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KENR3531-01

February 2003

Caterpillar AP-900B and


Barber-Greene BG-240C Asphalt
Paver
Electrical System
R

AP-900B:
AGJ1-UP

2003 Caterpillar
All Rights Reserved

BG-240C:
AGL1-UP

Printed in U.S.A.

KENR3531-01 Cover

Harness And Wire Electrical Schematic Symbols


A

AA

Electrical Schematic Symbols And Definitions

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug
2

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Pin or Socket
Number

Flow
Symbol

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Wire, Cable, or Harness


Assembly Identification

Component
Part Number

Single Wire
Connector
C

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

325-PK-14

Pin

AA
1

325-PK-14

Wire
Color

Socket

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
2

Normally closed switch that will open with an increase of a specific condition.

9X-1123

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.
T

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that the component has a wire connected to it that is connected to ground.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

KENR3531-01 Page 1

R. Remote Screed Control Box

Worklight - 504

Glowplugs - 717

R. Main Screed Control Box -

R. Extender Solenoid - 515

R. Grade Slope/Height Motors - 630

Blower Motors - 609

Crown Control Motor - 620

Glowplugs - 715

Vibratory Drive Solenoid - 401

L. Grade Slope/Height Motor

L. Main Screed Control Box - 620

Glowplugs - 715

L. Remote Screed Control Box

Right Paddle Sensor or

Worklight - 506

R. Sonic Sensor (Optional) - 319

L. Extender Solenoids - 509

L. Paddle Sensor or
L. Sonic Sensor Connector (Optional) - 309

Brake Switch - 223

Left Auger Up/Down Sloenoid - 409

Y
X

Screed/Auger Solenoids - 404

Track Limp Home Switches - 220

X
X

KENR3531-01 Page 2

Worklight - 503

Propel Pump Solenoids - 209

R. Auger/Feeder Solenoids - 334

Travel Solenoid - 216

Fuel Solenoid - 124

Main Breaker - 101

E46447

R. Hopper/Tow Point Solenoids - 407

Engine Electrical Components - 108

Worklight - 505

L. Grade Slope and


Truck Hitch Sloenoids - 412

MPC-10 Control Boxes - 200, 300

Hydraulic Oil Filter Bypass Switch - 124

Hour Meter - 127

Left Feeder/Auger Solenoids - 328

Fuel Level Sender - 139

Fuel Pump Motor - 527

Engine Sensors and Switches - 108

Right Screed Jog Up/Hold/Float Switch - 807

Track Speed Sensor - 216

TOW POINT JOG

Main Breaker and Relays - 112

Operator Panel Gauges and Switches - 124

KENR3531-01 Page 3
141

140

139

138

137

136

135

134

133

132

131

130

129

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

104

103

102

101

100

(LINE 825)

6T-3643

15A
CB20

GAGE

P112-PU-6

{108}

MPR

P177-RD-6

6T-3644

20A
CB13

BURNER

171-2208

60A
CB1

MAIN

6T-3643

15A
CB2

ENGINE
B

P/J-35-22

P105-RD

171-2210

80A
CB19

HEATER

{110}

SR

P118-GY-10

{114}

134-YL

TO LINE
601
OR
701

P/J-5A

87

30

P133-RD-10

START

CR3b

ON

9G-7641

KS

OFF

KEY

151-RD-4

307-OR

D1

S
G

HLR
{121}

30

21PSI

PB2

3E-7504

P/J-G1

3D-9718

HORN

107 C(225

107 C
HYD OIL TEMP

6T-2665

ENG WATER TEMP

162-0782

ENG OIL PRESS

3D-9718

PB1

HEAT

171-6111

87

CAL

TACHOMETER

P419-OR

P410-PK

134-YL

F)

WH

P355-GN

{129}

CR1

{113

30

30

87

CR3a

87

308-YL

BR
30

{129}

{109}

TS47

077-8200

TIRE

G4

F)

3E-6449

134-YL

G3

G1

D2
9P-9057

BT

YL

PK

OR

GY

BK

P/J-39-2

P/J-G5

P/J-G7

P/J-G6

P/J-G9

P/J-G2

P408-WH

P405-BU

P407-GY

P406-PK

P/J-38-A

P/J-11a-12

SS1

MPR

1A

85

BR

SR

85

85

CR3b

CR3a

BT

7T-0969

PL2

3E-6477

118-3534

4W-9972

7R-9920

7W-9943

SENDER

SENDER

SENDER

SENDER

HORN

CR1

86

.075A

86

.075A

1A

.075A

110-2783

3A

2-5A

9D-3127
9D-2868
7N-5876

.20AMP

.075A

HOURS

HR

HEAT RELAY

125-5772

FUEL SOL

9P-9057

D5

3E-5239

HLR

1A

0.2 TO 15 MIN
8

HYD LEVEL RELAY

6V-2455

ENGINE SPEED

162-2674

R.WHEEL SPEED

3E-6477

3E-6477

112-7483

BURNER TIMER

118-3534

86

.075A

START RELAY

3E-6477

BURNER RELAY

165-4026

MAIN RELAY

159-3537

AIR INLET
HEATER
86A

P200-BK-1/0

CRANKING MOTOR

7N-0718

ON

105-8056

P872-GN

105-5095

P/J-10d-2

P402-OR

P354-WH

P420-YL

P416-GY

P418-PU

P871-YL

{112}
SET AT 15 MIN

87a

P/J-35-3

R2

OFF

P356-OR-4

MTR

.894A
G
38.1A

200 11W

BAT
159-7919

START SOL

P306-GN

P/J-11b-8

ENGINE

114-0322

P303-PK

P413-BR

BR

87

P/J-35-2

P870-OR

{209}

NR

9W-3043

FUEL LEVEL

G2

(SEE LINE 502)

HYD OIL TEMP

ALTERNATOR
24V-52A

ENG OIL PRESS

87

P412-GY

CR1

ENG WATER TEMP

30

38 C(100

P/J-10b-2

HYD OIL LEVEL

123-2993

P101-RD-6

P101-RD-1/0

115-2421

12V BATT 1
+

ENG WATER TEMP

{109}

P338-GY

GAGE CLUSTER

87a

P/J-35-23

P/J-8-1

9D-3127
9D-2868
7N-5876

.20AMP

105-5094

P/J-11a-3

R1

270 5W

CHARGE
PL1

P101-RD-4

P401-BR

P/J-10a-3

G5

9P-9057

{125}

HR

P101-RD-6

P301-BU-8

115-2421

12V BATT 2
+

24VDC

132,132

104

128

114

113

113

102

112,112

122

P200-BK

P/J-5-B

KENR3531-01 Page 4
235

234

233

232

231

230

229

228

227

226

225

224

223

222

221

220

219

218

217

216

215

214

213

212

211

210

209

208

207

206

205

204

203

202

201

200

110-6N
7N-8008

ON

ON

OFF

2 2

1 1

CAL ENABLE
PLUG

P135-OR

P110-GN

1K

P371-YL

6T-3642

10A
CB16

BRAKE

6T-3642

10A
CB4

PROPEL

10A
CB15
6T-3642

THROTTLE

213-8136

P112-PU

30

BRK

87

PARK BRAKE
OFF
ON

C908-YL

P122-BU

P312-PU

181-GY

110-6N

SV1

SPEED LEVER

R977-OR

150K

P320-OR

TS53

2
3T-4405

1K

NEU

REV

FWD

P319-BR

150K

MOTOR SPEED

P358-WH

BRAKE SOL

P330-GY

P411-PU

BRAKE
SW #2

ON
3
1

A982-BR

5
4

K708-BU

P313-GY

P318-YL

P329-PU

F.W.A.

P322-OR

TS54

4D-1836

OFF

3E-6477

3D-9718

LMTD SLIP DIFF BUTTON

TS52

9D-3721

213-8154

OFF

LMTD SLIP DIFF

4D-1836

THROTTLE
LOW HIGH

85

85

ON

NR

110

BRK

P315-PK

86

86

160-7395

FR
P372-BU

L PROPEL FWD

L PROPEL REV

Y790-GN

A831-GY

13

C
2
COMM PORT

23 O
(.058A FULL DRIVE)

R PROPEL REV

23 O
(.058A FULL DRIVE)

1K

14 .037A

213-8147

R PROPEL FWD

SPEED DIAL

TD

FR

.1 TO 10 SEC

105-4684

112-7482

P339-YZ

P358-WH

A
C
B

PV8

PV7

SV26

F.W.A. SOL

SV6

160-7395

THROTTLE SOL

Y789-PK

23 O
(.058A FULL DRIVE)

23 O
(.058A FULL DRIVE)

2A

R PROPEL
MOTOR HI

LMTD SLIP SOL

L PROPEL
MOTOR HI

PL4

BACKUP ALARM

3T-1815

P321-BR

P200-BK

[216]

12

BRAKE ON
R

A919-BU

A983-PU

P308-OR

P310-GN

POWER
MODULE

F3 FOOT SW
F2 PARK BRK
F1 F.W.A.
D3 CALIBRATE
D2 DIAL SIG
D1 LEVER SIG
C2 COMM 2
C1 COMM 1
B3 BRAKE SOL
B2 PROP REV
B1 PROP FWD
A3 GND
A2 +5V
A1 +24V

800

401,306
316

P200-BK

302

GATES

220

R5
3.25W

P754
-PU

KENR3531-01 Page 5
413

412

411

410

409

408

407

406

405

404

403

402

401

400

327

326

325

324

323

322

321

6T-3642

10A
CB17

LIFT

6T-3642

10A
CB5

VIBRATOR

P112-PU

6T-3643

15A
CB18

P104-GN

P131-PK

FR

TS24

2
1

150 OHM

R8

12

12

P706-GY

P/J-3

P765-BR

10

103-4923

150 OHM

R9

150

7N-8008

TS15

R FEEDER GATE
DOWN
UP

TS14

TS20
109-7187

SCREED LIFT
HOLD
FLOAT
UP

11

P743-GN

4D-1836

2
TS18

P700-BR

P701-OR

P717-PK

P716-WH

P703-GN

P702-YL

11

11

[210]

P801-OR

P803-BU

P733-YL

P734-GN

P731-BR

081-7041

TS21

4D-1836

SCREED ASSIST
OFF
ON

P/J-6g

2 14A FULL LOAD

081-7041

TS19

4D-1836

P/J-S8-3

P840-PK

P/J-6b

P768-GN

P/J-S8-2

TS50

P/J-S7-2

P767-YL
P/J-S7-1

TS51

P800-BR

SM

SM

VIBRATOR
OFF
ON

P705-PU

AUTO
OFF O`RIDE

1V-6652

TS11

P759-OR

XOO

OOX

P704-BU

AUTO
OFF O`RIDE

TS7

1V-6652

R FEEDER GAIN
LOW
MED
HIGH

P745-PU

L FEEDER
GATE MOTOR
14A FULL LOAD

P/J-6X

2
P/J-6T

XOO

OOX

L FEEDER GAIN
LOW
MED
HIGH

R FEEDER
RM GATE MOTOR

LM

P842-GN

P/J-6M

102-6331

TS12

109-7186

P758-BR

P/J-6a

P/J-6Z

P/J-6Y

P/J-6L

TS8

109-7186

P744-BU

P/J-6W

P/J-6V

P/J-6U

102-6331

FR

P762-BU

P761-GN

P760-YL

[210]

10

FR

P748-PK

P747-WH

P746-GY

P732-OR

P757-PK

VIBRATOR
OFF
ON

P707-WH

P/J-4

P770-PU

10

P756
-WH

L FEEDER GATE
DOWN
UP

7N-8008

10

P766-WH

P755
-GY

P841-PU

TRUCK HITCH
CLOSE
OPEN
9G-0011
3

TS23

AUGER
DOWN
UP
9G-0011
3

TS22

9G-0011

P769-BU

150

P742
-YL

AMPLIFIER

HOPPER
UP
DOWN

[210]

P123-PK

105-5097

PADDLE

320
R6
3.25W

SONIC

10

P741
-OR

R PROPORTIONAL

AMPLIFIER

103-4923

5
L PROPORTIONAL

P753-BU

319

8C-0378

SONIC
P749-BR

318

P750-OR

TS10

PADL

R SENSOR

P740
-BR

SONIC

PADDLE

105-5097

220

P751-YL
P752-GN

317

316

315

314

313

312

311

310

P735-BU
8C-0378

SONIC

P737-GY

309

P736-PU

TS6

PADL

L SENSOR

P106-WH

P738-WH

308

307

306

305

304

303

10A
CB6
6T-3642

FEEDERS

301

P112-PU

P739-PK
3

P/J-6J

SR
TS9

P802-YL

081-7041

AUTO
OFF O`RIDE

SV13a

HITCH OPEN

SV13b

HITCH CLOSE

SV19a

AUGER UP

SV19b

AUGER DOWN

SV15a

HOPPER UP

SV15b

HOPPER DOWN

SV16a

SV18
SCREED LIFT

SCREED ASSIST

SV17

SCREED ASSIST

SV16b

SCREED FLOAT

SV20

1.8A

1.8A

1.8A

1.8A

1.8A

1.8A

1.8A

1.8A

1.8A

1.8A

R FEEDER
SERVO
23 O
(.090A FULL DRIVE)
PV4

P/J-S8-1

L FEEDER
SERVO
23 O
(.090A FULL DRIVE)
PV3

P/J-S7-3

1 VIBRATOR DRIVE SOL

P/J-6K

SR
TS13

JUMPER PLUG W/ PAVEMASTER "B"

081-7041

AUTO
OFF O`RIDE

JUMPER PLUG W/ PAVEMASTER "B"

P200-BK

P200-BK

KENR3531-01 Page 6
521

526

535

534

533

532

531

530

529

528

527

15 AMPS
CB11

6T-3642

10 AMPS
CB12

SCREED HORN

6T-3643

FUEL

525

524

523

522

10 AMPS
CB10
6T-3642

BEACON

6T-3642

10 AMPS
CB9

EXTENDERS

6T-3643

15 AMPS
CB8

WORK LIGHTS

520

519

518

517

516

515

514

513

512

511

510

509

508

507

506

505

504

503

502

501

500

P112-PU

P113-OR

P111-YL

P/J-6E

P116-BR

P115-PK

ON

30

OUT

IN

P/J-6F

P/J-6D

MANUAL
BURNER

9G-0011

TS37

OFF

AUTOMATIC
BURNER
PR

ON

{526}

30

1V-6652

TIME

FUEL PUMP

3 OOX

IN

TS34

S REMOTE

9G-0011

9G-0011

IN

P/J-G4

S MAIN

IN

P120-YL

TS36

ON

PR2
{721}

3 OOX

PB6

3D-9718

PB5

3D-9718

P723-PU

{523}
SET AT 15 MIN

TR

P/J-6e

P/J-6d

10.8AMPS TOTAL

P304-WH

P724-BR

P603-PK

(SEE LINE 120)


INSTRUMENT LIGHTS

TO LINE 708
WITH AUTO
BURNERS ONLY

R HORN

L HORN

3 OOX

P725-OR

4D-1836

OFF

1 XOO

OUT

HAZARD

9G-0011

P724-BR

3 OOX

S MAIN
1 XOO

IN

TS33

PU

1 XOO

RIGHT EXTENDER

3 OOX

9G-0011

TS30

OUT

LEFT EXTENDER

1 XOO

87

OUT

RIGHT EXTENDER

1 XOO

OUT

P608-GN

OUT

TS31

S REMOTE

1 XOO

TS35

IN

87

LEFT EXTENDER

3 OOX

RIGHT EXTENDER

9G-0011

TS32

{501}

CR2

P600-BR

LEFT EXTENDER

4D-1836

2
TS29

OFF

WORK LIGHTS

P/J-6f

P/J-6C

123-9294

TACH LIGHT

P809-WH

P808-GY

P806-BU

P807-PU

P/J-6S

CR2

TR

PR

3E-6477

86

.20AMP

7T-0969

SCREED HORN

106-6610

2-5A

11A

FUEL PUMP MOTOR

85

4.7A

1.8A

1.8A

1.8A

1.8A

.075A

.075A

1 TO 100 MIN.
8

PUMP RELAY

FUEL ON
PL7

112-7483

9X-9556

BEACON

SV22b

RIGHT EXTENDER
OUT

SV22a

RIGHT EXTENDER
IN

SV21a

LEFT EXTENDER
IN

SV21b

OUT

LEFT EXTENDER

65W(2.7A)

9X-1439

65W(2.7A)

9X-1439

65W(2.7A)

9X-1439

65W(2.7A)

9X-1439

86
3E-6477

WORK LIGHTS

85

P200-BK

527

9D-3127
9D-2868
7N-5876

524

505

P200-BK

KENR3531-01 Page 7
635

634

633

632

631

630

629

628

627

626

625

624

623

622

621

620

619

618

617

616

615

614

613

612

611

610

609

608

607

606

605

604

603

602

601

600

P112-PU

6N-8589

15 AMPS
CB14

SCREED

WITH MANUAL
BURNERS ONLY

P/J-5C

P118-GY

FROM LINE 121

SEE LINE 440

P119-OR

[417]

[407]

P823-WH

P822-YL

5N-0364

TS 41

TS 40

5N-0364

TS 39

5N-0364

TS 38

5N-0364

R SLOPE
-0+

TS32

-0+

L HEIGHT

TS31

-0+

L SLOPE

TS34

R HEIGHT
-0+

TS33

TS30

CROWN
-0+

7N-8008

7N-8008

7N-8008

7N-8008

7N-8008

3
4

P833-GN

3E-6477

P839-BR

P837-WH

P835-GY

P838-PK

P836-PU

P834-BU

P832-YL
3E-6477

P817-WH-12

P813-GN-12

P815-PU-12

P811-OR-12

P814-BU-12

P810-BR-12

P816-GY-12

P812-YL-12

P831-OR

P830-BR

BLOWER
OFF GLOWPLUG

R. EXTENDER

3
4

BLOWER
OFF GLOWPLUG

R. MAIN

3
4

BLOWER
OFF GLOWPLUG

L. MAIN

3
4

BLOWER
OFF GLOWPLUG

L. EXTENDER

R HEIGHT
M

SR3

R SLOPE
M

L HEIGHT

SR2

L SLOPE

CROWN

1 RD

1 RD

1 RD

1 RD

.075A

6A

6A

.075A

8A @ 24V

BK 2

141-9273

0.3 O

6A

BK 2

8A @ 24V

GLOWPLUG

141-9273

0.3 O

6A

BK 2

8A @ 24V

GLOWPLUG

141-9273

0.3 O

6A

BK 2

GLOWPLUG

141-9273

8A @ 24V

GLOWPLUG

0.3 O

422

412

P200-BK

KENR3531-01 Page 8
735

734

733

732

731

730

729

728

727

726

725

724

723

87

87

P827-WH

P825-PU

P824-BU

141-9273

RE GLOWPLUG

141-9273

RM GLOWPLUG

141-9273

LM GLOWPLUG

(J2-2)

(J2-8)

(J2-1)

(J2-7)

(J1-11)

(J1-17)

(J1-4)

(J1-8)

(J1-10)

SEE LINE 526

P203-GN

722

{717}

30

RER

{716}

30

RMR

87

141-9273

P845-PK

721

720

719

718

717

716

{715}

LMR
30

P826-GY

P901-GY

715

87

P846-GY

{714}

P844-YL
P817-WH

P815-PU

P814-BU

P816-GY

P846-GY

P845-PK

P844-YL

P843-OR

P771-GY

(J1-18)

(J1-12)

(J2-13)

(J2-19)

P111-YL

PR2

87

141-9277

141-9277

141-9277

109-0334

109-0334

BK

109-0334

BK

109-0334

BK

R-E BLOWER

RD

RD

R-M BLOWER

RD

L-M BLOWER

RD

BK

141-9277

L-E BLOWER

SV34

R-E FUEL SOL

SV33

R-M FUEL SOL

SV32

L-M FUEL SOL

SV31

RER

RMR

LMR

LER

P724-BR

85

85

85

85

3E-6477

86

L-E FUEL SOL

85

30

PR2

P813-GN

P811-OR

P810-BR

P812-YL

8C-6354(CAP)

717

716

715

714

2A

2A

2A

2A

2 .77A

2 .77A

2 .77A

526

P204-BR
(J1-7)

2 .77A

86

86

86

86

P205-BR
(J2-3)

P867-PK

30

P843-OR

LE GLOWPLUG

P863-YL

P864-OR

P203-GN

OPENS @310F
CLOSES@250F

P862-YL

AUTO

P865-GY

P866-OR

P858-WH

MANUAL

R-E MAN BURN SW


OFF
AUTO
MANUAL
1

TS63

2
1V-6652

TS62

2
1V-6652

3
P861-PU

P867-PK

TS61

2
1V-6652

P857-PK

TS60

2
1V-6652

L-M MAN BURN SW


OFF
AUTO
MANUAL
1

2
143-2919

L-E MAN BURN SW


OFF
AUTO
MANUAL
1

2
143-2919

R-E FLAME SENSOR

2
143-2919

R-M FLAME SENSOR

2
143-2919

146-8909

R.EXT TEMP

OPENS @310F
CLOSES@250F

146-8909

R.MAIN TEMP

OPENS @310F
CLOSES@250F

146-8909

L.MAIN TEMP

OPENS @310F
CLOSES@250F

L-M FLAME SENSOR

146-8909

AUTO

4D-1836

L.EXT TEMP

OFF

4D-1836
SPRAY

L-E FLAME SENSOR

TS54

TS53

OFF

4D-1836
TS58
BURNER

OPERATE

MANUAL

P860-OR

P856-GY

P859-BR

P855-BU

P763-PU

P864-OR

P863-YL

PLx

.20AMP

R-M MAN BURN SW


OFF
AUTO
MANUAL
1

AUTO

MANUAL

AUTO

MANUAL

P850-PK

P849-OR

P848-GY

P847-BU

P854-BU

P853-YL

P852-PU

P851-WH

SPRAY

BURNER

SERVICE

P817-WH

HARNESS CODE CONNECTOR

(J1-27)

(J1-29)

(J1-30)

(J1-22)

(J1-26)

(J1-21)

(J1-25)

(J1-20)

(J1-24)

(J1-19)

(J1-23)

(J2-10)

(J2-6)

(J2-5)

(J2-4)

(J2-38)

(J2-35)

(J2-23)

(J2-14)

(J1-31)

(J1-32)

(J1-33)

P848-GY

714

LER

P811-OR

P200-BK

P763-PU

713

P862-YL

CAT DATA LINK

P205-BR

712

P900-PK
(J1-34)

P861-PU

CLR/STR

P860-OR

P855-BU

P869-BR

P859-BR

P856-GY

P813-GN

P857-PK

P771-GY

(J1-28)

P847-BU

TS57

P204-BR

INCR

P865-GY

711

P868-GN

P849-OR

SERVICE

P816-GY

P868-GN

P810-BR

9W-1951

P869-BR

FAULT

P815-PU

(J1-3)

P814-BU
P421-OR

P850-PK

(J2-37)

P132-PK
P203-GN

(J1-15)
(J1-16)

P851-WH

P901-GY

P866-OR

(J1-9)

BATTERY
BATTERY

2
5

9D-3127
9D-2868
7N-5876 (24V)

P853-YL

9G-0011

DISPLAY MODE
HOLD
CLR/STR
INCR

P858-WH

P900-PK

P120-YL

FROM
LINE
532

J2

143-6447
P200-BK

P421-OR

710

MAC-14 BURNER CONTROL

P854-BU

709

BATTERY
BATTERY

P812-YL

708

J1

1
6

40
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
12
11
10
9
8
7
4
3

707

P118-GY

FROM LINE 121

38
37
35
23
19
14
13
12
10
8
7
6
5
4
3
2
1

706

P112-PU

KEY SWITCH
CLEAR/STORE SW
SERVICE MODE SW
BURNER SYSTEM ON SW
SPRAY PUMP ON SW
IDENTITY CODE 3
IDENTITY CODE 2
INCREMENT/FAULT SW
IDENTITY CODE 1
R-E MAN MODE SW
R-M MAN MODE SW
L-M MAN MODE SW
L-E MAN MODE SW
R-E AUTO MODE SW
R-M AUTO MODE SW
L-M AUTO MODE SW
L-E AUTO MODE SW
R-E GLOW PLUG
R-M FUEL SOL
SENSOR RETURN
SENSOR RETURN
R-M GLOW PLUG
R-E FUEL SOL
FUEL PUMP
CAT DATA LINK
L-E FUEL SOL
SOLENOID RETURN
L-M FUEL SOL
CAT DATA LINK

705

704

703

702

701

700

R-E TEMP SENSOR


FAULT LAMP
R-M TEMP SENSOR
L-M TEMP SENSOR
L-E GLOW PLUG
L-E TEMP SENSOR
L-M GLOW PLUG
+V (8VDC)
R-E FLAME SENSOR
R-M BLOWER
L-E BLOWER
R-M FLAME SENSOR
L-M FLAME SENSOR
L-E FLAME SENSOR
SOL RETURN 2
R-E BLOWER
L-M BLOWER
P852-PU

P200-BK

KENR3531-01 Page 9
835

834

833

832

831

830

829

828

827

826

825

824

823

822

821

820

819

818

817

816

815

814

813

812

811

810

809

808

807

806

805

804

803

802

801

15A
CB7
6N-8589

GRADE

(LINE 130)

P112-PU
800
P107-GY

P/J-8-2

P/J-6C

P/J-7-1

P107-GY

{211}

TS28

200-BK-14

B
C

P/J-6R
R JOG
UP
DOWN

TS27

P112-PU-14
E984-BU-14
200-BK-14

9G-0011

9G-0011

R JOG
UP
DOWN

TS26

9G-0011

P/J-6P
L JOG
UP
DOWN

L JOG
UP
DOWN

TS25

9G-0011

TD

P/J-6Q

P/J-6N

P729-BU

{801}

GR

11

GN-14

6T-3644

20

24VDC

35 AMP ON 8 KW GEN
MAIN CB

L2
L1

{801}

GR

P/J-2C

30 AMP ON 6 KW GEN

BK-8
BK-8

P/J-2B

P727-YL

P/J-1C

P/J-1B

P722-BU

P721-GN

P/J-2D

P728-GN

{801}

GR

12

{801}

GR

P/J-2A

10

P/J-1A

CB

CB

BK-14

BK-14

20

WH-12

E984-BU-14

8N-0753

8 KW GEN ONLY

BK-10
BK-10
WH-10

30 AMP ON 6 KW GEN
20 AMP ON 8 KW GEN

BK-10
BK-10
WH-10

20

20

GENERATOR
ON OFF

BK-10

BK-10

BK-8
WH-8
BK-8

SV14a

R.TOW POINT UP

SV12b

GN-10

SV14b

240VAC

L1
N
L2

160-4233 (8 KW)

166-4141 (6 KW)

110/220VAC
OUTPUT

120VAC
GFI

120VAC
GFI

P/J-8-3

P/J-7-3

200-BK-14
200-BK-14

200-BK-14

GENERATOR
ON/OFF SOL

.037A
14

6KW OR 8 KW AC GENERATOR
SINGLE PHASE

24VDC
EXCITATION

1.8A

1.8A

GR

DIODE
106-8704

1.8A

1.8A

13

240VAC

1 R.TOW POINT DOWN

E984-BU-14

RD
BU
GN

SV12a

L.TOW POINT UP

1 L.TOW POINT DOWN

105-4684

GRADE RELAY

110/240VAC

E984-BU-14

BK-12
BK-12
GFI
CB

BK-12
BK-12
GFI
CB

GENERATOR CONTROL BOX 175-7736 (8 KW)

GENERATOR CONTROL BOX 175-7737 (6 KW)

P720-YL

B C F D E A

P/J-1D

P730-GY

P719-OR

RIGHT GRADE OR
SLOPE CONTROLLER

P718-BR

B C E D F A

LEFT GRADE OR
SLOPE CONTROLLER

P/J-6j

200-BK

803,803
808,808