Académique Documents
Professionnel Documents
Culture Documents
Important Notices
The material contained in this publication (including any supplementary information) constitutes and contains confidential and proprietary information of SSA Global Technologies, Inc. By gaining access to the attached, you acknowledge and agree that the material (including any modification, translation or adaptation of the material) and all copyright, trade secrets and all other right, title and interest therein, are the sole property of SSA Global Technologies, Inc., and that you shall not gain right, title or interest in the material (including any modification, translation or adaptation of the material) by virtue of your review thereof other than the non-exclusive right to use the material solely in connection with and the furtherance of your license and use of software made available to your company from SSA Global Technologies, Inc., pursuant to a separate agreement (Purpose). In addition, by accessing the enclosed material, you acknowledge and agree that you are required to maintain such material in strict confidence and that your use of such material is limited to the Purpose described above. Although SSA Global Technologies, Inc., has taken due care to ensure that the material included in this publication is accurate and complete, SSA Global Technologies, Inc., cannot warrant that the information contained in this publication is complete, does not contain typographical or other errors, or will meet your specific requirements. As such, SSA Global Technologies, Inc., does not assume and hereby disclaims all liability, consequential or otherwise, for any loss or damage to any person or entity which is caused by or relates to errors or omissions in this publication (including any supplementary information), whether such errors or omissions result from negligence, accident or any other cause.
Trademark Acknowledgements
SSA WAREHOUSE MANAGEMENT 4000 is a Registered Trademark of SSA Global Technologies, Inc., in the United States and/or other countries. All other company, product, trade or service names referenced may be registered trademarks or trademarks of their respective owners.
Publication Information
Release: SSA Warehouse Management 4000 Version 3.10 Publication Date: July 2005
Table of Contents
Chapter 1 Overview........................................................................................................................ 1-1 Locating Labor management features........................................................................................ 1-2 Labor menu tree................................................................................................................... 1-2 Opening a Labor feature screen .................................................................................... 1-2 Enabling MONITORLABOR ................................................................................................. 1-2 Activating the Labor monitor .......................................................................................... 1-3 Locating other Labor options................................................................................................ 1-4 Planned Assignments overview ................................................................................................. 1-5 Labor Monitoring overview ......................................................................................................... 1-6 Identifying Labor Monitoring users ....................................................................................... 1-6 Chapter 2 Managing Planned Assignments................................................................................. 2-1 Set Up for Planned Assignments ............................................................................................... 2-2 Selecting the Create Assignments option ............................................................................ 2-2 Activating the Zone Break option ......................................................................................... 2-2 Setting putaway zone rules .................................................................................................. 2-3 Shipment Order Maintenance screen ............................................................................ 2-5 Printing Labels by Assignment - Wave screen............................................................... 2-5 Storer screen ................................................................................................................. 2-5 Planned assignments................................................................................................................. 2-6 Viewing unassigned work .................................................................................................... 2-6 Assigning a planned assignment to an associate ................................................................ 2-7 Viewing assigned work ........................................................................................................ 2-7 Transferring assignments to a different associate................................................................ 2-8
ii
Table of Contents
Chapter 3 Monitoring Labor activity ............................................................................................. 3-1 User Activity In for Day and Out for Day ................................................................................. 3-2 Completing Assignments using the Workstation ........................................................................ 3-4 Creating indirect activity types ................................................................................................... 3-5 Deleting indirect activities .................................................................................................... 3-6 Entering indirect activities .......................................................................................................... 3-7 Assigning a User to a Group ...................................................................................................... 3-9 Viewing activity history ............................................................................................................. 3-10 Generating reports ................................................................................................................... 3-11 Generating an Associate Status Report............................................................................. 3-11 Generating an Open Planned Assignments Report ........................................................... 3-12 Generating a Completed Activity Summary Report............................................................ 3-12 Chapter 4 Using Labor Features on RF Devices ......................................................................... 4-1 Logging in for the day................................................................................................................. 4-2 Selecting options from the Labor menu...................................................................................... 4-3 Entering an indirect activity on an RF device ....................................................................... 4-3 Designating an assignment as complete ............................................................................. 4-4 Logging Out ......................................................................................................................... 4-5 Assignment picking using RF Task Manager ............................................................................. 4-7 Accepting and completing an assignment...................................................................... 4-7 Chapter 5 Using Voice with SSA WMS 4000 ................................................................................ 5-1 Setup for Voice Picking .............................................................................................................. 5-2 Voice Picking Setup Client Options................................................................................... 5-2 Voice Picking Setup Putaway Zone .................................................................................. 5-2 Voice Picking Setup Area ................................................................................................. 5-3 Activate the Labor monitor ................................................................................................... 5-5 Voice Picking - Task Manager User..................................................................................... 5-6 Voice Picking Generating Pick tasks................................................................................. 5-6
Table of Contents
iii
iv
Table of Contents
Chapter 1 Overview
This chapter describes the Labor management features of the SSA Warehouse Management 4000 application. The new labor management functionality for SSA Warehouse Management 4000 consists of two separate components.
Planned Assignments allow picking tasks to be combined into logical groups (Assignments) for improved warehouse efficiencies. Labor Monitoring is the framework for collecting data about completed work units for each WMS user. Labor Monitoring information is presented on a set of screens and reports.
Warehouse customers can implement either one or both components. The chapter consists of the following topics:
Topic Page
Locating Labor management features Planned Assignments overview Labor Monitoring overview
1-2
Chapter 1 Overview
Refer to the appropriate sections of this user guide for more information about using specific Labor feature screens.
Enabling MONITORLABOR
When you click an item under Labor in the workstation Explorer, you may receive the following error message: User Error: 02:00349:Labor Monitoring has not been installed.
1-3
If you receive this error that means that the MONITORLABOR option is not turned on in the System Settings screen. You must activate Labor monitoring.
1-4
Chapter 1 Overview
1-5
1-6
Chapter 1 Overview
Track associate working hours Track the rate at which planned assignments are being completed Track the amount of time associates spend on dynamic and indirect activities Search and review detail information about completed assignments Assigning Indirect Activities to associates.
Log on and log off for the day Completing planned assignment Completing Dynamic activities Creating Indirect Activities.
Planned Assignments are created during the Allocation process for both paper-based picking and Task Manager picking. Using the Create Assignment option, you can group logistically efficient picking tasks during the allocation process. Each group of picking tasks is given an assignment number. Associates receive planned assignments when they log onto Task Manager with appropriate picking permissions, or when they choose to use the Assignment picking option by entering a specific task they choose to pick. As they complete assignments, the application tracks the picking activity. Supervisors can monitor picking activity and reassign tasks from incomplete assignments. The chapter consists of the following topics:
Topic Page
Set Up for Planned Assignments Selecting the Create Assignments option Activating the Zone Break option Setting putaway zone rules Planned assignments Viewing unassigned work Assigning a planned assignment to an associate Viewing assigned work Transferring assignments to a different associate
2-2
Navigate to Support Setup Putaway Zone. Navigate to Task Manager Setup Putaway Zone.
Notes: You can create planned assignments only for piece and case picks. Pallet picks are not available for planned assignments.
2-3
locations. The application continues to base planned assignment on those rules until it encounters a putaway zone for which the Zone Break option is selected. At this point, the application applies the rules of the current putaway zone. The application continues to apply those rules until it encounters another selected Zone Break option, and so on. To set the Zone Break option for a putaway zone:
1 Do one of the following:
Navigate to Support Setup Putaway Zone. Navigate to Task Manager Setup Putaway Zone.
2-4
Max Pick Lines Breaks the assignment if the current pick detail would break the maximum number of allowed picks for this zone. A value of 0 (zero) indicates there is no maximum. Max Pick Containers Breaks the assignment if the current pick detail will cause the start of another container. A value of 0 (zero) indicates there is no maximum. Max Casecnt (Case Count) Breaks the assignment if the current pick detail case would break the maximum number of allowed pick cases for this zone. A value of 0 (zero) indicates there is no maximum. Max Cube Breaks the assignment if the current pick detail cube would break the maximum cube allowed for this zone. A value of 0 (zero) indicates there is no maximum. Max Weight (gross weight) Breaks the assignment if the current pick detail weight would break the maximum allowed weight set for this zone. A value of 0 (zero) indicates there is no maximum.
Note: When you are creating a planned assignment, the Max Case rule only applies to details when UOM equals Case. It does not apply to details when UOM equals Each.
2-5
The Shipment Order Maintenance screen also has the following print options:
Print Pick Labels by Assignment Print Pick Label for One Assignment Print Pick Lists by Assignment Print Pick List for One Assignment
Print Labels by Assignment (entire wave) Print Labels for One Assignment
Storer screen
The Assignment Order Break Default field on the Storer Maintenance Storer Control screen sets the default value of the Break Order on Assignment field on the Shipment Order screen.
2-6
Planned assignments
As planned assignments are created, you can view them on the Unassigned Work screen. Supervisors can assign planned assignments to associates in the Unassigned Work screen.
3 After entering the search criteria, right-click and select Apply Search. The List of Assignments matching the entered criteria displays.
4 To see the Picks associated with an assignment, right-click the assignment and choose Show Picks. Picks associated the selected assignment display.
Planned assignments
2-7
Each assignment is assigned to a specified user. The User Activity record for each assignment is updated to show the appropriate User ID. The status of each assignment is changed to Assigned.
Note: After an assignment is assigned, you cannot edit it on the Unassigned Work screen. You must edit assigned assignments on the Assigned Work screen.
2-8
Stop
3 After entering search criteria, right-click and select Apply Search. The List of Assignments matching the entered criteria displays.
4 To view Picks associated with an assignment, right-click the assignment and select Show Picks. Picks associated with the selected assignment display.
Note: When transferring work, supervisors must ensure that each associate has the required permissions to receive and carry out the assigned work.
Note: You cannot edit items in the List tab of the Assigned Work screen.
2 Enter Search Criteria and then right-click and select Apply Search. A list of assignments matching the criteria displays. 3 Right-click the assignment to transfer the picks and select Show Picks. The Show Picks tab displays, listing the associated picks.
Planned assignments
2-9
4 In the Transfer column, select each task you want to transfer by selecting the check box of each pick to transfer. To select all picks, right-click and choose Select All. To deselect the picks, right-click and choose De-Select All. 5 Once picks are selected, right-click and select Transfer Assignment Picks.
Note: When transferring work, supervisors must ensure that each associate has the required permissions to receive and carry out the assigned work.
6 The Transfer Assigned Picks dialog box displays.
7 To transfer the picks, select a User ID from the New User ID drop-down list and click Execute.
2-10
Supervisors can track the time associates spend on planned assignments, dynamic activities and indirect activities. Dynamic activities include moves, replenishments, cycle counts, receipts, etc. performed through RF. Indirect Activities include breaks, meals, meetings, and equipment maintenance. The chapter consists of the following topics:
Topic Page
User Activity In for Day and Out for Day Completing Assignments using the Workstation Creating indirect activity types Deleting indirect activities Entering indirect activities Assigning a User to a Group Viewing activity history Generating reports Generating an Associate Status Report Generating an Open Planned Assignments Report Generating a Completed Activity Summary Report
3-2 3-4 3-5 3-6 3-7 3-9 3-10 3-11 3-11 3-12 3-12
3-2
2 Enter the User ID and Password. 3 Click In for Day. The system displays the Time in for Day.
NOTE: If the user signing on is currently active and has been active more than 24 hours, a message displays: You have been active more than 24 hours. Do you wish to log out first? (Y or N) If you respond with Y, then you are logged out and then logged in. If you respond N, the system does not allow you to sign in.
3-3
2 Enter the User ID and Password. 3 Click Out for Day. The system displays the Time Out for Day.
NOTE: When logging Out for Day, the System flag AUTORELEASETASKSATLOGOFF is checked. If the flag is on, WMS 4000 releases any planned assignments for the user logging out for day that have been started but not completed. The released assignments then can be assigned to another user. If the flag is off, an error is returned and the user is not allowed to log out until completing the task. In this case, the user must either complete the tasks or have the supervisor reassign them before logging out.
3-4
2 Enter the User ID and Password. 3 Enter the Assignment Number that needs to be completed and click Complete. The system displays the message shown in Figure 3-4.
4 If you confirm completion of the Assignment, all pick details associated with the assignment are updated to a status of Picked. Any task details associated to the assignment are updated to a status of Completed.
NOTE: Any short picks must be updated before completing an assignment with this option.
3-5
6 Right-click and select Save. All new indirect activities in the List tab are saved.
3-6
The new activity is now available to associates when they report their time. The activity displays on the Indirect Activity drop-down menu in the User Activity screen.
3-7
3 Select the Apply option for each associate requiring the Indirect Activity. To select the Apply option for all associates, right-click and select Select All. To deselect the Apply option for all associates, right-click and select De-Select All. 4 Right-click and select Create Indirect Activity. The Create Indirect Activity dialog box displays.
5 Click the drop-down menu and select the Indirect Activity to assign to the associates for who the Apply option is selected. 6 Click Execute. The selected Indirect Activity will be assigned to all associates for who the Apply option is selected.
3-8
Note: Supervisors can enter an Attendance Key that is not listed on the screen if they need to associate the Indirect Activity to a different day/shift for the user. You can enter indirect activities using the User Activity screen
1 Navigate to Labor Users User Activity. The User Activity screen displays.
2 Enter the User ID and Password. 3 Select an Indirect Activity from the drop-down menu. 4 Click Create. The following message will display to confirm the Indirect Activity:
5 Click Yes. The system creates an Indirect Activity for the associate.
3-9
2 Enter the User Group to associate with the Task Manager User. 3 Save the record.
3-10
5 Enter the Search Criteria, right-mouse click and Apply Search. The List tab of the Activity History screen displays.
Generating reports
3-11
Generating reports
Warehouse Manager 4000 generates three reports based on planned assignment and Labor monitoring information:
Associate Status Report Open Planned Assignments Report Completed Activity Summary Report
3-12
Status All, Not Started or In Process Wave Key Order Number Route Stop Assignment Number
Group User ID First Name Last Name Activity Type Start Date/Time to End Date/Time
Generating reports
3-13
3-14
Associates using RF devices interact with the Warehouse Management 4000 Labor feature. Logging in and logging out for the day, accepting planned assignments, designating assignments as complete, and logging indirect activities are some of the Labor feature components that associates can report and track via RF devices. Labor information is transmitted from RF devices to warehouse databases during the work day, so that supervisors can manage assignments and create timely reports on Labor activity. The chapter consists of the following topics:
Topic Page
Logging in for the day Selecting options from the Labor menu Entering an indirect activity on an RF device Designating an assignment as complete Logging Out Assignment picking using RF Task Manager
4-2
If an associate attempts to log on and the system shows that he has already been active for more than 24 hours, an error message You have been active more than 24 hours. Do you wish to log out first? is displayed to the user. This typically occurs when associates neglect to log out from their previous shift.
If the user answers yes, the user activity log is changed to Out for Day at the current date and time, the status is set to inactive, and a new record is created with In for Day set to the current date and time. If you enter N (no), the system will not allow the user to log in.
4-3
4-4
3 Enter a valid indirect activity code in the ACTV field or Press F2 to get a list of the Indirect Activities. 4 Press Enter to confirm the activity.
Note: If the value you entered is not a valid activity code, or if you do not have an active User Attendance record, an error message displays.
3 Enter a valid planned assignment number in the ASGN field. An assignment summary screen opens.
4-5
4 Press Enter to confirm the assignment completion. User Activity records, as well as all tasks and pick details, are completed automatically.
Note: An error message displays if you do not have an active User Attendance record, the assignment number is designated to another user, the assignment number is invalid, or the assignment is already complete.
Logging Out
When associates complete their work day, they must log out for the day. This is essential for maintaining accurate attendance records. To log out for the day:
1 Press 2 to select Labor from the Main menu. 2 Press 3 to select the Logout option.
3 Press Y to confirm the logout. The time Out for Day is set to the current date and time on the User Attendance record.
4-6
Note: When logging Out for Day, the System flag AUTORELEASETASKSATLOGOFF is checked. If the flag is on, then any planned assignments for the user logging out for day that have been started but not completed, will be released. They can then be assigned to another user. If the flag is off, then an error will be returned to the user and they will not be allowed to log out. In this case, the user must either complete the tasks or have the supervisor reassign them before logging out.
4-7
Option 5-ASSGN Picking to select the ASSGN Picking option Option 1 Standard
4-8
7 If you select option 1 Standard from the Task Manager menu, the system uses the following rules to determine which tasks to present.
If an available (unassigned) assignment has a User ID that matches the user logged in, then a summary screen containing the next logical assignment displays on the RF device. If an available assignment has no User ID, then a summary screen displays containing the next logical assignment. If no assignments are available, then the next logical picking task displays.
9 Press ENTER to accept the assignment displayed on the RF device. The pick task list displays with details about the first task in the planned assignment.
Notes: Once the user accepts an assignment, all tasks for that assignment are assigned to that user. The user has the option to complete the tasks in the order presented or Press 4 to scroll backward or press 6 to scroll forward on the list of picks.
10 When the task is complete, press Enter. The next task displays. 11 When all tasks within a planned assignment are complete, the Assignment Complete screen displays.
SSA Warehouse Management 4000 is now integrated with Voice Picking. A warehouse can perform Voice Picking, RF Assisted Picking or RF Directed picking. Voice Picking allows the capture of catch weight and catch data. The chapter consists of the following topics:
Topic Page
Setup for Voice Picking Voice Picking Setup Client Options Voice Picking Setup Putaway Zone Voice Picking Setup Area Activate the Labor monitor Voice Picking - Task Manager User Voice Picking Generating Pick tasks
5-2
2 The location schema defines which part of the location is the Aisle and which part is the slot (location). These values are spoken separately to the picker. These values are defaulted on the Putaway Zone when a new record is added.
Navigate to Support Setup Putaway Zone. Navigate to Task Manager Setup Putaway Zone.
5-3
5-4
Allow Voice Picking When set to Yes, Voice is turned on in that area Maximum # of Assignments a picker can work on at one time Allow User to Skip Locations Determines if a picker is allowed to skip locations during the picking process Re-pick of Skipped Locations Allowed Determines if the Voice system will retrieve the Skipped locations at the end of the picking assignment Speak Location and/or Item Description Determines what the Voice system should say to an operator (the items location, the items description, or both) when the operator is picking an assignment Pick Prompt to Operator - Determines how the system gives the pick prompt to the operator. Multiple Prompts means that the terminal gives a location promptafter which the operator gives the check digitsand a quantity-to-pick prompt. Single Prompt means that terminal gives the location and quantity to pick, no matter how many items the operator should pick, before waiting for the operator to give the check digits. Single Prompt, Suppress Quantity 1 means that the terminal gives the location and, if the operator should pick more than one item, the quantity to pick. The prompt may include the work identifier as well, depending upon the setting of Allow Speaking Work Identifier. The slot identifier may include the slot, description, or both, depending upon the setting of Pick by location/description. Speak Work Identifier - Determines whether the Voice system says the shipment order number for every pick Sign Off Allowed Determines whether an operator can choose to sign off an assignment before completing and delivering the assignment. The task allows the operator to sign off at many points; the operator can only sign off at those points if this option is set to Yes.
5-5
Type of Delivery Prompt - Determines the type of delivery prompt for that area. Prompt Delivery Location means the terminal prompts the operator with the delivery location and waits for the operator to say, Ready. Prompt and Validate Delivery Location means the terminal prompts the operator with the delivery location and waits for the operator to confirm it by saying the delivery location and Ready. None means the terminal does not prompt the operator with delivery information. Operator to Verify Quantity Determines if the operator has to verify the quantity of each pick Current Aisle Length This represents the length of the Aisle which is located on the Putaway Zone. If the Start of the Aisle is 1 and the end of the Aisle is 3 then this field should have XXX. Current Location Length This represents the length of the location (slot) which is located on the Putaway Zone. If the Start of the Slot is 4 and the end of the Slot is 6 then this field should have XXX. Verify Quantity placed in Container Determines if the operator must verify the quantity that they are putting into the container.
3 Select the On option for MONITORLABOR. 4 Save the changes by using Right-Mouse click and choosing Save or using CTRL-S to save.
5-6
3 Enter the permission type Picks. The Area must be defined for the Areas in the warehouse that are designated for Voice Picking. Depending on which type of pick is performed in that area, select the Pick Piece or Pick Case options.