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JQ-15 BALL PUMP OPERATION MANUAL 300MW JQ-15

FOR 2300MW ROSA THERMAL POWER PROJECT

QINGDAO HUATAI ELECTRIC EQUIPMENT CO., LTD. Sep. 2008, Qingdao, CHINA

Table of Content
1 Summary ......................................................................................... 2 Structure Description .................................................................... 3 Notice items. .................................................... 4 Faults and Solutions............................................... 5 Installation and maintenance................................. 2 2 2 1 1

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2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

Summary
JQ Type Rubber Transfer Pump is a type of single-stage cantilever centrifugal pump, which is used for transferring sewage and mixture liquid contains solid material. It is the special pump of the power plant condenser tube cleaning system, which can be also used for draining sewage in the works, mine, cities and transferring the mixture liquid of water and fecula in farina works. JQ Meaning of Type: For example : 125JQ-27 125: It is 125mm of the inlet diameter 125 JQ: rubber transfer pump 27: lift of the pump is 27m H2O in general 27 Standard: DL/T581-95 Condenser Tube Cleaning System from Electric Power Industry P. R. China. DL/T581-95

Structure Description
Major parts of JQ type rubber transfer pump are made of pump body, pump cover, bearing case (or bracket), impeller and shaft etc., and material of pump body, impeller shall be made of TP304 and shaft be made of 40Cr. The pump cover and suction pipe are made into one body, which locate horizontally, the outlet could rotate 90 degree, 180 degree, 270 degree if required. Pump connected with the electric motor directly by gear-inset type shaft coupling. See from the driving direction the pump shaft rotate clockwise. Sealing ring is made of cast iron, which prevent the high-pressure water in the water pump from leaking back entering water position, it could be changed for spare parts after wear and tear. JQ TP304 40Cr 90 180 270

2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

Notice Items
a. b. Entry/exit pipeline should not bent rapidly avoid of being clog. Check consumable parts and bearing timely according to actual status, which must be changed and avoid of accident if required. In winter, the water must be discharged completely during the pump stop working period avoid freezing crackles. Adjustment it in the range of this pump technical specification in order to be used in economic and durable.

c.

d.

Faults and Solutions


FAULT
power of the shaft is overload Lift is not enough Shaft overheat Impeller damaged badly Lack of lubricant or impurities got into bearing Bearing has been damaged, impeller lost balance after been damaged, a great deal of air get into pump

REASON
frictions in pump

SOLUTION
disconnect and inspect and resolve frictions Change a new impeller clean and fill with lubricant and change a new one Change a new bearing and adjust the balance or change a new impeller and check it if the pipeline air-leak

Happening vibration

Installation and maintenance


In order to prevent the turbine in operation from major damage due to the Before installation, inspect pump and accessories and prepare for instruments. Observe it if
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2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

the base of the foundation is firm. The correct position of the pump shafts and electric motor should be adjusted and found, it must be ensured shaft coupling is aligned with the other one without deviation and with suitable gap. The pipe of inlet is supported on its own bracket, in event of avoid putting its weight on the pump. It should be inspected the driving direction of the pump before operation. When it begin to start up it must be exhausted and to be vacuum if it doesnt pour into the head of water. When its running it must be adjusted degree of tightness of the stuffing, it is suitable that it is 10-20 drops of water every minute from the stuffing. 10-20 In order to watching the running conditions of the pump, it should be installed the pressure-meter (or vacuum-meter) on the inlet of the water pump and installed the pressure-meter on the outlet of the water pump. During its running period, the increasing temperature of the bearing is not above 35 degree, its top temperature is not above 75 degree. It must have an inspection of the pump timely every 1000 working-times. The maximum diameter of the cooperation position gap between impeller and sealing ring is 1mm, the sealing ring can be changed if the number is above 1mm. If the water pump stopped to work for a long period, we should disconnect and inspect its parts and store them properly with coated oil avoiding corrosion. 35 75 1000 1 Procedure of installation and maintenance of the water pump is carried out according to the following order (refer to the structure drawing), loosen and replace the hexagon nuts, remove the inhalant oviduct, loosen and replace the impeller nut, remove the holding back gasket, impeller, the body of pump, rear cover and sleeve, loosen and replace the hexagon nut, replace the bearing cover, using iron duct which diameter is a bit bigger than shafts knocking the bearing inner ring gently on rear position and remove the shaft. When installation, carry it out according to the counter-order.

2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

JQ type rubber cleaning pump structure drawing (1) JQ (125JQ-15)

1.inhalant oviduct 2.sealing ring

3.impeller nut

4.pump body 5.sleeve 6.stuffing cover 7.bearing cover 8.bearing 9.bracket 10.shaft 11.shaft connection 12.rear cover 13.impeller 14.disembogue water ring

JQ Type Pump outline drawing and outline dimension JQ (125JQ-15)

2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

JQ type pump dimension of outline and installation chart JQ (-15)

Type 125JQ-15

L 1416

L1 590

L2 963

L3 170

L4 172

L5 295

H 244

H1 130

H2 290

B 385

With motor Y160M-4 11W

Type 125JQ-15

D1 210

D2 180

d 24

d1 100

d2 125

d3 18

d4 18

Dimension of Consumable Parts

2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

Type 125JQ-15

L 0 88 _- 0.2 type 125JQ-15

L1 7

d 50 h13 D 140k6

d1 34 H18 d

d2 36

b 10H11

120H8

2 300MW ROSA THERMAL POWER PROJECT

Qingdao Huatai Electric Equipment Co., Ltd.

Rubber Pump Working Function Function Curve Chart & Sheet

volume Lift Type m 3 /h L/S H (m) Revolution n (r/min)

Power N (KW) Efficiency Shaft power with motor n (%)

Vacuum height permitted absorbing HS(m)

The diameter of impeller D (mm) 268 250 Weight (Kg)

125JQ-15

90

24.9

15

1460

9.24

11

70

7.2

L/S H (m) 15

n (r/min) 1460

N(KW)

(%) 70

HS(m) 7.2

D (mm) 268 250 (Kg)

m 3 /h

125JQ-15

90

24.9

9.24

11