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Ermeto Original

Tubes

Tubes

R2

Catalogue 4100-5/UK

Tubes

General recommendations for tubes


1. Steel types, mechanical properties, conditions
Steel types, mechanical properties and conditions of EO steel tubes
Steel type
Fine grain E235
acc. to EN 10305-4
(St. 37.4
as per DIN 1630)

Tensile strength
Rm

Yield point
ReH

340 N/mm min.


49,000 lb/in2

Ductile yield
A5 (longit.)

235 N/mm min.


34,000 lb/in2

Condition

25 % min.

Seamless, cold drawn under inert gas,


normal annealed, abbreviation NBK,
DIN 2391C, Part 2

Steel types, mechanical properties and conditions of EO stainless steel tubes


Steel type
Abbreviation 1.4571
X6CrNiMoTi17122
Abbreviation 1.4541
X6CrNiTi1810

Tensile strength
Rm
500 N/mm2 min.
72,500 lb/in2
2

500 N/mm min.


72,500 lb/in2

Yield point
(1 % proof stress)
245 N/mm2 min.
35,500 lb/in2

Ductile yield
A5 (longit.)

Condition

35 % min.

235 N/mm min.


35,500 lb/in2

Seamless, cold drawn free of scale,


heat treated in accordance with
DIN 17458 tab. 6

35 % min.

2. Tests and certifications


All tubes are subjected to a non-destructive leak test
and marked accordingly as proof. This marking replaces
a works certificate DIN 50 049-2.2. Test class 1 DIN
17458 Table 7 applies for tubes made of 1.4571 and
1.4541.
3. Recommended bend radius
A bend radius of 3x the external tube diameter is recommended for cold bending of tubes with tube benders or
by hand.
4. Welding suitability and weldability
Tubes of E235 are weldable according to usual techniques. Types made of 1.4571 and 1.4541 (stainless)
are suitable for arc welding. The welding filler should be
selected in accordance with DIN 8556 part 1 taking into
account the type of application and the welding technique.
5. Approximate calculation of the flow resistance
in straight tubelines
The flow resistance and thus the tubeline efficiency is
influenced by the tube inside diameter, the volume flow
(measured or calculated) and the properties of the
medium. Laminar flow should be considered in order to
keep losses in the system down to a minimum. The transition from laminar to turbulent flow, which brings an increase in the flow resistance is generally defined by the
Reynolds number Re 2320. Since the transition cannot
be pinpointed exactly, the transition range can only be
determined by measuring. If, for simplified calculation,
transition at Re 2320 and a technically smooth tube
inner surface are assumed, the limit speeds w crit. and
the laminar to turbulent flow volume flow v crit. when
transition takes place, can be estimated according to
the following formulas:

w crit. =

2.32
di

[m / s]

v crit. = 0.109 d i [l / min]


d i = tube bore in mm
2

= kinematic viscosity in mm / s.

For approximate calculation of the pressure drop in


bar/1 m tube length, the following formulas can be used:
1. Laminar range:
v =

0.32 w
d i2 10 3

6.79 v
d i4 10 3

[bar / 1 m]

2. Turbulent range:
v =

0.281 w 1.75 0.25


d i1.25 10 3
59 v 1.75 0.25
d i4.75 10 3

[bar / 1 m]

w = flow speed in m/s; = kinetic viscosity in mm2/s;


v = volume flow in l/min.; = density of the medium in
kg/m3; d i = pipe internal diameter in mm.
Detailed calculations of the flow resistance require an
exact knowledge of the tubeline system and the operating conditions. Refer to the relevant literature for other
methods of calculations.

R3

Catalogue 4100-5/UK

Tubes

Seamless EO steel tubes Material St. 37.4


Tolerances DIN 2391, part 1
Order Code
Phosphated
and oiled
R04X0.5
R04X1

R06X1
R06X1.5
R08X1
R08X1.5
R08X2
R10X1
R10X1.5
R10X2
R12X1
R12X1.5
R12X2

R14X2
R14X3
R15X1
R15X1.5
R15X2
R15X3
R16X1.5
R16X2
R16X2.5
R16X3
R18X1
R18X1.5
R18X2
R18X2.5

Zinc plated
yellow
R04X0.5VZ
R04X0.75VZ
R04X1VZ
R05X1VZ
R06X0.75VZ
R06X1VZ
R06X1.5VZ
R06X2VZ
R06X2.25VZ
R08X1VZ
R08X1.5VZ
R08X2VZ
R08X2.5VZ
R10X1VZ
R10X1.5VZ
R10X2VZ
R10X2.5VZ
R10X3VZ
R12X1VZ
R12X1.5VZ
R12X2VZ
R12X2.5VZ
R12X3VZ
R12X3.5VZ
R14X1.5VZ
R14X2VZ
R14X2.5VZ
R14X3VZ
R15X1VZ
R15X1.5VZ
R15X2VZ
R16X1.5VZ
R16X2VZ
R16X2.5VZ
R16X3VZ
R18X1VZ
R18X1.5VZ
R18X2VZ
R18X2.5VZ
R18X3VZ

Design pressure bar


Chromium6free

R04X1CF
R06X1CF

R08X1CF
R08X1.5CF
R10X1CF
R10X1.5CF

R12X1CF
R12X1.5CF
R12X2CF

R15X1.5CF

R16X2CF

R18X1.5CF

Tube
O.D.
(mm)
4
4
4
5
6
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
14
14
14
14
14
15
15
15
15
16
16
16
16
18
18
18
18
18

Tolerance

0.08
0.08
0.08

0.08

0.08

0.08

0.08

0.08
0.08

0.08

Wall
thickness
(mm)

Tube
I.D.
(mm)

DIN 2413
I
Static

DIN 2413
III
Dynamic

0.50
0.75
1.00
1.00
0.75
1.00
1.50
2.00
2.25
1.00
1.50
2.00
2.50
1.00
1.50
2.00
2.50
3.00
1.00
1.50
2.00
2.50
3.00
3.50
1.50
2.00
2.50
3.00
3.50
1.00
1.50
2.00
3.00
1.50
2.00
2.50
3.00
1.00
1.50
2.00
2.50
3.00

3.0
2.5
2.0
3.0
4.5
4.0
3.0
2.0
1.5
6.0
5.0
4.0
3.0
8.0
7.0
6.0
5.0
4.0
10.0
9.0
8.0
7.0
6.0
5.0
11.0
10.0
9.0
8.0
7.0
13.0
12.0
11.0
9.0
13.0
12.0
11.0
10.0
16.0
15.0
14.0
13.0
12.0

313
409
522
432
333
389
549
692
757
333
431
549
658
282
373
478
576
666
235
353
409
495
576
651
302
357
434
507
576
188
282
336
478
264
353
386
452
157
235
313
348
409

273
391
500
416
288
372
526
662
725
288
412
526
630
248
357
458
551
638
209
303
391
474
551
624
264
342
415
485
551
170
248
321
458
233
303
370
433
143
209
273
333
391

Burst
pressure
bar
1160
1820
2700
2120
1150
1650
2550
>3500
>3500
1175
1925
2500
2650
900
1450
2025
2675
>3500
750
1150
1600
2025
2600
975
1325
1650
2200
2625
575
950
1275
2000
850
1175
1500
1850
450
700
975
1300
1575

Weight
kg/m
0.047
0.063
0.074
0.099
0.103
0.123
0.166
0.197
0.208
0.222
0.240
0.296
0.339
0.222
0.314
0.395
0.462
0.518
0.271
0.388
0.493
0.586
0.666
0.734
0.462
0.592
0.709
0.814
0.906
0.345
0.499
0.641
0.888
0.536
0.691
0.832
0.962
0.419
0.610
0.789
0.956
1.111

Zinc plated yellow:


These dimensions are externally zinc plated
(coating 812 m), inside oiled.
Chromium6-free:
These dimensions are externally thick coat passivated
(thickness of coat 812 m), inside oiled.

Surface finish:
Phosphated and oiled:
Tubes with I.D. 1.55 mm: outside and inside oiled.
Tubes from 6 mm I.D.: outside and inside phosphated and oiled.

Calculation pressures:
Safety correction value S = 1.5 for static and dynamic stress.
Factor c for consideration of wall thickness divergence for static
and dynamic stress = 0.8 for tube O.D. 4
and 5; 0.85 for tube o.d. 6 and 8; 0.9 for larger tube O.D.

Calculation pressures given are according to DIN 2413


part I for static stress
20 K s c
P =
(bar)
S da
Material characteristic value K = 235N/mm2 and DIN 2413
part III for dynamic stress
20 K s c
P =
(bar)
S (da + s c)
Material characteristic value K = 226 N/mm2
(permanent fatigue strength)

R4

Catalogue 4100-5/UK

Tubes

Seamless EO steel tubes (Continued)

Material St. 37.4

Tolerances DIN 2391, part 1


Order Code
Phosphated
and oiled

R20X2
R20X2.5
R20X3
R20X3.5
R22X1.5
R22X2
R22X2.5
R25X2
R25X2.5
R25X3
R25X4
R25X4.5
R28X1.5
R28X2
R28X2.5
R28X3
R30X2.5
R30X3
R30X4
R30X5
R35X2
R35X2.5
R35X3
R38X2.5
R38X3
R38X4
R38X5

R42X2
R42X3
R42X4
R50X6
R65X8

Zinc plated
yellow
R20X1.4VZ
R20X2VZ
R20X2.5VZ
R20X3VZ
R20X3.5VZ
R20X4VZ
R22X1.5VZ
R22X2VZ
R22X2.5VZ
R22X3VZ
R25X2VZ
R25X2.5VZ
R25X3VZ
R25X4VZ
R25X4.5VZ
R28X1.5VZ
R28X2VZ
R28X2.5VZ
R28X3VZ
R30X2VZ
R20X2.5VZ
R30X3VZ
R30X4VZ
R30X5VZ
R35X2VZ
R35X2.5VZ
R35X3VZ
R35X4VZ
R38X2.5VZ
R38X3VZ
R38X4VZ
R38X5VZ
R38X6VZ
R38X7VZ
R42X2VZ
R42X3VZ
R42X4VZ

Design pressure bar


Chromium6free

R20X2CF

R22X2CF

R25X3CF

R28X2CF

R30X3CF

R35X2CF
R35X3CF

R38X4CF

R42X2CF
R42X3CF

Tube
O.D.
(mm)

Tolerance

20
20
20
20
20
20
22
22
22
22
25
25
25
25
25
28
28
28
28
30
30
30
30
30
35
35
35
35
38
38
38
38
38
38
42
42
42
50
65

0.08

0.08

0.08

0.08

0.08

0.15

0.15

0.2
0.2
0.3

Wall
thickness
(mm)
1.50
2.00
2.50
3.00
3.50
4.00
1.50
2.00
2.50
3.00
2.00
2.50
3.00
4.00
4.50
1.50
2.00
2.50
3.00
2.00
2.50
3.00
4.00
5.00
2.00
2.50
3.00
4.00
2.50
3.00
4.00
5.00
6.00
7.00
2.00
3.00
4.00
6.00
8.00

Tube
I.D.
(mm)
17
16
15
14
13
12
19
18
17
16
21
20
19
17
16
25
24
23
22
26
25
24
22
20
31
30
29
27
33
32
30
28
26
24
38
36
34
38
49

DIN 2413
I
Static

DIN 2413
III
Dynamic

Burst
pressure
bar

212
282
353
373
426
478
192
256
320
343
226
282
338
394
437
151
201
252
302
188
235
282
336
409
161
201
242
322
186
223
297
332
390
446
134
201
269
338
347

190
248
303
357
408
458
173
227
278
328
201
248
292
378
418
138
181
223
264
170
209
248
321
391
147
181
215
280
168
199
260
318
373
427
123
181
237
292
299

675
900
1100
1400
1650
2000
550
775
1025
1175
725
850
1025
1500
1625
425
600
750
900
575
725
850
1175
1600
450
600
700
960
550
675
900
1150
1700
375
575
850

Weight
kg/m
0.684
0.888
1.079
1.258
1.424
1.578
0.758
0.986
1.202
1.406
1.134
1.387
1.628
2.072
2.275
0.980
1.282
1.572
1.850
1.381
1.695
1.998
2.565
3.083
1.628
2.004
2.367
3.058
2.189
2.589
3.354
4.069
4.735
5.352
1.973
2.885
3.749
6.511
11.246

Remarks:

For increased temperatures:

Corrosion additional allowances are not considered for


the calculation of pressures. Tube with a diameter ratio of

control calculation according to DIN 2413 II required


(static application above 120 C).

da
dimax .

1.35

are calculated for static stress in

P =

accordance with DIN 2413 coverage III, but with


K = 235 N/mm2.
When a specific factor of safety is required, calculations
should be based upon the burst pressures shown in the
above tables.
Temperature range: 40 up to 120C without pressure
reductions.

20 K s c
S (da s c)

Material strength K for increased temperatures:


Temperature in C
up to 200
up to 250

R5

K (Nmm2)
185
165

Catalogue 4100-5/UK

Tubes

Seamless EO stainless steel tubes Material-No.: 1.4571/1.4541


Tolerances DIN 2391, part 1
Order Code
1.4571

R04X171
R06X171
R06X1.571
R08X171
R08X1.571
R10X171
R10X1.571
R10X271
R12X171
R12X1.571
R12X271
R14X1.571
R14X271
R14X2.571
R15X171
R15X1.571
R15X271
R16X1.571
R16X271
R16X2.571
R16X371
R18X1.571
R18X271
R20X271
R20X2.571
R20X371
R22X1.571
R22X271
R25X2.571
R25X371
R28X1.571
R28X271
R30X2.571
R30X371
R30X471
R35X271
R38X471
R42X271
R42X371

1.4541

R06X141
R08X141
R10X141
R10X1.541
R12X141
R12X1.541

R15X1.541

R16X241

R18X1.541

Tube
O.D.
(mm)

Tolerance

Wall
thickness
(mm)

Tube
I.D.
(mm)

4
6
6
8
8
10
10
10
12
12
12
14
14
14
15
15
15
16
16
16
16
18
18
20
20
20
22
22
25
25
28
28
30
30
30
35
38
42
42

0.08
0.08
0.08
0.08

1.0
1.0
1.5
1.0
1.5
1.0
1.5
2.0
1.0
1.5
2.0
1.5
2.0
2.5
1.0
1.5
2.0
1.5
2.0
2.5
3.0
1.5
2.0
2.0
2.5
3.0
1.5
2.0
2.5
3.0
1.5
2.0
2.5
3.0
4.0
2.0
4.0
2.0
3.0

2
4
3
6
5
8
7
6
10
9
8
11
10
9
13
12
11
13
12
11
10
15
14
16
15
14
19
18
20
19
25
24
25
24
22
31
30
38
36

0.08

0.08

0.08

0.08
0.08
0.08
0.08

0.08
0.08
0.08
0.08
0.08
0.08
0.15
0.15
0.2

R6

1.4571
1.4541
Design
Design
pressure bar pressure bar
1.4571
DIN 2413-I DIN 2413-I
burst
Static
Static
pressure bar
600
426
600
368
472
294
389
498
245
368
426
315
420
452
196
294
392
276
368
403
472
245
327
294
368
389
200
267
294
353
158
210
245
294
392
168
309
140
210

539
383
539
297
424
242
349
447
205
297
383
258
334
406
166
242
314
228
297
362
424
205
267
242
297
349
170
222
242
286
135
177
205
242
314
143
254
121
177

1850
2900
1300
2050
950
1750
2400
850
1400
1900
1200
1550
2100
675
1100
1400
950
1300
1850
2400
800
1150
1050
1400
1800
650
900
1050
1275
550
700
850
1150
1500
550
1150
475
750

Weight
kg/m
0.075
0.125
0.169
0.175
0.244
0.225
0.319
0.401
0.275
0.394
0.501
0.469
0.601
0.720
0.351
0.507
0.651
0.545
0.701
0.845
0.977
0.620
0.801
0.901
1.095
1.277
0.770
1.002
1.408
1.653
0.995
1.302
1.722
2.028
2.605
1.653
3.405
2.003
2.930

Catalogue 4100-5/UK

Tubes

Seamless EO stainless steel tubes (continued)


Calculation pressure:
Calculation pressures given are according to DIN 2413
part I for static stress
P =

20 K s c
S da

Material-No.: 1.4571/1.4541

For range of application for which a certain safety value


compared to burst pressure is demanded for tubes of
1.4571 grade stainless steel, the measured burst pressures are contained in tube-tables. Burst pressure values for
tubes of 1.4541 grade stainless steel are not available.
Calculation pressures according to DIN 2413 part III for
dynamic stress are not listed, because in DIN 17458
the permanent fatigue stress is not listed. Until standards
will be available for gauge localization of permanent
fatigue strength we recommend for calculations to use
DIN 2413 part III with the following characteristic values:
permanent fatigue strength K=190 N/mm2 for tubes
of 1.4571 and 1.4541; S=1.5; C=0.9.

(bar)

Material characteristic value K=245 N/mm2 (1.4571),


K=235 N/mm2 (1.4541) (1% proof stress)
Safety factor S = 1.5
Factor c for consideration of wall thickness divergence:
0.9

Remarks:
Corrosion: additional allowances are not considered for
the calculation of pressures.
Tubes with a diameter proportion da/di 1.35 are
calculated according to DIN 2413 part III with above
characteristic values.

Permissible temperature range and required pressure


reductions. This is based on calculated pressures at the
elevated temperatures shown, taking into consideration
the recommended reduction in proof stress (DIN 17458).
Temperature

60 up to 50C 100C 200C 300C 400C


+20 C

Pressure

1.4571

5.5

11.5

21.5

29

34

reductions
in %

1.4541

4.5

11

20

29

33

Interpolation is acceptable for intermediate temperature


levels.

Seamless EO steel tubes Material C-STEEL


for hydraulic and pneumatic pressure lines.
US Norm SAE J 524, C-Steel.
Test according ASTM A 179-90 A/ASME SA 179.
Quality and leak tested.
Order Code
(With Tube O.D.
and wall thickness
Inch

Tube O.D.
(mm)

Tolerance

Wall
thickness
(mm)

R1/4X0.049
R3/8X0.049
R3/8X0.065
R1/2X0.049
R1/2X0.065
R5/8X0.083
R3/4X0.095
R3/4X0.104
R3/4X0.109
R1X0.095
R1X0.120
R11/4X0.120
R11/2X0.156

6.35
9.53
9.53
12.70
12.70
16.00
19.05
19.05
19.05
25.40
25.40
31.75
38.10

0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.15

1.24
1.24
1.65
1.24
1.65
2.11
2.41
2.64
2.67
2.41
3.05
3.05
3.96

Design pressure bar


DIN 2413
DIN 2413
I
III
Static
Dynamic
553
368
489
276
367
374
357
391
410
268
338
271
293

R7

450
316
405
243
314
320
307
333
347
236
292
239
257

burst
pressure
bar

Weight
kg/m

0.157
0.254
0.321
0.352
0.450
0.716
0.990
1.069
1.112
1.368
1.680
2.157
3.336

Catalogue 4100-5/UK

Tubes

Seamless EO tube bends 90

Material St. 37.4 and 1.4571

For minimum flow loss

Order Code
St.37.4
RB16X2VZ
RB18X1.5VZ
RB20X2VZ
RB20X2.5VZ
RB22X1.5VZ
RB22X2VZ
RB25X2VZ
RB25X2.5VZ
RB25X3VZ
RB28X1.5VZ
RB28X2VZ
RB28X3VZ
RB30X2.5VZ
RB30X3VZ
RB30X4VZ
RB35X2VZ
RB35X3VZ
RB38X2.5VZ
RB38X3VZ
RB38X4VZ
RB38X5VZ
RB42X2VZ
RB42X3VZ
RB50X6*
RB65X8*

1.4571
RB16X271
RB18X1.571
RB20X2.571
RB22X271
RB25X2.571

RB28X271

RB30X371
RB35X271

RB38X471
RB42X271

Tube
O.D.
D
16
18
20
20
22
22
25
25
25
28
28
28
30
30
30
35
35
38
38
38
38
42
42
50
65

WallTolerance thickness

S
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.15
0.15
0.15
0.15
0.15
0.15
0.20
0.20
0.20
0.30

2.0
1.5
2.0
2.5
1.5
2.0
2.0
2.5
3.0
1.5
2.0
3.0
2.5
3.0
4.0
2.0
3.0
2.5
3.0
4.0
5.0
2.0
3.0
6.0
8.0

Tube
I.D.
mm

Bending
radius
R

L1

L2

Weight
kg/piece

12
15
16
15
19
18
21
20
19
25
24
22
25
24
22
31
29
33
32
30
28
38
36
38
49

30
36
36
36
38
38
44
44
44
48
48
48
50
50
50
60
60
65
65
65
65
80
80
180
180

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
150
160

40
35
45
45
40
40
50
50
50
50
50
50
60
60
60
65
65
75
75
75
75
85
85
150
160

230
236
236
236
238
238
244
244
244
248
248
248
250
250
250
260
260
265
265
265
265
280
280
330
330

70
71
81
81
78
78
94
94
94
98
98
98
110
110
110
125
125
140
140
140
140
165
165
330
330

0.198
0.178
0.268
0.326
0.227
0.296
0.362
0.442
0.519
0.319
0.417
0.601
0.575
0.677
0.869
0.586
0.852
0.827
0.979
1.268
1.538
0.809
1.183
3.496
6.294

Leg length

Length

Tolerances for leg length a, b = 2.5 mm


For tube bends, contrary to straight tubes of the same wall thickness there is a higher stress
at the inside of the bend and a reduction of the fatigue strength, because of the out-of-round of tube.
Details see DIN 2413 section 4.7.
Tube bends material St. 37.4 are zink plated yellow.
*phosphated and oiled

R8

Catalogue 4100-5/UK

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