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IRIS
The IRIS in-line rotary separator is a compact, gas-liquid separator designed to separate liquids from a gas stream in applications where even small amounts of liquid can cause extensive damage.
PRINCIPALS OF OPERATION
The IRIS separator uses inlet gas pressure directed through static nozzles to create a high-velocity swirling flow inside a rotating drum. As the gas flows through the inlet swirl generator, it creates a vortex at the inlet section of the rotor. Inside
SM
Stator Vanes
Diffuser
EXIT INLET
Separation Zone
Diffuser
The IRIS separator uses inlet gas pressure directed through static nozzles to create a high-velocity swirling flow inside a rotating drum. the rotor drum, the swirling gas imparts energy to the drum and vanes causing the rotor to spin at a high rotational speed. The free vortex inside the rotor applies a high centrifugal force to the wet gas particles and throws them onto the rotating drum. The tapered surface of the rotor pumps the attached liquid to the large end of the drum where it is discharged to the drain collector. The liquid is then discharged to a drain system for disposal. The IRIS separator is designed to handle wet gas streams with up to 30 percent liquid mass fraction and nominal gas velocities at the inlet in the range of 15 to 60 ft/sec. It has a turn down ratio of 66 percent from the design condition, and flow capacity increases linearly with pressure. Trim plates are used to size the IRIS unit for site flow conditions and allow it to be re-rated for future conditions.
(easy retrofit) ANSI flange connections Low maintenance bearings Self-powered, free spinning Self-clearing of liquids and solids Simple, robust design Simple, minimal maintenance Direct reading tachometer Configurable standard models
discharge gas cleanup Well head gas cleanup Gas turbine fuel gas conditioning Downstream of existing scrubber / separator Metering station gas cleanup Plant air systems
Figure A
(100 mm), 600 #CL line, and B delivered the clean gas to the sales gas line upstream of the sales compressors. The unit operated at approximately 300 psig (20.7 bar) inlet pressure, APPLICATIONS AND OPERATING RANGE with a flow rate up to 5 3 MMSCFD (5,900 Sm /hr). Inlet Liquid Exit Drain Flange Pressure A B Weight The gas was sweet and atFlange Flange Pressure Configuration Rating in in lbs Figure near ambient temperature. Size in Size in Class psi (bar) (mm) (mm) (kg) Liquid loading was 0.1 (DN) (DN) Rating 0.5 BPD and comprised 13.4 12.8 175 1350 A 3 (80) 1 (25) 600 #CL Horizontal 75 percent condensate (340) (325) (80) (93) and 25 percent water/ 26.3 24.5 1300 1350 A 6 (150) 2 (50) 600 #CL Horizontal (93) glycol mix. The unit (668) (629) (590) operated at a 5 - 8 psi 26.3 24.5 1300 2025 A 6 (150) 2 (50) 900 #CL Horizontal (140) (.34 - .55 bar) pressure (668) (629) (590) drop, with greater than 99.99 percent total liquid separation efficiency. Outlet gas approximately 40 service centers MANUFACTURING contained less than 0.1 gallon/ located throughout the world. IRIS units are manufactured MMSCF (<0.04L/thousand Sm3). Replacement parts are stocked at Dresser-Rands facility in in Houston to support quick Houston, TX, USA, which also Typical operating speed for the repair and turnaround of units manufactures commercial 3-inch IRIS model is 4,000 removed from the field for Gimpel valves. In-service 12,000 RPM using advanced service. units can be rebuilt at the hybrid ball bearings. Houston facility or at one of the
MATERIALS OF CONSTRUCTION
Three- and 6-inch IRIS units are manufactured from castings made from CA6NM ss material to provide superior corrosion resistance and long-term service in all applications. The castings meet the stringent requirements of NACE MR0175 Material Standard.
MATERIALS OF CONSTRUCTION
IRIS Components Casings Bearing housing, laby seal Rotor (drum / shaft)* Seals Fasteners Ball bearings (ball / race) Fittings and tubing *wc coating at seal areas Accessories
Original Design 316 ss Aluminum 316 / 304 ss Teflon / ss Coated cs Ceramic / 440 ss 316 ss
New Design CA6NM ss CA6NM ss CA6NM ss / CA6NM ss Same Same Same Same
SPECIFICATIONS
Operating Parameters Inlet pressure Temperature Inlet pipe velocity Pressure drop Liquid capacity Separation efficiency 10 to 1350 psig (0.7 to 93 bar) 600 #CL / 2025 psig (140 bar) 900 #CL -20 F to 200 F (-29 C to 93 C) 15 to 60 ft/s (4.6 to 18.3 m/s) 0.5 to 5 percent of inlet pressure typical 0 to 30 percent by mass 99.9 percent of liquid droplets > 5 microns typical
ACCESSORIES
Tachometer (standard) Low-flow drain system
(optional) High-flow drain system (optional) Remote speed signal conditioning for remote monitoring of speed in control rooms (optional) High flow drain. Tachometer. Low flow drain.
For a complete list of products and services, visit www.dresser-rand.com or contact the following:
CORPORATE HEADQUARTERS Dresser-Rand West8 Tower, Suite 1000 10205 Westheimer Road Houston, Texas 77042 Tel: (Intl +1) 713-354-6100 Fax: (Intl +1) 713-354-6110 Dresser-Rand 112, Avenue Kleber Cedex 16 Paris 75784 France Tel: (Intl +33) 156 26 71 71 Fax: (Intl +33) 156 26 71 72 Email: info@dresser-rand.com REGIONAL HEADQUARTERS The Americas West8 Tower, Suite 1000 10205 Westheimer Road Houston, Texas 77042 Tel: (Intl +1) 713-354-6100 Fax: (Intl +1) 713-354-6110 EMEA (Europe, Middle East & Africa) Dresser-Rand S.A. 31 Boulevard Winston Churchill Cedex 7013 Le Havre 76080 France Tel: (Intl +33) 2-35-25-5225 Fax: (Intl +33) 2-35-25-5366/5367 Asia-Pacific Dresser-Rand Asia Pacific Sdn Bhd Unit 9-4, 9th Floor Bangunan Malaysian Re 17 Lorong Dungun Damansara Heights 50490 Kuala Lumpur, Malaysia Tel: (Intl +60) 3-2093-6633 Fax: (Intl +60) 3-2093-2622
For more information about IRIS In-Line Rotary Separators, contact the following location:
Dresser-Rand 1210 West Sam Houston Pkwy. N. Houston, Texas 77043 Tel: (Intl +1) 713-467-2221
FPO
2010 Dresser-Rand. DRESSER-RAND is a registered trademark of Dresser-Rand Company. Printed in U.S.A. This brochure comprises a general overview of the Dresser-Rand products described herein. It is solely for informational purposes, does not represent a warranty or guarantee of the information contained herein, and is not to be construed as an offer to sell or solicitation to buy. Contact Dresser-Rand for detailed design and engineering information suitable to your specific applications. Dresser-Rand reserves the right to modify its products and related product information at any time without prior notice.
Form 85214