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Complete range of rubber expansion joints We offer the market the most comprehensive selection of rubber expansion joints, covering the widest range of applications and dimensions. By adapting the latest rubber and fabric technology, Trelleborg can provide the most effective solutions to suit the required properties for any pipe systems. We can also develop unique rubber expansion joints for special installations. Focus on Customer Benefits Trelleborg knows that realising benefits for the customer is of key importance. Our focus is always to make the work easier and more comfortable for our customers and also their customers. This means we let our work be guided by our philosophy in providing Comfort, Safety and concern for the Environment. Quality and Commitment Trelleborg has more than 100 years of experience of manufacturing rubber products, with a history of stability and commitment to quality and continuous improvement to find better solutions and products. Most of our operations are conducted according to ISO 9001/9002 standards. We believe that environmental management systems like ISO 14001 efficiently contribute to the integration of environmental issues in our daily work. Continuous Development Trelleborg invests heavily in research and development. We identify the customer needs from our experienced technical sales staff and then our chemists and engineers are dedicated to find the most costeffective appropriate solutions. This is achieved through continuous development of new materials, composites, designs and manufacturing methods. The Trelleborg group employs more than 14,000 people globally and is established in more than 35 countries.
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Trelleborg Exp
Working pressure Up to 16 Bar Operating temperature Up to 130C
A complete range of ru
Dimensions DN 25 DN 1000
Typical applications
For all types of industrial applications, resi industrial plants, industrial premises as we sanitary applications. Compensate for thermal elongation and Isolate vibrations, dampen noise and pre connection with engines, pumps, turbines
TRELLEBORG FF
Full-faced rubber flanges
DN 500 DN 3200
Up to 10 Bar
Up to 90C
Trelleborg FF are suitable in pressurized lar systems with requirements for small reactio high reliability and long life. These expansion joints are suitable for larg lateral or angular directions, and they are u in cooling water systems at power plants, i gas and drinking-water supply lines, for pu boilers.
TRELLEBORG S
Special
DN 25 DN 3200
According to requirements
According to requirements
For industrial applications, offshore, dredg measurements and/or pressure and temper correspond to Trelleborg TF or FF.
TRELLEBORG TU
Threaded unions
DN 20 DN 65
Up to 10 Bar
Up to 80C
Small pipe connections where a screwed co than a flange is required. Compensate for thermal elongation and ment. Isolate vibrations, dampen noise and abs in connection with engines, pumps, turbin
Inner lining material NR CR NBR/ECO NBR/PVC EPDM EPDM (Spec.) Hypalon BUTYL SBR HNBR Viton PTFE-Lining Fire retardant *
Typical applications Abrasive material, waste water, sea water Cold water, alkaline water, sea water, cold air Oil, petroleum, gas, compressed air Unleaded petrol, hydraulic oil Warm water, cooling water, acids, weak chlorinated solutions Hot water 130C, vapour, cooling water Strong acids, alkalis and other chemicals Warm media, hot compressed air, alkalines Abrasive material (slurry, sand, waste water, etc) Hot oil 110C, warm hydraulic oil, hot oil mixed water Highly aggressive chemicals and/or high temperature Extremely aggressive products Fuel, lubrication oil, hydraulic oil in certain applications
Material assortment
We have through the years built up extensive knowledge of different rubber materials and their constituent polymers, raw materials and reinforcement materials. A wide range of rubber materials enable us to select the right material for most applications.
Chemical resistance: See table or contact nearest Trelleborg office for details. *Outer lining material.
pansion Joints
Design A moulded rubber bellow that combines elastic properties of rubber with various types of reinforcement to provide a flexible pipe joint that is easy to install and provides good performance and long service life. Turnable flanges according to the requirements.
A customary manufactured rubber bellow with full-faced rubber flanges and loose or integrated retaining flanges with supporting collar. Bellow with or without convolution, robust, of various rubber qualities and reinforcement.
Specially developed and manufactured to suit requirements for pressure, temperature, building length and diameter which standard expansion joints do not meet. The Trelleborg TU is a moulded twin sphere expansion joint with screwed connections. Loose male thread. Metal parts, made of malleable cast iron and hot dipped galvanized, are furnished with BSP threads.
GB 02 2006
Applications For all types of industrial applications, residential houses, industrial plants, industrial premises as well as heating and sanitary applications. Compensate for thermal elongation and misalignment. Isolate vibrations, dampen noise and pressure surges in connection with engines, pumps, turbines etc. Design A moulded rubber bellows that combines elastic properties of rubber with various types of reinforcement to provide a flexible pipe joint that is easy to install providing good performance and a long service life. Building length 130 mm. Turnable flanges.
Expansion Joints
DN 25-DN 300
Materials
Colour Label Red Yellow Inner tube EPDM ECO (Epichloridrine) ECO Outer cover EPDM ECO Max temp. C 90 90 Applications Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones. Water, salt solutions, alkalis, mineral oils, vegetable or animal oils, oils aerosols, butane or propane gas, etc. Tank wagons, tankers and stationary structures for oil-based products and unleaded petrol with less than 50% aromatic hydrocarbon. Drinking water, food and beverages. Including fats and oils. Strong and/or concentrated acids, etc. Compressed air that bears oil aerosols. Wearing material such as sludge suspended stone, calcium.
Rubber bushes for vibrations.
ECO
90
Type U
Teguflex U
Type L1
90 90 90
Type L2
Provided with aluminium flanges acc. to DIN 28460 for tank lorries. Maximum allowable pressure 10 bar. Sizes: from DN65 up to DN125 both included only.
Type L
Pressure rating
Condition Max. working pressure Test pressure Burst pressure Temperature 70C 90C 20C 20C Pressure 16 bar 10 bar 25 bar >50 bar
Unit with hinges to take up angular movements in one plane.
Type A
Teguflex A.eps
DN
Spring rates
Eff.crossW/o With Incl. Incl. ComElonLateral sectional Com- Elon- Lateral An- support support flange Tie-rod Tied pression gation BL area (E) (F) pression gation gular ring ring flange flanges Stiffness Stiffness Stiffness mm Q(cm2) mm mm mm mm mm bar bar kg kg kg kg/cm kg/cm kg/cm 130 130 130 130 130 130 130 130 35 50 74 87 120 143 210 283 525 636 897 77 72 85 80 95 90 110 105 125 145 170 195 120 140 165 190 30 30 30 30 30 30 30 30 30 30 30 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 35 35 35 30 30 25 25 15 15 10 10 0.8 0.8 0.7 0.6 0.5 0.5 0.4 0.3 0.3 0.2 0.2 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.8 3.3 3.7 4.8 5.3 6.2 8.2 11.2 16.8 21.6 30.1 4.5 4.8 5.0 6.4 7.5 9.0 11.2 13.4 19.4 25.4 33.1 4 5 5 7 8 10 12 16 23 33 44 50 50 50 50 50 65 65 75 75 100 100 75 75 75 75 75 85 85 100 100 150 150 50 50 50 50 50 65 65 75 75 100 100
Note: Maximum values do not apply simultaneously. Stiffness values tolerance: +/- 20%.
Optional equipment Teflon lining (PTFE), Vacuum rings (stainless steel), Flame guard, etc. are available. Approvals Germanischer Lloyds 97/23/CE ABS ISO 9001 ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications For all types of industrial applications, residential houses, industrial plants, industrial premises as well as heating and sanitary applications. Compensate for thermal elongation and misalignment. Isolate vibrations, dampen noise and pressure surges in connection with engines, pumps, turbines etc. Design A moulded rubber bellows that combines elastic properties of rubber with various types of reinforcement to provide a flexible pipe joint that is easy to install providing good performance and a long service life. Building length 150/200/275/300 mm. Turnable flanges.
Expansion Joints
DN 25-DN 1000
Materials
Colour Label Red Yellow Inner tube EPDM ECO Outer cover EPDM ECO Max temp. C 90 90 Applications Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones. Water, salt solutions, alkalis, mineral oils, vegetable or animal oils, oils aerosols, butane or propane gas, etc. Drinking water, food and beverages. Including fats and oils. Strong and/or concentrated acids, etc. Compressed air that bears oil aerosols. Wearing material such as sludge suspended stone, calcium. Hot water, vapour, hot air, etc. at temperatures up to 130C.
Rubber bushes for vibrations.
Type U
Teguflex U
Type L1
90 90 90 130
Type L2
Type L
Pressure rating
Condition Max. working pressure Test pressure Burst pressure Temperature 70C 90C 20C 20C Pressure DN 25-300 16 bar 10 bar 25 bar >50 bar Pressure DN 350-1000 10 bar 8 bar 15 bar >30 bar
Unit with hinges to take up angular movements in one plane.
Type A
Teguflex A.eps
Flange qualities Yellow cromated steel flanges are supplied as standard, however other types are available: stainless steel, hot dipped galvanized, etc.
E
DN
W/o With Teguflex Incl. P matt Incl. CompElonLateral Com- Elon- Lateral An- support support flange tied ression gation (F) pression gation gular ring ring flanges Stiffness Stiffness Stiffness mm mm mm mm bar bar kg kg kg/cm kg/cm kg/cm 72 80 90 105 120 140 165 190 215 240 265 290 340 425 470 510 560 655 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 40 40 40 40 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 35 35 35 30 30 25 25 15 15 15 15 10 10 10 10 10 10 6 5 4 4 3 0.8 0.8 0.8 0.8 0.5 0.5 0.5 0.5 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 0.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3 3 4 5 6 7 8 10 13 15 15 20 24 32 45 52 63 95 125 160 175 210 4 5 6 7 8 10 12 16 19 24 24 34 45 54 71 81 100 140 347 406 456 490 50 50 50 50 50 65 65 75 75 100 100 100 100 100 100 150 150 175 175 200 200 225 75 75 75 75 75 85 85 100 100 150 150 150 150 150 150 200 200 250 250 300 300 350 50 50 50 50 60 65 65 75 75 100 100 100 100 100 100 150 150 175 175 200 200 225
Note: Maximum values do not apply simultaneously. Stiffness values tolerance: +/- 20%.
Optional equipment Vacuum rings (stainless steel), Flame guard, etc. are available. Approvals
97/23/CE
ISO 9001
ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications For all types of industrial applications, such as compressors, pumps etc. as well as heating and sanitary applications. Compensate for thermal elongation and misalignment. Reduce vibrations, dampen noise and pressure surges in connection with engines, pumps, compressors, turbines etc. Design Teguflex C is a rubber expansion joint of very flexible construction. Because of its high convolution and the short building length, the expansion joint gets outstanding noise and vibration absorbing properties as well as a high expansion absorption in all directions. The turnable flanges with threaded holes and the highly flexible bellow, makes the mounting of the expansion joint very simple. Building length 100 mm. Turnable flanges.
Expansion Joints
DN 25-DN 150
Materials
Colour Label Red Yellow Inner tube EPDM ECO Outer cover EPDM ECO Max temp. Applications C 90 90 Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones. Water, salt solutions, alkalis, mineral oils, vegetable or animal oils, oils aerosols, butane or propane gas, etc. Hot water, vapour, hot air etc. at temperatures up to 130C.
Double red HP
Spec. EPDM
Spec. EPDM
130
Type U
Teguflex U
Type L1
Pressure rating
Pressure Max. working pressure Temperature 70C 90C 130C 20C 20C Teguflex Pressure 10 bar 6 bar 15 bar >30 bar Teguflex HP Pressure 10 bar 10 bar 6 bar 15 bar >30 bar
Unit with tie bars for lateral movements.
Teguflex L.eps
Type L2
Type L
DN
Weight
Spring Rates
(F) mm
W/o With Incl. Incl. ComElon- Lateral Com- Elon- Lateral An- support support flange Tie-rod pression gation (d) pression gation gular ring ring flange Stiffness Stiffness Stiffness mm mm mm bar bar kg kg kg/cm kg/cm kg/cm M16 M16 M16 M16 M16 M16 M16 M20 30 30 30 30 30 30 30 30 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 15 15 15 15 15 15 15 15 0.8 0.8 0.7 0.6 0.5 0.5 0.4 0.3 1.0 1.0 1.0 1.0 1.0 1.0 0.9 0.9 2.8 3.3 3.7 4.8 5.3 6.2 8.2 11.2 4.5 4.8 5.0 6.4 7.5 9.0 11.2 13.4 30 30 30 30 30 40 40 50 40 40 40 40 40 50 50 60 30 30 30 30 30 40 40 50
110 65 110 78 120 90 135 108 170 180 195 260 124 152 183 214
Note: Maximum values do not apply simultaneously. Stiffness values tolerance: +/- 20%. Other dimensions available. Please ask.
97/23/CE
ISO 9001
ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications Teguflex HP is suitable for a variety of applications including heating systems, industrial plants with hot water, vapour and hot air etc. Compensate for thermal elongation and misalignment. Isolate vibrations, dampen noise and pressure surges in connection with engines, pumps, turbines etc. The expansion joint is resistant to acids, alkalis, alcohols, esters and ketones. Note: Do not use in connection anti-corrosive agents or other medium based on oil. Design The Teguflex HP expansion joint is composed of a special internal EPDM rubber compound, suitable for high temperature applications without harden. The unique fabric reinforcement is resistant to hydrolysis which will endure high temperatures in combination with moisture and water. This ensure a long service life with remained properties. Building length 130/200 mm. Turnable flanges.
Expansion Joints
DN 25-DN 600
Type U
Teguflex U
Type L1
Materials
Colour Label Double red HP Inner tube Spec. EPDM Outer cover Spec. EPDM Max temp. C 130 Applications Hot water, vapour, hot air, etc. at temperatures up to 130C.
Type L2
Type L
Pressure rating
Pressure Max. working pressure Test pressure Burst pressure Temperature 100C 130C 20C 20C DN 25 DN 150 16 bar 10 bar 25 bar >60 bar DN 200 DN 300 10 bar 6 bar 15 bar >60 bar DN 350 DN 600 10 bar 6 bar 15 bar >30 bar
Unit with hinges to take up angular movements in one plane.
Type A
Teguflex A.eps
DN
DN mm 25/32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
BL mm 130 130 130 130 130 130 130 130 130 130 130 200 200 200 200 200
(E) mm 77 85 95 110 125 145 170 195 245 295 345 430 475 532 590 685
(F) mm 72 80 90 105 120 140 165 190 240 290 340 425 470 510 560 655
support ring bar 0.8 0.8 0.7 0.6 0.5 0.5 0.4 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2
With support ring bar 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Optional equipment Vacuum rings, Flame guard etc. are available. Approvals
Germanischer Lloyds ABS
97/23/CE
ISO 9001
ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications For industrial hot water pipelines where oil-based additives are used against corrosion, for lubricating oil, domestic oil, oil mixed pressurised air etc. With an allowed working temperature at 110C, which is approx. 20 higher than many competing materials, you get improved properties when used in cooling systems. For engine manufacturers, for instance, this means that the effectiveness of the coolant system can be increased while maintaining the service life of the expansion joint. Design The Teguflex HO expansion joint is composed of a special internal Nitrile rubber compound, suitable for high temperatures without harden. The unique fabric reinforcement is resistant to hydrolysis, which will endure high temperatures in combination with moisture, water or oil mixed water. This ensures a long service life with remained properties. Building length 130/150/200 mm. Turnable flanges.
Expansion Joints
DN 25-DN 600
Type U
Teguflex U
Type L1
Materials
Colour Label Double Yellow Inner tube HNBR Outer cover HNBR Max temp. C 110 Applications Oil, oil-mixed water, oil-mixed pressurised air, etc.
Type L2
Type L
Pressure rating
Pressure Max. working pressure Test pressure Burst pressure Temperature 90C 110C 20C 20C DN 25 DN 150 16 bar 10 bar 25 bar >50 bar DN 200 DN 300 10 bar 6 bar 15 bar >50 bar DN 350 DN 600 10 bar 6 bar 15 bar >30 bar
Unit with hinges to take up angular movements in one plane.
Type A
Teguflex A.eps
DN
DN mm 25/32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
BL mm 130 130 130 130 130 130 130 130 130 130 130 200 200 200 200 200
(E) mm 77 85 95 110 125 145 170 195 245 295 345 430 475 532 590 685
(F) mm 72 80 90 105 120 140 165 190 240 290 340 425 470 510 560 655
support ring bar 0.8 0.8 0.7 0.6 0.5 0.5 0.4 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2
With support ring bar 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Optional equipment Vacuum rings, Flame guard etc. are available. Approvals 97/23/CE
ISO 9001 ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications Good resistance to wear is a very important property in many applications, such as sludge suspended stone, calcium, sand blasting houses, sand pipes, etc. For this kind of demanding use, Trelleborg offers the market a high-performance expansion joints; double blue band, made of natural rubber. The Teguflex NR has good resistance to acids, bases, salts and many inorganic chemicals, but not to oxidizing acids. Poor oil resistance and not resistant to aromatic, aliphatic and halogenated hydrocarbons. Excellent mechanical properties of NR compound, combined with high resilience properties, makes Teguflex double blue the perfect solution for abrasion problems.
Expansion Joints
DN 25-DN 600
Type U
Type L1
Materials
Colour Label Double Blue Inner tube NR Outer cover CR Max temp. C 90 Applications Chemical and abrasion-resistant lining, sand-balasting houses, sand pipe, sludge suspended stone, calcium.
Rubber bushes for vibrations.
Type L2
Type L
Pressure rating
Condition Max. working pressure Test pressure Burst pressure Temperature 70C 90C 20C 20C DN 25DN 150 16 bar 10 bar 25 bar >60 bar DN 200DN 300 10 bar 6 bar 25 bar >60 bar DN 350DN 600 10 bar 6 bar 13 bar >30 bar
Unit with hinges to take up angular movements in one plane.
Teguflex A.eps
Type A
DN
DN mm 25/32 40 50 65 80 100 125 150 175 200 225 250 300 350 400 450 500 600
(E) mm 77 85 95 110 125 145 170 195 225 245 270 295 345 430 475 532 590 685
(F) mm 72 80 90 105 120 140 165 190 215 240 265 290 340 425 470 510 560 655
Angular 35 35 35 30 30 25 25 15 15 15 15 10 10 10 10 10 10 6
130/150/200 525/549 150 657 130/200 636/766 130/200 897/975 200 1290 200 200 200 200 1628 2054 2546 3466
Optional equipment Vacuum rings, Flame guard, etc. are available. Please ask for information. ISO 9001 ISO 14001 97/23/CE
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications For use in pressurized large sized pipe systems with requirements for small reaction forces, providing high reliability and long life. These expansion joints are suitable for large extension in axial, lateral or angular directions and they are used particularly in cooling water systems at power plants, in condensers, in gas and drinking water supply lines for pumps, turbines and boilers. They compensate for thermal elongation, correct misalignment, isolate vibrations, dampen noise and absorb pressure surges. Design A customary manufactured rubber bellow with fullface rubber flanges. Designed for working pressure 6-10 bar and vacuum 0.8-1.0 bar as standard. Carbon steel vacuum rings inserted into the rubber (never in touch with the fluid) are integral to the design. Other working pressure and/or vacuum rates on request. Integrated painted steel flanges as standard. Building length 350/450 mm. Other lengths on request.
Expansion Joints
DN 1100-DN 3200
Materials
Colour Label Red Yellow Inner tube EPDM Nitrile Outer cover EPDM Chloroprene Chloroprene Chloroprene Max temp. C 90 90 Applications Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones. Water, salt solutions, alkalis, mineral oils, vegetable or animal oils, aerosols, butane or propane gas, etc. Strong and/or concentrated acids, etc. Compressed air that bears oil aerosols. Drinking water, food and beverages. Including fats and oils.
Style A
Teguflex HL enkel
Type U
Green White
90 90
Pressure rating
Pressure Max. working pressure Test pressure Burst pressure Temperature 70C 90C 20C 20C PN6 6 bar 5 bar 9 bar >20 bar PN10 10 bar 8 bar 15 bar >25 bar
Style B
Teguflex HL Dubbel
Type L
d DN
BL
DN mm 1100 1200 1300 1400 1500 1600 1800 2000 2200 2400 2500 2600 2800 3000 3200
BL mm 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
(E) mm 1260 1360 1460 1570 1670 1760 1860 2170 2360 2570 2670 2770 2970 3190 3390
(S) mm 20 20 20 25 25 20 20 20 20 25 25 25 25 35 35
0.9 0.9 0.9 0.9 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
187 210 245 275 302 367 424 495 585 714 800 830 872 960 1200
950 1015 1100 1145 1270 1400 1525 1650 1780 2035 2080 2160 2290 2540 2795
1230 1320 1430 1490 1655 1820 1985 2150 2315 2645 2700 2810 2975 3305 3640
1430 1545 1660 1720 1895 2045 2190 2320 2570 2950 2960 3140 3330 3710 4095
97/23/CE
ISO 9001
ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications For cooling water systems at power plants, in gas and drinking-water supply lines, at condensers, for pumps, turbines and boilers for the absorption of movements, oscillations, noises and vibrations. These expansion joints are suitable for large extensions in axial, lateral or angular directions. They are suitable in pressurised large-sized pipe systems with requirements for small reaction forces, providing high reliability and long life. Design Rubber bellow with high convolution and therefore highly flexible. Able to compensate for high movements due to its low inherent resistance. Steel backing flanges with supporting collar to ensure the smooth movement of the bellow.
Expansion Joints
DN 500-DN 2600
Materials
Colour Label Red Yellow Inner tube EPDM Nitrile Outer cover EPDM Chloroprene Chloroprene Chloroprene Max temp. C 90 90 Applications Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones. Water, salt solutions, alkalis, mineral oils, vegetable or animal oils, oils aerosols, butane or propane gas, etc. Drinking water, food and beverages. Including fats and oils. Strong and/or concentrated acids, etc. Compressed air that bears oil aerosols.
Style B
Unit with tie bars for lateral movements.
Type U
White Green
90 90
Style A
Type L
Pressure rating
Pressure Max. working pressure Test pressure Burst pressure Temperature 90C 20C 20C Pressure 10 bar 15 bar >30 bar
Type A
Max. vacuum W/o An- FFLsupport Teguflex Measure gular 6.5 5.4 4.8 4.3 3.7 3.3 3.1 2.8 2.4 2.3 2.1 1.9 1.7 1.5 1.4 1.2 ring bar 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 With support ring bar 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Weight Incl. flange kg 45 57 84 100 113 133 150 180 230 250 285 315 360 445 520 550
DN mm 500 600 700 800 900 1000 1100 1200 1400 1500 1600 1800 2000 2200 2400 2600
BL mm 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300
(E) mm 620 725 840 950 1050 1160 1270 1380 1590 1705 1820 2020 2230 2440 2650 2860
(S) mm 12 15 15 15 15 15 15 20 20 20 20 20 20 25 25 25
(B) mm 12 12 15 15 15 15 15 20 20 20 20 20 20 25 25 25
Note: Maximum values do not apply simultaneously. Other building lengths and/or dimensions available. Please ask.
97/23/CE
ISO 9001
ISO 14001
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications Compensate for thermal elongation and correct misalignment in all type of pipe installations. Isolate vibrations, dampen noise and absorb pressure surges in connection with engines, pumps, turbines, etc. For application with media such as: water, warm water, sea water, weak acids, air, etc. Construction A moulded rubber bellow that combines elastic properties of rubber with reinforcement to provide a flexible pipe joint that is easy to install. Building length 130 mm. Turnable flanges. Description Inner tube: EPDM or CR. Reinforcement: nylon fabric. Cover: EPDM or CR. Standard flanges: mild steel (Zinc plated), according to DIN 2501, PN 10/16. Others on request.
Flexobat Trelleborg
Rubber expansion joints with turnable flanges
Operating pressure: 16 bar Operating temperature: -10C to +80C
Flexobat
Flexobat
Anchor
Flexobat
Technical Data
Nominal size mm 32 40 50 65 80 100 125 150 200 250 300 inches 11/4 11/2 2 21/2 3 4 5 6 8 10 12 L
Neutral length Axial Compression Axial Elongation Lateral Deflection Lateral Deflection
mm 130 130 130 130 130 130 130 130 130 130 130
mm 12 12 12 12 12 12 12 12 12 12 12
mm 10 10 10 10 10 10 10 10 10 10 10
mm 12 12 12 12 12 12 12 12 12 12 12
degrees 15 15 15 15 12 9 9 5 5 3 3
2 3
No 1 2 3 4 5
Part name Body (outer layer) Body (inner layer) Reinforcing fabric Wire Flange
Material EPDM or CR EPDM or CR Nylon fabric Hard steel wire Mild steel - zinc plated
Notes Higher temperatures affect movement and pressure. As temperature increases, rated values must be reduced accordingly. Pressures shown are recommended operating, test pressure is 1.5 times operating pressure. Expansion joints may operate in pipelines or equipments carrying fluids at stated temperatures and pressures. Normal precautions shall be taken to make sure these parts are installed correctly and inspected regularly. Precautions shall be taken to protect personnel in the event of leakage or splash. For other kinds of applicable fluids, except the above, to which the rubber joint becomes applicable, please kindly consult your supplier or manufacturer.
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Design Rubber/metal expansion joints specially designed to relieve high-frecuency surface vibrations and noise transmission in pipelines. Synthetic rubber body with steel flanges fully inserted into the rubber. EPDM quality for working temperatures between -10C / +90C PN 10 connection acc to EN 1092 / DIN 2501. Applications For engines, machinery, pump compressors, etc., where there is a need of dampening noise and vibration.
Teguflex AV Trelleborg
Joint
mm
DN
mm
BL
mm
mm
Quantity
nos.
Bolts Metrics
mm
Length
mm
Maximum pressure
kg/cm2
Estimated weight
kg
70 70 70 70 70 70 70 70 70 70 90
105 115 140 150 165 185 200 220 250 285 340
4 4 4 4 4 4 4 8 8 8 8
M12 M12 M16 M16 M16 M16 M16 M16 M16 M20 M20
14 16 16 16 16 16 18 18 18 18 20
8 8 8 8 8 8 8 16 16 16 16
M12 M12 M16 M16 M16 M16 M16 M16 M16 M20 M20
30 30 30 30 35 35 40 40 40 40 45
10 10 10 10 10 10 10 10 10 10 10
2,0 2,5 3,5 3,8 5,0 5,5 6,5 7,5 9,0 12,0 18,0
IMPORTANT NOTICE: Those joints are not suitable for oscillation, tension, torsion, expansion or bending loads. For axial and radial movements or for high-amplitude vibrations use other Teguflex expansion joints. INSTALLATION The pipeline must be perfectly aligned and anchored by fixed points. Use flat washers and hexagonal bolts DIN 933 with a maximum C thread in the joint.
Item 1 2
Teguflex AV is the right solution for vibrations and noise problems in pipelines. On the contrary, this type is not suitable to absorb tension, expansion or torsion. When these movements occur; please use Teguflex P/W or contact us. We will be glad to help you to choose the best category for each application. Ask us for information!
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Applications Teguflex TU are recommended in small diameter pipes, pumps and equipments, because most connections in housing and industries services are often required in screwed connection rather than flanges for small diameter installations. Excellent for applications where large lateral or angular movements arise. Typical applications could be pumps (suction and discharge line), air-condition systems and irrigations. Design The style TU screwed union expansion joints are designed to absorb pipe movements, stress, isolate vibrations, reducing system noise and protect against start up and surge forces. The Teguflex TU are designed in twin sphere because its proven absorption and flexibility in all directional movements during operation. By combination of spherical structure with super stability against internal pressure and strong special reinforcement the Teguflex TU displays an outstanding pressure resistant of 30 bar bursting pressure or above at normal temperature. The metal parts, made of malleable cast iron and zinc plated, are furnished with BSP threads as standard. Also available in stainless steel and/or NPT threaded unions. Materials
Colour Label Black & TU Inner tube EPDM Outer cover EPDM Max temp. C 80 Applications
Teguflex TU Trelleborg TU
Expansion Joints
DN 20-DN 65
Pressure rating
Pressure Max. working pressure Temperature 20C 50C 80C 20C 20C Pressure 10 bar 10 bar 6 bar 15 bar > 30 bar
Teguflex TU DN 20-DN 65
Union flange qualities Zinc plated threaded ends. Also available with stainless steel (SS304) under request. Union BSP (standard) or NPT (under request).
BL
TL
Permissible pressure Angular 30 30 30 30 30 30 20C bar 10 10 10 10 10 10 80C bar 6 6 6 6 6 6 Vacuum bar 0.5 0.5 0.5 0.5 0.5 0.5
TU matt ring
Compression mm 22 22 22 22 22 22
Elongation mm 6 6 6 6 6 6
Lateral mm 22 22 22 22 22 22
/4" 1"
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
DN
GB 02 2006
Applications Trelleborg Expansion Joints are used to create secure and better pipe systems. They help to compensate for any bending, stretching and compression that may arise. In addition, they reduce vibrations and noise. They are used in industrial installations, offshore, dredging industry, cooling water systems for power plants, in gas and drinking-water supply lines and in combination with condensors, in pumps, turbines, boilers and more. Construction By adapting the latest rubber and fabric technology, Trelleborg can provide the most effective solutions to suit the required properties for any pipe systems. The expansion joints may be specially designed for pressures, temperatures, chemicals, lengths, diameters and shapes required by any applications. The expansion joints may be manufactured in different shapes: round, square, rectangular, conical, with or without arches. In other cases with open or filled arches, with or without flanges. Although Trelleborg Expansion Joints count as a single product, the potential variations are almost infinite. Consult Trelleborg and feel secure Trelleborg has more than 100 years of experience in manufacturing rubber products, with a history of stability and commitment to quality. Continuous Development Trelleborg has invested heavily in R&D identifying our customers needs. With our experienced technical sales staff, chemists and engineers we are dedicated to find the most cost effective and appropriate solutions. This is achieved through continuous development of new materials, composites, design and manufacturing methods.
Trelleborg S Special
Expansion Joints
DN 25-DN 3200
97/23/CE
ISO 9001
ISO 14001
Trelleborg S
Trelleborg Expansion Joints are used in all types of industrial installations, offshore ...
... cooling water systems for power plants, food processing industry, in gas and drinking-water supply lines ...
... and in combination with condensors, pumps, turbines, boilers and more.
Complete range of rubber expansion joints We offer the market the most comprehensive selection of rubber expansion joints, covering the widest range of applications and dimensions. In certain cases one may be forced to use specially manufactured expansion joints due to higher pressures and temperatures, aggressive chemicals, and of course requirements for other dimensions. In such cases, contact us. We will certainly be able to develop a special variant for your particular application. We have the long experience and know-how required for that.
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Flange dimensions The table shows flanges according to DIN 2501 and ANSI 150 lb. For other flange standards or pressure classes, please ask.
DIN 2501 PN 6, PN 10
PN 6 DIN 2501
DN Ext. Diameter D mm Bolt Circle C mm Number of Bolt Holes Drilling Bolt Hole d mm Ext. Diameter D mm
PN 10 DIN 2501
Bolt Circle C mm Number of Bolt Holes Drilling Bolt Hole d mm
15 20 25 32 40 50 65 80 100 125 150 175 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
80 90 100 120 130 140 160 190 210 240 265 295 320 375 440 490 540 595 645 755 860 975 1075 1175 1405 1630 1830 2045 2265 2475 2685 2905 3115 3315
55 65 75 90 100 110 130 150 170 200 225 255 280 335 395 445 495 550 600 705 810 920 1020 1120 1340 1560 1760 1970 2180 2390 2600 2810 3020 3220
4 4 4 4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24 24 28 32 36 40 44 48 52 56 60 64 68
11 11 11 14 14 14 14 18 18 18 18 18 18 18 22 22 22 22 22 26 26 30 30 30 33 36 36 39 42 42 42 48 48 48
95 105 115 140 150 165 185 200 220 250 285 315 340 395 445 505 565 615 670 780 895 1015 1115 1230 1455 1675 1915 2115 2325 2550 2760 2960 3180 3405
65 75 85 100 110 125 145 160 180 210 240 270 295 350 400 460 515 565 620 725 840 950 1050 1160 1380 1590 1820 2020 2230 2440 2650 2850 3070 3290
4 4 4 4 4 4 4 8 8 8 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 36 40 44 48 52 56 60 64 68
14 14 14 18 18 18 18 18 18 18 22 22 22 22 22 22 26 26 26 30 30 33 33 36 39 42 48 48 48 56 56 56 56 62
15 20 25 32 40 50 65 80 100 125 150 175 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2200 2400
95 105 115 140 150 165 185 200 220 250 285 315 340 405 460 520 580 640 715 840 910 1025 1125 1255 1485 1685 1930 2130 2345 2555 -
65 75 85 100 110 125 145 160 180 210 240 270 295 355 410 470 525 585 650 770 840 950 1050 1170 1390 1590 1820 2020 2230 2440 -
4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 36 40 44 48 52 -
14 14 14 18 18 18 18 18 18 18 22 22 22 26 26 26 30 30 33 36 36 39 39 42 48 48 56 56 62 62 -
/2" /4" 1" 11/4" 11/2" 2" 21/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 24" 28" 32" 36" 40" 48" 54" 72" 78" 96"
1 3
88,9 98,4 107,9 117,5 127,0 152,4 177,8 190,5 228,6 254,0 279,4 311,2 342,9 406,4 482,6 533,4 596,9 635,0 698,5 812,8 927,1 1060,4 1168,4 1289,0 1511,3 1682,7 2197,1 2362,2 2876,5
60,3 69,8 79,4 88,9 98,4 120,6 139,7 152,4 190,5 215,9 241,3 269,9 298,4 361,9 431,8 476,2 539,7 577,8 635,0 749,3 863,6 977,9 1085,8 1200,1 1422,4 1593,8 2095,6 2260,6 2755,9
4 4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 16 16 20 20 28 28 32 36 44 44 60 64 68
15,9 15,9 15,9 15,9 15,9 19,0 19,0 19,0 19,0 22,2 22,2 22,2 22,2 25,4 25,4 28,6 28,6 31,7 31,7 34,9 34,9 41,3 41,3 41,3 41,3 47,7 47,7 53,9 60,3
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
GB 02 2006
Chemical resistance The table below indicates the effects of specific chemicals on rubber expansion joints. The table comprises recommendations which do not imply an undertaking or a guarantee on the part of Trelleborg Expansion Joints. Get in touch with your nearest Trelleborg sales office for further information.
Rating code A Excellent B Good C Conditional X Inappropriate Please ask Innerliner of expansion joint EPDM PTFE CSM
CSM
FKM
Epichloridine
Epichloridine
Chloroprene
Hypalon
Hypalon
Natural
Natural
Chemicals in system
Chloroprene
EPDM
EPDM
Nitrile
Nitrile
Acetaldehyde D Acetic acid 5% 10% 20% 30% 50% 99,5% glacial Acetic acid. Amhydride Aceton Acetylene Ammonia gas, cold Ammonia gas, hot Ammonia, liquid Ammonium hydroxid Amyl acetate Aniline Aniline dyes Animal fats Argon Arsenic acid Beer Benzene (Benzol) Black liquer Brandy Bromine liquid Butane Butanol (butyl alcohol) Butyl acetat Calcium hypochlorite Caustic potash Caustic soda Chlorine gas,dry, 40C Chlorine gas,wet, 40C Chlorine solution, 0,1 gr/l Chlorine solution, 0,1-1g/l Chlorine sol. 1-10g/l, 40C Chlorine sol. >10g/l, 40C Chlorosulphonic acid Chromic acid
B B B B B X X X B X X A A X A X B B B
X B B B B B B C B B A X B B C X B X X B A X X A X X A X C B A X X X X
X A B B B C X C C B A B A B X X B B X B A X C A X A A X X B B X X X X
X B B B B C C X X A A X B C X X C A C B A X A A X A A X C C C X X A A B C X X
B A A A A A B A A A A B A A A B B B A A A X X A X X A B A B A C C A A B C X C
C A B B B B C C C B A B B A C X B B X A A X C A X B A C A A B C C A A B C X B
B A A B B B B A A A A B A A A B B B B A A X X A X X A X B A A X X X C
X B B B B C C C C B A X B B X X B X X B A X X A X X A X X B B X X X X
A A A B B C X X X A X X X B X B B A A A A A A A A A A X A C B A C A A C A
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
Detergent Diesel oil Ethane Ethanol Ether, Ethyl ether Ethyl acetat Ethyl chloride Ethyl glycol (Cellosolve) Ethylene chloride Ethylene glycol Ferrous salts, non oxidizing Formaldehyde,formalin, 40C Formic acid, 40C Fuel oil Furan (Furfuran) Furfural (Furfurol) Glucose Glycerine, glycerol Green liquor, white liquor Hydraulic oil (petroleum) Hydrobromic acid, max 40C Hydrochloric acid,37%, Hydrochloric acid,37%,70C Hydrochloric acid, diluted Hydrofluoric acid, 50%, 40C Hydrofluosilicic acid, 40C Hydrogen Hydrogen peroxid, 3%,40C 30%,20C 90%,20C Hydrogen sulphide,dry, 20C ,wet,20C ,wet,40C Lactic acid Linseed oil Liquid manure LP- gas Lubricating oil Methanol, methyl alcohol
A A B B B A B B A X A A A A B C B B A A A B
B X X A X X B X X A A B B X X X A A A X X C A B B C C A X X B X X X A
B C B A X X X X X A A B B C X X A A A B X C B A B C C A A C A B B C A
A A A A C X B C X A A B X A X X A A A A C X X C X B A B C C A C X A A A A A B
A X X A X B A B C A A A A X X B A A A X A A X A B A A A B A A B A B A X X A
A C B A X X C C X A A A B C X C A A A B A A C A B A A A A A A C A B A X X A
A X X A C B A B C A A A A X X B A A A X B X B B A A A B A A B B A X X A
B X X A X X B X X A A B A X X X A A A X X C B B B C A X X B X X X A
Viton
A A A B X X A C B A A A X A C X A A A A B X A A A A A A B X X X A A A A X
Butyl
SBR SBR
FKM Viton
NBR
NBR
SBR
SBR
ECO
ECO
NR
NR
CR
CR
IIR
IIR
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
Epichloridine
Epichloridine
Chloroprene
Chloroprene
Hypalon
Hypalon
Natural
Natural
EPDM
EPDM
Nitrile
Nitrile
Teflon
Teflon
Viton
Butyl
Butyl
SBR
CSM
FKM
Epichloridine
Epichloridine
Chloroprene
Hypalon
Hypalon
Natural
Natural
Chemicals in system
Chloroprene
EPDM
EPDM
Nitrile
Nitrile
Methyl chloride Methyl ethyl ketone MEK Methyl isobutyl ketone Methyl isopropyl ketone Methylene chloride Milk Natural gas Nitric acid,20%, 40C 20%, 50C 40%, 50C 50%, 50C 60%, 20C 70%, 20C Nitric acid, fuming Nitrobenzene Nitrogen Nitrous gases Oleic acid Olive oil Oxalic acid Oxygen Ozone Palmitic acid Paraffin, kerosene Perchloroethylene Petrol, 100 octan 65 octan Petroleum ether Petroleum oils,high aromatic low aromatic Phenol Phosphoric acid,45%, 40C 85%, 40C Plating sol. w/o chromium. Propan, LP-gas
X X A X X X X X X X X A A A B A B B C B B B A A
X X X X X A C X X X X X X X X A X X X C C X B X X X X X X X X C C X X
X X X X X A A C X X X X X X X A X C C C B C B C X X X B X C X B C X C
X X X X X A A X X X X X X X X A X A A C C X A A C C B B B A X C X X A
C A B C X A X A B C X X X X B A C X C A A B B X X X X X X X C A B A X
X X X X X A A A A A B C C X X A X C C B B B C C X X C X X B C B B C C
C B C C X A X A B C X X X X B A X X C A A C B X X X X X X X B B B C X
X X X X X A C X X X X X X X X A X X X B X X B X X X X X X X X C C X X
A X X X B A A A A A A A A C B A X A A B A A A A A A A A A A A A A A A
A B A A A A A A A A A A A A A A B A A A A A A A A A A A A A A A A A A
Propanol, propyl alcohol Rapeseed oil Rosin oil Salicylic acid Salt solutions, non oxidizing Sewage water Silicofluoric acid, 40C Sodium hypochlorite,<10g/l >10g/l Styrene, 40C Sugar solutions Sulphur cloride, 40C Sulphur, molten Sulphur dioxide, dry gas,40C Sulphur trioxide, dry gas Sulphuric acid, < 60% 60%, 50C 75%, 50C 80%, 50C 96%, 50C Sulphuric acid,fuming,Oleum Sulphurous acid, 40C Tar, 40C Toluene, toluol Transformer oil,chl.hydrocar. mineral based Trichloroethylene, 40C Turpentine, terpene Vegetable oils Water, destilled fresh fresh ,destilled 100C salt Whiskey, Wine Xylene, xylol
A A B B B X X X X X B X A A A A X
A X X A A B B C X X A X X C X C C X X X X C X X X X X X X A A C A A X
A X C C A B B B X X A X X X X C X X X X X C C X X B X X C C B C A A X
A X A B A A B C X X A X X X X X X X X X X C B C X A X A A A A B A A X
A A X A A B B A B X A X B A B B B B C C X A X X X X X X X A A A A A X
A C C A A A A A B X A C B X X B B B B C X A C X X C X X B A A B A A X
A A X A A B B B C X A X C B C B B B C X X B X X X X X X X A A B A A X
A X X B A B B C X X A X X C X X X X X X X C X X X X X X X A A C A A X
Viton
A A A A A A A A A B A A A A A A A A A A B A A A A A A A A A A A A A A
Butyl
SBR SBR
FKM Viton
NBR
NBR
SBR
SBR
ECO
ECO
NR
NR
CR
CR
IIR
IIR
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
Epichloridine
Epichloridine
Chloroprene
Chloroprene
Hypalon
Hypalon
Natural
Natural
EPDM
EPDM
Nitrile
Nitrile
Teflon
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
Teflon
Viton
Butyl
Butyl
SBR
GB 02 2006
INSTALLATION OF TRELLEBORG TF EXPANSION JOINTS with turnable flanges. Key factors for installation Trelleborg rubber expansion joints are supplied ready for installation. Following advises are however to be taken into consideration in order to obtain a good performance and prolonged service life of the expansion joint. Fixed points An expansion joint acts as a piston by the forces arising from the internal pressure. To prevent the pipes from damage they are to be properly anchored in order to take care of these reaction forces (Fr). The reaction force of an expansion joint is calculated by the following formula: Fr = A x P x 0,01 Fr = reaction force in kN. A = effective cross sectional area in cm2. P = actual pressure in bar or kp/cm2. Installation The turnable metal flanges make installation easier and eliminate twist. The low inherent rigidity of Trelleborg TF expansion joints make for easier accommodation of installation dimensions. The expansion joints shall be easily accessible and open to regular supervision. It is recommended to let the expansion joints work in compression rather than stretching. Torsion is not permitted. Check the permissible movements, temperature, pressure and proper rubber quality before installation!
Guides Pressure-restrained expansion joint on pump (with tie bar). Absorb vibrations and thus relieve pressure on the machine housing.
Anchor
Anchor
Anchor
Guides
Anchor
Right
Fig. 4 Flange provided with flat sealing gasket to protect the rubber surface.
Mounting B
Wrong
Fig. 1
inst. key mont.eps
Fig. 3 Do not use flange with tongue or groove which will damage the rubber.
Fig. 5 Sharp edge pipe ends will damage the rubber face.
Mounting D
Mounting E
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor:
Wrong
Right
GB 02 2006
INSTALLATION OF TRELLEBORG FF EXPANSION JOINTS with full-faced flanges. Key factors for installation Trelleborg rubber expansion joints are supplied ready for installation. Following advices are however to be taken into consideration in order to obtain a good performance and prolonged service life of the expansion joint. Fixed points An expansion joint acts as a piston by the forces arising from the internal pressure. To prevent the pipes from damage they have to be properly anchored in order to take care of these reaction forces (Fr). The reaction force of an expansion joint is calculated by the following formula: Fr = A x P x 0,01 Fr = reaction force in kN. A = effective cross sectional area in cm2. P = actual pressure in bar or kp/cm2. Checking For optimum lifetime of expansion joints, make sure that the installed length and operating movements are compatible with their capabilities. (See our Technical Specifications for installation length and technical data). Check that expansion joints working pressures and grades are compatible with the operating conditions. Precautions prior to installation To avoid any damage, the expansion joints should be handled with great care, using a counter-flange lifting-ring. It is essential that the expansion joints are mounted on flat faced piping flanges that have been degreased and are clean and dry. No gasket must be mounted between the rubber expansion joint flanges and the mating pipe flanges. Expansion Joint Positioning Position the expansion joint, making sure the holes of the expansion joint counter-flanges and flanges are in line with the holes of mating pipe flanges.
16 12 6 2 10
14
Bolts should be tightened in diametral crosswise order. Repeat tightening sequence several times. 1st pass: Tighten to approximatively 10% of the maximum permissible torque for the bolting. Based Tight FF.eps on the class 6.8. 2nd pass: Tighten to approximatively 30% of the maximum value. 3rd pass: After at least 2 hours, re-tighten to 30% of the maximum value to make up for the reduction in tightening after relaxation of tightening force in the 2nd pass. All bolts must be tightened to the same torque value. If necessary, re-tighten until there are no signs of leakage, see page or deformation of the top of the rubber flanges upon going on stream or during hydraulic pressure test. Precaution Do not paint or lubricate rubber parts of the expansion joints.
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
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GB 02 2006
STORAGE IN GENERAL In the majority of products based on vulcanized rubber, storage for a certain period inevitabily induces changes in the physical properties of the stored products. Consequently, these products may not have their ultimate performance characteristics if stored for a length of time before installation (for example, an excess hardness, softening of the rubber or cracks and other surface deteriorations). These changes may result from one particular factor or from a combination of factors, namely the effect of oxygen, ozone, light, heat and humidity. The adverse effects of these factors may be minimised by a careful choice of the storage conditions. PROTECTIVE MEASURES Storage area requirements Cool:The storage temperature should be below 25C and products should be stored away from direct sources of heat such as boilers, radiators and direct sunlight. If the storage temperature is below 15C, care should be exercised during the handling of stored products as they may have stiffened and become susceptible to distortion if not handled carefully. The temperature of products taken from such lowtemperature storage should be raised to approximately 30C throughout their mass, before the products are put into service. It must not drop below 0 C nor exceed +30 C. However, should the temperature fall below 0 C, simply take the precaution of rewarning the joint slowly before handling them in order to avoid any risk of damage. Relatively dry: Maintain a relative humidity between 45 and 70% since excessive dryness is harmful for the expansion joint. Temporary deviations are however allowed. The relative humidity should be such that, given the variations of temperature in storage, condensation does not occur. In any event, the relative humidity of the atmosphere in storage should be less than 70% or, if polyurethanes are being stored, less than 65%. Note: - Air with 75% RH at 15C will have a dew point of approximately 11C. - Air with 75% RH at 20C will have a dew point of approximately 16C. - Air with 65% RH at 15C will have a dew point of approximately 9C. - Air with 65% RH at 20C will have a dew point of approximately 13C. - Air with 50% RH at 10C will have a dew point of approximately 0C.
Trelleborg IESA, s.a., c/San Vicente, 25 - E01440 Izarra (Alava) - Spain. Tfno: +34 945 437 090. Fax: +34 945 437 050. Email: iesa@trelleborg.com. Internet: www.teguflex.com E-mail: expansion.joints@trelleborg.com Internet: www.trelleborg.com/iesa
Distributor: