Cablejet is an internationally patented method for installing fiber optic cables in ducts utilizing a balance between a lowstrain pushing

force and high speed air flow. A drag force is distributed along the entire cable length moving the cable through the duct without an exponential build-up of pulling forces in curves and undulations, such as occur when traditional pulling methods are used. Cablejet uses no closed-end shuttles or air capturing devices at the cable-end, which create significant pulling forces.

WHAT IS CABLEJET?

WHY SHOULD CABLEJET SYSTEMS BE YOUR METHOD OF CHOICE IN TODAYS COMPETITIVE AND SAFETY CONSCIOUS WORKPLACE?
BENEFITS Installations of up to eight miles (50,000 feet) per day.
Increased crew production with average cable speeds of 150-300 FPM. Labor forces may be redistributed to install more cable. Minimize figure-eighting by cascading Cablejets in series. Fewer cable splices are required as continuous cable lengths may be installed limited only by cable reel lengths. Cable is installed virtually stress free leaving the cable relaxed in the duct upon completion of the job. Cablejet can negotiate up to twenty 90 bends with only a 20% loss in efficiency. Using the Y Adapter and a Cablejet, a second cable or microduct(s) may be installed in a duct with an existing cable. Major construction savings can be obtained through the reduction or elimination of handholes or manholes. Approximate Savings: $700 to $3,000 each. Construction savings in direct buried innerduct applications as undulations in duct route have little effect on performance. Cablejet performs well in high quality smooth wall duct eliminating the need for exotic and expensive designs. Savings: $.05 per foot. Savings are obtained through the elimination of pull tape or pull rope. Savings: $.02 - $.09 per ft.

SAVINGS

Lubricant quantities are drastically reduced with Cablejet to about 10% of normal usage. Savings: Approximately $.015 per foot.

CASCADING CABLEJETS

THE WORLD LEADER IN CABLE-AIR TECHNOLOGY

Sherman & Reilly offers three Cablejet systems to meet your requirements Cablejet, Hydraulic Superjet, and Pneumatic Superjet. All three systems are lightweight and carry cases can be used as stands. All units will fit in manholes when necessary, operate at odd angles, and can be cascaded in series. Only Sherman & Reilly can give you all of these options and advantages. All three systems are extremely versatile call 1.800.251.7780 and let us help you determine which best fits your needs.

Engine: Honda, 5 1/2 hp air cooled @ 3,600 rpm Hydraulics: 3.5 gpm pump output, with 5 gallon reservoir and extension hoses Dimensions: 31 in. x 18 in. x 25 in. (bare) 787mm x 457mm x 635mm (bare) Bare Unit Weight: 125 lbs. / 56 kg. (including accessories) Shipping Weight: 160 lbs. / 72 kg. Hydraulic Superjet features twin opposing caterpillar pushers and hydraulic motors, powered by either a hydraulic power pack or hydraulic remote control (HRC-10) utilizing an existing line-truck hydraulic tool circuit. Hydraulic Superjet is recommended for cables .60 to 1.25 in diameter, especially heavier armored cables. Superjet features a self-adjusting cylinder for placing the proper amount of gripping pressure, or radial load, on the cable. Superjet alsofeatures the new quick track change feature and accepts bundle jetting kits for microduct installations. Cable Speed: 0 250 per minute/ 0 76m / minute Maximum Cable Diameter: .39 in. 1.25 in. / 10mm 32mm Maximum Outer Duct Diameter: 1 in. 2.48 in. / 25mm 63mm Compressor CFM: 200 CFM 750 CFM per duct dimension Compressor psi: 100 psi 175 psi / 7 12 bar Bare Unit Weight: 72 lbs. / 32 kg. Shipping Weight: 144 lbs. / 65 kg. Dimensions of Unit: 36 in. x 16 in. 17 in. (bare) L 715mm x W 300mm x H 295mm (bare) Dimensions of Case: 36 1/2 in. x 18 in. x 17 1/2 in. Dimensions of Accessories Oil cooler can be used with 5.5hp or 9hp Power Packs to cool hydraulic fluid in high ambient temperatures. Oil temperature can be lowered as much as 50 degrees F. Oil coolers can be retrofited for existing power packs or as an option on a new unit.

STANDARD HYDRAULIC POWER PACK

SUPERJET W/POWER PACK OR HRC-10

GENERAL SPECIFICATIONS

9HP HYDRAULIC POWER PACK

HYDRAULIC OIL COOLER (OPTIONAL)

Engine: Honda, 9 hp air cooled @ 3,900 rpm Hydraulics: 6 gpm pump output, with 11.5 gallon reservoir and extension hoses Dimensions: 42 in. x 19 in. x 24 in. (bare) 1067mm x 483mm x 610mm (bare) Bare Unit Weight: 261 lbs. / 119 kg. (including accessories) Shipping Weight: 310 lbs. / 142 kg.

HRC-10 HYDRAULIC REMOTE CONTROL

Size: 8 1/2 in. x 17 in. x 11 in. Weight: 18 lbs. 15 oz. Output Flow: 0 5.5 gpm Output Pressure: 0 1500 psi Input Flow: 3 6 gpm Input Pressure: 1500 psi minimum.

Sherman & Reilly offers a full line of air compressors to fit any requirement, competitively priced with nationwide dealer support. All capacities available. Cablejet is covered by USA Patents 4,850,569, 4,934,662, 5,917,715 & 7,222,197 B2.

COMPRESSORS

THE WORLD LEADER IN CABLE-AIR TECHNOLOGY

CABLEJET features a pneumatic drive motor and is recommended primarily for cables with diameters of .35 to .70, 9 - 20mm, especially if your placing needs are for dielectric cables in large ducts. Cablejet also installs microcables from 7-9mm dia. with the new 7-9 drive system for microcables. GENERAL SPECIFICATIONS Cable Speed: 0 - 300 per minute/ 0 91m per minute Maximum Cable Diameters: .35 in.-.70 in. / 9 20mm Maximum Outer Duct Diameter: .50 in. 2.48 in. / 25 63mm Compressor CFM: 185 CFM 750 CFM / 12m3/ min. Compressor psi: 30 psi 175 psi / 2-12 bar Bare Unit Weight: 44 lbs. / 20 kg. Shipping Weight: 66 lbs. / 30 kg. Dimensions of Unit: 20 1/2 x 12 1/2 x 10 in. / 520 x 320 x 250mm. Dimensions of Case: 23 1/2 x 15 3/4 16 1/2 in. / 600 x 400 x 420mm.

PNEUMATIC SUPERJET W/AIR CONTROL MODULE Pneumatic Superjet features twin opposing caterpillar pushers and pneumatic motors, which are powered by the air compressor only. Pneumatic Superjet has an air-operated self-adjusting cylinder for placing the proper amount of gripping pressure, or radial load, on the cable. Pneumatic Superjet is recommended for cables .60 to 1.00 in diameter, however, due to lower pushing forces than Hydraulic Superjet when properly used, Pneumatic Superjet may be used on smaller, more flexible cables. Superjet features the new quick track change feature and accepts bundle jetting kits for microduct installations. GENERAL SPECIFICATIONS
Cable Speed: 0 300/ 0 - 91m / minute Caterpillar Pushing Force: 0 150 lbs. @ 87 psi Maximum Cable Diameter: .39 in. 1.25 in. / 10mm 32mm Maximum Outer Duct Diameter: 1 in. 2.48 in. / 25mm 63mm Compressor CFM: 200 CFM 750 CFM per duct dimension Compressor psi: 100 175 psi / 7 12 bar Air Consumption of Motor: 35 CFM @ 180 FPM Dimensions of Unit: 36 in. x 15 in. x 15 in. (bare) Bare Unit Weight: 85 lbs./ 39 kg. Shipping Weight: 143 lbs. / 65 kg. (including accessories) Dimensions of Superjet Case: 36 1/2 in. x 18 in. x 17 1/2 in. Dimensions of Accessory Case: 23 in. x 15 1/2 in. x 10 in.

ACCESSORIES & TOOLS

Cablejet and Superjets come complete with four sets of cable sealing inserts, five sets of duct sealing inserts, and duct clamps to fit the majority of applications. Also included are cable seals, sealing materials, and cable end caps. A complete set of tools is also provided for changing and removing inserts, air-gun for cleaning in the field, and two sturdy light-weight aluminum carry cases contain Jets and accessories complete.

Cablejet is covered by USA Patents 4,850,569, 4,934,662, and 5,917,715.

ULTIMATE U TIMATE FIBER OPTIC PLACING SYSTEMS

RAPID FIBER DEPLOYMENT TRUCK

The Sherman & Reilly RFDT requires a minimum 24,500 GVWR chassis with a mounted HP 375 CFM at 150 psi air compressor and a self-loading reel handling boom that can payout, take up and brake reels up to 96 OD x 54 wide and weighing up to 12,000 lbs relative to chasis G.V.W.R. The RFDT has a split hydraulic system that controls the reel handling, the Superjet power source, and accessory tool circuit. The control panel located at the right rear corner has controls and gauges to operate and monitor all functions of the reel handling, compressor, and Superjet. Standard accessories include an 11foot slide out Superjet mounting boom, 40 cubic feet of tool box storage, ball bearing mounted reel shaft, hand throttle, strobe lights, mud flaps, air blower, water pump, cone holder, chock block holder, work light, and Superjet speed and distance indicator. The RFDT may be used for short runs from 500 feet to 6,000 feet on average, or as the lead unit for multiple unit or cascading operations to install lengths from 10,000 feet to 30,000 feet or longer. The Superjet and/or hydraulic payout on the reel may also be used to assist in figure-eighting of cables when extremely long cable reels are required. The RFDT makes the most efficient use of manpower and equipment in every scenario in todays competitive fiber optic cable placing market!

TOOLS & ACCESSORIES

DC-10 DUCT COUPLER AND DH-10 DUCT HOLDER TOOL
Duct integrity is essential to the performance of cable-air systems The DC-10 Split Coupler and the DH-10 Duct Holder Tool were specifically designed to meet the needs of the Cablejet technician in many ways Properly installed the DC-10 Split Coupler will hold over 110 psi in a static pressure test Installation is quick and easy by one technician In addition, the coupler may be removed with fiber in the duct with no danger of damaging the cable, as with other designs where sawing or cutting of the coupler is necessary to access the fiber This is particularly important when placing slack coils with Cablejet Reusable, the DC-10 is the most economical choice and an integral part of the overall placing system DC-10 couplers are available to fit duct O D s from 1 to 2 45 Transition couplers are also available

D G

E
B

SPECIALTY TOOLS
A. RS-1 Duct Cutter for ducts with O.D.s up to 1.66 B. RS-2 Duct Cutter for ducts with O.D.s up to 2.37 C. Duct Slitter (4-658-004) cuts ducts longitudinally D. Alis Tool (4-658-004) ratchet operated duct slitter E. DH-10 Duct Holder Tool for installing DC-10 Duct Couplers F. Digital Calipers for measuring cable and duct diameters G. Cable end caps are available in the following cable diameters, others available upon request: CEC-.41 CEC-.60 CEC-.82 CEC-.49 CEC-.67 CEC-.88 CEC-.54 CEC-.74 CEC-.92 CEC-1.01 H. White Lithium Grease for Superjet I. Grease Gun for Superjet
Copyright 2007, Sherman & Reilly, Inc. Chattanooga, Tennessee

Ask Yourself Is the coupler user-friendly enough for one technician to install with no assistance? Properly sized, will the coupler ensure against air loss and blow-out in the duct system? Can the coupler be easily removed after the installation for placing slack coils? Can the coupler be used to piece together two different o.d. ducts? Is the coupler really reusable? Does the coupler require expensive installation tools or electronic processors?

S&R DC-10 Yes No

Sleeve Types Yes No

Discover what many users have learned the hard way!

SPECIALTY ITEMS
C A B

A. CABLEJET LUBETM

Cablejet LubeTM (Part No. CJL-1032) optimizes performance when airjetting cables in ducts. Non-toxic. Cablejet LubeTM cleans up with water. See MSDS for safety information. Much smaller quantities of lubricant are required for jetting cable. Achieve longer distances. More economical. Safer - No silicone beads. Better performance when heat is a factor. Duct stays lubed when dry. Easy to use squeeze bottles. JetCoat Spreaders are used to clean, prove, and lubricate ducts quickly and easily. JetCoat Spreaders are available in three sizes to fit duct diameters from 3/4 to 2. JetCoat Spreaders are packaged 10 per bag and 10 bags per carton. JCS-10-100 for 3/4 to 1-1/8 I.D. Duct JCS-10-125 for 1-1/4 to 1-1/2 I.D. Duct JCS-10-150 for 1-1/2 to 2 I.D. Duct The FIGARO is a passive intermediate cable storage device that is designed to store cable without starting at the cable-end. It is typically set up in the middle of a cable route where half of the cable is installed. The remainder is stored in the FIGARO to get to the cable-end, which has been on the inside of the cable reel. The balance of the cable is then installed going the opposite direction from the mid-point, using the FIGARO as one would a cable reel. The FIGARO allows for a stress-free storage of the cable in a coil as the cable is laid in the protective basket. The FIGARO may be dismantled into four separate components for easy transport, and weighs only approximately 300 lbs. There are several models of FIGARO available for various size cables and project lengths. FIGARONE is for cables .60-1.25 diameter and assembley is required.

C. JETCOAT SPREADERSTM

- U.S. Patent 5,197,715 Sonic Heads are end-of-the-cable mounted semi-open shuttles used in conjuction with Cablejet to install very light and flexible fiber optic cables. It allows a slight tension force at the lead end of the cable to help keep the cable straight in the duct while allowing a large portion of the air flow to pass by so that the drag force can still act on the entire length of the cable. As the pressure builds behind the shuttle, a spring loaded valve opens wider to limit the tension force and allow even more of the drag force to pass by. The Sonic Head has also shown to be a useful tool when installing some cables in corrugated duct, in that it slows down the air flow and reduces turbulence caused by the duct corrugations. Sonic Heads are available to fit the following ducts: N271.004 to fit 26mm-32mm/1 to 1-1/4 I.D. Ducts N271.003 to fit 32mm-40mm/1-1/4 to 1-1/2 I.D. Ducts N271.005 to fit 42mm-50mm/1-1/2 to 2 I.D. Ducts

SONIC HEAD

FIGARONE

SELF-LOADING REEL TRAILERS

SLRT-56/96-6K or 8K SELF-LOADING REEL TRAILER

The SLRT-56/96 open yoke design is self-loading with 6,600 lb. GVWR and handles reels up to 96 O.D. X 56 wide weighing 5,500 lbs. The 56/96 features a manual hydraulic pump for lifting reels automatic safety latches for reel transport 2 1/2 reel shaft with oil impregnated bronze bushings electric trailer brakes manual front jack with pneumatic tire Federal FMVSS 108 lighting pintle eye and safety chains options include overspin brake, 8,000 lb. capacity, 5.5 hp power pack for hydraulic up and down, quick stop brake.

SLRT-56/108-10K SELF-LOADING REEL TRAILER

The SLRT-56/108-10K open yoke design is self-loading with 14,500 lb. GVWR and handles reels up to 108 O.D. X 56 wide weighing 10,000 lbs. The 56/108 features a manual hydraulic pump for lifting reels automatic safety latches for reel transport 3 reel shaft with oil impregnated bronze bushings electric trailer brakes manual front jack with pneumatic tire Federal FMVSS 108 lighting pintle eye and safety chains options include overspin brake, 8,000 lb. capacity, 9 hp power pack for hydraulic up and down, quick stop brake.
General Specifications: GVWR Maximum Reel Size Maximum Reel Weight Overspin Brake (Optional) Length Width Height Weight Tire Size Trailer Brakes Reel Shaft Size Front Jack Reel Brakes Safety Chains and Hooks Adjustable Pintle Eye Haul in Capacity (Optional) Height Adjustment Federal FMVSS 108 Lighting 56/96-8k 10,500 lbs. 56 Wide x 96 OD 8,000 lbs. Hydraulic 127 102 57 2,000 lbs. 215/75R17.5 M Electric 2 5/8 Manual Screw Rim Friction Standard Standard Rim Drive 12 Standard 56/108-10k 13,500 lbs. 56 Wide x 108 OD 10,000 lbs. Hydraulic 146 102 66 3,100 lbs. LT-235/85R16 E Electric 3 Manual Screw Rim Friction Standard Standard Rim Drive 12 Standard 56/120-10k 13,500 lbs. 56 Wide x 120 OD 10,000 lbs. Hydraulic 152 102 72 3,200 lbs. LT-235/85R16 E Electric 3 Manual Screw Rim Friction Standard Standard Rim Drive 12 Standard

THE Y ADAPTER
The Sherman & Reilly Model Y adapter coupled to a Cablejet or Superjet is used for placing a second cable or microducts in a duct that already has one existing cable (subject to available space). Achievable distances are 1500 to 3000 feet on average. One branch of the Y adapter is attached to the Cablejet or Superjet and is used to place the additional cable. The other branch is used to seal off and hold the first cable. The adapter uses the same inserts that are used with the Cablejet or Superjet systems. The Y adapter has also been used to install two cables simultaneously in one innerduct.

SPECIALTY EQUIPMENT

AIR COOLER MODEL AC-10

The Sherman & Reilly Model AC-10 Air Cooler is a portable air to air after cooler used to cool compressor air when using the Cablejet system in hot climates. The Model AC-10 can cool the air to approximately 10oF over ambient. Mounted on the cooler is a filter, regulator and lubricator for the motor air along with a water separator to remove the moisture before the air enters the Cablejet system. The cooler can be permanently mounted on a Rapid Fiber Deployment Truck, Cascade Truck, or jet trailer application.

CASCADE TRUCKS AND SPECIALTY TRAILERS

CASCADE TRUCK
The Sherman & Reilly Cablejet Cascade Truck is a vehicle with a dedicated design for installing cables with Cablejet or Superjet at intermediate locations. The Cascade Truck features a 15,000 lb. GVWR cab and chassis with an 84 CA service body equipped with: HP 375 CFM compressor Optional 3,500 KW 110 volt generator PTO and twin pumps hydraulic tool circuit retractable hose reels curb side control panel rear work light and emergency flashers manhole vent fan and 25ft. hose hydraulic water pump 8,000 lb. winch pintle hook and electronic engine rpm control.

TURRET TRAILERS
Sherman & Reilly Turret Trailers are available for handling one, two, or three reels in a variety of sizes and weights. The 2-5/8 diameter reel shafts are easily removed with the quick release sealed bearing pillow blocks. Shaft and drive bars can be coupled to 16 diameter ventilated aluminum-bronze caliper/disc tension brakes. The smooth rotating turrets can be locked in any direction in 15 degree intervals. They can also be removed with four bolts leaving a flat deck for hauling transformers, crossarms, or other material. At each corner is an adjustable telescoping jack for stability in tough pulls. All walking surfaces are made of steel safety plate and coated with an anti-slip paint. Standard equipment includes DOT lighting, adjustable front pintle eye, safety chains and hooks, grounding lugs, and electric road brakes.

SLRT-3048 SELF-LOADING REEL TRAILER

The SLRT-3048-T is a self-loading trailer able to handle a 48 O.D. full reel of conductor weighing up to 3,000 lbs. Loading features include all-hydraulic lifting for easy and smooth control of reel. The trailer is equipped with a caliper disc payout brake for maximum control. The trailer is standard equipped with two adjustable rear stabilizing jacks adjustable pintle eye D.O.T. lighting. Other models are available for larger reels.

DUCT DAWG MODEL DDH-75

The Sherman & Reilly DDH-75 is a 7,500 lb. underground bullwheel puller hydraulic driven with twin capstan bullwheels allowing for constant continuous pull. Designed to pull inner ducts, power or telecom cables, the DDH-75 features: footage counter dynamometer for measuring pulling tension and shut-off 22 hp industrial gasoline engine two speed forward transmission reverse demand pay out PMTA/A-Frame snorkel adjustable pintle eye hydraulic leveling jacks tool box vinyl cover DOT lighting available as trailer or skid mount.

JETSHAFT MODEL JS-10

The Sherman & Reilly Model JS-10 Jet Shaft is designed to replace older style reel carrier steel on steel designs. The JS-10 oil impregnated bronze bushing design reduces friction to allow the Cablejet or Superjet to pull directly off of the reel in most cases, or reduce manual pull off labor. JS-10 adapts to most carriers, trailers, or stands.

SHERMAN & REILLY SUPPORT

Since 1927, Sherman & Reilly, Inc. has continued to build its reputation on coordinating the needs and requirements of the field technician with excellence in engineering and our quality manufacturing program. In addition, Sherman & Reilly provides product testing on our factory test field as well as with customers in their environment. Added to this is our factory-training program. Sherman & Reilly has more experience with high air speed blown cable technology than any other company in North America enabling you to easily make the transition to this new technology. Our customers are our best sales force and references are available upon request. We look forward to adding your companys name to this long and growing list!

For your free copy of the Cablejet Revolution video, please call 1.800. 251.7780.

SHERMAN & REILLY, INC.

P.O. Box 11267 Chattanooga, Tennessee, USA 37401 1.800.251.7780 Toll Free 423.756.5300 Tennessee 423.756.2948 Fax http://www.sherman-reilly.com e-mail: sales@sherman-reilly.com

USA Patents Apply 4,850,569 4,934,662 5,917,715 7,222,197 B2

ISO 9001:2000

Sherman & Reilly, Inc. reserves the right to make any changes in product, design or specification for any reason without prior notice. Copyright 2007, Sherman & Reilly, Inc. Chattanooga, Tennessee