Consumable Selector

This selector chart is intended to provide guidance on the selection of the appropriate consumable for a range of dissimilar joints. The chart cannot take into account the wide variety of variables which may apply to a particular joint. If you have any doubts, or cannot find the relevant materials, please contact the Metrode Technical Department on; email tech@metrode.com or phone +44(0)1932 566721 or fax +44(0)1932 569449 Notes This table lists the MMA electrodes and solid wires for TIG and MIG, the matching Flux Cored Wires are listed in the data tables which follow on in this document with their relevant specifications. Go to the Product info section on this site to view data sheets on all the Metrode Welding Consumables.

Cast Iron

Mild & Low Alloy Steel CI Met Nife

CrMo Steel

Martensitic Stainless Steel CI Met Nife CI Special Cast NiFe

304L, 316L, etc CI Met Nife CI Special Cast NiFe 309L 309Mo 29.9.Super R

304H, 321H, 347H, 316H, etc CI Met Nife CI Special Cast NiFe Nimrod 182KS

Duplex & Superduplex CI Met Nife CI Special Cast NiFe 309L 309Mo Duplex 309L 309Mo Duplex 309L 309Mo Duplex

Nickel Alloys CI Met Nife CI Special Cast NiFe Nimrod 182KS Nimrod AKS Nimrod 182KS Nimrod AKS Nimrod 182KS Nimrod AKS Nimrod 182KS Nimrod AKS Nimrod 182KS Nimrod AKS

CI Met Nife CI Special Cast NiFe

Cast Iron

See Product Range

CI Special Cast NiFe See Product Range

Mild & Low Alloy Steel

55NiFe

309L

CrMo Steel

55NiFe

See Product Range

309L Thermet 309CF

309L

Nimrod 182KS Thermet 309CF Nimrod 182KS Appropriate 3XX Grade

Martensitic Stainless Steel

55NiFe

309S92

309S92 309S94

See Product Range

309L

304L, 316L, etc

55NiFe

309S92 ER309Mo 312S94

309S92

309S92

See Product Range

3XXL Duplex

304H, 321H, 347H, 316H, etc

55NiFe

309S92

20.70.Nb

309S94 20.70.Nb

Appropriate 3XX Grade

See Product Range

Duplex & Superduplex

55NiFe

309S92 ER309Mo Duplex

309S92 ER309Mo Duplex

309S92 ER309Mo Duplex

309S92 ER309Mo Duplex

See Product Range

Nickel Based

Nickel Alloys

55NiFe

20.70.Nb

20.70.Nb

20.70.Nb

20.70.Nb

20.70.Nb

20.70.Nb

See Product Range

Key MMA Electrodes

TIG & MIG Solid Wires

Metrode Products Limited Consumable Selector for Dissimilar Welding

Rev 0 May 2003

Data Table Cast Irons

Data Sheet E-10 E-11 Alloy Ni Cast Iron NiFe Cast Iron Process MMA MMA MIG Product CI Soft Flow Ni CI Special Cast NiFe 55NiFe Specifications AWS BS EN ENi-CI -ENiFe-CI ---Specifications AWS BS EN E309L-17 E 23 12 L R E309L-16 E 23 12 L R E309L-15 E 23 12 L B ER309L W 23 12 L ER309LSi W 23 12 L Si ER309L G 23 12 L ER309LSi G 23 12 L Si ER309L S 23 12 L E309LT0-4 E309LT1-4 E309Mo-17 E309Mo-15 E309Mo-17 (ER309Mo) E309LMoT0-4 E309Cb-16 T 23 12 L R T 23 12 L P E 23 12 2 L R E 23 12 2 L B E 23 12 2 L R 23 12 2 L T 23 12 2 L R BS: 23.12.Nb.R

Data Table 309l & 309Mo

Data Sheet Alloy Process MMA TIG B-50 309L MIG SAW FCW Supercore 309LP MMA B-51 309Mo TIG/MIG/SAW FCW -309Nb MMA Supermet 309Mo Ultramet B309Mo Vertamet 309Mo ER309Mo Supercore 309Mo Ultramet 309Nb Product Supermet 309L Ultramet 309L Ultramet B309L 309S92 / ER309L 309LSi 309S92 Supermig 309LSi 309S92 Supercore 309L

Data Tables Low Alloy & Mild Steels

High toughness 1-3%Ni consumables for applications from 40C down to about 75C MMA Tufmet 1Ni.B E8018-C3 A-40 1Ni TIG/MIG 1Ni ER80S-Ni1 FCW Metcore DWA 55E E71T-5 MMA Tufmet 2Ni.B E8018-C1 A-41 2Ni TIG/MIG 2Ni ER80S-Ni2 A-42 3Ni MMA Tufmet 3Ni.B E8018-C2 BS: 1Ni.BH (3Ni1) -BS: 2Ni.BH (2Ni2) BS: 3NiBH

Consumables for high strength low alloy steels requiring tensile strengths from 620MPa up to 825MPa E9018-D1 E9018-D1 BS: MnMo.BH MMA A-50 MnMo E10018-D2 E10018-D2 E 624 Mn1NiMo B TIG/MIG MnMo ER80S-D2 4Mo Tufmet 1NiMo E9016-G -MMA E11018-M E11018-M -A-60 NiMo Tufmet 3NiMo E12016-G -TIG/MIG ER110S-G ER110S-G Mn3Ni1CrMo A-61 NiMo MMA 1NiMo.B E9018-G --

Metrode Products Limited Consumable Selector for Dissimilar Welding

Rev 0 May 2003

Data Sheet E-70

Alloy Mild steel

Process TIG

Product ER70S-2 ER70S-6

Specifications AWS BS EN ER70S-2 A15 ER70S-6 A18

Data Tables Low Alloy Steels

Data Sheet Alloy Process Product AWS Specifications BS EN E Mo B MoSi -E CrMo1 B E CrMo1L B E CrMo1 B CrMo1Si -CrMo1 T CrMo1 P E CrMo2 B E CrMo2L B E CrMo2 B E CrMo2 B CrMo2Si -CrMo2 T CrMo2 P T CrMo2L P E CrMoV1 B --E CrMo5 B CrMo5Si (T CrMo5 P) E CrMo9 B CrMo9Si (T CrMo9 P) -E CrMo91 B -(W CrMo91) -(S CrMo91) SA FB 255 AC ---E CrMoWV 12 1 B W CrMoWV12 1 -----

Cr-Mo creep resisting consumables mainly for the power generation industry MMA Mo.B E7018-A1 A-10 Mo TIG/MIG CMo ER70S-A1 -Cr1Mo MMA 11CM E8016-B5 Chromet 1 E8018-B2 MMA Chromet 1L E7015-B2L Chromet 1X E8018-B2 A-12 1CrMo 1CrMo -TIG/MIG ER80S-B2 ER80S-B2 SAW SA 1CrMo EB2 FCW Cormet 1 E81T1-B2 Chromet 2 E9018-B3 Chromet 2L E8015-B3L MMA Chromet 2X E9018-B3 E9018-B3 10C2M A-13 2Cr1Mo -2CrMo TIG/MIG ER90S-B3 ER90S-B3 SAW EB3 SA 2CrMo E91T1-B3 Cormet 2 FCW E91T1-B3L Cormet 2L A-14 A-15 A-16 CrMoV 5CrMo 9CrMo MMA FCW MMA TIG/MIG FCW MMA TIG/MIG FCW MMA A-17 P91 TIG MCW SAW FCW A-18 A-19 A-20 A-21 E911 12CrMoV P92 T23 MMA MMA TIG MMA TIG FCW MMA Chromet 1V 13CMV Cormet 1V Chromet 5 5CrMo Cormet 5 Chromet 9 9CrMo Cormet 9 Chromet 9MV Chromet 9MV-N Chromet 9-B9 9CrMoV-N Cormet M91 9CrMoV-N LA491 Supercore F91 Chromet 91W Chromet 10MW Chromet 12MV 12CrMoV Chromet 92 9CrWV Supercore F92 Chromet 23L ---E8015-B6 ER80S-B6 E81T1-B6 E8015-B8 ER80S-B8 E81T1-B8 E9015-B9 E9015-B9 E9015-B9 ER90S-B9 -EB9 -E91T1-B9 ---------

Metrode Products Limited Consumable Selector for Dissimilar Welding

Rev 0 May 2003

FCW Data Sheet B-10 B-11

Cormet 23

--

--

Data Table Martensitic Stainless Steels

Alloy 410 410NiMo 17.4.PH/ FV520 Process MMA TIG/MIG MMA TIG/MIG FCW MMA TIG Product 13.RMP 13.1.BMP 12Cr 13.4.Mo.LR ER410NiMo Supercore 410NiMo FV520-1 17.4.Cu.R FV520-B 17-4PH Product Supermet 308L Ultramet 308L Ultramet 308LCF Ultramet B308L 308S92 / ER308L 308LSi 308S92 Supermig 308LSi 308S92 Supercore 308L Supercore 308LP Ultramet 347 Ultramet B347 347S96 Supercore 347 Supermet 316L Ultramet 316L Ultramet 316LCF Ultramet B316L Ultramet B316LCF Vertamet 316L 316S92 / ER316L 316LSi 316S92 Supermig 316LSi 316S92 Supercore 316L Supercore 316LP Superoot 316L Ultramet 316NF Ultramet B316NF ER316MnNF Supercore 316NF Supermet 318 318S96 Ultramet 317L ER317L Specifications AWS BS EN E410-26 E 13 R (E410-25) DIN: E 13 1 MPB ER410 13 E410NiMo-26 E 13 4 R ER410NiMo 13 4 E410NiMoT1-1/4 T 13 4 MP 2 --(E630-16) ---ER630 -Specifications AWS BS EN E308L-17 E 19 9 L R E308L-16 E 19 9 L R E308L-16 -E308L-15 E 19 9 L B ER308L W 19 9 L ER308LSi W 19 9 L Si ER308L G 19 9 L ER308LSi G 19 9 L Si ER308L S 19 9 L E308LT0-4 T 19 9 L R E308LT1-4 T 19 9 L P E347-16 E 19 9 Nb R E347-15 E 19 9 Nb B ER347 19 9 Nb E347T0-4 T 19 9 Nb R E316L-17 E 19 12 3 L R E316L-16 E 19 12 3 L R E316L-16 -E316L-15 E 19 12 3 L B E316L-15 -E316L-17 E 19 12 3 L R ER316L W 19 12 3 L ER316LSi W 19 12 3 L Si ER316L G 19 12 3 L ER316LSi G 19 12 3 L Si ER316L S 19 12 3 L E316LT0-4 T 19 12 3 L R E316LT1-4 T 19 12 3 L P R316LT1-5 --E 18 15 3 L R -E 18 15 3 L B -20 16 3 Mn L (E308MoT0-4) (T 20 10 3 R) E318-17 E 19 12 3Nb R ER318 19 12 3 Nb E317L-16 E 19 13 4NL R ER317L 19 13 4 L
Rev 0 May 2003

B-12

Data Table Standard Austentic Stainless Steels

Data Sheet Alloy Process MMA TIG MIG SAW FCW MMA B-31 347 TIG/MIG/SAW FCW

B-30

308L

MMA

B-32

316L

TIG MIG SAW FCW MMA

B-33 B-34 B-35

316NF 318 317L

TIG/MIG FCW MMA TIG/MIG MMA TIG/MIG

Metrode Products Limited Consumable Selector for Dissimilar Welding

FCW Data Sheet Alloy Process

Supercore 317LP Product

E317LT1-4

T 19 13 4 N L P

Data Table 300H Stainless Steel consumables for elevated temperature service
Specifications AWS BS EN

300H stainless steel consumables for elevated temperature service Ultramet 308H MMA Ultramet B308H C-10 308H TIG/MIG/SAW 308S96 Supercore 308H FCW Supercore 308HP Ultramet 347H C-11 347H MMA Ultramet B347H Supermet 16.8.2 MMA E16.8.2-15 TIG ER16.8.2 C-12 16.8.2 ER16.8.2 SAW SSCr Supercore 16.8.2 FCW Supercore 16.8.2P 17.8.2.RCF MMA C-13 316H E316H-16 TIG/MIG/SAW 316S96 Data Sheet Alloy Process Product

E308H-16 E308H-15 ER308H E308HT0-4 E308HT1-4 E347-16 E347-15 E16.8.2-17 E16.8.2-15 ER16.8.2 ER16.8.2 ----E316H-16 ER316H

E 19 9 H R E 19 9 H B 19 9 H --E 19 9 Nb R E 19 9 Nb B ----SA FB2 --BS: 18.8.2.R 19 12 3 H

Specifications AWS BS EN

High temperature 309 alloys C-20 C-21 C-22 -253MA 309 309H 309W MMA TIG MMA TIG/MIG MMA MMA Supermet 253MA ER253MA Thermet 309CF 309S94 Thermet 309H Thermet 309W --E309-16 ER309 ----(E 22 12 R) 23 12 H -BS: 23.12.W.R

310 stainless steels for high temperature service 25.20 Super R MMA C-30 310 Ultramet B310Mn TIG/MIG/SAW 310S94 C-31 310H MMA Thermet 310H Consumables for alloys 330 and 800 MMA C-40 800 TIG/MIG C-45 C-41 25.35.Nb 330 MMA MMA

(E310-16) (E310-15) ER310 E310H-15

E 25 20 R E 25 20 B 25 20 E 25 20 H B

Thermet 800Nb 21.33.Nb 21.33.Mn Thermet 25.35.Nb Thermet R17.38H

----(E330H-16)

----BS: 15.35.H.R

Consumables for HP40 and other high carbon cast alloys MMA Thermet HP40Nb C-50 HP40Nb TIG/MIG 25.35.4C.Nb C-60 35.45 MMA Thermet 35.45.Nb
Metrode Products Limited Consumable Selector for Dissimilar Welding

----

BS: 25.35.H.Nb.B ---

Rev 0 May 2003

TIG/MIG 35.45.Nb Consumables for HP40 and other high carbon cast alloys C-70 HP50 MMA Thermet HP50WCo C-80 22H MMA Thermet 22H C-90 657 MMA Nimrod 657

-----

-----

Data Table Duplex & Superduplex Stainless Steel

Data Sheet B-40 B-42 B-45 B-46 -Alloy
904L 825 310L 310MoLN Matching 6%Mo

Process
MMA TIG/MIG MMA TIG/MIG MMA TIG/MIG MMA MMA MMA

Product
Ultramet 904L Ultramet B904L 20.25.4.Cu E825L-15 82-50 25.20.LR ER310L Ultramet B310MoLN 20.18.6.Cu.R Supermet 2205 Ultramet 2205 2205XKS ER329N Supercore 2205 Supercore 2205P Zeron 100XKS Zeron 100X SSB LA491 Supercore Z100XP 2507XKS Ultramet 2507 Supermet 2506Cu Ultramet B2553 Supermet 2506 Supermet 2507Cu

Specifications AWS
E385-16 E385-15 ER385 -ERNiFeCr-1 -----E2209-16 E2209-15 ER2209 E2209T0-4 E2209T1-4 -------E2553-16 E2553-15 ---

BS EN
E 20 25 5 CuNL R E 20 25 5 CuNL B 20 25 5 CuNL DIN: EL-NiCr28Mo BS: NA41 --BS:25.21.2.LMn.B --E 22 9 3 N L R E 22 9 3 N L B 22 9 3 N L T 22 9 3 N L R T 22 9 3 N L P E 25 9 4 N L B 25 9 4 N L SA AF 2DC SA FB 255 AC -E 25 9 4 N L B E 25 9 4 N L R E 25 9 4 CuNL R E 25 9 3 CuNL B BS: 25.6.2.R --

B-60

Duplex

TIG/MIG/SAW FCW MMA TIG/MIG/SAW SAW flux FCW MMA MMA MMA

B-61

Zeron 100 superduplex 2507 superduplex 2553 Matching composition

B-62 B-63 --

Data Table Nickel Base Alloys

Data Sheet D-10 Alloy 182 Process MMA TIG/MIG/SAW D-11 D-12 D-20 D-30 D-31 AB 132 625 C276 59 MMA TIG/MIG/SAW MMA MMA TIG/MIG/SAW MMA TIG/MIG/SAW MMA Product Nimrod 182KS Nimrod 182 Nimax 182 20.70.Nb Nimrod AKS Nimrod AB Nimax A 20.70.Nb Nimrod 132KS Nimrod 625 Nimrod 625KS 62-50 Nimrod C276 Nimrod C276KS HAS C276 Nimrod 59KS Specifications AWS BS EN ENiCrFe-3 E Ni6182 ENiCrFe-3 E Ni6182 ENiCrFe-3 E Ni6182 ERNiCr-3 Ni6082 ENiCrFe-2 E Ni6092 ENiCrFe-2/4 E Ni6093 ENiCrFe-2 E Ni6092 ERNiCr-3 Ni6082 ENiCrFe-1 E Ni6062 ENiCrMo-3 E Ni6625 ENiCrMo-3 E Ni6625 ERNiCrMo-3 Ni6625 ENiCrMo-4 E Ni6276 ENiCrMo-4 E Ni6276 ERNiCrMo-4 Ni6276 ENiCrMo-13 E Ni6059
Rev 0 May 2003

Metrode Products Limited Consumable Selector for Dissimilar Welding

TIG/MIG

HAS 59

ERNiCrMo-13

Ni6024

Data Table Nickel Base Alloys - cont

Data Sheet D-32 --D-40 D-41 D-42 D-43 D-50 D-60 D-70 D-80 D-90 Alloy C22 Ni-Cr-Mo C 617 690 601 80.20 Nickel Monel Cupronickel B2 9%Ni steels Process MMA TIG/MIG MMA MMA MMA TIG MMA TIG TIG MMA TIG/MIG MMA TIG/MIG MMA TIG TIG MMA TIG MMA Product Nimrod C22KS HAS C22 Nimrod NC19Mo Nimrod C Nimax C Nimrod 617KS 61-70 Nimrod 690KS ER601 20.80 Nimrod 200Ti Nickel 2Ti Nimrod 190 65NiCu Cupromet N30 70CuNi 90CuNi Nimax B2L HAS B2 Nimrod NCM6 AWS Specifications BS EN E Ni6022 Ni6022 DIN: EL-NiCr19Mo15 DIN: E23-UM-200CKT DIN: E23-UM-200CKT E Ni6617 Ni6617 E Ni6152 W Ni6601 W Ni6175 E Ni2061 Ni2061 E Ni6040 Ni6040 -BS: C18 BS C16 E Ni1066 W Ni0665 E Ni6620

ENiCrMo-10 ERNiCrMo-10 -(ENiCrMo-5) (ENiCrMo-5) ENiCrCoMo-1 ERNiCrCoMo-1 ENiCrFe-7 ERNiCrFe-11 -ENi-1 ERNi-1 ENiCu-7 ERNiCu-7 ECuNi ERCuNi -ENiMo-7 ERNiMo-7 ENiCrMo-6

Metrode Products Limited Consumable Selector for Dissimilar Welding

Rev 0 May 2003