Académique Documents
Professionnel Documents
Culture Documents
● PHOTOVOLTAIC DEVICES :
- FIRST GENERATION :
CRYSTALLINE Si
- SECOND GENERATION :
THIN FILMS
DYE SENSITISED SOLAR CELL
ORGANIC SOLAR CELL
- THIRD GENERATION
Solar Photovoltaic Generation
● Direct Conversion of Solar Energy
● Fill Factor- FF
● Efficiency- η
● All the physical processes internal to the
device- no associated gas emission, no noise,
no wear and tear ( except for slow
degradation taking place )
17%
60%
Cost of wafers
Materials Processing
Labour accounts
Investment cost
JSC = 40 mA/cm2
VOC= 600 mV
PMAX = 15 mW/cm2
FF = 0.8-0.9
η = 14-16 %
Present status of efficiencies of
bulk Si solar cells
2010 Target: 20% cell, 16% module efficiencies
* Production level
High-Efficiency Bifacial Ga-doped Cz Si Solar
Cells with a-Si Back Surface Passivation
Ag Ag
contacts contacts
SiNx
100 Ω/ƀ
0.5-2.0 Ω-cm, n+ emitter 0.5-2.0 Ω-cm,
Ga-doped, p-type Cz Si Ga-doped, p-type Cz Si
300 µm thick 100-200 µm thick
τ = 200 µs τ = 200 µs
intrinsic a-Si
p-type a-Si
p+ Al-BSF ITO
Al contact
S≤100 cm/s Ag/Al
contacts
S>500 cm/s
η = 17.5% η = 19%
HIT cell
( HIT : Heterojunction with Intrinsic Thin-Layer )
Output (W)
Current (A)
200 µm 3 3
n c-Si 2 2
1 1
i/n amorphous silicon
0 0
0 0.2 0.4 0.6 0.8 1.0
Structure
Voltage (V)
Approaching the 29% limit efficiency of Silicon
solar cells
R.M.Swanson, SunPower Corporation
PERL
HIT
THIN FILM SOLAR CELLS
● Low cost alternative (!) to Si technology
● Integrated Module Production
● Flexible Substrates
● Use in Buildings with improved aesthetics-
homogeneous appearance
● Large scale production using Thin Film
Technologies
SUBSTRATE
● Substrate device structure: Metal or Metallic coating
on Glass / Polymer
● Superstrate device structure: Transparent Conducting
Oxide
● Flexible substrates for roll to roll deposition.
● High temperature deposition requires expensive and
rigid substrate, whereas low temperature process can
use less expensive substrates.
● Major Expense in the device
● CIGS solar cells based on superstrate
structure inferior to substrate structure-
Interdiffusion of CdS during high
temperature CIGS growth.
● Na diffusion from substrate improves the
grain growth. ( use of NaF)
50nm, CdS
Absorber CBD
(Cd-free Zn(O,S,OH)x,In(OH)S)
2-3mm, SLG
Cleaning
(Sus, Ti, Polymide)
MIASOLE CIGS PLANT
● Cadmium Telluride:
Glass
Glass SnO2:F(AU) or textured ZnO:Al
photon
p-type a-SiC:H (20nm)
Textured ZnO:Al intrinsic
a-Si:H(200nm)
p-type µc-Si:H (20nm)
n-type a(µc)-Si:H
Buffer (ZnO)
p-type µc-Si:H (20nm)
Intrinsic µc-Si:H(2㎛)
Intrinsic µc-Si:H(2㎛)
n-type a-Si:H(30nm)
n-type a-Si:H (30nm)
ZnO
ZnO
Ag Ag
µc-Si:H pin component cells a-Si:H/µc-Si:H pin tandem solar cells
Structure & Processes
n-layer PECVD
In-line transfer
in a vacuum
µc-Si:H
Glass
i-layer
p-layer
µc-Si:H
Glass
Glass
Glass PECVD
Clean room process
60MHz VHFCVD
- e-beam & thermal evaporator
- rf & dc sputter
- Annealing furnace
- Laser scriber
Experimental
Structure & Processes
Back reflector
Ag (thermal evaporation), ZnO/Ag and ZnO:Al/Ag
Intermediate layer
ZnO:Al
Characterization
Solar cells area : 0.36cm2 (n a-Si:H and ZnO back reflector etched for cell isolation)
I-V : dual light solar simulator (WACOM Inc.)
Spectral response with filtered light bias (red & blue) (PV Measurement Inc.)
BACK CONTACT
● In CdTe and CIGS devices, contact to the p-type
semiconductor.
● Metal Work Function > Semiconductor Work
Function
● Mo for CIGS because of its relatively inert
nature during the highly corrosive CIGS
deposition- thin MoSe2 layer formation
● No metals having work function > 4.5 eV for
CdTe- Au, Ni, HgTe,ZnTe:Cu, Cu doped Graphite
paste, Sb2Te3.
● Psuedo-ohmic contact by creating Te rich layer
by Br-Methanol etching.
● In a-Si devices, contact to the n-type
semiconductor – no such requirement – Ag, Al
● Improved long wavelength response using ZnO /
Ag or Al.
INTERFACES
● TFSC comprise several layers of different semiconductors and
metal- large number of interfaces.
● Presence of grain boundaries in polycrystalline films – internal
interfaces
● Matched Lattice Constants, Electron Affinity/Work Function,
Thermal Expansion Coefficient
● Modifications in interface properties due to device processing
involving sequential deposition of multilayers at different
deposition conditions.
● Post Deposition treatments involving high-temperature annealing
alter interface and intergrain properties.
● Interfacial defect states , chemical and metallurgical changes
affect optoelctronic and transport properties.
● Manipulation of interfacial structure, chemistry and metallurgy
provides a powerful tool to tailor / engineer the Fermi level,
bandgap, electric field and their gradients to improve the device
performance.
● Use of a buffer layer at p/i interface in a-Si:H solar cells
increases Voc.
● Textured substrates causing interfacial roughness- improved
photoresponse
MANUFACTURING
● Photovoltaic Modules involving the sequential
deposition of different thin films over a large
area substrate.
● Substrate cleaning, TCO, Window Layer and
Absorber layer formation
● Laser or Mechanical scribing ( upto 3) to define ,
interconnect and isolate the cells.
● Metallization for interconnection
● Lamination
● External leads
● Monolithic Integration of the cells in the module
manufacturing process with minimum area loss.
● Device uniformity over a large area- bad area can
destroy the entire module performance
Source-Photon 04/2006
Different Materials: Module Costs
Nanotechnology: Application
to solar photovoltaics
● Quantum dot Solar cells
● Nanorod-Branched nanocrystal based solar cells
● Nanocrystal-Nanocrystal combinations
● Dye Sensitised Solar cells(DSSC)
● Dye Sensitized solar cells using TiO2 nanotubes
● ZnO nanowire solar cells
● Quantum dots as sensitizers for DSSC
● Nanocomposite or 3D solid state solar cells
DSSC using TiO2 nanotube arrays
External Quantum efficiency of tetrapods and rods
All-Inorganic nanocrystal solar cells
Bilayer
Mixed
CdTe
CdSe
Valence Bands
Conduction Bands
CdTe
Cubic Hexagonal Spherical particles Nanorods
CdTe: Iodine
Hexagonal Hexagonal Nanofibers Nanofibers and Nanorods
Dye Sensitized Solar Cells
(DSSC) : Mimicking Photosynthesis
● Photosynthesis – Conversion of Solar
Energy into Chemical Energy
● Two Stage Process – Light Reactions +
Dark Reactions
● Light Reactions use Photon Energy to
create “Energy Carrier Molecules”
{Chlorophyll}
● Dark Reactions using these molecules
creates carbohydrates {Carbon Fixation}
Photovoltaic Effect in DSSC
● Light Reactions use Photon Energy to create “Energy
Carrier Molecules” – Photon Absorber with electron
excitation from lower energy state to higher energy
state
{Organic Dyes or Inorganic Semiconductors}
● Dark Reactions using these molecules to separate the
electrons and holes using electron and hole transporting
mediums
{TiO2 as electron transporting and electrolyte
containing a REDOX couple for hole transporting}
Internal Processes inside Dye sensitized
solar cell
DSSC vs P-N Junction Solar Cells
Separation of Light Harvesting and Charge
Transportation processes in DSSC
vs Semiconductor layers involved in both these
processes
- Semiconductor Properties have strong influence on
the device characteristics
- Purer materials causing enhanced material and
production costs
- Majority carrier transport in DSSC
¾ Dye sensitized solar cells (DSSC) promises to be an
inexpensive method for solar to electrical energy
conversion
9 TiO2
9 ZnO
● SnO2
● Nb2O5
● ZrO2
Sensitizer
● Ru-Polypyridine Family
● Soaking the mesoporous layer in the dye to
create the required monolayer coverage over
a large area with good adhesion to TiO2
surface
● High Incident Photon to Current Conversion
efficiency (IPCE) = Light Harvesting
Efficiency (Dye Spectral & Photophysical
Properties) * Charge Injection Yield (Excited
State Redox Potential & Lifetime) * Charge
Collection Efficiency (Structure &
Morphology of TiO2 layer)
Electrolyte & Counter Electrode
● Organic Electrolyte containing Redox
couple (Iodide I- / Tri-iodide I3-) : Liquid
Electrolyte
● Volatile organic liquid replaced by Gel,
Polymer electrolyte, Ionic Liquid
● Counter Electrode coated with a catalyst
(Pt- 5 to 10 µg /cm2) for cathodic
reduction of triiodide to iodide : anodic
corrosion
200nm
SEM image of the photo-electrode prepared by spray deposition method
SEM image of ZnO photoelectrode
TiO2 based dye sensitized solar cell characteristics
S1
6
0
0.0 0.2 0.4 0.6 0.8
Voltage (V)
ZnO based dye sensitized solar cell characteristics designed in our lab
10
Zn4
9
Zn3
8 Sample Voc Isc
Zn2 Zn1 0.461 5.589
Current density (mA/cm )
7
2
0
0.0 0.2 0.4 0.6 0.8
voltage (V)
Nanowire dye sensitized solar cell
Various materials
Various materials TCO glass 16.35%
12.96% 23.08%
Running Costs 5.77%
37.04% 8.33% Investments
Investments 20.19%
Running Costs
1 MWpeak/year 4 MWpeak/year
Analysis A Analysis B
Present problems
Efficiency ~ 5%
Efficiency 2.1%
* Possess flexibility
* Easy processability
Al
Glass
e-
h+
Al ITO
Photoinduced Charge Transfer in organic
semiconductor
Photocurrent generation
THIRD GENERATION
PHOTOVOLTAIC DEVICES
Tim Coutts’s report on 33rd
IEEE PV Specialist Conference
● Building on the many years of investment
in research and development, the PV
industry is now the fastest growing
industry in the world. Given this rapid
translation of research to the market
place, this year’s keynote addresses
focused on experiences of industry and
the investments being made by private and
government entities.
● Howard Berke, senior advisor to Good
Energies and Founder of Konarka
Technologies, Inc., talked of developing
organic PV products based on a light-
activated conductive polymer active layer,
having over 6% efficiency.
● A very interesting talk was given by Dave
Eaglesham of First Solar entitled “The Pathway
to Grid Parity” that is the drive to cost parity
with electricity from the fossil-fuel grid. First
Solar is the current benchmark for low-cost PV
module manufacturing, with a cost that is well
below c-Si PV and a proven production cost all-in
of $1.14/W. The company is growing quickly and
is on the verge of being the first Giga Watt
producer. This talk outlined the current status,
the issues around managing rapid growth and
rapid technology change, and the pathway to
further reductions in cost.
● Impressive results were presented on the
component sub-cells and process technologies for
advanced (4-6 junction) multijunction concepts.
● These results include: ·
31% conversion efficiency at 13x for a 3-
terminal 2-junction GaInP/GaAs solar cells for
spectrum-splitting PV module ·
~8% efficiency on InP-based GaInPAs/GaInAs
2-junction cells with a GaAsSb/GaInAs tunnel-
junction.
Successful demonstration of a GaInP/GaAs 2-
junction cell on wafer-bonded Ge/Si epitaxial
templates.