BB8100 Boring Machine E2

BB8100 Boring Machine
Packing big boring capability into a compact, modular

machine, maximizing effciency and minimizing downtime.
Powerful Yet Compact
Take the power of a stationary machine to the
job site to solve tough machining challenges in
record time.
Using 11.3 in
3
(185.3 cm
3
) Hydraulic motor,
produces4783ftlb(6484.9Nm)oftorqueat
the bar, at 15.1 rpm.
Compact, modular components allow fast,
easysetup,maximizingeffciencies,and
minimizing downtime.
Versatile and Flexible
Machines bores from 18.1-97.7inches(459.7
-2481.6mm) in diameter, and faces from 14 -
97.7inches(355.6-2481.6mm)withvarious
facing attachments.
ID and End mount bearings feature spherical
taper-lock roller bearings.
Endmountcanbefneadjustedby+/-0.25
inches (6.35mm)tocenterthebar.
Optionaldualactionboring/facingarms
increase facing range, and allow for both
boringandfacingwithoutswitchingequipment.
Full-lengthsquarewaysonboring/facingarms
allowforquickpositioning anywhere along
the arm.Attachestothenetfttoolcarrierby
compression-clamping, to provide maximum
tool stability.
Machine is highly adjustable. The tool carrier,
halfnut,alignmentofboring/facingarm,
and tool carriage can each be adjusted to
maximize machining performance.
Netfttoolcarriercanbeclampedtobarfor
facing operations. For boring operations,
carrier can be adjusted to remove clearance
betweencarrierandthebar.Thisfexibility
also ensures maximum rigidity for either
operation
Netfttoolcarrierdesignedwithasplitframe
to simplify installation on the boring bar. It can
beconfguredtouseeithertheboringheadset
forboringorfacing,orthenewboring/facing
arm assembly.
Withleading&trailingboringheadconfguration,
2 boring heads can be used simultaneously.
For even greater facing range with longer
radialtravel,thenewboring/facingarmsare
available.Setupisquick&easy,featuring
industrystandardquick-changetoolingfor
both boring and facing operations.
Highly versatile tool holder block accepts
industry standard tooling with a nominal 1 inch
(25.4mm)squareshank.
Toolpostontheboring/facingarmcanbe
rotatedtoprovidemaximumfexibilityin
machining setup (including some cantilevered
confgurations).
High Quality Design
Featuresauniquely-designedmodulartool
carrier which provides a new level of strength
and rigidity by channeling machining forces
directly to the boring bar through strategically-
located adjustable guide shoes.
Hardchromedbars,straighttowithin0.001
inchperfoot(0.0254per304.8mm)
Optional gun-drilled bars with optical targets
available.
Adjustable, removable half nut increases net
fttoolcarrierfexibility.Easyremovaloftool
carrier allows for machining of multiple bores.
Backlashadjustmentnutallowsin-the-feld
adjustment to eliminate backlash in the tool
carrier, and extend the life of the machine.
2010
BB81
04
US Metric
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: Info@cpmt.com
page 2
SPecificationS
All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.
Boring and Facing Ranges
Boringdiameterrange,standardstackblockassembly: 18.1-80.1inches 459.7-2034.54mm
Boringdiameterrangeboring/facingarmassembly:
with26inch(660.4)boring/facingarmassembly 28.9-43.7inches 734.1-1110.0mm
Facing diameter range, mechanical facing head assembly:
with5,8,or12inch(127.0,203.2or304.8mm) 24.5-80inches 622.3-2032.0mm
mechanical facing head assemblies
(5 and 8 inch facing head assemblies have 8 inch stroke, 12 inch facing head assembly has 12 inch stroke)
Facing diameter range, slide arm assembly:
Facingdiameterrange,boring/facingarmassembly(toolpostreversed):
(tool post reversed refers to rotating the tool post so that the tool is on the bar side of the tool post.)
Performance Data
RotationalDriveUnit(RDU)GearRatio: 20:1 10:1optional(2xfast,1/2torque)
Hydraulicmotorsizeaffectstorqueandspeed
Theoreticalvaluescalculatedusinga25Hphydraulicpowerunitproducing2000psi(13790kPa)continuous,
[normaloperationis1200psi(8270kPa)]andpumping15gpm(68l/min).
Hydraulicmotorsizerange: 7.3-17.9in3 119.6-293.3cm3
BoringBarTorquewith20:1RDU: 3350-6068ftlb 4542-8227.1Nm
Maxboringrpmwith20:1RDU: 23.5-9.6rpm 23.5-9.6rpm
For example, with 11.3 in3 (185.3 cm3) hydraulic motor (43457):
BoringBarTorquewith20:1RDU: 4783ftlb 6484.9Nm
Maxboringrpmwith20:1RDU: 15.1rpm 15.1rpm
FeedRateofmechanicalAxialFeedUnit(AFU): 0.003-0.030in/rev. 0.076-0.762mm/rev.
FeedRateofelectricAxialFeedUnit(AFU)Inslowspeed 0-0.3in/min. 0-7.62mm/min.
Measures
Shipping weight (estimated):
(machine with RDU, AFU, boring head set, tool carrier, tool kit, and hydraulic motor.)
formachine(metalcrate) 5700lbs. 2585.5kg
formachine(woodcrate) 5850lbs. 2653.5kg
for1Bearing 1070lbs. 485.3kg
forboringbar 14.5lbs/inch 2.6kg/cm
15Hpor25HpHydraulicPowerUnit 1073lbs 486.7kg
Shipping dimensions:
Machine,inwoodcrate,W,D,H 18.5x34x23.7inches 469.6x863.6x602mm
Machine,insteelcrate,W,D,H 20x40x25inches 508x1016x635mm
Bearing(eachbearingshippedseparately)W,D,H 40x40x12.7inches 1016x1016x322.6
12foot(365.8cm)barW,D,H 24x18x152inches 609.6x457.2x3860.8mm
15or25HpHydraulicPowerUnitW,D,H 64x30x50inches 1625.6x762x1270mm
Tool ConfiguraTions
page 3
ConfgureyourBB8100ineighteasysteps.
ToconfgureyourBB8100BoringMachine:
1 Select a Base Unit
2 Select an Axial Feed Assembly
3 Select Bearing Assemblies
4 Select a Boring Bar
5 Select a Hydraulic Motor Assembly
6SelectaToolHeadAssembly
7SelectaBoring/FacingArmAssembly
8 Select a Shipping Container
Toconfguretheboringmachineyourequire,simplyselect
the option you need in each step, then contact your Climax
representative.
1 Base Unit
Rotational drive unit, tool carrier assembly,
tool kit, and instruction manual.
Baseunit,20:1gearratio 54453
Baseunit,10:1gearratio 54454
2 Axial Feed Assembly
Mechanical axial feed assembly 23393
Electricalaxialfeedassembly,120V 43734
Electricalaxialfeedassembly,230V 40724
3 Bearing Assemblies
Endmountself-aligningbearingassyw/spider 23550
End mount self-aligning bearing assy, no spider 25074
ID mount non self-aligning bearing assembly 18572
diameterof23-27.5inches(584.2-698.5mm)
diameterof23-35inches(584.2-889.0mm)
diameterof23-77inches(584.2-1955.8mm)
Nonself-aligningbearingassembly,nospider 18533
* Multiple units may be ordered.
4 Boring Bar (8inch(203.2mm)diameter)
Boring bar assembly, 8 feet (243.8 cm) 34305
Boringbarassembly,10feet(304.8cm) 34306
Gun-drilled bars with optical targets:
Boring bar assembly, with optics, 8 feet (243.8 cm) 17602
Boringbarassembly,withoptics,10feet(304.8cm) 17603
5 Hydraulic Motor Assembly
Hydraulicmotorassembly,7.3CIR(120cm
3
/rev) 43455
44 bar rpm @ 15 gpm**
3
/rev) 43456\
36barrpm@15gpm**
Hydraulic motor assembly, 11.3 CIR (185 cm
3
/rev) 43457
29barrpm@15gpm**
Hydraulic motor assembly, 14.1 CIR (231 cm
3
/rev) 43458
3
/rev) 43459
** Theoretical, calculated values shown
6 ToolHeadAssembly
Boringheadset,18.1-26.1inches(459.7-662.9mm) 57258
7 Boring/FacingArmAssembly
Mechanical facingheadassy,5inch(127.0mm) 21115
Boring/facingarmassembly,26inch(660.4mm) 54401
8 Shipping Container
Plywoodhingedcrate,39x58x31inches 42955
(990.6x1473.2x787.4mm)
Metalshippingcontainer,39x58x31inches 54368
(990.6x1473.2x787.4mm)
* Machine components only.
Bars and bearings available in wood only.

aPPlication
TheBB8100PortableBoringMachine
is widely used by these industries:
Mining
Drag line repair
Shipbuilding & Ship Repair
Rudder pin and stern tube boring
Diesel engine crankshaft and cylinder bore repair
Turbine housing repair
Industrial
Stamping press bearing seat repair
Line boring gear boxes
Power Generation
Pump repair
Turbine repair
page 4
OperatiOnal DimensiOns
ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)
CENTERING ASSY NOT SHOWN
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)
Portable Machine Tools, Inc.
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
18576
11.9
(302.3)
10.2
(259.1)
7.2
(182.9)
34.0
(863.6)
19.8 (502.9)
7.0 (177.8)
48.4
(1229.4)
77.0
(1955.8)
IDMount48.5-77inches(1231.9-1955.8mm)
ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)
18576
11.9
(302.3)
10.2
(259.1)
7.2
(182.9)
34.0
(863.6)
19.8 (502.9)
7.0 (177.8)
48.4
(1229.4)
77.0
(1955.8)
IDMount34.25-62.75inches(870.0-1593.9mm)
(Centering Assembly not shown)
IDMount20.0-48.5inches(508.0-1231.9mm)
(Centering Assembly not shown)
ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)
18576
11.9
(302.3)
10.2
(259.1)
7.2
(182.9)
34.0
(863.6)
19.8 (502.9)
7.0 (177.8)
48.4
(1229.4)
77.0
(1955.8)
Dimensions in Inch (mm)
page 5
23550 SUPPORT BRG SELF ALIGNIN 8 IN BAR W/SPIDER
4.U j1U2j
8.U j2U2j
24.U j1Uj
5U.U j127Uj
5.8 j14j
2.U j51j
48.U j1219j
2U.U j5U8j
WT 55Ulbs
Spider Assembly 4-Arm Self-Aligning End Bearing Support
23550 SUPPORT BRG SELF ALIGNIN 8 IN BAR W/SPIDER
4.U j1U2j
8.U j2U2j
24.U j1Uj
5U.U j127Uj
5.8 j14j
2.U j51j
48.U j1219j
2U.U j5U8j
WT 55Ulbs
page 6
41071
ELECTRIC FEED W/MECHANICAL RAPID FEED AND
PENDANT
.U j152j
5.5 j14Uj
7.U j178j
9.4 j239j
8. j217j
25. j51j
9.5 j241j
11.8 j3UUj 4.1 j1U4j
WT 122lbs
WT 89lbs
Electrical Axial Feed Assembly
41071
PENDANT
.U j152j
5.5 j14Uj
7.U j178j
9.4 j239j
8. j217j
25. j51j
9.5 j241j
11.8 j3UUj 4.1 j1U4j
WT 122lbs
WT 89lbs
41071
PENDANT
.U j152j
5.5 j14Uj
7.U j178j
9.4 j239j
8. j217j
25. j51j
9.5 j241j
11.8 j3UUj 4.1 j1U4j
WT 122lbs
WT 89lbs
41071
PENDANT
.U j152j
5.5 j14Uj
7.U j178j
9.4 j239j
8. j217j
25. j51j
9.5 j241j
11.8 j3UUj 4.1 j1U4j
WT 122lbs
WT 89lbs
Rotational Drive Unit
BB8100 RDU AND HYDRAULIC MOTOR
48.U j1219j
51.U j1295j
21.5 j54j
18.7 j47j
2.4 j71j
1.3 j32j .3 j159j
4.2 j1U8j
11.7 j298j
WT 42Ulbs
Mechanical Axial Feed Assembly
page 7
Slidearmconfgurations
BB8100 34in arm facing minimum swing
MlN FACE SWlNG
2 32.9 j835j
34 4U. j1U31j
53 59.2 j15U5j
MlN BORE
2 28.9 j733j
34 3.5 j927j
53 55.1 j1399j
MAX FACE/BORE
2 43.7 j111Uj
34 59.7 j151j
53 97.7 j2481j
MlN FACE
ALL ARM LENGTHS 23.1 j587j
MAX FACE
TOOL POST REVERSED
2 17.4 j442j
34 27.4 j9j
53 49.4 j1254j
MlN FACE
TOOL POST REVERSED
ALL ARM LENGTHS 14.U j35j
World Headquarters
Production Facilities
Rental Locations
International Distributors
Portland
European Headquarters
Cologne
Manchester
Perth
Singapore
Charlotte
Edmonton
Houston
Monterrey
Cincinnati
Baton Rouge
Manchester
Gdansk
Regional Sales & Technical Support Offices
on-site training
Needsomerefreshercoursesinsettingup
and operating your Climax machine tool?
Special Projects
Climax has been solving complicated
on-site machining and welding problems for
ourcustomerssince1964.
rentals
WithsevenlocationsinNorthAmerica,two
in Europe and two in Asia, you are never
far away from a Climax portable machine
tool.
call climax for:
World headquarters
2712 E. Second Street
Newberg,Oregon97132USA
WorldwideTelephone:1.503.538.2185
N.AmericaToll-Free:1.800.333.8311
Fax:1.503.538.7600
Email: info@cpmt.com
european headquarters
Am Langen Graben 8
52353 Dren, Germany
Telephone:(+49)(0)2421.9177.0
Fax:(+49)(0)2421.9177.29
Email: info@cpmt.de
Copyright 2012 Climax Portable Machining & Welding Systems.All Rights
Reserved. Climax has taken reasonable measures to ensure the accuracy
of the information contained in this document. However, Climax makes no
warranties or representations with respect to the information contained herein;
and Climax shall not be held liable for damages resulting from any errors or
omissions herein, or from the use of the information contained in this document.
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BB8100 Boring Machine E2

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BB8100 Boring Machine

Packing big boring capability into a compact, modular

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