PT CEMARA SEMITAMA

RIGGING PLAN FOR LIFTING Main Suspending Lever & Steam Drum at Steel Structure Boiler 2x110 MW Teluk Balikpapan Kalimantan Timur
DOCUMENT NO: CS-C 1003-RD-PROC-001

Prepared by

Review by

Approved by

Distribution

Hendra Gunawan Rigging Engineer
Rev. No.

Master : SDCC Origin : Client

Hajarat Ts Purba SMR

Lambok Firdaus SITE MANAGER

Copies : CONST. DEPT

BRIEF OF REVISION

Effective Date: 23-April-2013

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER TABLE OF CONTENT
1 2 3 4 5 6 7 8 9 10

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 2 of 41 REVISI: 0

GENERAL ...................................................................................................................... 3 PURPOSE ..................................................................................................................... 3 GENERAL NOTE ........................................................................................................... 3 RESPONSIBILITY .......................................................................................................... 4 BASIC REQUIREMENT ................................................................................................. 4 PREPARATION WORK .................................................................................................. 5 MAIN SUSPENDING LEVER ERECTION SEQUENCE ................................................. 5 LIFTING EQUIPMENT.................................................................................................. 35 LIFTING STUDY........................................................................................................... 37 BACK FILL AREA FOR CRANE ACCESS ............................................................... 39

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department 1 GENERAL APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 3 of 41 REVISI: 0

This procedure provides information for the erection of Main Suspending Lever at Steel Structure Boiler 2x110 MW Teluk Balikpapan Kalimantan Timur Project. 2 PURPOSE This Procedure is to make sure that all people involve in the erection, assembly and welding of Main Suspending Lever activity understand and familiar to do the work with quality control system for getting quality result as per client specification and requirement, drawing, standard and code. 3 3.1 GENERAL NOTE

Inspection As per the works required inspection, carry out inspection under attendance of Superintendent / Engineer and as surreally record is result. 3.2 Safety 3.2.1 A safety officer presents all times Safety Briefing. 3.2.2 Job Safety Analysis (JSA) must be carried out for all crane lifts and all other tasks that have potential risk to personnel of equipment. 3.2.3 Install scaffolding where necessary to install bolt in each beam and member connection. 3.2.4 Pre lift study before any lifting activity. 3.2.5 Lift briefing and Safety briefing before any lift; assign responsibility to all personnel involved. (Signalman, Rigger to crane driver, etc.) 3.2.6 Ensure all equipment required for installation is on hand and in position before lift i.e. Chain blocks, Lever blocks, Podgy, Drifts, Hammer, Spanners. Etc. 3.2.7 Tag lines must be used to control lift. 3.2.8 Ground conditions must be ready before activities. 3.2.9 Set up safety rope around lifting area of Main Suspending Lever area and put notice board entered KEEP OFF EXCEPT PERSONEL CONCERNED. 3.2.10 Lifting equipment should be in certification and tagged. 3.2.11 Crane and other machinery shall be inspected and certified. 3.3 Lifting All conditions adapted to the lifting procedure. Prior to commencement of lifting works, assuredly carry out check of lifting equipment. 3.4 Assembly and erection Main Suspending Levers assembly and erection are in accordance with the manuals and drawings.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department 4 4.1 RESPONSIBILITY APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 4 of 41 REVISI: 0

4.2

4.3

4.4

4.5

Chief Construction Responsible for the overall planning, coordination and control of erection work. Field Engineer Responsible for field erection work implementation and maintaining acceptable quality standard. Field Superintendent and Supervisor Responsible for the actual performance of the erection crew and examine the actual progress of work to ensure that it fit the drawing, specifications and standards. Quality Control Engineer Responsible for monitor and inspect the erection activities to ensure it is being done in compliance with procedure, ITP (Inspection and Test Plant), drawing, Project specification and other reference standard document and procedures. Supporter Activities These activities will support by Material Control, Quality Control, Welding Section, and others section related with these activities. BASIC REQUIREMENT

5 5.1

Schedule and Planning Master schedule is usually provided by Adhi Karya. The detailed schedule is prepared by Cemara Semitama according to his planning which is based on Adhi Karyas master schedule. The milestone and the critical path can be identified which require proper planning. The sequence of erection activities and the resources required is included in the planning. 5.2 Erection Drawing and Erection Manual Erection drawing and manual usually provided by Vendor. The Field Engineer and Superintendent shall check all drawings intended for Main Suspending Lever Erection. All the information required is completed and all drawings shall be of latest revision. 5.3 Packing List Packing List shall be provided by Vendor. This included all the listing of materials, equipment and parts that are supplied. The Packing List should indicate the quantity of the material and equipment supplied and its specification as described in the erection drawing. This will also indicate the size and the total weight of the component and the method of storage. Also the packing number and material coding is very essential. 5.4 Storage Area and Warehouse Upon a thorough check on the drawing and the packing list, the quantity of materials and equipment is already known, including the method of storing, the size of the storage area and the warehouse can be identifies.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department 5.5 APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 5 of 41 REVISI: 0

Resources Identification of resources is integral part of planning and scheduling is the most essential part of the basic requirement in undertaking Steel Structure Boiler 2x110 MW Teluk Balikpapan Kalimantan Timur Project in particular and in all jobs in general. Resources means, the materials, labour and equipment needed to perform Steel Structure Boiler 2x110 MW Teluk Balikpapan Kalimantan Timur Project. PREPARATION WORK

6 6.1

Checking of Main Suspending Lever Erection Drawings This has to be done by the Chief Construction, Field Engineer, Superintendent and Supervisor to determine the correct resources needed to perform the job. 6.2 Checking of Client Supplied Material and Equipment Checking and inspection of the materials and equipment including the spare parts is to be done by the material control. He will make sure that all materials, equipment and spare parts received from Adhi Karya, conform to the quantity and the specifications started in the packing list or shipping. 6.3 Checking of Erection Materials, Equipment, Tools and Machinery In the early stage of planning, these resources had been already identified. The schedule of mobilization ason planed schedule made by the Chief Construction and Engineer. 6.4 Checking of Labour Labour requirement for every stage of erection job is prepared by the Chief Engineer and his erection team, which is in accordance to their planning. 7 MAIN SUSPENDING LEVER ERECTION SEQUENCE It is assumed in this procedure that before starting the erection of the Main Suspending Lever, the supporting structure were already erected and checked by others and clearance to proceed with the Main Suspending Lever System erection had been obtained. The following sequences are for reference only. During actual field assembly, refer to lifting procedure and erection drawing (Rigging plan).

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 6 of 41 REVISI: 0

Figure 1

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 7 of 41 REVISI: 0

Figure 2

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 8 of 41 REVISI: 0

Figure 3

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 9 of 41 REVISI: 0

Figure 4

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 10 of 41 REVISI: 0

Figure 5

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 11 of 41 REVISI: 0

Figure 6

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. 3. HB G1(K1-K2) Elevation +40920. 4. HB G1(K1-K2) Elevation +50000. 5. HB G5(K1-K2) Elevation +40920. 6. HB G5(K1-K2) Elevation +50000. Step 01: 1a. Install MAIN SUSPENDING LEVER 1 K1 (G2-G4) - 16033.5 Kg.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 12 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 13 of 41 REVISI: 0

Figure 7

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. 3. HB G1(K1-K2) Elevation +40920. 4. HB G1(K1-K2) Elevation +50000. 5. HB G5(K1-K2) Elevation +40920. 4. HB G5(K1-K2) Elevation +50000. Step 01: 1. Install MAIN SUSPENDING LEVER 1 K1 (G2-G4) - 16033.5 Kg.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 14 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 15 of 41 REVISI: 0

Figure 8

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. 3. HB G1(K1-K2) Elevation +40920. 4. HB G1(K1-K2) Elevation +50000. 5. HB G5(K1-K2) Elevation +40920. 4. HB G5(K1-K2) Elevation +50000. Step: 2. Install HB K1(G1G2) & K1(G4G5)

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 16 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 17 of 41 REVISI: 0

Figure 9

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. 3. HB G1(K1-K2) Elevation +40920. 4. HB G1(K1-K2) Elevation +50000. 5. HB G5(K1-K2) Elevation +40920. 4. HB G5(K1-K2) Elevation +50000. Step: 3a. Install MAIN SUSPENDING LEVER 1 K2 (G2-G4) - 39094.0 Kg.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 18 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 19 of 41 REVISI: 0

Figure 10

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. 3. HB G1(K1-K2) Elevation +40920. 4. HB G1(K1-K2) Elevation +50000. 5. HB G5(K1-K2) Elevation +40920. 6. HB G5(K1-K2) Elevation +50000. Step: 4. Install HB G2 (K1-K2) Elevation +53000. 5. Install HB G4 (K4-K5) Elevation +53000. 6. Install HB G1 (K1-K2) Elevation +40920 & +53000. 7. Install HB G5 (K4-K5) Elevation +40920 & +53000. 8. Install HB K2 (G1-G2) & HB K2 (G4-G5) Elevation +53000.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 20 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 21 of 41 REVISI: 0

Figure 11

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. Step: 9a. Install MAIN SUSPENDING LEVER 1 K3 (G2-G4) - 34212.0 Kg

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 22 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 23 of 41 REVISI: 0

Figure 12

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. Step: 9b. Install MAIN SUSPENDING LEVER 1 K3 (G2-G4) - 34212.0 Kg

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 24 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 25 of 41 REVISI: 0

Figure 13

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. Step: 10. Install HB G2 (K2-K3) Elevation +53000. 11. Install HB G4 (K2-K3) Elevation +53000. 12. Install HB G1 (K2-K3) Elevation +50000. 13. Install HB G5 (K2-K3) Elevation +50000.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 26 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 27 of 41 REVISI: 0

Figure 14

HOLD: 1. Column K4G1, K4G5 tier 3, 4 & 5. 2. Column K4G2, K4G3 & K4G4 tier 5. LIFTING STEAM DRUM After Install MAIN SUSPENDING LEVER 1 K3 (G2-G4) - 34212.0 Kg

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 28 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 29 of 41 REVISI: 0

Figure 15

Step: 16. Install Column K4G1, K4G5 tier 3, 4 & 5. 17. Install Column K4G2, K4G3 & K4G4 tier 5. 18. Install HB G1 (K3-K4) Elevation +30320 & +40920. 19. Install HB G5 (K3-K4) Elevation +30320 & +40920. 20. Install VB K1(G3-G4) Elevation +40920. 21. Install VB K1(G3-G2) Elevation +40920.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 30 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 31 of 41 REVISI: 0

Figure 16

Step: 22. Install MAIN SUSPENDING LEVER 1 K4 (G2-G4) - 10769.5 Kg

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 32 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 33 of 41 REVISI: 0

Figure 17

Step: 23. Install HB G2 (K3-K4) Elevation +53000. 24. Install HB G4 (K3-K4) Elevation +53000. 25. Install HB G1 (K3-K4) Elevation +50000. 26. Install HB G5 (K3-K4) Elevation +50000. 27. Install HB K4 (G1-G2) Elevation +53000. 28. Install HB K4 (G4-G5) Elevation +53000.

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 34 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 35 of 41 REVISI: 0

8 LIFTING EQUIPMENT 8.1 Crawler Crane Capacities 150 ton Main Boom

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department 8.2 APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 36 of 41 REVISI: 0

Crawler Crane Capacities 150 ton Main Boom + Jib

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department 9 LIFTING STUDY APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 37 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 38 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 39 of 41 REVISI: 0

10 BACK FILL AREA FOR CRANE ACCESS

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 40 of 41 REVISI: 0

PT. CEMARA SEMITAMA

Method of Works Installing For Lifting Main Suspending Lever
PREPARED BY: Rigging Department APPROVED BY: SITE MANAGER

Document No :
CS-C 1003-RD-PROC-001

Date : 23/April/2013 Pages: 41 of 41 REVISI: 0