SOLUTIONS & SERVICES

GLOBAL RESOURCES, LOCAL AVAILABILITY

You face intense pressure to run efficient, productive, and profitable operations. To do this, you need to optimize each facet of production. For more than a century, Rockwell Automation has helped customers increase their operational excellence. How have we accomplished this? By creating a global network of knowledge - domain expertise, industry and application knowledge, and world-class solutions that more than 100 years of experience have helped us to build. Together with our solution providers, we will work with you to define and implement a solution that optimizes performance to achieve your production and business goals. Rockwell Automations expertise spans the production life cycle, including automation and information assessments, system design and implementation, project management, and ongoing services, support and training. More than 1,200 application and project engineers are dedicated to providing critical industry domain expertise and understanding of your business. Their knowledge and experience help you to improve your efficiency, productivity and profitability throughout all stages of production. More than 3,500 professionals globally are available to work with you, with regional engineering, repair and support centers in 290 locations in 80 countries. We partner with more than 5,600 technology and business solutions providers, and have helped shape numerous industry standards including S88, S95 and S99. You can rely on the fact that knowledgeable people are available when and where you need them. For more information about Rockwell Automation solutions and services, visit www.rockwellautomation.com/process http://www.rockwellautomation.com/process and select Support.

LOGIX PLATFORMS
IMPROVE PRODUCTIVITY. REDUCE COST. WITH ONE SOLUTION.

Publication LOGIX-BR001F-EN-P June 2005

Supercedes Publications LOGIX-BR001E EN-P February 2004

Copyright 2005 Rockwell Automation, Inc. All rights reserved. Printed in USA

MEET

Rely on us to protect your automation investment

Rockwell Automation has a strong heritage in improving capabilities while protecting your investments in automation and production. We proudly continue that tradition with the Integrated Architecture, the latest generation of control systems in our more than 100-year history of commitment to automation. The Integrated Architecture represents a dramatic improvement in control and information technology, providing you with an information-enabled platform with unparalleled plant-wide control capabilities. At the same time, Rockwell Automation protects the investment of those who have historically used Rockwell Automation equipment with the industrys most complete legacy architecture integration program. Protecting your automation investment has led us to develop technology that allows connectivity with and migration from established systems. In addition, our commitment to using open technologies provides connectivity with other architectures. The Allen-Bradley Logix control platform is part of an Integrated Architecture that delivers: confidence that your control system will stay up and running. The common control engine, programming software, networking and hardware components throughout the system mean development of new applications is easier and maintenance and troubleshooting is greatly simplified across the architecture. flexibility to find the best fit with a range of hardware and software options. productivity enhancements that allow you to react quickly to market and business changes with the ability to reuse program segments or tags for new applications. lowest life cycle costs of your control investment with excellent migration tools and the industrys most complete architecture migration program. Whether running a single machine or an entire supply chain, you can rely on automation, power control, and conversion products and services from Rockwell Automation to manage information flow from plant to plant, plant floor to the front office, even country to country to get your products and services to market faster, reduce costs, better utilize power and plant-floor assets, and minimize risk.

YOUR DAILY CHALLENGES WITH INTEGRATED ARCHITECTURE

As a manufacturer, machine builder or System Integrator, each day brings new challenges. Manufacturers need to drive higher returns on assets while increasing the agility and availability of production equipment and reducing operational costs. Machine builders need to deliver higher performance at less cost and reduce time to market while meeting delivery commitments and improving customer support. System Integrators need to reduce engineering, development and start-up time while providing customers with easily maintained, high-performance systems. All of these challenges must be met in an ever changing competitive environment. Rockwell Automation, the global leader in integrated automation and manufacturing technology, provides you with solutions to improve and sustain your competitive advantage. Rockwell Automations Integrated Architecture is an industrial automation architecture providing scalable solutions for the full range of automation disciplines including sequential, motion, process control, drive control, safety and information. Unlike traditional architectures, the Integrated Architecture

reduces total cost of ownership by using a single control infrastructure for the entire range of factory automation applications, large or small. This enables reuse of engineering designs and practices to reduce development time and cost, provides faster response to customer or market demands, reduces maintenance costs and downtime and allows easy access to plant and production data from business systems for better management decision-making.

DESIGN INSTALL OPERATE MAINTAIN SUPPORT

Working together, we established a solid relationship with this customer by meeting extensively to understand their requirements and the features required in their system solution. Our customer agrees that this system is the best that anyone could imagine. Yet it isn't imagination we made it a reality."
Anshu Singhal, director of M/s Sofcon Systems India Pvt. Ltd.

IMPROVE

CORPORATE HEADQUARTERS

PRODUCTIVITY WITH ONE SOLUTION

OEM OTHER PLANT

Integrated Architecture is made possible through the unique combination of enabling technologies including the Logix control platform, NetLinx Open Network Architecture (NetLinx), ViewAnyWare visualization (ViewAnyWare) technologies and the FactoryTalk software development framework (FactoryTalk). The Logix control platform provides a range of controller functionality and sizes to meet the needs of your application, and a single programming software package for all controllers lets you choose from a variety of configuration methods while at the same time reducing training and development costs. NetLinx-based networks share a common protocol enabling seamless flow of information between all components of the Integrated Architecture, from the smallest device up through the enterprise business system. ViewAnyWare technologies provide a scalable, unified suite of operator interface and supervisory-level monitoring solutions that share the same development software, offering faster development and implementation, flexibility and lower cost of ownership. FactoryTalk is a suite of software services embedded in Integrated Architecture components that dramatically simplifies data production, movement and use. FactoryTalk services provide the capability to create information once and reuse it throughout the entire control system.

CUSTOMER

SUPPLIER

CONTROL ROOM

MATERIAL HANDLING UTILITIES

PROCESSING

BATCHING/BLENDING PACKAGING SHIPPING

Rockwell Automation Integrated Architecture SCALABLE...MULTIDISCIPLINED...INFORMATION-ENABLED

STREAMLINE
CONTROL WITH A SCALABLE APPROACH
The Logix control platform is scalable and multidisciplined, so you can apply it plant-wide for process, discrete, motion and drive control, while also delivering your safety and information requirements. Address all of your automation needs with the right size control platform while using common development tools and architecture throughout your plant. Lower your system costs and simplify integration through the use of a common control model, regardless of which specific control platform you choose. Choose the most cost-efficient Logix controller for your application and re-use your existing code. Whether you need a high-performance control system or a small, value-based controller, Logix platforms provide the right control platform for your application. Choose the best Logix controller for your application based on your needs. Do you need to: efficiently perform motion, drive, process, and/or sequential control (i.e., packaging, converting, etc.)? Consider ControlLogix. By integrating these disciplines into a single hardware platform, you save time and money on development and installation. deploy a cost-effective system to control smaller machines or stretches of conveyor? Consider using the CompactLogix controller integrated with I/O, operator interface devices, and drives on an EtherNet/IP, ControlNet, or DeviceNet network. implement low-cost standalone machine control? Consider CompactLogix or FlexLogix. integrate control with data for material-handling applications such as sortation or transfer lines? Consider SoftLogix5800, the PC-based Logix solution that allows you to integrate sequential and motion control, visualization, and high-level business data in a single box.

Achieve higher ROA with a multidisciplined control system

Combining multiple control disciplines into a common environment and hardware platform leads to a continually higher return on assets lowering integration, hardware, commissioning and maintenance costs. Logix platforms allow you to use, project after project, a completely integrated plant-wide control system. Each time, youll have the freedom to choose the controller size and performance best-suited for your application. Use of open technologies and migration tools give you the ability to migrate from established control systems into Logix and the Integrated Architecture. As Programmable Automation Controllers (PACs), Logix controllers combine the technology advantages of PCs with the security and reliability of PLCs. Logix controllers offer the best of both worlds and can easily meet growing information management, supply chain integration and regulatory compliance demands.

Choose the right size Logix platform for your application, big or small.

Integrate motion control with just one controller and one software development package that integrates control, drive, and motor through a Kinetix SERCOS Interface. Together with the high-precision capabilities of Kinetix Integrated Motion youll enjoy: Seamless transfer of information throughout the machine and the enterprise Increased speed and precision for greater productivity and improved process quality Shorter time to market through faster application development Increased uptime and lower maintenance costs Lower system costs You can also realize similar benefits through the speed and positioning of PowerFlex 700S with DriveLogix. Whether you are the machine builder or the end user looking for greater productivity, the benefits are unprecedented! For machine builders, development time is greatly reduced, flexibility and scalability is dramatically improved, installation is faster and easier, and maintenance is simplified. End users will benefit from easy configuration and startup, higher system performance, and previously unattainable productivity.

Traditional Motion Control Kinetix Integarted Motion

2 Controllers

2 Software Packages 2 Programming Langauges Extra Communication Logic Extra Coordination Logic
5

1 Controller 1 Software Package

The function library in RSLogix 5000 includes a set of drives control instructions.

1 Programming Langauge Your Choice of: Ladder Sequential Function Chart Structured Text

"The scalable system allows for easy upgrades. For the end users, it helps them compete in today's marketplace by being reliable, fast and flexible. It's a powerful solution for customers and a great time-saver for the manufacturer really a win-win situation for everyone involved."
Darren Elliott, Chief Engineer R.A. Jones & Co., Inc.

"We can now reduce the development time because it's so much easier to create I/O tag names online, anytime. We do not need to shut off the machine to re-do the program. Using standard tools, objects, graphics, and imported bitmaps, we can configure screens quickly and easily. Other timesaving advantages include cut/copy/ paste functions and import export tags in and between PanelView applications.
Leslie Lim, Technical Executive, PSB Corporation

Improve decisions using actionable information

Meeting your daily challenges requires actionable information to be available to all levels of your organization so that you can make decisions based on real-time information. With a FactoryTalk-enabled automation system, you simply program tags, save the project, and then reference the tags anywhere in the system. Many tags are created for you automatically, and you can use those controller tags directly in the Human Machine Interface (HMI) without creating a separate HMI database. RSView Enterprise is built on the FactoryTalk common services framework, allowing application information to be shared across the enterprise. FactoryTalk provides access to a common address book of searchable references to resources stored anywhere across a distributed system, offering the benefits of central data storage without the risk of a single point of failure. It allows you to reference existing Logix data tags throughout the system, eliminating the need to recreate them. Tags can reside on a single computer or on multiple computers connected to a network. FactoryTalk also collects and places data and manages connections, providing fast, reliable, real-time data transfer.

For process control and batch applications, the Logix control platform provides a highly scalable control solution. Large applications with thousands of I/O points are easily handled by the ControlLogix platform, while smaller applications can be cost-effectively controlled by our CompactLogix and FlexLogix platforms. Regardless of which Logix controller you use, RSLogix 5000 programming and development software uses the same process control instruction set. In fact, you can easily copy routines of code between any of the Logix controller types using your choice of function block programming, ladder logic or other languages available throughout the Logix family. For batch applications, RSLogix 5000 with PhaseManager (PhaseManager) embeds the S88 phase state data model into Logix family controllers, providing unparalleled scalability for batch applications. PhaseManager streamlines the design and implementation of an S88-designed batch system. The net result is that you can now improve productivity, asset utilization and quality while reducing time to market and cost. To further optimize your (or your customers) facility, you can unify batch applications with other plant applications and disciplines to synchronize operations and present the information needed to make plant-wide production decisions.
7

Use One Programming Software for Process and Discrete Applications RSLogix 5000 provides world-class Function Block Diagramming and Sequential Function Chart editors, making it easy to implement your continuous and batch process control algorithms. In addition, all of our Logix controllers have a built-in set of native process control instructions which provide the tools you need to effectively control your processes. Whether you need to support cascaded PID loops, flow totalization, two- and three-state device control, or motor operated valves, we have built-in functions to directly support these and other application needs.

Actionable information from the entire enterprise, presented where, when and how you need it to make effective decisions. Rockwell Automations Integrated Architecture delivers.

For any manufacturing enterprise to be competitive, it must have the flexibility to develop, produce and deliver products with optimal use of its resources. This effective use of resources requires the integration and maintenance of the business-level systems with real-time event-driven data. The Logix controller platform provides multidisciplined control with a single controller platform and a single programming package. You can use the same controllers and the same programming software for all applications in your plant, regardless of whether you are running high-speed sequential, motion control, process control or drive systems. This greatly reduces your costs for maintenance, spare parts and training.

REDUCE
You use one programming and development software package, RSLogix 5000 Enterprise Series, with all Logix family controllers. RSLogix 5000 enables you to maximize reuse of code and reduce development time.

DEVELOPMENT TIME AND MAXIMIZE CODE REUSE

"Open machine architecture/ connectivity is very important because it helps users or OEMs choose the best-of-breed products for the overall solution. Rockwell Automations Logix platforms solves the integration problem because its uniform software architecture lets us integrate the different automation domains."
Henry Chang, Vice President SAC, PSB Corp.

Controller Tags I/O

Filter 1 Routine Routine Filter 2 Routine Routine Washer 1

Data For Filter 1

Data For Filter 2

Filter Routine Routine Washer Routine Routine

Data For Washer
Logix5000 Controller

Data For Filter

Routine Routine Washer 2 Routine Routine

Data For Washer 1

Data For Washer 2

For example when the filter program library is brought into the project, all of its routines and tags are brought with it. When the second copy is made it gets its own isolated set of routines and tags with no renaming required.

Typical Control System Approach 1. Create the Tags your System Devices Need

Logix 5000 Approach

SoftLogix Logix capabilities in a personal computer package FlexLogix Distribute control while maintaining high adaptability DriveLogix Reap the control of the logix engine in a drive
I/O Addresses of all Devices

System Layout Device System Layout Design Electrical Device Function and Placement 2. Write your Program or Create Generic Code Blocks Program Development 3. At a later Date, Map the Device Tags to the I/O in the System

Electrical Device Function and Placement

Electrical Design

Machine Startup

I/O Addresses of all Devices

Electrical Design

CompactLogix Cost-effective control for smaller applications

Program Development

The RSLogix 5000 tag alias capability allows you to: Develop programs without a completed electrical design Create a library of reusable programs that can be used across multiple projects Improve documentation with multiple names for the same data value

RSLogix 5000 One software package for all Logix platforms

ControlLogix Control your whole plant with one universal platform

10

CONTROLLOGIX
Universal Platform Capable of the Most Intensive Applications
ControlLogix brings together all of the benefits of the Logix platform - common programming environment, common networks, common control engine - to provide the highperformance your application requires in an easy-to-use environment. Integration between programming software, controller and I/O reduces development time and cost at commissioning and during normal operation. With memory options up to 8MB, ControlLogix controllers support intensive process applications and provide fast processing of motion instructions in a single integrated solution. You can fulfill both your sequential and motion control needs with just one controller and one software package that integrate control, drive and motor through a SERCOS interface.

Absolute First Fault Detection (Integrates GPS Time)

First Fault Event Detection Sequence of events modules provide submillisecond timestamping and event detection for first fault or process sequencing applications. Easy common time base proliferation throughout the system. Simple Global Positioning Satellite (GPS) integration allows geographically separate systems to operate with the same correlated time values.

CONTROL YOUR WHOLE PLANT WITH ONE UNIVERSAL PLATFORM

ControlNet

SynchLink

The ControlLogix solution also provides time synchronization capabilities, which is especially useful in first fault detection and motion control applications. Fully-redundant controller architecture providing bumpless switchover and high availability Widest range of communication options and analog, digital and specialty I/O Reduce Mean Time To Repair with Removal and Insertion Under Power Select ControlLogix products .. are TUV-certified for use in SIL 2 applications

Local Chassis with Controller, SOE Modules and SynchLink Time Master Many Miles Remote I/O Chassis with SOE and Standard Input Modules

ControlNet

SynchLink

You can mix multiple processors, communication modules and I/O without restrictions. Interface networks using ControlLogix communication modules via a ControlLogix gateway, without the need for a processor in the gateway chassis, or interface directly to a ControlLogix processor. As your system grows, the network allows you to distributing control to additional chassis. Your options include viewing plant-floor data via Web pages, receiving email or pager-based alarm notifications, and transmitting of information to a variety of software applications using Extensible Markup Language (XML) data.

With over 40 chassis-based I/O modules, ControlLogix I/O includes: isolated and non-isolated digital and analog I/O, field side diagnostic digital I/O, temperature sensing inputs, specialty I/O and an hydraulics interface module. Keep your system up and running with fault detection at the module-level, electronic keying, exact match option, compatible keying option, selectable time-stamping of control and diagnostic data, and producer/consumer technology. Prevent or quickly solve plant floor problems with diagnostic modules, module identification data requests, flash memory, electronic fusing, and Removal and Insertion Under Power (RIUP).

EOI or HMI EtherNet/IP or ControlNet Network Primary ControlLogix Chassis System Redundancy Module Communication Module ControlNet Redundant Module Communication Module Secondary ControlLogix Chassis

Redundancy
System Redundancy Module ControlNet Redundant Module

Redundant Power Supplies

ControlNet Redundant Module 1756-CNBR

Fiber Optic Cable

1756-CPR2 Cables Chassis Adapter Module ControlLogix I/O

ControlNet

POINT I/O

Drive

Optional ControlLogix hardware redundancy modules support fullyredundant controller architectures with no additional programming for high availability. Programs are automatically cross-loaded from the primary to the secondary controller. In addition, while scanning your program, the primary controller automatically updates the secondary with any data changes needed to keep it synchronized. If the primary controller fails, control is automatically switched to the secondary system. Highest priority functions are guaranteed a 'bumpless transfer' during control switchover, extremely important for process control applications.

Achieving a Safety Integrity Level (SIL) 2 for systems using standard, off-the-shelf ControlLogix products requires no additional training and ensures that spares are readily available. That's why many major petroleum companies today use ControlLogix, saving more than 80% of the cost of other options. Sophisticated diagnostics and high reliability are standard design in ControlLogix processors, I/O modules, and communication products.

11

COMPACTLOGIX
COST-EFFECTIVE CONTROL FOR SMALLER APPLICATIONS
CompactLogix brings together the benefits of the Logix platform - common programming environment, common networks, common control engine - in a small footprint with high performance. Combined with Compact I/O, the CompactLogix platform is perfect for tackling smaller, machine-level control applications, with or without simple motion, with unprecedented power and scalability. CompactLogix is ideal for standalone or system-connected control over EtherNet/IP, ControlNet, or DeviceNet. Think of CompactLogix every place you need economical, reliable control. With user memory ranging from 512K to 1.5Mb, CompactLogix controllers offer integrated serial, EtherNet/IP or ControlNet channels, modular DeviceNet communications and local I/O capacity that can range up to 30 I/O modules. Using CompactLogix EtherNet/IP or ControlNet controllers, you now have a cost-effective means to integrate a simple machine or application into a plant-wide control system. For example, you can use a CompactLogix L35E controller to integrate a suite of control components, such as the Allen-Bradley PanelView Plus operator interface, POINT I/O, and the PowerFlex 70 variable frequency drive, for a full-scale integrated solution. The architecture provides an easy way to connect machine to machine, station to station. The end result is a complete architecture you can navigate seamlessly. The Compact I/O family offers innovation and flexibility in a unique, patented I/O platform. It provides superior performance, high functionality, and ease-of-use in an cost-effective platform. Optimized for use with CompactLogix and MicroLogix 1500 controllers, Compact I/O can function as distributed I/O on DeviceNet. Rack-type features in a rackless design lower costs and reduce replacement parts inventory. A unique, patented bus connector is movable to allow easy front insertion and removal of modules. The ability to mix module types further expands its application spectrum. 16- and 32-point, analog, digital and specialty, modules provide high-density I/O in a small package. Flexible, world-class mounting options permit DIN rail or panel mounting. Removable terminal blocks and finger-safe covers speed module replacement and meet worldwide market needs. Individual point diagnostic LEDs make troubleshooting easy. Software keying prevents placing a module in an incorrect position.

Front-accessible CompactFlash provides removable and portable storage for user programs and tag data
PanelView Plus 1769-L31 1769-SDN

DeviceNet: distributed devices and I/O with a simple low-cost netowork.

ControlLogix

Modems DeviceNet Network 1769-L35E 1769-HSC

PanelView Plus

Integrated ControlNet: for high-speed interlocking applications.

PanelView Plus

POINT I/O

Series 9000 Photoelectric Sensors Stack Light ArmorBlock I/O

PowerFlex

Motor Starter and DSA Module Bar Code Reader EtherNet/IP Encoder Ethernet Switch

Telephone

ControlNet Network

Sample configurations for CompactLogix using NetLinx-based networks show flexibility to meet your existing infrastructure.

POINT I/O

1769-L35C
13

Integrated EtherNet/IP: all the automation components you need, integrated on one standard network.

PowerFlex

PowerFlex 700

14

FLEXLOGIX
FlexLogix brings together the benefits of the Logix platform common programming environment, common networks, common control engine - to provide a small, highly adaptable distributed control option. Combined with FLEX I/O, the compact, DIN-rail mounted I/O used in thousands of industrial applications, the FlexLogix platform is an ideal alternative for: standalone controller applications small networked controller applications distributed controller applications small backup processor applications Reduce start-up, troubleshooting and repair time with Removal and Insertion Under Power (RIUP) Reduce miswiring and improve commissioning time with fewer terminations required using integral termination base Save panel space by eliminating termination blocks Maximize use of panel space by using versatile installation options such as vertical mounting and extension cables

1794-CE1/CE3 Extender Cable

With flexible termination styles, such as IEC IP20 spring tension; IEC IP20 screw clamp; NEMA; and fused terminals, you pick the style needed for your comfort and application. FlexLogix supports more than 35 1794 FLEX modules and more than ten 1797 FLEX Ex modules.

DISTRIBUTE CONTROL WHILE MAINTAINING HIGH ADAPTABILITY

FlexLogix can extend over 10 ft. (3m) total in Horizontal and Vertical directions

FlexLogix provides you with both local and networked I/O capability. Using the RSLogix 5000 function block library, FlexLogix is an ideal, inexpensive multi-loop controller for small process application.

FLEX and FLEX Ex I/O module options include AC, DC, analog, isolated analog, relay, thermocouple, RTD, frequency, pulse counter and, very high speed counter to name just a few.

1794-FLA Extender Module

FlexLogix offers a modular communication approach using optional communication daughtercards (in addition to its built-in serial port) to support up to two networks per controller in any combination. You can choose EtherNet/IP, ControlNet, DeviceNet, or another open network. You can take full advantage of the NetLinx architecture by bridging through FlexLogix from network to network for configuration and set-up. FLEX I/O is a cost-effective, modular I/O system for distributed control applications. It offers all of the functionality of larger rack-based I/O without the space requirements. The I/O family includes FLEX Ex I/O, which provides Intrinsic Safety (IS) technology for use in hazardous areas. FLEX I/O combines a terminal strip with an I/O interface to capitalize on the strengths of both. This eliminates multiple long wiring runs, reduces terminations per point (as much as 66% in some cases), and reduces engineering, installation, commissioning and downtime. Its compact size enables the modules to be placed directly onto a terminal base near the device being controlled, reducing the length of wiring between device and I/O.

FLEX Ex can be connected to the primary rail of the FlexLogix controller via the FLEX Ex bus isolator. Alternatively, FlexLogix can be connected, via ControlNet, to FLEX Ex which mounts directly into the hazardous area. This configuration eliminates the need for separate Intrinsic Safety barriers/isolators, long wiring runs in hardened conduit or bulky explosion proof enclosures.

15

SOFTLOGIX
SoftLogix brings together the benefits of the Logix platform common programming environment, common networks, common control engine - to provide a reliable, open, PC-based control solution. Enjoy the speed and power of todays PC with SoftLogix to provide an easily-integrated, high-performance motion system with higher levels of performance than traditional PLC-based motion controllers. It executes motion commands and generates motion profiles directly on the native PC processor. Since Logix is part of the Kinetix Integrated Motion solution, it offers you the advantage of seamless integration of SoftLogix controllers, SERCOS interface digital motion network, Allen-Bradley servo drives, motors and actuators. Speed execution time and network response time in critical situations with SoftLogix, combined with RSView on an industrial computer such as the VersaView family. SoftLogix is a great option for 'data-crunching' applications that also require the making of control decisions.

LOGIX CAPABILITIES IN A PERSONAL COMPUTER PACKAGE

DRIVELOGIX
DriveLogix 5730 brings together the benefits of the Logix platform common programming environment, common networks, common control engine and the PowerFlex 700S AC drive to provide control capabilities for small, drive-centric applications. Embedded EtherNet/IP connection, plus ControlNet, DeviceNet, Ethernet and other open networks using optional communication daughtercards Eight separate tasks including one continuous and seven periodic; each supporting as many as 32 programs and an unlimited number of routines for program organization 1.5 megabytes of memory and CompactFlash for non-volatile storage Local connection for as many as 16 modules of Compact I/O. RS-232 port and embedded EtherNet/IP option for operator interface or programming
RSLogix 5000 with embedded DriveExecutive ControlNet

REAP THE CONTROL OF THE LOGIX ENGINE IN A DRIVE

Integrate programming, control, motion and visualization on an industrial or desktop PC Support for multiple I/O platforms Control I/O on EtherNet/IP SoftLogix allows for third-party network or specialty module integration via the Virtual Backplane Toolkit, available through the Rockwell Automation Technologies program. You can integrate PCI bus products to the virtual backplane and gain high-speed data access to the SoftLogix engine. Once integrated, they communicate across the backplane in real time. You can develop your complete control program with RSLogix 5000 or with external routines, including C and C++ code. With three versions of SoftLogix, match your application with the most cost-effective platform. A typical SoftLogix system includes a virtual chassis application running on a Pentium-based computer. The virtual chassis houses the processors and communication cards that interface to other Logix processors as well as I/O. Application debugging and system start up is made easier through the use of I/O simulator modules provided for use in the virtual chassis.

Virtual backplane for program portability to other Logix platforms, seamless integration into the NetLinx architecture NetLinx and direct drive communication Support for the Logix integrated motion instruction set. Controller switch (Run/REM/PROG) Full Logix PID functionality to deliver higher performance and efficiency (embedded) Whether your application requires selectable, high-performance motor control algorithms utilizing FORCE Technology, (Vector, sensorless vector, V/Hz and permanent magnet motor control); or SynchLink, a high-performance, high-speed synchronization and drive-to-drive data link; or standard quadrature encoder input with optional feedback boards for a resolver, Stegmann and Heidenhain high resolution feedback, Stahltronic and Temposonics SSI Linear feedback, and an additional quadrature encoder option; DriveLogix is your solution!

Typical Hybrid Control Architecture: Centralized controller and embedded control on a sectional basis Allows the architecture to be structured for the application For sections such as winders, the solution may be localized to the drive Embedded Logix-engine control greatly simplifies sectional retrofits to existing machinery SynchLink can augment standard network connections, as required

CompactLogix

CompactLogix

CompactLogix

M
The SoftLogix chassis monitor, with the familiar look of a hardware PLC, provides a window to all SoftLogix functions, including configuring, controlling, and collecting data via optional ControlNet, DeviceNet, or motion control interface cards. The chassis monitor also permits processor mode to be changed and allows you to view system status.
SynchLink

ControlNet RSLogix 5000 and DriveExecutive Display

FLEX I/O Extruder, Press, Mill, Transfer Station, etc.

Single package, cost-effective solution Scalable - Connection to centralized controller - Add-on additional devices (I/O, drives, operator terminals...)

18

LOGIX
AT-A-GLANCE
Product Name Controllers Coordinated System Time Event Tasks - Produce/Consume - I/O - Motion Redundancy Hot Backup User Memory Controller Tasks - Continuous - Periodic - Event Motion - Integrated - # Axis - Types Simple Motion ControlLogix Multi-Controller Yes Yes Yes Yes Yes No 750 KB - 8 MB 100 tasks (only 1 continuous) event supports all event triggers Yes 32 Analog, SERCOS Kinetix Stepper Servo via DeviceNet Analog AC Drive 1756 I/O No Yes ControlNet, EtherNet/IP, EWEB, DeviceNet, DH+, RIO, SynchLink Controllers, Comms, I/O Controller Comms I/O UL, CSA, CE, Marine, FM, ATEX, SIL 2 Yes Horizontal No CompactLogix Single Controller No Yes No No No No 512 KB - 1.5 MB 1769-L35E: 8 tasks (only 1 continuous) event supports EVENT instruction Yes1 4+2 Feedback Only SERCOS Stepper Servo via DeviceNet Analog AC Drive 1769 I/O Yes No ControlNet EtherNet/IP DeviceNet Controllers, Comms No FlexLogix Single Controller No Yes No No No Yes (via DeviceNet) 512 KB 100 tasks (only 1 continuous) event supports all event triggers No SoftLogix5800 Multi-Controller Yes Yes Yes Yes No No 2 - 64 MB 8 tasks (only 1 continuous) event supports EVENT instruction Yes 32 Analog, SERCOS Stepper Servo via DeviceNet Analog AC Drive N/A Yes (via third party) No ControlNet EtherNet/IP DeviceNet N/A N/A DriveLogix Single Controller Motion Only Yes Yes Yes No No 256 - 768 KB 8 tasks (only 1 continuous) event supports axis & motion event triggers Yes 1 Generic Servo Stepper Servo via DeviceNet Analog AC Drive 1769 I/O Yes No ControlNet, EtherNet/IP DeviceNet, PROFIBUS DP, RIO, SynchLink Controllers, Comms No

RSLOGIX5000
PACKAGES AND OPTIONS
Service Edition3 9324-RLD000ENE All3 View Only View Only Mini-Edition 9324-RLD200ENE CompactLogix, FlexLogix Included Separate Option RSLogix 5000 Enterprise Series Bundles/Options Controllers Logix 5000 Supported Ladder Diagram Function Block Diagram1 9324-RLDFBDENE Sequential Function Chart1 9324-RLDSFCE Structured Text1 9324-RLDSTXE PhaseManager1 & 5 9324-RLDPME Emulate5000 and RSTestStand Lite 9310-WED200ENE PIDE Autotune 9323-ATUNEENE RSLinx RSNetWorx CNet, DNet, and ENet 9357-ANETL3 RSLogix Architect 9326-LGXARCHENE Drive Executive Lite 9303-4DTE01ENE
1 2 3 4 5

Lite Edition Standard Edition Standard Network Full Edition2 Professional 9324-RLD250ENE 9324-RLD300ENE 9324-RLD300NXENE 9324-RLD600ENE 9324-RLD700NXENE CompactLogix, FlexLogix Included Included All Included Separate Option All Included Separate Option All2 Included Included4 All Included Included4

View Only

Separate Option

Included

Separate Option

Separate Option

Included4

Included4

View Only View Only Separate Option

Separate Option Separate Option N/A

Included Separate Option N/A

Separate Option Separate Option Separate Option

Separate Option Separate Option Separate Option

Included4 Included4 Separate Option

Included4 Included4 Included

Separate Option Lite Included Separate Option

Separate Option Lite Included Separate Option

Separate Option Lite Included Separate Option

Separate Option Lite Included Separate Option

Separate Option Lite Included Included4

Separate Option Liye Included Separate Option

Included4 Pro Included4 Included4

Stepper Servo via DeviceNet Analog AC Drive 1794 I/O, 1797 I/O Yes No ControlNet EtherNet/IP DeviceNet Controllers, Comms I/O

I/O - Local Expansion - Interrupt Comms

Separate Option Separate Option

Separate Option Separate Option

Separate Option Separate Option

Separate Option Included

Separate Option Included

Separate Option Included

Included4 Included

Flash Upgradeable Removal & Insertion Under Power (RIUP) Certifications CompactFlash Mounting Orientation C/C++ Programming
1 Available in late 2005.

Able to upload and dowload without option. Must purchase option to view, edit and print routines in this language. Full Edition supports controllers running V10 and higher. Service Edition supports controllers running V12 and higher. Must be installed on same PC as RSLogix 5000. PhaseManager supported in V15 and higher. Able to upload, download and view without option. Must purchase option to be able to edit or create new phases.

For additional information: www.software.rockwell.com/rslogix

UL, CSA, CE Yes Horizontal No

UL, CSA, CE ATEX, Marine No Horizontal, Vertical No No N/A Yes

UL, c-UL, CE, C-Tick Yes Horizontal No RSLogix 5000 is localized in Portuguese, French, Italian, German, and Spanish.

For additional information: www.ab.com/logix or reference appropriate controller selection guide.

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INTEGRATION
Complete your automation solution with one partner to supply and support your control platform and compatible field devices. Take advantage of the Integrated Architecture benefits with Logix controllers and other Allen-Bradley products for ease of integration and reduced maintenance, repair and downtime. For instance, you can choose the NetLinxbased network that best suits your needs without worrying about I/O or drive connectivity. Reduce your programming, engineering, and troubleshooting time with the re-use of tags, eliminate code with advanced diagnostics and directly view monitoring screens with RSView.
IntelliCENTER pre-program displays import into RSView, or any ActiveX container for easy analysis. Simplify your design and installation with built-in DeviceNet. IntelliCENTER MCCs connect all internal devices with DeviceNet. Capture new information, allowing predictive maintenance, process monitoring and advanced diagnostics.

ENJOY PREMIER INTEGRATION WITH INTEGRATED ARCHITECTURE

The family of PowerFlex AC Drives uses the same understandable tag names for parameters as do the I/O devices with existing NetLinx connectivity, all from a shared database, to result in automatic creation of structures.

Monitor, control and display information graphically to quickly understand your applications status with PanelView Plus. Take advantage of automatically created structures for diagnostic use in the Logix program or HMI.

FLEX I/O provides advanced diagnostics and status to eliminate code and reduce programming time. Reuse tag structures between controller, HMI, I/O and drives.

Lower system costs, easier maintenance, and simplified system installation can be realized with Kinetix integrated in certain Logix controllers. Kinetix motion control information is seamlessly integrated into the tag and FactoryTalk features of the Logix system.

Automatic reconfiguration on DeviceNet is possible with the POINT I/O Auto Device Replacement (ADR) feature to ease maintenance and repair and speed the replacement process. Keep your system running when it is necessary to replace modules with Removal and Insertion Under Power (RIUP).

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