Service Guide

SW-HF 5.1 5005

SERVICE GUIDE
KYE SYSTEM CORP

Version 1.1

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Service Guide
Revision History
Version 1.0 1.1 Date 26/07/2007 11/12/2007
1) 2) 3)

SW-HF 5.1 5005

Change

Satellite panel length LOGO position Cancel G9 cable, add 3 pcs of converter cables Reduce the satellite size a little

4)

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Service Guide Table of Contents

SW-HF 5.1 5005

Revision History.2 Table of contents...3 Getting Start....4 Conventions Used in this Guide.4 Safety Precautions4 Chapter 1. How to Handle Defective Returns.5 1.2 Problem6 1.2.1 No powerLED indicator.7 1.2.2 No sound..8 1.2.3 Front channel no sound (including either FR or FL no sound).9 1.2.4 Rear channel no sound (including either RR or RL no sound)...10 1.2.5 Center no sound11 1.2.6 Woofer no sound...12 1.2.7 Input no sound...13 1.2.8 Remote control no use.....14 1.2.9 Noise.....15 1.2.10 LED indicators no light...16 Chapter 2. Specification..17 Satellite..17 Woofer18 Chapter 3. Block diagram...19 Chapter 4. Exploded view20 Subwoofer..20 Satellite (Center)...21 Satellite (Front).....22 Satellite (Rear)..22 Chapter 5. Part list ....23 Woofer...23 Center...24 Rear......24 Front......24 Chapter 6 Important notes.25 Chapter 7 Circuit diagram..26 SW-HF 5.1 INPUT PCB.....26 SW-HF 5.1 CON PCB....27 SW-HF 5.1 AMP PCB & SW-HF 5.1 SATSP PCB.28 SW-HF 5.1 SWAMP PCB..29 SW-HF 5.1 REM PCB.30 Version 1.1 Page 3 of 30

Service Guide

SW-HF 5.1 5005

Getting Started

Conventions Used in the Guide

Pay Special Attention: Instructions that are important to remember and may prevent mistakes. Caution: Information that, if not followed, may result in damage to the product.

Safety Precautions
The following precautions should be observed in handing the speaker described in this guide: Place the speakers on a flat, level and stable surface. Do not place the speakers in environments subject to mist, smoke, vibration, excessive dust, salty or greasy air, or other corrosive gases and fumes. Do not drop or jolt the speakers. Do not allow anything to drop into the subwoofer case through its ventilator, as it could result in fatal electric shock or fire. Place the unit far enough from other equipments for good heat dissipation. Do not perform any maintenance with wet hand. Prevent foreign substance, such as water, other liquids or chemical, from entering the speakers while performing maintenance procedures on the speakers.

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SW-HF 5.1 5005

Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker from customers

Verifying problems Proceeding Necessary tests Function NG Function NG Analyzing possible Malfunction cause Deciding & proceeding the Rectification methods Replace necessary Defective parts Function OK

Verifying problems Proceeding Necessary tests

Function OK Return the speakers with proper repacking to customers

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SW-HF 5.1 5005

1.2 Problems Item

1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.2.9 1.2.10

Problem Description
No powerLED indicator No sound Front channel no sound (including either FR or FL no sound) Rear channel no sound (including either RR or RL no sound) Center no sound Woofer no sound input no sound Remote control no use Noise LED indicators no light

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*Attention

SW-HF 5.1 5005

Please follow the numbered sequence marked within parenthesis given in individual Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No powerLED indicatorunlighted

Problem

No power LED indicator

Analyze and identify the causes

Fuse disconnected or damaged

Defective transformer

Defective or damaged AC cable, or power

1. Defective assembled line of SW-HF 5.1 CON PCB 2. Components dry-soldering or disconnected on SW-HF 5.1 CON PCB 3. Defective or damaged motor VR or its assembled line

4. Defective or damaged IC2, CR1, Q1, Q2, Q3, Q4, IC1 on SW-FH5.1 CON PCB

Repair or Solutions replace

Repair or replace

Repair or replace

resolder or replace

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1.2.2 no sound
Problem

SW-HF 5.1 5005

no sound

PCB damaged, dry-soldered or Analyze and identify the causes short-circuited

Assembled line defectively connected

1. Defective IC2 on SW-HF5.1 CON PCB 2. Defective IC1, IC2 SW-HF5.1 INPUT PCB 3. Defective IC1, IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9, R28, R29, R52, EC18, EC19, EC20 on

SW-HF5.1 AMP PCB 4. Defective IC1 IC2R15R16 on SW-HF5.1 SWAMP PCB

Resolder or Solutions replace

Re-connect or replace

Check and replace defective IC or components.

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Problem

SW-HF 5.1 5005

1.2.3 Front channel no sound (including either FR or FL no sound )

Front channel no sound (including either FR or FL no sound)

PCB damaged, dry-soldered or Analyze and identify the causes short-circuited

Defective connection of front speaker and cables or jacks,

Defective connection front of audio

1.defective

IC1,

IC2

or

components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2.defective IC4 IC1 or components relating to IC4

cables, or JACK disconnected from PCB or defective

defective speaker cables, jacks or front driver units

and IC1 on SW-HF5.1 AMP PCB

Resolder Solutions replace

or

Re-connect replace

or

Re-connect replace

or

Check and replace defective components IC or

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Problem

SW-HF 5.1 5005

1.2.4 Rear channel no sound (including either RR or RL no sound)

Rear channel no sound (including either RR or RL no sound)

PCB Analyze and identify the causes

damaged, or

Defective connection of rear speaker and cables or or jacks,

Defective connection of rear audio cables, or

1. Defective IC1, IC2 or components INPUT PCB 2. Defective IC5IC1 or components AMP PCB relating to IC5 and IC1 on SW-HF5.1 relating to IC1 and IC2 on SW-HF5.1

dry-soldered short-circuited

JACK disconnected from defective PCB or

defective speaker cables, jacks rear driver units

Repair or replacing Solutions

Repair or replacing

Repair or replacing

Check and replace defective IC or components

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1.2.5 Center no sound
Problem

SW-HF 5.1 5005

Center no sound

Analyze and identify the causes

Poor soldering, broken, or short circuit

Defective connection cables jacks, defective speaker cables, jacks or center driver units of and or center speaker

Defective connection center of audio

1.

Defective

IC1,

IC2

or

components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6, IC3 or components relating to IC6 and IC3 on SW-HF5.1 AMP

cables, or JACK disconnected from PCB or defective 3.

PCB
Defective VR2 or components

Check Solutions soldering points on PCB, and resolder

Reconnect or replace

Reconnect or replace

Check and replace defective IC or components

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1.2.6 Woofer no sound
Problem

SW-HF 5.1 5005

Woofer no sound

PCB Analyze and identify the causes dry-soldered, broken, or short circuited

Defective connection of sub jacks, defective speaker cables, jacks or woofer speaker and or cables

Defective connection of woofer audio cables, or JACK disconnected from PCB or defective

1. Defective IC1, IC2 or components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6 or components relating to IC6 on SW-HF5.1 AMP PCB 3. Defective IC1, IC2 on SW-HF5.1

SWAMP PCB 4. Defective VR4 or components relating

to VR4 on SW-HF5.1 CON PCB

Repair Solutions

Reconnect or replace

Reconnect or replace

Check and replace defective IC or components

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1.2.7 input no sound
Problem

SW-HF 5.1 5005

input no sound

Defective input Analyze and identify the causes RCA jack

SW-HF5.1

INPUT

Defective

IC1

or

PCB soldering points broken, dry soldering or short circuit

components relating to inputs on SW-HF5.1 INPUT PCB

Check Solutions replace

and

Check resolder defective one(s)

and

Check and replace defective IC or components

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1.2.8 Remote control no use
Problem

SW-HF 5.1 5005

Remote control no use

Low power of the battery Analyze and identify the causes

Defective soldering of battery spring

SW-HF REM IC or

5.1 PCB other

Defective conductive rubber some keys of

Defective REM1IC2 R18EC3CC4 on SW-HF5.1 CON PCB

broken, or its components

Replace Solutions

Repair and replace

Check resolder

and

Check and replace

Check and replace

defective one(s)

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1.2.9.
Problem

SW-HF 5.1 5005

Noise
Noise

Broken or dry-soldering Analyze and identify the causes PCB

Defective VR4, VR3, VR2 VR4VR3VR2

Defective or dry-soldering IC2 or components relating IC2 on SW-HF5.1 INPUT PCB

Resolder or replace Solutions

Check and replace

Resolder or replace

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1.2.10. LED indicators no light
Problem

SW-HF 5.1 5005

LED indicators no light

Analyze and identify the causes

Defective , dry-soldering, or broken LED1LED2LED3 LED4LED5LED6 or the components relating to them

Solutions

Check and replace

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Chapter 2. Specifications
Satellite
NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10
RATED OUTPUT POWER THD 10% SENSITIVITY1KHzRATED O/P POEWR SENSITIVITY1KHz1W O/P POWER MAX INPUT LEVEL1% THD FREQUENCY RESPONSE 1KHz -3DB) S/NRATED O/P POWER CHANNEL UNBALANCE REF O/P POWER CHANNEL SEPARATION(ONE CHANNEL IN;OTHER CHANNEL INPUT SHORTING) HUM NOISE (VR MAX) (VOLUME MAX;INPUT SHORTING) 1HUM NOISE(VR MIN) (VOLUME MIN.INPUT SHORTING) LOW HI

SW-HF 5.1 5005

UNIT
W mV mV mV Hz KHz dB dB dB mV mV

NOMINAL CEN
18 380 80 280 40 120 85 0.3 60 1 0.1

FR
18 640 140 500 70 140 85 0.3 60 1.5 0.1

FL
18 640 140 500 70 140 85 0.3 60 1.5 0.1

SR
18 80

SL
18 80

LIMIT
5% 10% 20 20 75 0.5 55 2 0.5

380 380 10% 280 280 10% 100 100 110 110 85 0.3 60 1 0.1 85 0.3 60 1 0.1

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Chapter 2 Specifications
Woofer
NO 1 2 3 4 5 6 7 8 9 DESCRIPTION
RATED OUTPUT POWER100Hz(10%THD) SENSITIVITY(100Hz)RATED O/P POWER SENSITIVITY (100Hz)1W O/P POWER MAX INPUT LEVEL1% THD DISTORTION100Hz REF.O/P POWER FREQUENCY RESPONSE100Hz -3DB) S/N RATIO100Hz RATED O/P POWER VR MIN NOISE VR MAX NOISE HUM LOW HI UNIT W mV mV mV % Hz Hz dB mV mV

SW-HF 5.1 500

NOMINAL 75 100 10 90 0.15 15 140 82 0.1 3

LIMIT 5 10 5 9 0.5 10 20 75 0.5 10

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Chapter 3 Block diagram

SW-HF 5.1 5005

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Chapter 4 Exploded view

SW-HF 5.5005

Subwoofer

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Chapter 4 Exploded view

SW-HF 5.1 5005

Satellite (Center)

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Chapter 4 Exploded view

SW-HF 5.1 5005

Satellite (Front)

Satellite (Rear)

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Service Guide

Chapter 5 Part list

Woofer
Ref. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description
standby keystroke, SW-HF5.1 5005, silver, HIPS Keystroke, SW-HF 5.1 5005,silver ,HIPS smaller knobs, SW-HF5.1 5005, silver, HIPS big knob, SW-HF5.1 5005, silver , HIPS LED cover in the big knob, transparent, ABS Front panel , SW-HF5.1 5005, black color VR , M1610GOAH1FX-B10K-L20F SW-HF5.1 CON PCB, 162*169*1.6MM/2 wood box (SUB), SW-HF5.1 5005V2, 12T+9T MDF woofer driver unit, 6.5"8 ohm 75W screw, 3.5*18BA RCA jack, AV6-8.47-7-FBEP SW-HF5.1 AMP PCB, 94V0 AL heat sink, 284*19.5*30MM screw, 3.5*25P power switch AC cable, 1.6m SW-HF5.1 SWAMP PCB, 94V0 EVA, 86*53*2.5MM SW-HF5.1 INPPUT PCB, 94V0 screw, 4*22PWM transformer, 27V*2-2.8A 13.5V*2-1.9A red/black terminal Rubber foot mat, 11*3MM screw, 3.5*16PA foot, black, (19*16mm), HIPS Port tube, SW-HF5.1 5005 black color BT18404PA IC TDA7269A IC BT4558 L7808 BT4558 TDA7294 BT2558 IC T2323 IC IC IC IC IC

Part NO.
EP40754134A EP40754133A EP40754136A EP40754135A EP41410031 EP40318001 EP1B020058 EP15500501 EP535005J1A EP16070032 EP24010023 EP1A030067 EP15500505 EP21100073 EP24100084 EP19030008 EP32020041 EP15500504 EP73010027 EP15500502-V2 EP24140016 EP13500020 EP1A090063 EP73060031 EP24100052 EP41110034 EP41510049 EP1C020018 EP1C010176 EP1C020006 EP1C010150 EP1C020006 EP1C010175 EP1C010195 EP1C010004

Transparent tube for LED indicators of MP3, DVD, CD function, ABS EP41410033

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Chapter 5 Part list

SW-HF 5.1 5005

Center
Ref. NO 1 2 3 4 5 6 7 8 9 Description cloth, black center driver unit A-115-3, screw, 3.5*18TA tweeter A-52-2A , 2"8 screw, 3.5*14PA center wood box, K86V2 paper tube, 22*25*30mm red/black terminal, H-WP2-8 rubber foot mat, 18*3MM 10W 4"4 15W

Part NO. EP64000167 EP16050041 EP24150024 EP16020043 EP24100082 EP53K86J01A EP41590057 EP1A090065 EP73060007

Rear
Ref. NO Description 1 2 3 4 5 6 7 8 9

Part NO. Cloth, black EP64000166 tweeter, A-52-2, 2"8 10W EP16020041 Screw, 3.5*14PA, EP24100082 rear driver unit, A-78-11, 3"815W EP16030045 Screw, 3.5*14TA EP24150009 Rear wood box, K85-1V2, W120*H210*D130MM EP53K85J02A paper tube, K85-1, 22*25*60mm EP41590055 rubber foot mat, 18*3MM EP73060007 Red/black terminal, H-WP2-8 EP1A090065

Front
Ref. NO Description 1 2 3 4 5 6 7 8 9 Cloth, K85, black tweeter, A-52-2, 2"8 Screw, 3.5*14PA, front driver unit, A-115-2, 4"815W Screw, 3.5*18TA Front wood box, K85V2, W140*H230*D130MM Paper tube, K85, W140*H230*D130MM rubber foot mat, 18*3MM Red/black terminal, H-WP2-8 10W

Part NO. EP64000165 EP16020041 EP24100082 EP16050040 EP24150024 EP53K85J01A EP41590056 EP73060007 EP1A090065

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Chapter 6. Important Notes

SW-HF 5.1 5005

6.1 Packing requirement for sending the PCB assembly by post PCB assembly is a kind of sophisticated electronic circuit board. Well packing will be required when sending them by post. *Some sophisticated IC components are mounted on the PCB assembly; hence it is necessary to pack each PCB assembly with a separate static protecting bag, in order to avoid static electricity. *Reliable external packing is also very important when sending the PCB assembly by post, in that it would avoid unnecessarily lost or damage.

6.2 Short of spare parts while repairing a speaker system If you are short of spare parts when you have some speaker systems waiting to be repaired, it would be recommended to take the necessary parts from one Speaker system, so that you may have the as many speaker systems

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Chapter 7. Schematic diagram
SW-HF 5.1 INPUT PCB

SW-HF 5.1 5005

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Chapter 7. Schematic diagram
SW-HF 5.1 CON PCB

SW-HF 5.1 5005

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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 AMP PCB

SW-HF 5.1 5005

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Service Guide
Chapter 7. Schematic diagram
SW-HF 5.1 SWAMP PCB & SW-HF 5.1 SATSP PCB

SW-HF 5.1 5005

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Chapter 7. Schematic diagram
(remote control) SW-HF 5.1 REM PCB

SW-HF 5.1 5005

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