Wear Plate & Block: Our Innovation. Your Advantage

Wear Plate
& Block
Our Innovation. Your Advantage.
2
The aim of the Wear Plate & Block division of Bradken is to supply technically
advanced solutions to the global market. The Wear Plate & Block team are focused on
developing products and services to meet customers aspirations. We provide a range
of engineering services and have sufcient capabilities to develop and manufacture a
solution for any project. Our vast products range is continuously expanding to provide
total wear solutions. Our products include:
Duaplate
Chromium carbide clad wear plate manufactured in Australia and marketed

worldwide. Duaplate is well suited to xed and mobile plant equipment associated with
the construction, mining and resource industries; particularly iron ore, coal, cement and
steel applications.
Q&T Steel Quench and tempered wear resistant steel plate providing an economical
solution to an abrasive and impact prone environment. Bradkens Q&T Steel is easily
fabricated and has many applications in the construction, mining and process industries.
Duablock
Range of products based on a composite white iron wear surface

metallurgically bonded to a weldable mild steel backing plate. Duablock is xed to the
surface of xed and mobile plant equipment, such as mining buckets and chutes, where
protection from severe abrasion is required.
NiHard Abrasion and high impact resistant product. NiHard is a white iron, alloyed with
chromium and nickel, to provide a tough wear resistant material. NiHard is often cast into
billets and liners and used extensively in the mining, construction and mineral processes
industries, particularly in bulk handling situations.
Duaceramic
Bradkens newest addition to the Wear Plate & Block product range.
Duaceramic combines hard abrasion resistant alumina ceramic blocks with an impact
resistant polyurethane elastomer. Duaceramic is used in the most extreme abrasive
environments found in the mineral processing industry.
Whatever the application or situation, Bradken has the material and technical experience
to tailor design a solution to your wear problems.
For more information, please visit bradken.com.au
Overview
Introduction
Overview
3
Bradken has always been considered at the forefront of supplying quality, abrasion
resistant products to the market place. Bradken has strived to improve existing
technologies and develop new products to provide maximum protection for xed plant
and mobile equipment against the effects of wear. Our research and development
has lead to Bradken providing a range of chromium carbide based technologies that
outperform traditional quench and tempered steels and high alloy castings.
The diagram below represents a comparison of common wear resistant materials to
AS3678-250 mild steel. The materials have been tested under the ATSM G65-04 dry
sand rubber wheel test standard for low stress sliding abrasion.
The number next to each product represents the factor by which the product will outlast
AS3678-250 mild steel. For example, Duablock will last 42 times longer then mild steel
in a similar low stress abrasion situation. The chart is only intended as a guide and does
not incorporate design advantages such as rock boxes, which can greatly enhance
product life.
The numbers indicate the factor by which the product will outlast AS3678-250 steel
Bradken has recently released our Duaceramic composite liners into the market place.
Duaceramic liners incorporate high alumina ceramic blocks, xed in a polyurethane
elastomer and are designed for service in the most extreme abrasive environments found
in bulk handling. Initial reports from Duaceramic liners in service indicate a service life
several times that of wear plates based on chromium carbide technology.
Wear Resistant Products
D100 41
42
AS3678-250 Steel 1
250HB Q&T Steel 3
400HB Q&T Steel 6
500HB Q&T Steel 11
6Mn- 1Mo Alloy 19
D90 37
35 duaplat D60
39 duaplat D80
4 33
4 360HB Q&T Steel
9 450HB Q&T Steel
13 12Mn Alloy
20 27Cr Alloy
2 Stainless Steel
Structural Steels
Chromium Carbide Technology
High Alloy Castings
Q&T Steels
B|saIIoy
WearaIIoy
Hardox
H|ten
Sum|hard EHSP
Everhard Creusabro

4
Table Of Contents
Table Of Con-
tents
Introduction
Overview........................................................... 2
Table Of Contents ............................................... 4
Duaplate
Introduction....................................................... 5
The Chromium Carbide Solution Flyer .................... 6
Duaplate D60 Flyer............................................. 8
Duaplate D80 Flyer............................................. 10
Duaplate D90 Flyer............................................. 12
Duaplate D100/D100XP Flyer ............................ 14
Duaplate Smooth Flyer ........................................ 16
Duaplate Catalogue............................................. 18
Q&T Steel
Introduction....................................................... 19
Q&T Steel Flyer.................................................. 20
Duablock Products
Introduction....................................................... 22
Block Products Flyer ........................................... 23
Block Products Catalogue.................................... 25
NiHard Products
Introduction....................................................... 37
NiHard Products Catalogue.................................. 38
Duaceramic
Introduction....................................................... 45
Duaceramic Flyer ............................................... 46
Duaceramic Catalogue ........................................ 48
Contact Information
Bradken Ofces.................................................. 52
5
Duaplate is a chromium carbide composite cladding, that is fusion bonded to a backing
material. Duaplate is renowned for being one of the most abrasive resistant surfaces
available. Duaplate has been proven to outlast quench and tempered steel by up to 10
times in high abrasion and impact applications.
The standard backing material for Duaplate is AS3678-250 mild steel, however, this can
be changed to suit your operating environment. The backing plate acts as a ductile base,
which allows Duaplate to be formed and shaped without damage to the overlay material.
The backing plate can also be used for structural support, allowing entire hoppers and
chutes to be created using only Duaplate.
Duaplate is available in four different grades to suit a range of operating conditions:
D60 - Suited for applications involving high abrasion with moderate to
high impact.
D80 - Suited for applications involving high abrasion and high impact.
D90 - Suited for applications involving severe sliding abrasion or ne
particle abrasion with low impact.
D100/D100XP - Suited for applications requiring high abrasion resistance at
elevated temperatures up to 800
o
C.
Duaplate can also be produced with a smooth or polished surface nish to minimise the
coefcient of friction. This Duaplate smooth overlay is specically designed to reduce
material hang up and to maximise ow properties. Duaplate smooth provides a low
friction solution to your bulk handling problems without the design or wear performance
penalties.
Duaplate
Introduction
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There is a common misconception that the higher the hardness
of a material, the better the wear resistance. Unfortunately,
this approach does not take into account the differences
in microstructure, which has a signicant impact on wear
characteristics. Although Duaplate
has similar bulk hardness

to abrasion resistant (AR) steels, the wear characteristics of
Duaplate are vastly superior.
Duaplate is a clad plate, manufactured by welding an abrasion
resistant overlay to a steel base. This overlay is in fact a dual
phase alloy, or composite, consisting of hard chromium
carbides in a supporting matrix. On the other hand, AR steels
are single phase alloys consisting of quenched and tempered
(Q&T) martensite. The nal hardness of Q&T steels is a
function of temperature hence the variety of hardness grades
available.
The two graphs below demonstrate how the presence
of chromium carbides in the matrix is responsible for wear
resistance and not the bulk hardness of the material. The
graphs clearly show that as the volume fraction of carbides
(VFC) increases, the wear resistance increases, whilst the
hardness has a minimal effect on reducing abrasion loss.
The Chromium Carbide
Solution
Typical Duaplate microstructure depicting
carbides
HardnessVersusAbras|onLoss
0
1
2
3
4
5
6
7
8
9
55 56 57 58 59 60 61 62 63 64 65
Surface Hardness (Rc)
R
e
I
a
t
i
v
e

M
a
s
s

L
o
s
s
Average%VFCVersusAbras|onLoss
0
1
2
3
4
5
6
15 20 25 30 35 40 45 50 55
VoIumeFractionCarbides(%VFC)
R
e
I
a
t
i
v
e
M
a
s
s
L
o
s
s
The Chromium
Carbide Solu-
tion Flyer
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2008 BRADKEN
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7
The Chromium Carbide
Solution
Cat 994 Loader bucket lined with
Duaplate D60
3 BKM SP MKT
Rev. 1
Issue date Oct 2008
170 Railway Parade Bassendean WA 6054 Australia
T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com
For more information contact Bradken at wpbsales@bradken.com.au
Duaplate D60 slurry pipes
Duaplate D80 impact wall
required properties for an application, from a combination of
components. In the case of the Duaplate overlay, the presence
of tough chromium carbides in the matrix allow for enhanced
wear resistance, whilst the backing plate allows for formability,
ductility and ease of fabrication.
The diagram below represents a comparison of common wear
resistant materials to AS3678-250 mild steel. The materials
have been tested under the ATSM G65-04 dry sand rubber
wheel test standard for low stress sliding abrasion. The
number next to each product represents the factor by which
the product will outlast AS3678-250 mild steel. For example,
Duaplate D80 will last 39 times longer then mild steel in a
similar low stress abrasion situation.
D100 41
42
AS3678-250 Steel 1
250HB Q&T Steel 3
400HB Q&T Steel 6
500HB Q&T Steel 11
6Mn- 1Mo Alloy 19
D90 37
35 duaplat D60
39 duaplat D80
4 33
4 360HB Q&T Steel
9 450HB Q&T Steel
13 12Mn Alloy
20 27Cr Alloy
2 Stainless Steel
Structural Steels
Chromium Carbide Technology
High Alloy Castings
Q&T Steels
B|saIIoy
WearaIIoy
Hardox
H|ten
Sum|hard EHSP
Everhard Creusabro
The chart is only a guide and does not incorporate design

advantages such as rock boxes. Regardless, it is clearly
illustrates the benets of Bradkens Duaplate and white iron
products over traditional high alloy steel and Q&T steel.
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Base Material
Duaplate is a clad plate manufactured by welding an abrasion
resistant material to a steel base. The standard base material
is an impact resistant mild steel. This can be changed to suit
your operating environment.
Overlay Material
The D60 overlay material is an austenitic chromium carbide
iron that is based on AS2576-2355. The microstructure
consists of primary M
7
C
3
carbides in a carbide austenite
eutectic matrix. The high abrasion resistance is a provided
by the hard chromium carbides that protect the matrix from
abrasive wear.
Typical Properties
Bulk Hardness: 650 HV
50
Carbide Hardness: 1500 HV
0.5
Volume Fraction Primary Carbides: 30%
Welding
The base material can be welded with standard mild steel
or low hydrogen welding consumables with no pre-heating
required. However, care should be taken to avoid contacting
the overlay material.
Duaplate
D60
D60 microstructure at 100x
magnication
Typical D60 nish
Duaplate D60 lined dozer blade
Duaplate D60
Flyer
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Cutting, Forming and Fabrication
Plasma cutting is the recommended method for cutting
Duaplate. It is preferable to cut Duaplate from the backing
plate side to ensure a clean edge and to prevent carbide
contamination. Duaplate can also be easily cold formed into
almost any shape that mild steel can, by pinch rolls or hydraulic
press brake.
The steel backing plate provides Duaplate with structural
integrity, thus entire structures can be fabricated from
Duaplate. Bradken has the capabilities to manufacture such
structures or to supply cut and formed, ready-to-go wear
liners.
Services & Applications
Duaplate D60 is suited for use in general wear applications
involving high abrasion and medium impact. Typical uses
include:
Crusher main frame liners t
Grizzly bars t
Earth moving buckets liners t
Chute liners t
Bin and hopper liners t
Slurry pipes and bends, t
Sugar harvesting equipment. t
Duaplate
D60
magnication
Duaplate D60 dredge pipe
Duaplate D60 lined chute
3 BKM SP MKT
Rev. 1
Issue date June 2008
T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au
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Base Material
is mild steel; however, this can be changed to suit your
operating environment.
Overlay Material
The D80 overlay material is a complex chromium carbide
iron that is based on AS2576-2455. The microstructure of
this material consists of primary M
7
C
3
carbides in a complex
carbide austenite matrix. The toughness of the material is
improved by the formation of nodular complex carbides leading
to a reduction in the size of acicular M
7
C
3
type carbides and
inter-carbide spacing.
Typical Properties
Bulk Hardness: 620 HV
50
Typical Carbide Hardness: 1500 HV
0.5
Welding
Duaplate
D80
magnication
Duaplate D80 sheet ready for
delivery
Truck bed lined with Duaplate
D80 and Bradken Q&T
Duaplate D80
Flyer
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2008 BRADKEN
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press brake.
liners.
Duaplate D80 is suited for applications involving high abrasion
and high impact. Typical uses include:
Sizing Screens t
Ball mill liner plates t
Dump truck tray linings t
Deector Screens t
Chute liners t
Bin & hopper liners t
Screw Feeders t
Duaplate
D80
magnication
Duaplate D80 chute
Screen house lined with Duaplate D80
3 BKM SP MKT
Rev. 1
T +61 8 9449 8300 F +61 8 9449 8334
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Base Material
Overlay Material
The D90 overlay material is a martensitic chromium carbide
iron that is based on AS2576-2560. The microstructure of
this material consists of primary M
7
C
3
carbides in a carbide
martensite eutectic matrix. The material is resistant to ne
particle abrasion due to the improved hardness of the matrix.
Typical Properties
Bulk Hardness: 700HV
50
Typical Carbide Hardness: 1500 HV
0.5
Welding
Duaplate
D90
D90 Microstructure at 100x
magnication
Typical D90 nish
Duaplate D90 cement meal duct
Duaplate D90
Flyer
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2008 BRADKEN
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press brake.
liners.
Duaplate D90 is suited for severe sliding abrasion or ne
particle abrasion with low impact. Typical uses include:
Cement chutes t
Cyclones t
Fan blades t
Fan casings t
Agricultural implements t
Trommel screen liners t
Sizing Screens t
Duaplate
D90
D90 Microstructure at 500x
magnication
Duaplate D90 fan blades
Duaplate D90 trommel screen
3 BKM SP MKT
Rev. 1
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Base Material
Overlay Material
The D100 and D100XP overlay materials are complex
chromium carbide irons that are based on AS2576-2460. The
microstructure of these materials consists of primary M
7
C
3
and
MC carbides in a complex carbide austenite matrix. The high
temperature abrasion resistance performance is attributable
to the presence of refractory elements molybdenum, niobium
and tungsten.
D100XP contains a higher amount of refractory elements
then D100, which results in a greater resistance to abrasion
at high temperatures.
Typical Properties
Bulk Hardness (HV
50
):
Typical Carbide Hardness: 1500HV
0.5
Volume Fraction Primary Carbide:
Duaplate
D100 & D100XP

magnication
Typical D100 nish
Duaplate D100 chute in cement plant
Grade MC M3C7
D100 3-6% 22%
D100XP 10-15% 20%
Grade Ambient 400
o
C 800
o
C
D100 680 620 480
D100XP 680 620 480
Duaplate
D100/D100XP
Flyer
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Welding
Duaplate can generally be welded in the same manner as the
base material, provided care is taken to avoid contact with
the overlay material when laying down structural welds. For
further information contact your nearest Bradken branch.
press brake.
liners.
Duaplate D100 and D100XP are suited for applications
requiring severe abrasion resistance at elevated temperatures.
Typical uses include:
Sizing screens t
Ducts t
Sinter bins t
Paul wurth chutes t
Chute liners t
Duaplate
D100 & D100XP

magnication
Duaplate D100 panels for a paul wurth
chute
Duaplate D100 screw feeder segment
3 BKM SP MKT
Rev. 1
Issue date July 2008
T +61 8 9449 8300 F +61 8 9449 8334
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Duaplate is a well established chromium carbide overlay
plate, well known for its high abrasion and impact resistance.
Duaplate is also available in smooth varieties to maximise
material ow and reduce hang-up. Duaplate Smooth provides
a low friction solution to your bulk handling problems, without
the design or wear penalties.
The smooth surface of Duaplate Smooth is a result of using a
ux during the overlay process. This smooth nish, along with
a slightly modied carbide structure, attributes to Duaplate
Smooths low friction properties. Duaplate Smooth is best
employed in situations where mass ow is critical and hang-
up is a problem, such as in hoppers and load out bins.
Several independent laboratory tests have been conducted
to compliment the successful service history of Duaplate
Smooth. The tests emphasize the shear stress or friction
generated when a force or normal stress is applied to a bulk
material against a liner material. The lower the shear stress
for a given normal stress, the less likely it will be for the bulk
material to hang up on the particular liner material. The bulk
materials used these tests are typically regarded as some of
the worse in terms of their tendency to hang-up.
Duaplate
Smooth
The Duaplate Smooth nish
Hopper lined with Duaplate Smooth
Chute lined with Duaplate Smooth
Duaplate
Smooth Flyer
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As with standard Duaplate, for optimum wear life it is preferable
to align any Duaplate Smooth liner or fabrication with the weld
beads perpendicular to the material ow. It should be noted
that the orientation of the weld beads has a minimal effect
on the low friction properties of Duaplate Smooth. Smooth
varieties of the Duaplate D60 and D80 are available through
the full range of the standard Duaplate overlay thicknesses.
D90 Smooth is also available, but only as a 6mm overlay.
These three smooth grades allow Bradken to offer a low
friction solution to your material handling problems whether it
is affected by impact or ne particle abrasion.
The graphs highlight the superior low friction properties
Duaplate Smooth achieves over mild steel, other clad plate
and competitor materials. In addition to Duaplate Smooth,
Duaplate Polished, which has an even lower coefcient of
friction, can be supplied for extreme bulk material hang-up
problems, Duaplate Polished is subject to a minimum order
quantity and some conditions apply. For more information
on Duaplate in the standard, smooth or polished varieties,
contact your local Wear Plate & Block sales representative.
Duaplate
Smooth
Duaplate Smooth coal conveyor feed
chute
Duaplate - Standard (left), Smooth
(Centre) and Polished (Right)
3 BKM SP MKT
Rev. 1
Issue date July 2008
T +61 8 9449 8300 F +61 8 9449 8334
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Sheet size and overlay direction
Notes:
1. Example - Plate type 5 on 8 has 5mm Duaplate on 8mm of backing plate.
2. Non-standards plate types are made to order with a minimum quantity.
3. Overlay beads run along widths as indicated in the diagram above.
4. Sheet widths can be larger to suit customer requirements. Note this can make plates
over-width for transport.
5. D90 and D100/D100XP are made to order and have some manufacturing constraints.
6. Other thicknesses can be manufactured on request.
7. Please discuss any variation from standard with your local sales representative.
L
a
r
g
e
S
h
e
e
t
(
L
R
G
)
-
2
.
3
6
m
S
m
a
l
l
S
h
e
e
t
(
S
M
L
)
-
1
.
9
4
m
O
v
e
r
l
a
y
d
i
r
e
c
t
i
o
n
Length - 2.87m
3 on 5 8 62
3 on 6 9 70
4 on 6 X X 10 78
4 on 8 12 93
5 on 8 X X X X 13 101
5 on 10 X X 15 116
6 on 8 X X 14 109
6 on 10 16 124
6 on 12 18 140
7 on 8 15 116
7 on 10 17 132
7 on 12 19 147
9 on 8 X X 17 132
9 on 10 X X X X 19 147
9 on 12 X 21 163
9 on 16 25 194
12 on 10 X 22 171
12 on 12 X X 24 186
17 on 10 X 27 210
17 on 12 X X 29 225
Plate Grade Overall Weight
Type D60 LRG D80 LRG D60 SML D80 SML Thickness (mm) (Kg.m
-2
)
Standard Dimensions & Weights
Standard sheets are marked with an X
Duaplate Cata-
logue
19
Bradkens 450 Q&T steel is a heat-treated, quench and tempered (Q&T) steel designed
for applications where shock and severe abrasion are the primary cause of failure.
Bradkens Q&T steel provides an economic alternative to more exotic and expansive
abrasion and impact resistant materials.
Bradkens 450 Q&T steel has mechanical properties compared to mild steel, with a
typical hardness of 465HB and a tensile strength of 1480MPa. Bradkens 450 Q&T steel
is easily welded, cut and formed for accurate tting and installation on any application.
Bradkens 450 Q&T steel is designed to provide maximum abrasion resistance and
impact protection at an economically viable cost.
Although 450 is our primary grade of Q&T plate, Bradken can also supply structural
grade plates and other abrasion resistant Q&T steel grades.
Q&T Steel
Introduction
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2008 BRADKEN
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Material Information
Bradkens Q&T Steel is an abrasive resistant quench and
tempered steel plate, heat treated to provide an excellent
combination of toughness and wear resistance. Bradkens
Q&T Steel is available in a variety of sizes and thicknesses to
suit a range of operating conditions.
Typical Properties
Chemical Analysis
Hardness: 465 HB
Tensile strength: 1480 MPa
Charpy impact: 20J
Elongation: 12%
Welding
Bradkens Q&T Steel can be welded in accordance with
AS1554.4. It is recommended that the plate should be pre-
heated for all thicknesses. No post heating is required.
Bradkens Q&T Steel
Q&T steel sizing screen
Chute lined with Q&T steel plates
Truck bed lined with Q&T steel and
Duaplate
D80
Element Cr Mo B CE(IIW) PCM
1.00 0.25 0.001 0.61 0.40 Composition %
Element C P Mn Si S Ni
0.29 0.018 0.30 0.30 0.003 0.20 Composition %
Q&T Steel Flyer
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Standard Sheet Sizes
Bradken can supply pre-cut and fabricated sections of
Bradkens Q&T Steel, or we can provide standard sheets
sizes as outlined below*.
Thickness: 6mm, 8mm, 10mm, 12mm,
16mm, 20mm, 25mm, 32mm
40mm, 50mm, 63mm, 75mm
Standard Width: 2485mm
Standard Lengths: 4000mm and 8000mm
*Other dimensions and thicknesses are available on request.
Bradkens Q&T Steel is suited for applications involving high
impact and moderate abrasion. Bradkens Q&T Steel is typical
used on:
Dump truck wear liners t
Chute liners t
Bin and hopper liners t
Construction and mining bucket liners t
Mold board liners t
Scrapper liners t
Chipper hoods t
Bradkens Q&T Steel
Q&T steel main frame liners
Bucket with Q&T steel strips
Dozer with Q&T steels tumble bars
3 BKM SP MKT
Rev. 0
Issue date Oct 2008
T +61 8 9449 8300 F +61 8 9449 8334
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22
Bradkens block products are a composite material comprising of a chromium-
molybdenum, abrasion resistant, white iron casting, metallurgically bonded to a weldable
mild steel backing plate. The white iron casting is a superior wear resistant product,
containing hard chromium carbides, typically 1500HV, supported in a martensitic matrix.
The mild steel backing plate is vacuum brazed to the white iron casting, giving a true
metallurgical bond. Other backing plates, such as stainless steel, can also be used to
suit the operating environment.
The standard backing plate is machined at for quick attachment by welding or Bradken
can supply blocks tted with studs for easy installation and removal. When welding the
backing plate to a surface, no pre heating or post heating is required.
A wide variety of standard blocks are available, adapted for specic applications.
However, Bradkens block products can be custom designed to meet any situation
regardless of size and shape concerns. Bradken can also supply cut and shaped
blocks to be strategically placed on equipment so that a unique, high performance wear
package can be created to maximise service life.
Bradkens Block products offer superior wear life compared to Q&T bars, manganese
steel and chrome-molybdenum pearlitic steels.
Duablock
Introduction
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2008 BRADKEN
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Bradken is a leading manufacturer of wear resistant products
for the mining, construction and resource processing
industries. With over 30 years experience, Bradken has
distinguished itself as a provider of quality products that meet
customer requirements.
Bradkens block products are chromium-molybdenum rich,
abrasion resistant, white iron castings that is metallurgically
bonded to weldable mild steel backing plate. Bradkens range
of block products include:
t Duablock
t Microledge
t Duabutton t Duatrap
t Chocblock t Skidblock
t Grizzlybar
The advantages of using Bradkens range of
block products:
Longer wear life: t
outlast Q&T steel.
Reduced downtime: t Bradkens block products
improve equipment life and require less maintenance
and inspections.
Easy to t: t No special qualications required to weld.
As an alternative to welding, studs can be attached on
request.
Flexibility: t Bradken can supply block products for
attachment in the eld as required, or they can be pre-
attached to equipment at one of Bradkens engineering
workshops.
Adaptability: t Bradkens block products are available
in a wide range of dimensions and can be adapted to
suit a wide range of operating conditions.
Block Product
Solutions
Assorted block products
Bucket with Duabutton protection
Chute lined with Microledge
Block Products
Flyer
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2008 BRADKEN
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Applications of Block Products
Bradkens block products can be strategically placed on
equipment before it enters service to prolong life in high wear
locations. They can also be welded onto equipment during
service to rectify wear in unexpected, localised trouble areas.
Block Product
Solutions
Grizzly bars protected by Duablock
Loader bucket with Skidblock
Duatrap lined impact wall
Skidblock pads are used extensively to
provide strategic protection on heavy earth
moving equipment, particularly on mining and
construction buckets and shovels.
Duatrap liners are used to create a rock-box
effect on xed plant applications such as chutes
and impact walls.
Grizzlybar cappings used to protect grizzly
ngers.
Microledge blocks are attached to chutes to
form micro-rock boxes, which virtually eliminates
wear to the chute structure.
Chokblock bars are unique block products
that can be formed and welded onto at or
curved surfaces. This allows Chokblocks to
be used on a range of xed plant and mobile
equipment such as buckets and chute liners.
Duabutton blocks are extensively used on
heavy earth moving equipment, particular on
mining and construction buckets and shovels.
Duablock wear bars offer excellent protection
when used as tumble bars or when congured
to form a rock-box. They are also used to provide
protection to heavy earth moving machinery.
3 BKM SP MKT
Rev. 3
Issue date Oct 2008
T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au
25
Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
BD115X50X50D70 1007 115 50 50 40 10 2.2
BD128X50X50D70 1080 128 50 50 40 10 2.4
BD150X50X50D70 1062 150 50 50 40 10 2.9
BD190X50X50D70 1081 190 50 50 40 10 3.6
BD210X50X50D70 1082 210 50 50 40 10 4
BD300X50X50D70 1108 300 50 50 40 10 5.8
BD432X50X50D70 1046 432 50 50 40 10 8.3
BD75X50X32D70 1043 75 50 32 22 10 0.9
BD100X100X50D70 1063 100 100 50 25 25 3.9
BD150X75X75D70 1283 150 75 75 65 10 6.4
BD150X100X58D70 1285 150 100 58 38 20 6.7
BD152X75X38D70 1001 152 75 38 28 10 3.4
BD152X75X50D70 1049 152 75 50 40 10 4.5
BD190X50X70D70 1241 190 50 70 40 30 5.2
BD200X25X25D70 1027 200 25 25 15 10 1
BD200X75X75D70 1200 200 75 75 60 15 8.8
BD210X50X70D70 1262 210 50 70 40 30 5.8
BD230X50X70D70 1143 230 50 70 40 30 6.3
BD238X75X75D70 1282 238 75 75 65 10 10.2
BD241X100X58D70 1284 241 100 58 38 20 10.9
BD300X25X25D70 1083 300 25 25 15 10 1.5
BD315X130X75D70 1114 315 130 75 35 40 23.3
BD335X130X75D70 1115 335 130 75 35 40 24.8
BD340X75X75D70 1281 340 75 75 65 10 14.7
BD375X130X75D70 1201 375 130 75 35 40 27.8
BD500X130X75D70 1116 500 130 75 35 40 37.1
BD600X100X50D70 1244 600 100 50 25 25 23.6
Part Reference Dimensions (mm) Weight
Number Number A B C D E (Kg)
Duablock Cata-
logue
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
0
6
2
B
K
X
B
R
A
D
K
E
N
26
Notes
BD75X27D70 1076 75 --- 27 17 10 0.8
BD90X32D70 1075 90 --- 32 20 12 1.4
BD115X32D70 1162 115 --- 32 20 12 2.2
BD150X41D70 1163 150 --- 41 25 16 4.8
MADE IN
AUSTRALIA
BKX
1075
BRADKEN
27
Notes
BD240X40X23D70 1089 1 240 40 23 15 8 1.5
BD240X40X23D70N 1086 2 240 40 23 15 8 1.5
BD240X50X23D70 1090 1 240 50 23 15 8 1.9
BD240X50X23D70N 1087 2 240 50 23 15 8 1.8
BD240X65X23D70 1091 1 240 65 23 15 8 2.5
BD240X65X23D70N 1088 2 240 65 23 15 8 2.4
BD240X90X29D70N 1164 2 240 90 29 17 12 4.5
BD240X130X29D70N 1165 2 240 130 29 17 12 6.4
Part Reference
Type
Dimensions (mm) Weight
1
0
8
8
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
B
K
X
B
R
A
D
K
E
N
B
R
A
D
K
E
N
28
BD128X50X50D70BKT 1253 1A 128X50X50 128X65X65X10 ANGLE 68 3.7
BD432X50X50D70BKT 1271 1B 432X50X50 432X65X65X10 ANGLE 372 12.4
Part Reference
Type Block Size Mount Type
Dimensions Weight
Number Number A (mm) (Kg)
Notes
29
BD128X50X50D70STD2 1254 2A 128X50X50 M16X35mm STUDS (X2) 68 2.7
BD432X50X50D70STD3 1272 2B 432X50X50 M16X35mm STUDS (X3) 372 8.8
Part Reference
Dimensions Weight
Notes
3. Other stud sizes are available on request.
30
BD190X50(75)X50STD2 1270 3A 190X50(75)X50 M16X35mm STUDS (X2) 130 4.3
BD230X50(75)X50STD2 1105 3A 230X50(75)X50 M16X35mm STUDS (X2) 170 5.2
BD432X50(75)X50STD3 1475 3B 432X50(75)X50 M16X35mm STUDS (X3) 372 9.6
Part Reference
Dimensions Weight
Notes
31
BD241X100X58BPL2H-1 1289 4A 241X100X58 241X150X10 PLATE 171 13.7
BD241X100X58BPL 1290 4B 241X100X58 241X150X10 PLATE - 13.7
BD241X100X58BPL2H 1291 4A 150X100X58 150X150X10 PLATE 80 8.4
BD241X100X58BPL2H-2 1292 4A 241X100X58 241X150X10 PLATE 111 13.7
Part Reference
Dimensions Weight
Notes
32
BDT300X150X50STD2-1 1249 150 300 40 10 50 50 25 75 - 74 152 M16X40(X2) 12.9
BDT300X300X50STD4-1 1250 300 300 40 10 50 50 25 74 152 74 152 M16X40(X4) 25.9
BDT452X300X50STD4-2 1280 452 300 40 10 50 50 25 74 304 74 152 M16X40(X4) 38.9
Part Reference Dimensions (mm)
Studs
Weight
Number Number A B C D E F G J K L M (Kg)
Notes
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
33
BDT150X150X50STD1-1 1275 150 150 40 10 50 50 25 75 - 75 - M16X40(X1) 6.5
BDT300X150X50STD2-2 1276 300 150 40 10 50 50 25 74 152 75 - M16X40(X2) 12.9
BDT452X150X50STD2-1 1277 452 150 40 10 50 50 25 74 304 75 - M16X40(X2) 19.4
Studs
Weight
Notes
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
34
Notes
Studs
Weight
BDT452X150X50STD2-2 1278 150 452 40 10 50 50 25 75 - 74 304 M16X40(X2) 19.4
BDT452X300X50STD4-1 1279 300 452 40 10 50 50 25 74 152 74 304 M16X40(X4) 38.9
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
M
A
D
E
I
N
A
U
S
T
R
A
L
I
A
1
1
0
8
B
K
X
B
R
A
D
K
E
N
35
Notes
BD305X150(141)X50D70 1303 305 150 141 38 12 50 13.8
BD305X141(131)X50D70 1304 305 141 131 38 12 50 12.9
BD305X131(122)X50D70 1305 305 131 122 38 12 50 11.9
BD305X122(113)X50D70 1306 305 122 113 38 12 50 11.1
BD305X113(103)X50D70 1307 305 113 103 38 12 50 10.1
BD305X103(94)X50D70 1308 305 103 94 38 12 50 9.2
BD305X94(84)X50D70 1309 305 94 84 38 12 50 8.3
BD305X84(75)X50D70 1310 305 84 75 38 12 50 7.4
Number Number A B C D E F (Kg)
36
Notes
BD200X150X45D70 1101 200 150 45 20 25 10.1
BD250X150X45D70 1102 250 150 45 20 25 12.7
BD250X250X45D70 1103 250 250 45 20 25 21.4
B
R
A
D
K
E
N
B
K
X
1
1
0
1
M
A
D
E

I
N
A
U
S
T
R
A
L
I
A
37
NiHard is a well-established white iron product alloyed with nickel and chromium to
give signicant abrasion and impact resistant properties. The structure of NiHard is
composed of iron and chromium carbides, xed in a matrix rendered martensitic by the
nickel content. This structure allows NiHard to be utilised in abrasive and high impact
conditions found throughout the construction, mining, manufacturing and mineral
processing industries.
Bradken NiHard products include billets and liner plates that can be made to the
customers specication or supplied from our range of stock sizes. Bradkens NiHard
products can be custom designed to meet any situation regardless of any size and shape
concerns. Bradken can also supply cut and shaped liners to be strategically placed on
xed plant equipment so that a unique wear package can be created, maximising wear
life. This makes NiHard the perfect material for chutes, drop boxes, bin and hopper liners.
Bradken primarily supplies cast billet and liner plates produced to the NiHard 4
specications. However, Bradken can produce billets and liner plates from the following
alloys on special request:
NiHard 1 & 2 t
27 Chrome Alloy t
15/3 White Iron t
20/1 White Iron t
NiHard
Prod-
ucts
Introduction
38
Notes
3. Liners can be cut to size on request.
4. Bolts are available on request.
20mm thick to suit M20 shtail bolt
D03779 L1 1 300 300 20 75 150 75 150 13.8
D04078 L1S 2 300 300 20 75 150 75 150 12.8
D03786 L2 1 300 200 20 75 150 100 - 9.2
D03787 L3 1 300 150 20 75 150 75 - 6.9
D03792 L5 1 300 100 20 75 150 50 - 4.5
D03798 L6 1 200 100 20 62.5 75 50 - 3.0
Part Reference
Type
Number Number A B C D E F G (Kg)
NiHard Cata-
logue
39
Notes
3. Liners can be cut to size on request.
D04064 N1 1 300 150 32 75 150 75 - 11.0
D04065 N2 1 300 200 32 75 150 100 - 14.8
D04066 N3 1 300 300 32 75 150 75 150 22.0
D04067 N4 2 300 300 32 75 150 75 150 19.6
D04068 N5 1 300 100 32 75 150 50 - 7.2
D04069 N6 1 200 100 32 62.5 75 50 - 4.7
Part Reference
Type
40
Notes
D02971 B128 1 128 75 50 30 68 - - 3.3
D02972 B210 1 210 75 50 30 150 - - 5.7
D02793 B432 1 432 75 50 30 186 186 - 12.0
Part Reference
Type
41
Notes
D03468 WB1 1 302 100 100 75 152 - - 22.0
D03536 WB2 1 454 100 100 75 304 - - 33.8
Part Reference
Type
42
100mm thick to suit M20 hex head bolt
Notes
DW2875S B224 1 224 150 100 74 76 - - 24.5
DW2874S B300 1 300 150 100 74 152 - - 33.4
Part Reference
Type
43
Notes
76mm thick to suit M20 square head bolt
D00927S 12 BILLET 1 305 76 76 76.5 152 - - 12.5
D00926S 18 BILLET 1 457 76 76 76.5 152 152 - 18.8
Part Reference
Type
44
Hollow billets to suit M20 bolt
Notes
DW3012S HB224 1 224 150 100 74 76 - - 13.5
DW3011S HB300 1 300 150 100 74 152 - - 17.6
Part Reference
Type
45
Duaceramic is a new product developed and manufactured in Australia by Bradken.
Duaceramic combines exceptionally abrasion resistant alumina tiles, imbedded in an
impact resistant polyurethane elastomer, to provide an outstanding wear resistant
product.
The extremely hard ceramic tiles protect equipment from deterioration, whilst the elastic
properties of the polyurethane dampens any impact. Several different modular alumina
tile designs are available that are suited for different applications. The hardness of the
polyurethane is also available in multiple grades to suit specic material and operating
conditions.
As one of the hardness materials known, alumina is far superior to steel plate when it
comes to protection against abrasion. The Duaceramic range of products are specically
designed to protect against the most extreme abrasive environments.
Duaceramic
Introduction
BRADKEN
2008 BRADKEN
PRODUCTS
46
Duaceramic is a new, dynamic product offered by Bradkens
Wear Plate and Block. Duaceramic combines hard alumina
ceramic blocks, chemically and mechanically bonded to an
impact resistant polyurethane elastomer. Duaceramic is designed
for use in the most extreme abrasive environments found in the
mining and mineral processing industries.
Duaceramic liners are available in a range of standard thicknesses
and shapes. Duaceramic liners can also be customised to provide
unique shapes for wear packages. The Duaceramic liners can be
manufactured using hexagonal alumina blocks for high abrasion
and medium impact or large rectangular alumina ceramic tiles,
for extreme abrasion with low impact.
Duaceramic Features:
Maximum Resistance To Abrasion: The ceramic blocks used
in Duaceramic are manufactured from high alumina ceramic to
provide maximum resistance to abrasion.
Multidirectional: The Duaceramic liners do not require a specic
orientation to ow direction.
Edge Protection: Leading and trailing edges can be included to
protect the ceramic tiles from severe impact on the edges.
Noise Reduction: The polyurethane medium not only absorbs
impact, but also reduces noise caused by bulk material ow.
Backing Plate: A unique, light weight backing plate can be
included to provide assistance in the knockout of worn liners.
Ceramic Locking System: Each ceramic tile used in the
Duaceramic liners comes with a locking mechanism to prevent
tile knock out during severe impact.
Wear Indicators: Duaceramic Liners can be manufactureed to
indicate when 50% or more of the ceramic has been abraded.
Unique Chemical Treatment: The ceramic tiles in Duaceramic
undergo a unique chemical treatment to provide a superior
polyurethane to ceramic bond strength.
Customized Liners: Duaceramic can be manufactured into a
range of complex shapes with angles and bevelled edges.
Australian made: Duaceramic is a wholly Australian developed
and manufactured product by Bradken.
Duaceramic
Liners
Duaceramic liners with edge protection
and backing plate
35mm thick Duaceramic liners for a ship
loader
63mm thick Duaceramic chute layout
Duaceramic
Flyer
BRADKEN
2008 BRADKEN
PRODUCTS
47
Comparison With A Competitor
Duaceramic offers a superior replacement for competitor
ceramic/polymer composites. The following is a comparison
between a competitor liner and the equivalent Duaceramic liner:
35mm Duaceramic liners for an apron
feeder
Unique Duaceramic light weight backing
plate
Duaceramic tile showing key design
features
Duaceramic
Liners
3 BKM SP MKT
Rev. 2
Issue date Oct 2008
T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com
Complementary Products
In addition to our Duaceramic liners, Bradken can also provide:
Polyurethane impact liners t
Ceramic to metal fabrications t
Backing Plate (BP) Optional Compulsory
Edge Protection Optional Optional
Angled & Bevelled Edges Yes Yes
Wear Indicator Optional No
Locking Mechanism Yes No
Multidirectional Yes No
Medium Material Polyurethane (PU)
Styrene Butadiene
Rubber (SBR)
Feature Duaceramic Competitor
48
Notes
2. Other sizes and custom shapes can be made on request.
Hex liners with backing plates
H1-63BP LRG HEX 606 302 63 50 4 M16x50 (x8) 35.2
H2-63BP LRG HEX 302 302 63 50 4 M16x50 (x4) 17.1
H3-63BP LRG HEX 150 302 63 50 4 M16x50 (x2) 8.6
H1-53BP LRG HEX 606 302 53 40 4 M16x50 (x8) 28.7
H2-53BP LRG HEX 302 302 53 40 4 M16x50 (x4) 14.2
H3-53BP LRG HEX 150 302 53 40 4 M16x50 (x2) 7.2
H1-35BP SML HEX 606 302 35 22 4 M16x50 (x8) 17.4
H2-35BP SML HEX 302 302 35 22 4 M16x50 (x4) 8.5
H3-35BP SML HEX 150 302 35 22 4 M16x50 (x2) 4.4
Part
Type
Dimensions (mm)
Studs
Weight
Number
A B C D E
(Kg)
(+0/-2) (+0/-2) (1) (1)
Duaceramic
Catalogue
49
Hex liners without backing plates
Notes
H1-63 LRG HEX 606 302 63 50 - M16x50 (x8) 32.5
H2-63 LRG HEX 302 302 63 50 - M16x50 (x4) 15.9
H3-63 LRG HEX 150 302 63 50 - M16x50 (x2) 8.0
H1-50 LRG HEX 606 302 50 40 - M16x50 (x8) 25.2
H2-50 LRG HEX 302 302 50 40 - M16x50 (x4) 12.7
H3-50 LRG HEX 150 302 50 40 - M16x50 (x2) 6.4
H1-32 SML HEX 606 302 32 22 - M16x50 (x8) 14.0
H2-32 SML HEX 302 302 32 22 - M16x50 (x4) 7.1
H3-32 SML HEX 150 302 32 22 - M16x50 (x2) 3.5
Part
Type
Dimensions (mm)
Studs
Weight
Number
A B C D E
(Kg)
(+0/-2) (+0/-2) (1) (1)
50
Tile liners with backing plates
T1-63BP TILE 606 302 63 50 4 M16x50 (x8) 36.2
T2-63BP TILE 302 302 63 50 4 M16x50 (x4) 17.9
T3-63BP TILE 150 302 63 50 4 M16x50 (x2) 9.0
Part
Type
Dimensions (mm)
Studs
Weight
Number
A B C D E
(Kg)
(+0/-2) (+0/-2) (1) (1)
Notes
51
Tile liners without backing plates
T1-63 TILE 606 302 63 50 - M16x50 (x8) 33.2
T2-63 TILE 302 302 63 50 - M16x50 (x4) 16.7
T3-63 TILE 150 302 63 50 - M16x50 (x2) 8.3
Part
Type
Dimensions (mm)
Studs
Weight
Number
A B C D E
(Kg)
(+0/-2) (+0/-2) (1) (1)
Notes
Adelaide, SA
80 Cromwell Road
Kilburn SA 5084
T +61 8 8262 7378
F +61 8 8262 9978
Brisbane, QLD
54 Bonemill Road
Runcorn QLD 4113
T +61 7 3345 9088
F +61 7 3344 1011
Emerald, QLD
3/23 Hospital Road
Emerald QLD 4720
T +61 7 4982 4162
F +61 7 4982 3211
Gladstone, QLD
177 Old Ten Chain Road
Calliope QLD 4680
T +61 7 4975 7354
F +61 7 4975 7836
Kalgoorlie, WA
142 Cunningham Road
Kalgoorlie WA 6430
T +61 8 9091 4855
F +61 8 9091 4866
Mackay, QLD
2 Commercial Avenue
Paget QLD 4740
T +61 7 4952 0300
F +61 7 4952 0390
Mt Isa, QLD
Lot 3, 5 Northridge Road
Northridge Industrial Estate
Mt Isa QLD 4825
T +61 7 4744 0200
F +61 7 4743 8653
Mt Thorley, NSW
Lot 58-59 Woodlands Road
Mt Thorley NSW 2330
T +61 2 6574 6699
F +61 2 6574 6709
Melbourne, VIC
32 Business Park Drive
Notting Hill VIC 3168
T +61 3 9263 1200
F +61 3 9544 4629
Newcastle, NSW
2 Maud Street
Mayeld West NSW 2304
T +61 2 4960 2050
F +61 2 4960 1826
Orange, NSW
2/87 Byng Street
South Orange NSW 2800
T +61 2 6392 2471
F +61 2 6361 3877
Perth, WA
170 Railway Parade
Bassendean WA 6054
T +61 8 9449 8300
F +61 8 9449 8334
Townsville, QLD
133-139 Dalrymple Road
Garbutt QLD 4814
T +61 7 4725 5905
F +61 7 4725 5949
Wundowie, WA
52 Hawke Avenue
Wundowie WA 6560
T +61 8 9573 6300
F +61 8 9573 6424
Bradken
Ofces
2008 - Bradken
Bradken
, Duaplate
, Duablock
and Duaceramic
are registered
trademarks of Bradken Resources Pty Limited.
Wearalloy
is a registered trademark of Ford Steel Company.

Bisalloy
is a registered trademark of Bisalloy Steels Pty Limited.

Hardox
is a registered trademark of SSAB Oxelosund AB.

Creusabro
is a registered trademark of Creusot Loire Industrie.

(Ref: 3 BKM SP MKT WPB Booklet - Oct 2008)
Bradken Resources Pty Limited
ABN 82 098 300 988
Wear Plate & Block Head Ofce
170 Railway Parade
Bassendean WA 6054
Australia
PO Box 51
Bassendean WA 6934
Australia
T +61 8 9449 8300
F +61 8 9449 8334
E wpbsales@bradken.com.au
W bradken.com
Bradken Head Ofce
2 Maud Street
Mayeld West NSW 2304
Australia
PO Box 105
Waratah NSW 2298
Australia
T +61 2 4941 2600
F +61 2 4967 5003
E bradken@bradken.com.au
W bradken.com
Port Hedland, WA
M 0438 968 508
Contact In-
formation
Bradken Of-
ces

Wear Plate & Block: Our Innovation. Your Advantage

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Wear Plate & Block: Our Innovation. Your Advantage

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Formats disponibles

Wear Plate

Chromium carbide clad wear plate manufactured in Australia and marketed

Range of products based on a composite white iron wear surface

Our Innovation. Your Advantage.

has similar bulk hardness

The chart is only a guide and does not incorporate design

D100 & D100XP

D100 & D100XP

is a registered trademark of Ford Steel Company.

is a registered trademark of Bisalloy Steels Pty Limited.

is a registered trademark of SSAB Oxelosund AB.

is a registered trademark of Creusot Loire Industrie.

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