Mobile Substation 249

HV / MV MOBILE SUBSTATION
Network & Substations
ELIE SALIBI & MICHEL BOU HABIB MATELEC
HV/MV Mobile Substation
Mpowering Energy Conference
OUTLINE
INTRODUCTION & HISTORY BRIEF WHAT IS A MOBILE SUBSTATION? WHEN & WHY TO USE A MOBILE SUBSTATION? EVOLUTION & COMPACTNESS DESIGN, MANAGEMENT, ASSEMBLING & TESTING TRANSPORTATION, INSTALLATION & COMMISSIONING CASE STUDY
2 HV/MV Mobile Substation Mpowering Energy Conference
INTRODUCTION & HISTORY BRIEF
HISTORY BRIEF
1974 Matelec sal is founded by the Doumet and Moretti families for the manufacturing g of distribution transformers under license from ALSTHOM UNELEC France 1987 Development of the Engineering and Contracting division dedicated to the realization of complex HV, MV and d LV projects j t 2002 Realization of the First Mobile Substation 132/11kV for the Iraqi Market
4 HV/MV Mobile Substation
Mpowering Energy Conference
MARKETS FOR MOBILE SUBSTATION
SYRIA Algeria
GHORFINE 50 Mobile Substations
10 Mobile Substations 30 Mobile M bil Substations S b t ti
IRAQ
GHANA 5 Mobile Substation
OUTLINE
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WHAT IS A MOBILE SUBSTATION
DEFINITION OF A MOBILE SUBSTATION
It is a complete Electrical substation mounted in one or more semi-trailers. semi-trailers - HV Equipments - Power P T Transformer f - Auxiliary Transformer - MV Switchgears g - Control & Protection Panels - Auxiliary Services Panels - Diesel generator - Scada Panels - Telecom Panels - Several S l LV Panels P l
CASE OF ONE TRAILER
CASE OF TWO TRAILERS
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CASE OF TWO TRAILERS
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CASE OF THREE TRAILERS
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OUTLINE
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WHEN & WHY TO USE A MOBILE SUBSTATION
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APPLICATIONS
Emergency Situations :
In the Event of Refurbishment or Maintenance for a complete or partial ti l substation b t ti where h it must t be taken out of service for a period of Time.
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APPLICATIONS
Emergency Situations:
In the Event of Main Equipment Failure without quick replacement p capability. p y
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APPLICATIONS
Natural Disasters:
In the Event of Natural disasters or unpredictable events such as floods, fires, earthquakes or Transmission lines freeze where the supply of Vital Energy is a must.
Quick Assembly and Start-up : where the Mobile substation could ld be b installed i t ll d and d Commissioned C i i d in i few f hours. h
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APPLICATIONS
Temporary Needs:
The case of Peak-Loads Period where the Electrical Distribution Network is weak so the Mobile Substation could serve as Stand-by Unit.
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APPLICATIONS
Temporary Needs:
-In I the th case of f any delay d l on the th completing l ti of f the th Designed D i d plant buildings since the Mobile Substation doesnt require any extensive building work.
Compactness : The Mobile substation could be installed in very reduced area without any need for special civil works works.
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APPLICATIONS
Temporary Needs:
To avoid the risk of making g Large g investments in a Temporary Primary / Secondary Substation which will no Longer be used after completion of work.
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APPLICATIONS
Primary Distribution in isolated area:

It could be used for Primary Distribution in the isolated area to avoid any premature investments or build oversize plants.
Stand - Alone solution where the mobile substation could be installed in severe climatic conditions and faraway regions and could be controlled and Monitored Remotely via Dispatching Center.
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OUTLINE
24 HV/MV Mobile Substation Mpowering Energy Conference
EVOLUTION & COMPACTNESS

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EVOLUTION & COMPACTNESS
Our Research and Development department is always reviewing and studying the best released suitable solutions l ti for f each h component of the Mobile substation. substation
Solutions
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EXAMPLES HV EQUIPMENTS
For the HV External Equipments, the selection range is so wide and depends on clients requirements. requirements
10 m Conventional Solution
Reduction 65%
3.5 m GIS Solution
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EXAMPLES MV SWITCHGEARS
For the MV Switchgears and according to the client requirements i t and d voltage lt level, l l we can supply l either ith Air Insulated Switchgears AIS or GAZ Insulated Switchgears g which reduces to the minimum possible p the dimensions of the Switchgears.
2500 mm
Width Reduction 40%
2100 mm
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EXAMPLES CONTROL & PROTECTION
The Control & Protection domain is one of the most evolutionary domain where you can notice an evolution approximately each month with a very large choice for the products. Protection Devices: The evolution has been done from the Mechanical Duty Devices to the Numerical compact Protection Devices achieving more advanced and more sophisticated functions.
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EXAMPLES CONTROL & PROTECTION
C t lS Control System: t The evolution in this domain is so important and interesting We have changed from Traditional Control interesting. Panel with Mimic Diagrams to the advanced Scada Systems controlled remotely from a Dispatching Center.
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SUITABLE SOLUTIONS BATTERY CHARGER SYSTEM
Another domain of suitable solutions batteries where according to client li t requirement i t we adopt d t either ith a room dedicated d di t d for f the th batteries or a Complete Low maintenance sealed Battery Charger System mounted in a Single cubicle.
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OUTLINE
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DESIGN
MANAGEMENT
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DESIGN CRITERIAS
Client requirements stated in the contractual t t l references f
The existing Network specifications at the final destination
Relevant Standards (IEC or ANSI,)
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DESIGN CRITERIAS
Climatic Conditions of the End Location
Transportation Constraints
Installation I t ll ti Constraints C t i t
Safety of Persons & Goods

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Project Planning Sales
DESIGN CHART
Create Design Requirement Design Requirement Review
Purchasing
No
Make Design In house ?
Detail Design
Detail Design - Internal Review Yes Conceptual Design Customer Conceptual Design -Internal Review Approval Required Req ired Customer Approval Required No Plan Design Verification & Validation No Design Release Purchasing Yes Get Customer Approval
Yes
Get Customer Approval
Project Realization
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ASSEMBLING & TESTING
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ASSEMBLING : FACILITIES & ADVANTAGES
The Assembling Team is constituted of well-trained & qualified Engineers and Technicians of at least 5 years of experience. experience Design Offices The Assembling will be done at Matelec site by the assembling Team according to the execution dossier released by the Design Engineers.
Assembling Location
The Assembling Location is equipped by all the necessary t l for tools f Assembling A bli process.
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ASSEMBLING TOOLS & PLATFORM
In the assembling Location all the facilities for construction are present present.
Large parking L ki for f the th assembled bl d trailers t il ready d to t be b delivered d li d which enables Matelec to build a large number of trailers in y the same time and continuously.
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TESTS ACHIEVED AT MATELEC SITE
A Complete Factory Test program will be realized on each Mobile substation where it will be Tested at Factory so only minor inspections & Tests will be needed at final destination. The following non Exhaustive tests will be accomplished at Matelecs assembling location: o Visual Vi lI Inspections ti o Functional Test o HV, HV MV and LV Eq Equipments ipments Tests according to the supplier s pplier recommendations o Electrical Fault simulation o Control, Protection and Voltage Regulation Tests y Services Tests o Auxiliary o Energizing Tests
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LV TESTING EQUIPMENTS
Multi Function System for Current, Voltage & Power Transformers Tests.
CPC100 (Omicron)
T 3000 (ISA-Italy)
CBA - 1000 (ISA-Italy)
Circuit Breaker Analyzer and Micro Ohmmeter.
DRT-6 ( (ISA-Italy) y)
Multi Tasking Equipment for Testing Protection Relays, Energy Meters & Transducers CMC 256 (Omicron) Transducers.
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OUTLINE
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PACKING
TRANSPORTATION
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PACKING
One of the main cares of Matelec is the safe arrival of the goods to their final destination. destination Therefore, Therefore all the fragile components are packed with carton plastic-coated, while the porcelain bushings of the main equipments are packed with i h Stainless S i l steel l covers (if required). i d)
Stainless Steel Covers

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TRANSPORTATION
Since every country has its own rules concerning the maximum admissible clearances of the road; therefore the Design of the Trailer should match and respect all of these clearances. H
E I G H T LENGTH
To ensure that the mobile substation has not been subject to over acceleration or accidental shock a Shock Log will be installed within the Mobile substations before delivery. A data reading & analyzing from this Shock Log will be realized just when the Trailers will reach their final Shock Record Horizontal Direction destination.
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INSTALLATION & COMMISSIONING

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The installation of the Mobile Substation in its final destination is done as a Plug & Play solution. The installation at final destination requires the minimum possible civil works. All the mobile substations are delivered with Erection and Maintenance Documents. One of the most important documents is the General Instructions Document that sho ld be entirely should entirel read caref carefully ll before Installation in order to prevent damages of equipments and wrong interventions of operators. Matelec supervisor could monitor the erection and commissioning works if required. required
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For the LV Cables the connection will be done with a Plug Socket connection.
For the MV Cable, the reels controlled manually or by an Electrical Motor will ensure an ease and quick installation for the cables with their plug in t termination. i ti
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OUTLINE
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CASE STUDY: MOBILE 60/30kV FOR SONELGAZ - ALGERIA

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CASE STUDY MOBILE SUBSTATION BAYS
The 60 / 30kVmobile substation consists of the following bays: - One Line Bay 60kV - One Transformer Bay 60 / 30kV - One Incoming Switchgear 30kV - Four Outgoing Switchgears 30kV
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TRAILERS COMPONENTS
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TRAILERS COMPONENTS
The 60 / 30 kV Mobile substation is composed of three trailers as following: - HV TRAILER - TRANSFORMER TRAILER - MV TRAILER
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HV TRAILER
GIS MODULE GIS CONTROL PANEL
PROTECTION PANEL
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TRANSFORMER TRAILER
Protection panel MK
POWER TRANSFORMER Earthing Resistor
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MV TRAILER
30 kV Switchgears
DC Battery & Charger
Auxiliary Common SCADA Services Panels Panel Panel
MK Cable Cable Auxiliary y reel TR Reel Diesel
Generator
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PROTECTION SCHEME
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PROTECTION SCHEME - LINE BAY
The 60kV Line Bay consists of: Control & Protection Panel (+R1/S1): Bay Control Unit Primary Distance Protection Back Up Protection
MODULE I/O BAY UNIT GE: F650 GE: CIO
DISTANCE PROTECTION GE: D60
BACK UP PROTECTION GE: MIF II P
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PROTECTION SCHEME - TRANSFORMER BAY
The 60kV Transformer Bay consists of: Voltage Regulator Primary TR DIFFERENTIAL Protection Frequency Relay Overcurrent Protection HV & MV MV Neutral Protection Earth Fault Protection Tank T k Protection P t ti
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SCADA SYSTEM
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SCADA SYSTEM
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WHY MATELEC ?
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WHY MATELEC ?
Best Solution
Acknowledgement A k l d t of f a large Market.
Design of Customized Solutions.
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WHY MATELEC ?
Highest Quality
Participating in the manufacturing phases. Complete Factory Acceptance Tests at Matelec. The application pp of IEC & ISO Standards.
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WHY MATELEC ?
Fastest Delivery y
The respect of deadlines. Short periods for Design, Study and Erection of turnkey projects. projects The follow up of the suppliers in order to meet the optimum time of deliveries. deliveries
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WHY MATELEC ?
Excellent After Sale Services
Whenever there is a problem on site, a team is sent for investigation & study of th case, and the d then th the th suitable it bl solutions l ti will be provided.
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WHY MATELEC ?
Team Work
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THANK YOU
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QUESTIONS SESSION
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Mobile Substation 249

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Mobile Substation 249

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HV / MV MOBILE SUBSTATION

Network & Substations

HV/MV Mobile Substation

Mpowering Energy Conference

INTRODUCTION & HISTORY BRIEF

4 HV/MV Mobile Substation

Mpowering Energy Conference

MARKETS FOR MOBILE SUBSTATION

10 Mobile Substations 30 Mobile M bil Substations S b t ti

GHANA 5 Mobile Substation

WHAT IS A MOBILE SUBSTATION

DEFINITION OF A MOBILE SUBSTATION

CASE OF ONE TRAILER

CASE OF TWO TRAILERS

CASE OF TWO TRAILERS

CASE OF THREE TRAILERS

CASE OF THREE TRAILERS

CASE OF THREE TRAILERS

WHEN & WHY TO USE A MOBILE SUBSTATION

Primary Distribution in isolated area:

EVOLUTION & COMPACTNESS

EVOLUTION & COMPACTNESS

3.5 m GIS Solution

Width Reduction 40%

EXAMPLES CONTROL & PROTECTION

EXAMPLES CONTROL & PROTECTION

SUITABLE SOLUTIONS BATTERY CHARGER SYSTEM

Client requirements stated in the contractual t t l references f

The existing Network specifications at the final destination

Relevant Standards (IEC or ANSI,)

Climatic Conditions of the End Location

Safety of Persons & Goods

Create Design Requirement Design Requirement Review

Make Design In house ?

Get Customer Approval

ASSEMBLING & TESTING

ASSEMBLING : FACILITIES & ADVANTAGES

ASSEMBLING TOOLS & PLATFORM

TESTS ACHIEVED AT MATELEC SITE

CBA - 1000 (ISA-Italy)

Circuit Breaker Analyzer and Micro Ohmmeter.

Stainless Steel Covers

INSTALLATION & COMMISSIONING

INSTALLATION & COMMISSIONING

INSTALLATION & COMMISSIONING

CASE STUDY: MOBILE 60/30kV FOR SONELGAZ - ALGERIA

CASE STUDY MOBILE SUBSTATION BAYS

GIS MODULE GIS CONTROL PANEL

POWER TRANSFORMER Earthing Resistor

DC Battery & Charger

Auxiliary Common SCADA Services Panels Panel Panel

MK Cable Cable Auxiliary y reel TR Reel Diesel

PROTECTION SCHEME - LINE BAY

DISTANCE PROTECTION GE: D60

BACK UP PROTECTION GE: MIF II P

PROTECTION SCHEME - TRANSFORMER BAY

Design of Customized Solutions.

Excellent After Sale Services

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