Example
AL1
(HBA Relay)
OUT1 OUT2
OUT1

25.0
10.0
AT AL1 AL2 AL3 MAN PRO
%

(CT Input)

20

40

60

80

100

RESET

AUTO

GOLINK

(Sensor Input)

OUT1

SSR

Sensor

AC POWER

Heater

CT

11.2

HBA Function Description

HBA function detects the AC current flowing through the heater by a Current Transformer (CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1 is not activated.

The AC current flowing through heater can also be monitored in HBA setting mode.

30

11.3

HBA setting procedure

25.0
2.7
OUT1 OUT2
OUT1

0UTL
Press
%

AT
Press
%

RESET

Key
OUT1 OUT2
OUT1

100.0
AT AL1 AL2 AL3 MAN PRO
0 20 40 60 80 100

RESET

AT

AL1

AL2

AL3

MAN PRO

Key
OUT1

no
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
%

Press
100

RESET

Key

20

40

60

80

100

20

40

60

80

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

(HBA Setting Mode) Heater Current HBA Set Value Press


RESET

c 0.0
0.0
OUT1 OUT2
OUT1

To select HBA set value


%

c 0.0
0.0
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
% OUT1

To adjust HBA set value


100

c 0.0
7.0
Key
OUT1 OUT2
OUT1

Key

AT

AL1

AL2

AL3

MAN PRO

20

40

60

80

100

Press

Key

20

40

60

80

Press

or

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

RESET

AUTO

RESET

AUTO

RESET

AUTO

GOLINK

GOLINK

GOLINK

Means current
Save the new HBA set value Press
RESET

c 0.0
0.0
OUT1 OUT2
OUT1

Key

AT

AL1

AL2

AL3

MAN PRO
%

20

40

60

80

100

RESET

AUTO

GOLINK

11.4
Name AL1 ALD1 SET0 INP2

Parameters for HBA function


Value HBA Set Value 9 0100 4
RESET

Operation Level Level 1 Level 3 Level 4 Level 4

How to enter Level 3Set parameter LCKto 0000 in Level 2 , and then press both the key + key for 5 seconds to enter the operation Level 3. How to enter Level 4Set the parameter LCK to be 1111 in Level 2 , and press both the
RESET

key +

key for 5 sec. to enter the operation Level 4.

11.5

Activated conditions of HBA

1. OUT1 is ON 2. Heater current is less the HBA set value 3. Condition1 and 2 are continued for more than 5 seconds AL1 will be activated, if condition 1 & 2 & 3 are all true.

11.6

Remarks
Available output(OUT1) type for HBA I. Relay II. Voltage pulse (SSR drive) Since the HBA function uses AL1 as alarm relay, pls set temperature alarms by the AL2 or AL3.
31

12. Error codes


DISPLAY
A/D convert failed. Cold junction compensation failed. Open circuit of sub control sensor.(Remote SV) PV exceeds USPL. PV under LSPL. Input signal of sub control exceeds the upper limit. (Remote SV) Input signal of sub control under the lower limit. (Remote SV) RAM failed. Interface failed. Auto tuning failed. NOTEIf the marked error comes upthe controller needs to be repaired. Please send it to the nearest sales office or retail dealer.

DESCRIPTION
Open circuit of main control sensor.(INP1)

32

13. Modify input type (TC

RTD)

If the controller needs to modify input type from TC or mV to RTD please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrarymodify from RTD to TC or mVmake PAD open.

96x96,48x96,96x48(mm) RTD : Short pads TC or mV : Open pads

RTD : Short pads

72x72(mm) TC or mV : Open pads

RTD : Short pads

48x48(mm) TC or mV : Open pads

33

14. Modify input type : Linear Input (mA ,V)


14.1 Hardware
969648969648 INPUT ( + ) PIN 17 7272 PIN 11 4848 PIN 7

PIN 20 PIN 14 PIN 10 INPUT ( - ) 0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT) 4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT) 0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT) 0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT) 1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT) 0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT) 2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
969648969648 ( PC Board ) 969648969648 ( PC Board )

FRONT
R1 R4 R5 R2 R3

BACK
S1 S2 S3 S4 S5 20

20

19

................

11

11

............ 7272 ( PC Board )

19

7272 ( PC Board )

FRONT
R1 R4 R5 R2 R3

BACK
S1 S2 S3 S4 S5 14

14

13

....

....

13

4848 ( PC Board )

4848 ( PC Board )

FRONT
R1 R4 R5 R2 R3

BACK
S1 S2 S3 S4 S5 10

10

....

..

34

14.2

Calibration

SET 2.2 = 1 ANL1=0 ANH1=5000 LSPL=0 USPL=5000 Inputs 4mA

To display ANL1 & ANH1

at INPUT Level

Return User Level to view the changing of PV

Adjusts "ANL1" until PV Display = 0

Inputs 20mA

Adjusts "ANH1" until PV Display = 5000

Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH

NO

OK ?
YES

Set the range you want LOW =LSPL HIGH =USPL ExLow = -20.0High = 50.0 SET LSPL = -20.0USPL = 50.0DP000.0

35

15. Modify input type : Linear Input (mA ,V)


It just needs to change a module at the same position and modify parameter CYT1 in LEVEL 2 . Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0

16. Modify output mode: OUT1/ALARM, OUT1/OUT2


OUT1 / ALARM
969648969648 ( CPU Board )

OUT1 /OUT2
969648969648 ( CPU Board )

PAD of OUT2OPEN PAD of AL3SHORT PAD of AL3OPEN


17 18 19 20 11 12 13 14 15

PAD of OUT2 SHORT

11

12

13

14

15

16

16

17

18

19

20

7272 ( CPU Board ) PAD of OUT2 OPEN

7272 ( CPU Board ) PAD of OUT2 SHORT

PAD AL1 SHORT


8 9 10 11 12 13 14

PAD of AL1 OPEN


8 9 10 11 12 13 14

4848 ( CPU Board )

4848 ( CPU Board )

PAD of OUT2 OPEN PAD of AL1 SHORT

PAD of OUT2 SHORT PAD of AL1 OPEN

10

10

36

17.
17.1
z I. II. III. IV.

Applications
RAMP & SOAK
RAMP SET2.1=1To display AL3 SET4.1=1To display ALD3 ALD3=9Open RAMP option Then, AL3 will not display. It was replaced by RAMP.

RAMP 0 0.0 0
z SOAK

Range00.00 ~ 99.99(/ min) (If RAMP is not usedplease set ALD3 to 0)

I. II.

ALD1 / ALD2=19 To use Sock Timer. AL1 / AL2 will display as below:

AL1 00.00

Range00.00 ~ 99.59(Hour.Minute)

z Example SV=100RAMP=10.00 (/min)AL1=00.10 minPV=25

Time on

if PV > = SV(100)
100 AL1 00.10

Time up AL1 on

00.01 Sock Timer counts 00.10 1sec.

SV=SV+RAMP

PV=25

SV=PV (When start RAMP function)

Power on 5 seccons(Start RAMP function)

37

17.2

TTL CommunicationSV output and RATE function

z Open RATE function (use for slave controller) Display AL3 SET2.1=1

Display ALD3SET4.1=1 Display RATE(AL3 will be replaced) SET0.2=1 Set ALD3 to 0. (In Level 3) Slave SV = (RATE9999)master SV
z Example

Connection Diagram

RD

SG

SG

RD

SD

PFY900 Master
SV OUT (SET0.1=1) IDNO=0 (SET5.4=1) BAUD=2400(SET5.4=1)

FY900 Slave 1
IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function

FY900 Slave 2
IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function

Time Chart
Master 1000 SV 1 hour
SV_1=1000 TM_1=01:00 OUT_1=100% Time

Slave 1 900 SV 1 hour


RATE = 9000 SV=900 Time

Slave 2 800 SV 1 hour


RATE =8000 SV=800 Time

( Three controllers reach to the max value at the same time )

38

SG

17.3
z z z

1 Phase angle control (By SCR module)

Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: 1SCR Parameter setting OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
S R
FAST FUSE K2 G2 SCR Module G1 G2 K1 K2 K1

CONTROLLER G1

Short

PROT

LOAD
** Controller source phase must be same as load source phase

39

17.4
z z z

1 Phase angle control (By TRIAC)

Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: 1SCR Parameter setting OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
S R
FAST FUSE

CONTROLLER G1

T2 TRIAC Module G1 T1 G2 K1

K2

Short

PROT

LOAD
** Controller source phase must be same as load source phase

U
1/2W 100

V
0.1uf/630V

A C

40

17.5
z z z

3 Phase angle control (By DIODE/SCR module)

Available ModelsFY900 / PFY900 OUT1: 3SCR Parameter setting OUTY=5 CLO1=0CHO1=4500 only if use for resistance load CLO1=0CHO1=4000 if use for inductor load

T
CONTROLLER FAST FUSE G1 K1

K1 G1

K2 G2

K3 G3

DIODE/SCR

Module

G2 K2 G3 K3

PROT

Short

3 LOAD

41

17.6
z z z

1Zero crossing control (By SCR module)


FY900 / PFY900FY700 / PFY700 FY400 / PFY400

Available Models OUT1: 1SSR Parameter setting

OUTY=0 CYT1=1

S
FAST FUSE

CONTROLLER G1

G1 SCR Module G2 G2

Short

PROT

TIME CHART:

ON CYCLE TIME = 200 mSEC.

OFF

42

17.7
z z z

1Zero crossing control (By TRIAC)


FY900 / PFY900FY700 / PFY700 FY400 / PFY400

Available Models OUT1: 1SSR Data Change

OUTY=0 CYT1=1

R
Fast Fuse T2 G1 TRIAC T1 G1 G2 Controller

Short

PROT

Load

43

17.8
z z z

3Zero crossing control (By SCR module)

Available ModelsFY900 / PFY900 OUT1: 3SSR Data Change OUTY=0 CYT1=1

T
FAST FUSE SCR Module

CONTROLLER RG 1

RG 2

RG 1 RG 2

TG 1 TG 1 TG 2 TG 2

V
WE CAN SUPPLY HEATER SINK

W
PROT Short

TIME CHART:

OFF ON CYCLE TIME = 200 mSEC.

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17.9
z z z

3Zero crossing control (By TRIAC)

Available ModelsFY900 / PFY900 OUT1: 3SSR Data Change OUTY=0 CYT1=1

Controller (RG 1)

Fast Fuse T2 (RG 1) T2 (TG 1)

(RG 2)

T1

G1

(RG 2)

T1

G1

(TG 2)

(TG 1)

(TG 2)

W
Short PROT

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17.10 3 wires proportional motor valve control


z

Available Models

FY900 / PFY900FY700 / PFY700 FY800 / PFY800FY600 / PFY600 FY400 / PFY400 OUTY=3

Data Change

1. 2.

CYT1=1 ~ 100sec. (Manufacturing default setting 5 seconds.) RUCY=5 ~ 200 seconds. CYT1 is the cycle time of Open / Close RUCY is the 0 ~ 100% running time of motor valve

MOTOR VALVE

COM R CLOSE

CONTROLLER
OUT2 Relay

CLOSE OPEN OPEN COM


OUT1 Relay

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17.11 Wiring diagram of PC communication


RS232 Connection Diagram
COM PORT : 9PIN ( DTE ) Pin 3 (T) Pin 2 (R) Pin 5 (G) PC Controller
RD SD SG

COM PORT : 25PIN ( DTE ) Pin 2 (T) Pin 3 (R) Pin 7 (G) PC

Controller
RD SD SG

NOTE: 1.The length of cable be connected between controller and PC can't exceed 15 meter. 2.One Com Port can only be connected to one controller. If more than one controller is connected to one Com Portcommunication will be failed. 3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format please refer to communication manual.

RS485 Connection Diagram


Com Port

Converter
DCE

Cable

Controller
DX -

(Cable) PC TxON RxO N

1 2 3 4

(T+) (T-) (R-) (R+)

DX +

NOTE: 1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM. Suggestion:choose "Shielded Cable".
2.One Com Port can be connected up to a maximum of 30 Controllers. 3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format ,please refer to communication manual.

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