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1
OPINION
provide a definition. The term has long
been understood by the scientific com-
munity to refer to adverse changes in
the abundance and productivity of fish
and other aquatic life.
The problem is this: There is no scien-
tific evidence that shows a reduction in
entrainment and impingement would
lead to measurable improvements in
fish populations. That was the conclu-
sion of a peer-reviewed article authored
by Lawrence Barnthouse and published
in the May issue of Environmental Sci-
ence & Policy.
Any impacts caused by impingement
and entrainment are small compared to
other impacts on fish populations and
communities, including overfishing,
habitat destruction, pollution, and inva-
sive species, wrote Barnthouse, whose
research was sponsored by the Electric
Power Research Institute.
The 316(b) rule was first enacted in
1972 when Congress passed the Federal
Water Pollution Control Act Amend-
ments. Since then, the rule has been sus-
pended and rewritten several times in a
long and drawn out legal battle between
utilities and environmental groups. After
40 years, the EPA is expected to release
the final rule in November.
Interestingly, in the 40 years since
the rules enactment, the EPA has not
performed a single study that shows
entrainment and impingement impact
fish populations any more than recre-
ational fishing.
Adverse impacts have been implic-
itly or explicitly defined as entrainment
and impingement per se, irrespective of
whether any adverse changes in popu-
lations can be demonstrated or predict-
ed, wrote Barnthouse. The rarity of
M
any of you have written a the-
sis, dissertation, essay or aca-
demic paper in support of one
position over another. Providing hard
and persuasive evidence is critical in jus-
tifying your stand and winning consen-
sus on tough issues.
The Environmental Protection
Agency has failed miserably to heed
this precept as it pursues some of the
costliest regulations in U.S. history. In
many instances, the evidence either
does not exist or has not been revealed
to the American people.
The EPA is moving forward on sev-
eral new rules that would impose strict
standards on air emissions and wa-
ter management at U.S. power plants
without providing the evidence or data
to justify the need of more regulation.
The agencys new rule governing wa-
ter intake structures at existing power
plants is a perfect example.
Section 316(b) of the Clean Water Act
would affect roughly 670 power plants in
the U.S. It would require plants that draw
more than 2 million gallons a day and use
25 percent of that water for cooling to in-
stall the best technology available (BTA)
to minimize the mortality of aquatic
life. Losses occur when fish and other
organisms become trapped (impinged)
against water intake structures or sucked
(entrained) into the cooling system and
exposed to heat, pressure and machinery.
The rule requires the best technology to
mitigate what it describes as adverse en-
vironmental impact resulting from en-
trainment and impingement.
However, we still dont know what
constitutes an adverse environmen-
tal impact because the rule, which
was first introduced in 1972, does not
documentation of such impacts, after
40 years of operation of large power
plants, some of which have been con-
ducting extensive monitoring pro-
grams for several decades, provides
substantial evidence that impacts re-
lated to entrainment and impingement
are generally small.
Meanwhile, the rule, in its current
form, would require power producers
to install expensive fish-protection
technology and does not recognize the
use of less costly solutions that may
actually be more effective than those
identified in the draft rule.
But the EPAs deception doesnt stop
there. The information used to estab-
lish many of the air-emission standards
promulgated by President Obama and
the EPA has not been released to the
public. The data has been kept secret
as the Obama-run EPA moves forward
with rules that will cost U.S. utilities
and their customers billions.
In a July 29 column he wrote for The
Wall Street Journal, Rep. Lamar Smith,
chairman of Texas House Committee
on Science, Space and Technology, said
the EPA has obstructed the commit-
tees request for this data at every turn.
The costs of these rules will be
borne by American families. They de-
serve to know what they are paying
for, Smith wrote. If the administra-
tion does not provide this data by the
end of July, the science committee will
force its release through a subpoena.
The federal government has no busi-
ness justifying regulations with secret
information.
If you have a question or a comment,
please contact me at russellr@pen-
nwell.com
Wheres the Beef?
BY RUSSELL RAY, MANAGING EDITOR
1308PE_1 1 8/2/13 12:45 PM
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6
NUCLEAR REACTIONS
drew them to the nuclear energy field
and what makes them want to stay in it.
The panelists explained that they pur-
sued careers in nuclear energy primar-
ily because of their concerns about the
quality of the environment combined
with a knack for science and technol-
ogy. They were committed to careers in
nuclear energy and to doing work they
perceive as having a positive impact.
Although the next generation pan-
elists demonstrated commitment to
nuclear, they were not necessarily com-
mitted to any one employer (e.g., at
power labs, academia, institutes and
power companies). Some in the audi-
ence seemed to find their lack of em-
ployer commitment disconcerting, but I
did not. Instead, I was inspired by their
dedication to making a differencein
nuclear energy and the world. Their
movement across employers provides
them valuable experiences and insights.
Employers that want to retain them lon-
ger can do a lot to keep them, such as
providing stimulating opportunities to
grow and be influential, positive men-
tor relationships, and a better synergy
with their personal goals.
The next generations deep commit-
ment to nuclear energy was inspiring.
I believe that they will play a crucial
role in the degree to which nuclear
power thrives. Current nuclear energy
leaders need to re-create the work en-
vironmentand thereby the business
and cultural modelsin order to nur-
ture the essential contributions of the
next generation. Companies that fail
to tap into next generation creativity
and dedication will probably be left
behind.
A
t the American Nuclear Society
(ANS) annual meeting this year
in Atlanta, I did not expect to be
inspired. Southern California Edison
(SCE) had just announced that it would
be permanently retiring Units 2 and 3
at the San Onofre Nuclear Generating
Station (SONGS) due to continuing
regulatory and financial uncertainty.
SCE decided it was better to completely
shut-down both units instead of pursu-
ing the ongoing challenges associated
with actual and potential steam genera-
tor tube leaks. The SONGS shutdown
followed the closings of Dominions
Kewaunee and Dukes Crystal River sta-
tion for financial and regulatory-relat-
ed issues as well.
In the opening plenary at the ANS
meeting, Steve Kuczynski, President and
CEO of Southern Nuclear, rallied the
audience. Kuczynski talked about the
critical need for nuclear energy to play
better offense. That includes being more
proactive and informing and educating
people on all the advances being made
in new nuclear build and new technol-
ogy (e.g., at Vogtle and Summer). He
reminded the industry that it needs to
get out in front and lead change rather
than react and defend. Danny Roderick,
President and CEO of Westinghouse
(builders of the AP1000 in the U.S. and
China), continued on this theme in the
opening plenary, saying we need to re-
think and re-create the business models
of nuclear power in the U.S.
The conversations about re-thinking
nuclear energy and playing better of-
fense continued in the afternoon session
organized by Jeffrey Jay, of CB & I Pow-
er, and at the executive dinner hosted
by the Georgia Institute of Technology
Center for International Strategy, Tech-
nology and Policy. When that many
smart, experienced and well-positioned
people discussed nuclear energys cur-
rent challenges, the problems started to
appear quite surmountable. Joyce Con-
nery, Director of Nuclear Energy Policy
for the National Security Council spoke
at the dinner. Connery reassured the au-
dience that the administration and con-
gress (generally speaking) do support a
continued, important role for nuclear
power nationally and globally, and that
work is being done behind the scenes to
help remove barriers.
ANS members were also encouraged
to see the new documentary film Pan-
doras Promise by environmentalist
filmmaker Robert Stone. Pandoras
Promise tells the stories of influential,
credible environmentalists who evolved
from anti-nuclear activists to staunchly
pro-nuclear advocates. The stories com-
pel the audience with a combination
of climate science and the technical re-
alities of energy resources and waste by-
products. They conclude that, if you are
for the environment, then you must be
for nuclear energy. Pandoras Promise
has the potential to be a conversation
changer and is a great way to inform and
educate in the way Kuczynski described.
The need for new nuclear power mod-
els will likely be implemented, if not
developed by, the next generation of
nuclear energy leaders. Some of these
next generation leaders participated in
a panel at the meeting called, Young
Blood: Integration and Retention of the
Next Generation. These intelligent and
dedicated individuals talked about what
Re-Energizing
Nuclear Power
BY MARY JO ROGERS, PH.D., PARTNER, STRATEGIC TALENT SOLUTIONS
1308PE_6 6 8/2/13 12:48 PM
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BUILDING A
NEW GENERATION
OF NUCLEAR ENERGY
Containment Vessel Bottom Head set at V.C. Summer Unit 2
Westinghouse Electric Company congratulates South Carolina
Electric & Gas Company and Georgia Power Company on the
major milestones recently achieved in constructing new AP1000
nuclear power plants, marking the start of a new generation of
nuclear energy in the United States.
Westinghouse delivered the worlds rst pressurized water reactor
in 1957, and were proud to provide todays most advanced
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For more information, visit us at www.westinghousenuclear.com
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1308PE_7 7 8/2/13 12:48 PM
www.power-eng.com
8
VIEW ON RENEWABLES
surrounding park and public areas to
make them better for visitors, outdoor
enthusiasts and wildlife, and to celebrate
the history and heritage of the area.
PSE added a number of visitor ame-
nities and park improvements in the
lower, riverside portion of Snoqualmie
Falls Park, and built new hiking trails to
connect the parks upper and lower sec-
tions. New interpretative and education
signage communicates the historical, cul-
tural and environmental significance of
the site. Whitewater enthusiasts now en-
joy improved riverfront access and park
visitors enjoy new landscaping, light-
ing, fencing and viewpoints. Weve also
worked to eliminate invasive plant spe-
cies and replace them with native species
along the rivers shore.
Upstream from Snoqualmie Falls, PSE
renovated the projects original Train De-
pot and Carpenter Shop. The renovated
buildings are now up to code but have
retained their historical elements.
As of early July, Plant 2 was operating
and construction on Plant 1 is 90 per-
cent complete. By late August, we expect
to complete work on the lower park and
the recreation area and re-open all the
remaining hiking trails and visitor areas.
Our obligation as a utility is to not only
deliver safe, reliable power but to do it
in a way that protects and enhances our
environment and community. The rede-
velopment of the Snoqualmie Falls hydro
project is a great example of this principle
in action. The project combines modern-
day engineering with the history and
heritage of the Snoqualmie Falls area and
its people. As we near completion, we are
proud to carry this strong legacy forward
into the next century.
T
hirty miles from Seattle, Wash-
ington in the foothills of the
Cascade Mountains flows Sno-
qualmie Falls, a magnificent 30-story
cascading waterfall that attracts 2 million
visitors each year. Hidden beneath this
natural marvel lies a 115-year-old engi-
neering marvel the worlds first under-
ground hydropower plant.
Puget Sound Energyshistoric Sno-
qualmie Falls hydroelectric project is
home to two power plants. Plant 1 was
built in 1898 inside a bedrock cavity thats
260 feet below ground at the edge of the
falls. The second powerhouse, Plant 2, a
quarter-mile downstream from the falls,
was built in 1910 and expanded in 1957.
The facility is a vital piece of our gener-
ation and renewable energy portfolio. Its
also been our lowest cost power provider,
but like many hydro plants around the
country, it was showing its age. The plant
needed upgrades to improve efficiency,
capacity and safety.
After PSE received a new 40-year fed-
eral operating license in 2004, we began a
collaborative, comprehensive redevelop-
ment process that is now nearing comple-
tion. The project has resulted not only in
additional megawatts of clean, reliable
power, but in an enhanced visitor experi-
ence and better fish protection.
PSEs upgrades to the two power plants
included replacing two turbine genera-
tors and refurbishing the remaining units
to be more efficient and replacing aging
penstocks pipes that carry water to both
powerhouses. One of the larger engineer-
ing feats involved building a new steel
and concrete intake structure that chan-
nels water into the 1,200 foot-long un-
derground tunnel. This 12-foot diameter
tunnel was relined and now delivers wa-
ter to a rebuilt gate house above Plant 2.
The new gate house was outfitted with
automatic shutoff gates to quickly and
safely halt the flow of water if an earth-
quake or other emergency ever caused a
major leak in the penstocks.
Plant 2 went offline for renovation in
2010 and re-started in April of this year.
Once Plant 1 comes back online in late
July, the projects generating capacity will
be 54 megawatts, compared to 44 mega-
watts previously. The 20 percent increase
in rated output will raise the total output
enough to serve about 40,000 homes,
without using any additional water.
Aside from the powerhouse upgrade,
we also refurbished the existing con-
crete diversion dam that spans the Sno-
qualmie River just upstream from the
crest of Snoqualmie Falls. The current
dam, which varies between 5 and 18 feet
high, was lowered by 2 feet and length-
ened by 37 feet. This resizing reduces the
crest of flood waters by 6 to 8 inches in
the upstream city of Snoqualmie while
providing better water conveyance to the
powerhouses.
A new bypass flow-control system was
added to the rebuilt Plant 2. Now if either
generator is shut down abruptly, the sys-
tem transfers water so there is continuity
in water flow and fish (primarily Chi-
nook salmon and Steelhead trout) wont
experience a drop in the river level. To
further protect the fish, we modified the
Plant 1 tailrace at the base of the falls so
there were no pockets or ponds where
fish could get trapped.
Snoqualmie Falls is a scenic and cul-
tural treasure. With the renewed license,
we took the opportunity to reinvent the
Hydro Project Renovation
Marries History, Technology
and Environment
BY PAUL WIEGAND, SENIOR VICE PRESIDENT OF ENERGY OPERATIONS, PUGET SOUND ENERGY
1308PE_8 8 8/2/13 12:48 PM
Powerplant Engineering
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10
GAS GENERATION
California, however, the characteristics
of natural gas-fired generation might
be an even better fit than most areas for
several reasons.
California law currently has a rela-
tively high renewable energy standard
that requires 33 percent of its power
come from renewable energy by 2020
meaning a large amount of power ca-
pacity in the state will be intermittent.
To succeed at using renewable, it will be
necessary for California to have a de-
cent amount of power generation that
can quickly come onto the grid when
the sun sets or the wind stops blowing.
Natural gas-fired power plants, which
have quick start up times, can deliver
large amounts of power onto the grid in
a short period of time.
In addition, Los Angeles plans to
end the use of coal-fired generation
as a power source by 2025. The move
away from receiving power from the
Navajo Generating Station in Arizona
and the Intermountain Power Plant in
Utah will leave the city, which receives
39 percent of its power from those two
sources, with a need for more capacity.
While some of that power capacity will
come from renewable sources the Los
Angeles Department of Water & Power
is planning to seek bids for 250 MW of
solar power they city has amended its
contract with the Intermountain Power
Plant that would switch the power sup-
plied to Southern California utilities
from the coal-fired plant to a smaller,
natural gas-fired plant.
Unlike many states adding natu-
ral gas, however, California will most
likely have an increase in carbon emis-
sions. Although one of the most-stated
W
ith the unexpected retire-
ment of the San Onofre
Nuclear Generation Sta-
tion in June, utilities in Southern Cali-
fornia are looking to fill a 2,200 MW
power generation hole. For most utili-
ties, the answer is going to be the same
for much of the U.S.s new power gen-
eration: natural gas.
In its 2013 Summer Loads & Resourc-
es Assessment, California Independent
System Operator stated 2,502 MW of
power generation capacity had come
online in the state between June 1, 2012
and April 1, 2013, with more than 70
percent of that capacity coming from
natural gas.
Since April 1, even more natural
gas-fired generation has come online
in California, including the 800 MW
CPV Sentinel Energy Project near Palm
Springs, the 500 MW Walnut Creek
Energy peaking plant in the City of
Industry, the 429 MW Russell Energy
Center near Hayward and the 309 MW
Los Esteros Critical Energy Facility
near San Jose. The El Segundo Energy
Center, a 560 MW power plant, built
at an existing facility, is expected to be
online Aug. 1.
San Diego Gas & Electric is also ex-
pected to revive plans for the Pio Pico
Energy Center, a 300 MW plant that
had previously been rejected by the
California Public Utilities Commission
prior to the announcement of the clo-
sure of SONGS.
Because of the current direction of
the industry, it makes sense that utili-
ties looking to increase their power gen-
eration capacity would do so through
natural gas-fired generation. For
advantages of natural gas is its low
emissions, SONGS provided about 10
percent of Californias power demand
with no emissions. According to the
Breakthrough Institute, a pro-nuclear
environmental group, Californias car-
bon emissions will increase at least 8
million metric tons per year by replac-
ing the power generation of SONGS
with natural gas-fired power.
The move will also make Califor-
nia even more reliant on natural gas-
fired power generation than it has
been in the past. According to a report
from Reuters, gas now provides more
than 60 percent of Californias power,
which is an increase from 50 percent
in 2000. Both numbers are above nat-
ural gas usage for power generation in
the U.S. According to the U.S. Energy
Information Administration, natural
gas peaked at providing 32 percent
of the U.S.s power in April 2012 and
produced about 25 percent in the pe-
riod between November 2012 and last
March.
Despite the challenges, increasing
the states natural gas generation capac-
ity may be Californias only option. The
state is dealing with higher than average
wholesale energy price, with the EIA re-
porting a 59 percent increase in whole-
sale power prices in the state. Prices are
also 12 percent higher in the southern
California electricity grid compared to
the northern California grid because
the nuclear generation from SONGS
had to be replaced with power from
more costly sources.
The bottom line is simple for Cali-
fornia: The state needs to fill a 2,025
MW gap, and gas is the natural fit.
Gas a Natural Fit for
Southern California, but
Comes with Challenges
BY JUSTIN MARTINO, ASSOCIATE EDITOR
1308PE_10 10 8/2/13 12:48 PM
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12
to
Using
Technology
Monitor
&
Maintain
Wind
Turbines
1308PE_12 12 8/2/13 12:48 PM
www.power-eng.com
13
T
he use of technology in
power plants to automati-
cally monitor systems has
become industry stan-
dard, which isnt a sur-
prise in an industry working to cut the
cost of every kilowatt-hour. Although
wind power isnt unique in the use of
technology, the value of that technology
may be more central to efficiently operat-
ing a wind power project.
In the old days, at a big power plant,
you had your boiler operators and
your fire tenders and the people who
actually walked around the plant and
manually recorded temperatures and
pressures and checked on things on
an hourly basis and wrote that infor-
mation down on the logbooks, Greg
Shelton, service director for Alstom
Wind North America said. The evolu-
tion of the industry has been through
technology if we use 25 people to
walk around and do this manually,
can we use 10 people and do it with
technology?
While a natural gas-fired combined cy-
cle power plant may benefit from the use
of automated monitoring to increase ef-
ficiency, the same sort of system becomes
essential at wind power project that may
cover thousands of acres of land.
It was realized very soon that if we
put a utility-scale wind power plant thats
comprised of 200 turbines spread out
over 4,000 acres of land, were going to
need some sort of technology that can
monitor absolutely every aspect of op-
eration of the turbine remotely, just be-
cause the economics of having that many
people climb 400 feet off the ground to
do this kind of stuff would never work,
Shelton said.
Every original equipment
BY JUSTIN MARTINO, ASSOCIATE EDITOR
While sending workers to the top of a wind nacelle may be the
most obvious solution to looking at a problem, its rarely the
safest or most efficient method. Photo courtesy of Alstom.
1308PE_13 13 8/2/13 12:49 PM
www.power-eng.com
14
head of Siemens Energys Wind Service
Diagnostics Center. In addition, the
company offers a variety of Remote Diag-
nostic Services that allows the customer
a higher element of risk control and the
freedom to choose.
For a customer, it is absolutely crucial
to get diagnostic advice as early as pos-
sible and to have diagnostic experts to re-
spond to technical questions, Hoe said.
Detecting an error before it becomes se-
rious is both a science and an art. With
our data mining diagnostics, we can find
even the smallest indicator that some-
thing may not be operating normally.
As part of the companys RDS services,
it also utilizes 24/7 Remote Monitoring
Centers. Hoe said in 80 percent of all
alarm cases registered in the centers, the
technical support team is able to resolve
the issue remotely without the need for a
visit to the site. The average response time
to an alarm is 10 minutes, with 99 per-
cent receiving a response within an hour.
Siemens Premium RDS package in-
cludes vibration diagnostics, which of-
fer early detection of irregularities before
they can potentially turn into break-
downs. The diagnostic also carries out
precise online vibration measurement on
manufacturer offers some sort of su-
pervisory control and data acquisition
(SCADA) system with its turbine. The job
of the SCADA is to continuously moni-
tor the temperatures and production of
a wind turbine and discover potential
problems before they become large fail-
ures.
Unlike a fossil fuel-fired power plant,
wind power projects do not typically
have an on-site staff on a 24-hour-a-day,
seven-day-a-week basis. For wind power
projects, the first line of defense may be
on the site or hundreds of miles away.
Certain times, if youre troubleshoot-
ing issues or if theres a fault on the tur-
bine, you can stop it, you can reset the
faults, look at the statuses and start the
turbine back up, or attempt to, Shelton
said. Sometimes instead of sending
people out to the turbine, our initial re-
sponse can be through the control sys-
tem remotely. The nice thing about these
systems is you can do it from an office in
Richmond or from the operations build-
ing on site, because the access is web-
based.
Although a SCADA system is used to
monitor systems in real time, the opera-
tion of the system can be much more so-
phisticated. Shelton said the WindAccess
system also includes historical data and
historical data reporting capabilities.
That would allow someone monitoring
the system to not only see the current
temperature of a bearing, but also check
to see what the bearing temperature has
been over the past day or even month.
Allowing the operator to see the per-
formance of a part being monitored over
a longer period of time allows the com-
pany to prioritize when maintenance is
done on a particular turbine in order to
avoid an alarm state that could shut the
turbine down, Shelton said.
WindAccess monitors more than 100
different data points, according to Shel-
ton, and additional modules can be
added in order to provide an even more
detailed analysis. Those modules could
allow for more condition monitoring that
would record vibration and other similar
factors. Although extra modules might
come at a higher cost, Shelton said they
allow the operator to potentially avoid
more problems.
I think it boils down to being as pro-
active as possible, he said. To go to the
next step would require more compre-
hensive data through vibration analysis
and accelerometers, and the real driver
for that is to reduce the cost of energy. If
you can predict or have a better under-
standing of downtime events, then you
can schedule a corrective action when the
wind isnt blowing and have the turbines
be available 100 percent during the times
its possible to generate electricity.
A Siemens wind power site uses the
WebWPS SCADA system, which provides
a web-based interface with a variety of
status views of electrical and mechani-
cal data, operation and fault status, and
weather and grid data, said Merete Hoe,
Wind power projects can often be located in remote locations,
which makes remote access monitoring ideal to check
conditions and predict major failures before they can happen.
Photo courtesy of Alstom.
1308PE_14 14 8/2/13 12:49 PM
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1308PE_15 15 8/2/13 12:49 PM
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16
long run when performing tasks such
as sensor deployment.
Its $2,500 a day to bring a lift truck
out there, whereas our robot allows
you to go out there, drive it up, turn it
off, leave it there for a week, and when
you have to move it, you go move it,
he said. So that
machine would
pay for itself in
five days opposed
to renting a lift
truck.
Schlee said he is
also talking with
some companies
about the possibil-
ity of building big-
ger mobile plat-
forms that could
use robotic arms
to perform service
on the blades.
You might be
talking about a
$200,000 robot,
but youre talking
about $250,000
just to mobilize the crane, then you
have to send it from tower to tower, he
said. If the scale is right and you can
use one of our platforms and not have
to mobilize a crane, the platform pays
for itself in a day.
One of the companys mobile plat-
forms can climb a tower in around
three minutes, Schlee said.
As wind power becomes more com-
mon for power generation, it can be ex-
pected the technology used to service it
will become more sophisticated. In an
industry where every dollar is impor-
tant, utilizing the proper technology
can make a major difference for a wind
project operator.
main components, Hoe said.
Hoe expects prognostic services to be a
major focus in the future development of
remote services for wind power projects.
Prognastic services advise precisely
what a customer could do at a recom-
mended time, she said. Like in the
airplane and car industry, effective data
mining and a huge knowledge base will
give the best diagnostic and prognostic
advices. A wind power site in the future
will use remote data mining to make dy-
namic and automatic service planning.
Although the use of technology to
monitor equipment may be an industry
standard, solutions to use technology
to avoid sending people into the tower
if possible is also developing. Helical
Robotics is one company working with
wind project operators to use technol-
ogy to lower costs and increase safety
at sites by using robots to perform tasks
that would otherwise require sending a
person up the tower.
Helical Robotics President and CEO
Bruce Schlee said the company builds
mobile platforms and works with other
companies to design end solutions that
suit a customers needs.
Our business model is to partner
with people from the industry to cocre-
ate solutions as opposed to offer a turn-
key solution for the industry, he said.
Currently, the company offers three
platforms off the shelf with carrying
capacities of five pounds, 20 pounds
and 100 pounds. The platforms can be
developed to perform a variety of tasks,
including monitoring the conditions
of the blades with video, allowing a
picture to be taken from 30 feet away
as opposed to 600 feet away without
climbing the tower, or to place sensors
used for testing.
A mobile platform with a five-pound
capacity sells for $10,000. While Schlee
said that might sound expensive, it
could save thousands of dollars in the
SCADA systems are used by OEMs in order to
remotely monitor and diagnose problems with wind
turbines and, in some cases, can repair a problem
without ever sending a worker to the turbine. Photo
courtesy of Alstom.
1308PE_16 16 8/2/13 12:49 PM
For info. http://powereng.hotims.com RS# 8
1308PE_17 17 8/2/13 12:49 PM
www.power-eng.com
18
& Wilcox mPower Inc.] on that. I sort of
grew up in the nuclear business and Ive
been hanging around it thirty years and I
think thats a pretty exciting idea.
And some of the work on smart
grid, in terms of congestion, demand-
response activity, things that are really
on the transmission side of the grid, not
so much the customer side. I would say
those two areas are probably the most
exciting things that were seeing.
Power Engineering: How are things
proceeding with the plans for two
mPower SMRs at the Clinch River
site?
Johnson: Thats the ultimate plan. We
are proceeding into the licensing process
at the NRC, and thats probably first and
foremost what has to happen. There is
work being done at the site, site-charac-
terization, meteorology, those kinds of
things. But really the labor more at the
moment is the NRC licensing process for
a new design and product.
Power Engineering: Can you talk a
little bit more generally, bigger-pic-
ture, about the potential futures you
see for SMR technology in the US or
even globally?
Johnson: Yes, both. There are a cou-
ple things about that are attractive. One
of the things thats happened across
the country and here, is reduction or
flattening of demand, so the idea that
you can add generation or resources in
smaller increments, instead of the large
increments, thats attractive. Its a much
smaller capital commitment. So instead
of building 1,000 megawatts, youre go-
ing to 180 or 200 megawatts at a time.
So the capital commitment and, hence,
the risk, is a lot smaller. And one of the
things I like about the technology is the
export capability. If you think around
the world, new entrants into the nuclear
field, it would be a great technology to
start with, right? So, you start with a
B
ill Johnson is a man of
many interests. He enjoys
spending time in the gar-
den and tinkering on home
improvement projects and
will just as easily slide into the kitchen
to bake you a pastry. A lawyer by train-
ing, his penchant for varied hobbies is
echoed in a breadth of expertise across
the power industry that is rare in todays
world of specialization. As a partner at a
Raleigh law firm, Johnson represented
varied utilities. As President and CEO
of Progress Energy, he oversaw a diverse
power generation portfolio and helped
engineer a merger with Duke Energy
that created the countrys largest utility.
Along the way he served in leadership
roles in both the Nuclear Energy Institute
and the Edison Electric Institute.
Johnsons diversity of experience in the
Inside
the Tennessee
Valley Authority
A Q&A with TVA President and CEO Bill Johnson
BY DENVER NICKS, ASSOCIATE EDITOR
power generation industry makes him
uniquely positioned to serve as president
and CEO of an $11 billion historic insti-
tution like the Tennessee Valley Author-
ity, a role he assumed in November 2012,
with the TVAs expansive dominion over
everything from hiking trails and hydro-
power projects to windmills and nuclear
power plants. Power Engineering caught
up with Johnson to discuss the gamut of
issues he thinks about as CEO of the larg-
est public power utility in America.
Power Engineering: Tell me about
one or two of the most exciting proj-
ects going on right now in energy
research and development.
Johnson: Yea, we have a couple things
that I think are pretty interesting. Obvi-
ously our work on the small modular re-
actor, our partnership [ed: with Babcock
Bill Johnson
EXECUTIVE PROFILE
1308PE_18 18 8/2/13 12:49 PM
www.power-eng.com
For info. http://powereng.hotims.com RS# 9
small plant and sort of work up to the big
one. Thats what happened in this coun-
try. And I think that would be a good ex-
port product.
Power Engineering: Nuclear pow-
er has taken a string of tough blows
in the U.S., with the closing of San
Onofre and other events. Whats the
non-sugar-coated future look like for
nuclear power in the U.S. Is it on its
way out?
Johnson: Absolutely not. You know,
today, world-wide, something like 12%
of power comes from nuclear. In the U.S.,
its about 19%, and here in the Tennes-
see Valley, about 38 to 40%. It is a really
important resource. The recent events
youve mentioned really are very loca-
tion specific, where
at a single plant an
operator is making
decisions in a mar-
ket where power
prices are depressed.
That explains some
of that.
I really think if we
want to continue to
have low-cost pow-
er, and deal with the environmental is-
sues, and have a say in nuclear matters
around the world, we need to plan on
having nuclear as part of our future. And
I think one of the triggering events that
will lead us in that direction is that the
retirement of many nuclear plants, on
an age-basis, will start in about 2030. I
think we have had some bumps in the
road here, but when those plants start
retiring wed better have replacements
either ready or on the drawing board.
Power Engineering: With natural
gas so inexpensive right now, why
build a nuclear plant?
Johnson: A couple reasons: one, if
youre an old-timer like me, you still be-
lieve in something called fuel diversity. I
know that natural gas is pretty cheap, and
Im a believer in natural gas. I also saw it
go over ten dollars in BTU three times,
I think, in the 2000s. The volatility has
flattened, but there are still events that
could increase volatility. So: fuel diver-
sity, the fact that coal is really not much
of an option anymore to build, and the
longevity of nuclear plants. I think those
support the idea that we should have a
diverse mix, a balanced portfolio, and
nuclear ought to be a big part of it.
Power Engineering: Could you see
TVA building something like an ultra-
super-critical coal plant, or any coal
plant at any time in the future?
Johnson: The future is a long time, so
I cant speak too far out, but in the imme-
diate future, say, in
the next ten years,
I dont see the pos-
sibility, for a couple
reasons: one is that
today, half of our
power comes out
of coal, so we have
a lot of coal assets.
We will be retiring
some of those, but I
think the siting, the licensing, the envi-
ronmental issues around new coal are as
difficult as they are around existing coal.
I dont see that in our ten-year horizon.
Power Engineering: Several units
at the 600 MW Raccoon Mountain
pump storage facility had to be tak-
en offline in 2010 due to rotor cracks.
Can you update us on the status of
the repair work at that plant.
Johnson: Yes, all four of those units
were taken out of service after the dis-
covery of cracks in the rotors, as you
said. Theres a similar plant in Europe
where the cracks were first discovered,
and when we inspected here we found
the same thing. We are having new ro-
tors manufactured in Europe. I would
I know natural gas is
pretty cheap, and Im
a believer in natural
gas. I also saw it go
over $10 in BTU three
times in the 2000s.
- Bill Johnson, Tennessee
Valley Authority
1308PE_19 19 8/2/13 12:49 PM
www.power-eng.com
20
Power Engineering: Over the long
term, how would a privatization like
that affect operations at TVA?
Johnson: Theres nothing we do at
TVA that somebody else couldnt do.
Whats different about us is that we do
this in an integrated way across-state-
boundaries. So, for example, we run
a very large utilities system of 38,000-
39,000 megawatts of generation, 15,000
miles of transmission lines. We also
manage the Tennessee River, which is a
massive job and very important. We do
tremendous economic development and
new technology innovation. We have
campgrounds and hiking trails. So a lot
of these things that are currently done
out of the electricity revenues, some-
one else would have to do. If you think
about somehow changing TVA, you have
to think about all these other activities:
who would do them, and what the cost-
elements would be.
Power Engineering: Tell me about
the cutbacks the Bellefonte plant?
Johnson: What were doing is looking
at the load forecast, looking at the cus-
tomer usage patterns, and trying to de-
termine when that plant will be needed.
In the meantime, we are focused entirely
on finishing the other nuclear plant,
Watts Bar 2, which really has to be our
primary focus. And at the same time, our
revenues and usage are down consider-
ably over the past couple of years. I will
say that the fundamentals of the busi-
ness are very uncertain here at the time,
as they are across the country, and really
we are husbanding our capital and our
options, as we work through this uncer-
tainty. So we are preserving the option of
Bellefonte, and have to focus our resourc-
es on the immediate needs, the biggest of
which is Watts Bar 2.
Power Engineering: Is Watts Bar 2
on track?
Johnson: Watts Bar 2 has an es-
timated cost of 4 - 4.5 billion, and a
Johnson: No, I have not spoken to
the President about that or any other
topic. Im fairly certain the President
doesnt know who I am.
Power Engineering: Haha, fair
enough. Has that proposal affect-
ed things at TVA to this date?
Johnson: Ill answer those questions
in a series. We have met with OMB [ed
note: US Office of Management and
Budget. Though TVA is a nominally
publicly-owned utility it is self-support-
ing and does not receive funds from the
federal government.]. OMB prepares the
administration budget, so they are the
people leading the review. Weve had
several meetings with them to sort of
figure out what the schedule and the
process and the program are, but theyre
still in the early days, so theres not a lot
to report.
The proposal has had several impacts
on us. The first one is the element of dis-
traction. You know, in any operation,
but particularly in one where you en-
gage with hazardous activities, distrac-
tion is a bad thing, uncertainty is a bad
thing, so weve spent a lot of time, every
day, making sure that people are not dis-
tracted, and focused on the task.
The other thing that the announce-
ment has done is, affected our bond
spread, so that the value of our inves-
tors bonds has decreased. Which is not
a surprising outcome.
expect the first unit to be back online
around July of this year, and the other
three probably in the next ten to twelve
months. Were actively working on that.
While the plant was down, weve done a
lot of other things: replaced transform-
ers, did some other things, but I would
hope that well see the first unit coming
back in the July timeframe.
Power Engineering: Several of
TVAs hydroelectric plants have
passed or are approaching one
hundred years in operation. Do you
have a program in place to address
maintenance needs in those aging
facilities?
Johnson: We have a pretty robust dam
safety program. We have a lot of experi-
enceas you just said, a hundred years
oldsome of those dams have had a lot
of work done over the years. So we keep a
close eye on them. One of the things we
are in the middle at a number of those
dams is a sort of dam health check, so
were actually out boring in some of the
dams to see what the condition of the
internals are. So were working on that,
but were working on those all the time,
because we understand the implications
of owning and operating a dam.
Power Engineering: Have you spo-
ken to the President about the pos-
sibility that TVA may some day in the
future be sold off?
On a visit to Raccoon
Mountain Pumped-
Storage Plant, Bill Johnson
meets employees while
touring the facilities.
1308PE_20 20 8/2/13 12:49 PM
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For info. http://powereng.hotims.com RS# 10
commercial operation date in the 4th
quarter of 2015. We are tracking on both
the budget and the schedule. This proj-
ect gets the utmost scrutiny from man-
agement, from the board, from external
experts. So I have a fairly high degree of
confidence in our schedule and cost per-
formance at this point. I would say that,
like every other project of that size, there
are always challenges, but I think it is in
good shape, and moving at the pace and
at the cost we expect.
Power Engineering: Plans for new
build or uprates in the TVA fleet?
Johnson: We have no plans to an-
nounce anything new. We have, I would
say, the internal option in planning for
some uprates in the existing fleet. Some
of the preparatory work has been done,
but before we do that, we will finish
Watts Bar 2, and get our operating per-
formance into better shape.
Power Engineering: How much op-
portunity is there left within the TVA
fleet for uprates? Does that reach a
saturation point eventually?
Johnson: You would eventually, but
we havent done many uprates, and we
have those three BWRs at Browns Ferry,
which are the usual place you would start
on the uprates, so there are several hun-
dred megawatts of potential there. And
again, if you go back to whats happening
with demand, whats happening with us-
age, one of the questions is: when do you
need to do it? And when can you afford
to do it? And were not at those points yet.
Weve spent a lot
of time, every day,
making sure that
people are not
distracted, and
focused on the task.
- Bill Johnson, Tennessee
Valley Authority.
1308PE_21 21 8/2/13 12:49 PM
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a near-term phenomenon. I suspect that
in the long-term its a possibility, but I
dont think that near-term theres much
impetus for it.
Power Engineering: What are your
thoughts on the long-term price out-
look for natural gas?
Johnson: Three things that would af-
fect it. One is the regulatory conclusion
that we reach about fracking, and what
needs to be done there. And Im not an
expert in that, but I think that will come
to a reasonable conclusion. Second is the
potential for export. And, again, theres
some concern about that. One of the
concerns is that we have this competitive
advantage as a nation that we would then
export. We are a free-trade nation and I
suspect we will get to the export part. I
really dont think thats going to have a
significant impact on the price of gas, be-
cause, you know, youve got to liquefy it
and take it across the water and whatever
you do with it over there, so I still think it
will be an attractive fuel price. The third
piece is how active the drillers are. Gas is
relatively cheap, but its twice as expen-
sive as it was 18 months ago, and so, the
behavior of the gas exploration drilling
companies has a big bearing on the price.
I think that for the next decade, we have
pretty good stability. The advent of frack-
ing has really decreased the volatility in
the gulf. It used to be that if you had a
hurricane, the prices doubled, but thats
no longer the case.
Power Engineering: Where do re-
newables fit into the TVA portfolio?
And, more generally, the energy
portfolio of North America?
Johnson: We have a lot of renewables
at TVA. We have about 1600 megawatts,
not counting the hydro. If you count
hydro, that number is more like 6500
megawatts of renewable. We have about
1500 megawatts of wind, both in Ten-
nessee and in the Midwest. We have so-
lar and some biomass. I would say that
were one of the more active players in
Power Engineering: What, in your
eyes, are the prospects for some-
thing like a carbon-emissions tax,
putting a price on carbon that
would presumably affect the mar-
ket for nuclear power in the United
States?
Johnson: This is a great question
with no clear answer. Obviously, I think
theres not sufficient political appetite for
it. I think you would have to see a sig-
nificant rebound in the economy, back
to 2007 levels, where people would start
talking about this again. I dont think its
1308PE_22 22 8/2/13 12:49 PM
www.power-eng.com
23
For info. http://powereng.hotims.com RS# 12
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Power Engineering: One frequent-
ly mentioned issue with renewables
is intermittency. Long term, how
do you see solar combining with a
load-following plant, or SMR?
Johnson: I think that, long-term,
as we somehow scientifically solve the
intermittency problem, thats exactly
where we need to go, which is either
storage or some kind of backup capability.
For those of us who have to meet the
customers needs every day, what were
interested in is firm capacity so that we
can supply demand instantaneously, and
thats hard with renewables unless you
have storage or backup. The combination
of wind and gas can work, but then you
have to measure the economics, so, what
does it cost to do wind and gas compared
to gas alone. In my experience, customers
still really care a lot about price.
the Southeast in renewables.
Renewables have an important role to
play, but they are still what I would call
a niche player. The example I use is, if
you think of a football team, renewables
are sort of like your place kicker. Your
place kickers cant play offensive tackle.
I think they will
increase, but the
economics and
the governmental
support for them
will have to im-
prove.
In other words,
they have to
become more
economical compared to conventional
forms if theyre going to catch on in a big
way.
I think youll see increased usage, in-
creased development.
But conventional power is going to be
with us a long time.
Bill Johnson talks with
employees at the Kingston
Fossil Plant during his first
100 days on the job.
1308PE_23 23 8/2/13 12:49 PM
www.power-eng.com
24
reduction for ash streams and certain
low-volume-waste streams.
EPA issued their final report of the
study in 2009. The study was a culmina-
tion of data collection activities includ-
ing: site visits, sampling, consultations
with industry support groups such as the
Electric Power Research Institute (EPRI)
and the Utility Water Action Group
(UWAG), vendors and special consul-
tants as well as coordination with other
regulatory agencies. As a result of the re-
port, EPA concluded there was sufficient
cause to revise the regulation based on
industry and technological changes since
1982, and it initiated further information
gathering as well as commencing eco-
nomic impact studies. All of which has
resulted in the proposed revisions that we
see today.
THE PROPOSED
REGULATION
In developing the proposed ELG, EPA
considered eight different options, rang-
ing from very little change in current
common practices to controls coming
close to zero-liquid-discharge (ZLD). Out
of the study, four options were identified
as preferred. These options ultimately
specify the Best Available Technology
(BAT) and Best Practicable Control Tech-
nology Available (BPT) where noted for
the handling of each of these streams.
(See Table 1 on page 26. )
All of the four options are similar with:
A) establishment of treatment standards
for wet-FGD systems, B) elimination of
wet-flush-ash handling water discharge
in the limited number of facilities still
utilizing the practice, C) continued use
of impoundments for bottom ash water
(Option 4a requires the elimination of
bottom ash water discharges for units
greater-than-or-equal-to 400 megawatts),
D) impoundments for combustion re-
sidual leachate, E) no liquid discharges
for Flue-Gas Mercury Control (FGMC)
wastes, F) vapor-compression evapora-
tion for coal gasification wastewater and
G) chemical precipitation for nonchemi-
cal cleaning wastes. Some of these guide-
lines will have little impact to the major-
ity of the industry such as the guidelines
for fly-ash transport water, gasification,
FGMC and nonchemical cleaning wastes.
The regulations for FGD wastewater and
the potential for Option 4a specifying the
elimination of bottom-ash transport wa-
ters for many facilities have perhaps the
biggest impact.
Based on the options evaluated, EPA
has provided water quality guidance in
the form of concentration limits based on
proven, economically viable technologies
for each of these streams. It is important
to note that EPA specifies the concentra-
tions be met on the individual streams
O
n June 7, 2013, the
Environmental Pro-
tection Agency (EPA)
released its proposed
revision to regulation
40 CFR Part 423, Effluent Limitations
Guidelines and Standards for the Steam
Electric Power Generating Point Source
Category. Known by the acronym ELG
to many in industry, the proposed revi-
sions are a major attempt by the U.S. gov-
ernment to change the way utilities man-
age their water balance, treatment and
entire operations. While these guidelines
do cover all facilities that utilize steam to
generate power for the purposes of selling
electricity, the bulk of the changes impact
coal-fired facilities due to the nature of
their operations.
In 2005, EPA first identified the steam-
electric power industry to study potential
revision to the existing 1982 version of
the ELG regulation. In 1982, little was
known about the composition of blow-
down from wet flue-gas desulfurization
(FGD) systems or the impacts of constitu-
ents in ash handling waters. As such, the
1982 version of the regulation did not
address much of anything in terms of
FGD or ash handling waters. EPA chose
instead to focus on chlorine mitigation,
zinc and chromium reduction from cool-
ing towers and oil-and-grease and TSS
Complying
with
EPAs
Effluent Limitation Guidelines
for
Wastewater
BY JAY HARWOOD, BUSINESS DEVELOPMENT MANAGER,
GE WATER & PROCESS TECHNOLOGIES
Advanced wastewater treatment plants combining chemical
precipitation with biological technology may become much
more common depending upon the outcome of the EPAs new
Effluent Limitation Guidelines. The treatment of blowdown
from wet flue gas desulfurization systems at a coal-fired
power plant in the Eastern U.S. Photo courtesy of GE
1308PE_24 24 8/2/13 12:49 PM
For info. http://powereng.hotims.com RS# 13
w
1308PE_25 25 8/2/13 12:49 PM
www.power-eng.com
26
For info. http://powereng.hotims.com RS# 14
Technology basis for ELG
Stream 3a 3b 3 4a
FGD Wastewaterz
Best-Professional Judgement
Determination (BPJ)
Chem Precip + Bio >2,000
MW, BPJ 2,000 MW
Chem Precip + Bio Chem Precip + Bio
Fly Ash Water Dry Handling Impoundment (BPT) Impoundment (BPT) Impoundment (BPT)
Borrom Ash Water Impoundment (BPT) Impoundment (BPT) Impoundment (BPT)
No Discharge
>400 MW units,
Impoundment <400
MW units
Combustion
Residue Leachate
Impoundment (BPT) Impoundment (BPT) Impoundment (BPT) Impoundment (BPT)
FGMC Wastewater Dry Handling Dry Handling Dry Handling Dry Handling
Gasification
Wastewater
Evaporation Evaporation Evaporation Evaporation
Non-Chemical
Cleaning Waste
Chemical Precip Chemical Precip Chemical Precip Chemical Precip
Preferred Alternatives in EPA Draft ELG 1
environmental protection requirements.
As such, some facilities already meet or
exceed the discharge requirements out-
lined in the ELG proposal.
For facilities that do not meet the stan-
dards, in part or whole, the challenges
range from minimal to extensive. For
some facilities, it may mean the addition
of an extra treatment step to an existing
water treatment plant or the addition of
specific treatment chemistry. For others,
it can mean an entire rethink of their wa-
ter management practices.
For any plant impacted, the first steps
are to start identifying the magnitude of
the challenge. Water and mass balance
development will become the basis for
all decisions in achieving compliance. It
is important to ensure that sampling and
generation of the water balance captures
the variability and changes that are seen
in many streams, particularly FGD blow-
down. Changes in fuel, reagent, plant op-
eration and other air emissions controls
technologies can all change the composi-
tion of the wastewater and subsequently,
the approach to treatment.
Once a realistic water and mass balance
are identified, a design basis can be de-
veloped to identify solutions to meet the
goals. The design basis should be as real-
istic as possible. Over-stating constituent
prior to reuse, comingling or discharge.
Comingling of streams can only be used
for the purpose of a common treatment
system and not for any dilution. (See Ta-
ble 2 on page 29).
Not every coal-fired facility is going
to face these challenges. Facilities that
are less than 50 megawatts and facili-
ties which do not produce power for
the purpose of selling electricity are
exempt from
most and all of
these guidelines
respectively.
UNDER-
STANDING
THE CHAL-
LENGE
The ELG sets a
minimum stan-
dard of treatment
that will be re-
quired to be in-
corporated into
NPDES discharge
permit revisions
starting in 2017
and completing
by 2021. Indi-
vidual permit-
ting authorities
are free to set
lower discharge
requirements to
meet local wa-
ter quality and
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(ORP), pH and constituent loadings can
be indicators of changes or issues long
before the plant may see other indicators.
Plants are encouraged to start utilizing
all subject-matter-experts in their day-to-
day operations and encourage timely and
complete communication between all
operations to ensure optimized perfor-
mance and compliance.
FGD TREATMENT
Wet-FGD scrubbers have become
common-place in coal-fired power plants
across the US. These systems use an al-
kaline sorbent, typically as limestone,
in a slurry to react and produce calcium
sulfite (CaSO
3).
The majority of these
systems also use oxidation air to further
convert the CaSO3 to calcium sulfate
(CaSO
4
) or gypsum so that the material
can be disposed of as a saleable product.
Once the gypsum is removed, EPA has
proposed that the remaining wastewa-
ter stream is to be
treated to remove a
number of constit-
uents to very low
levels including:
selenium, mercury,
arsenic and nitrate-
nitrogen. EPA has
identified BAT for
FGD streams as
physical/chemical
precipitation com-
bined with anoxic/
anaerobic biologi-
cal treatment. GEs
ABMet* technol-
ogy is an example
of a commercially
available anoxic/
anaerobic biologi-
cal system.
Physical/chemi-
cal precipitation is
utilized in dozens
of stations across
the US. The basic
process typically
utilizes an alkali
such as hydrated lime to raise the pH of
the stream to a point where metals pre-
cipitate out of solution as metal hydrox-
ides. Additional chemistry, such as ferric
chloride, is often added to aid in further
reductions through iron co-precipitation
as well as acting as a coagulant. Depend-
ing on the loadings and targets of certain
constituents, organo-sulfide chemistry
can also be added to further increase the
removals of constituents such as mercury
to very low, part-per-trillion levels. The
precipitated solids are removed via clari-
fication (either single stage or dual de-
pending on the designing engineer and
vendor) then dewatered and landfilled.
Constituents such as selenium and ni-
trate require further treatment and anox-
ic/anaerobic biological treatment is usu-
ally applied. Systems such as GEs ABMet
utilize naturally-occurring, facultative
anaerobic bacteria to create a reducing
environment. These bacteria are seeded
loadings and variability in the hope of
capturing any potential scenario can re-
sult in a solution that is much more costly
and complicated than is actually neces-
sary. The reverse of not capturing the full
design basis can result in a solution that
does not meet the goals.
Understanding a facilitys full and real-
istic spectrum of flow rates and chemistry
is the only way to ensure that the selected
treatment program will be effective and
capable of achieving its design goals of
meeting regulatory compliance.
CHANGE IN THINKING
As part of the understanding about the
magnitude of treatment required to meet
these new concentrations comes the ne-
cessity for plants to start looking at their
operations much more holistically than
in the past. The coal-fired power industry
has undergone a wide variety of changes
in recent years with new regulations and
requirements addressing all aspects of
plant operations. These changes, coupled
with the eventual added implications of
the ELGs means that now, more than
ever, plants need to start operating as a
single, cohesive entity.
Many facilities operate to maximize
production with minimal direct (fuel)
costs. This philosophy can be trouble-
some for down-stream operations such
as air emission controls, but has an even
larger impact in wastewater management
and control. The days of using the least-
expensive coal regardless of its composi-
tion are behind us.
As we remove more and more pol-
lutants from the flue-gas, we transfer
these pollutants to the water streams.
All water treatment technologies have
limitations. Designing around and
operating within the constraints of
these technologies is essential to meet-
ing the discharge requirements.
Wastewater chemistry can also be
used as a tool in identifying changes or
problems in upstream processes. Often,
certain changes in wastewater chemistry
such as oxidation reduction potential
1308PE_27 27 8/2/13 12:49 PM
www.power-eng.com
28
Total Se g/L
0.1
1
10
100
1000
Nov-11 Dec-11 Feb-12 Mar-12 May-12 Jun-12 Jul-12 Sep-12 Oct-12 Dec-12 Jan-13 Mar-13
Infuent Effuent
This data illustrates the selenium removal capability of an ABMet bioflter treating FGD blowdown at a
power plant in the Northeast U.S.
practice dictates the use of chemistry
combined with clarification for removal
of constituents. The challenge associated
with extreme flow-rate variations due to
precipitation events can make clarifica-
tion difficult without a significant vol-
ume of equalization storage.
As leachate treatment becomes more
prevalent, alternative approaches com-
bining membrane-based ultrafiltration
(UF) with chemical precipitation may
find a niche in these applications. The
ability of a UF system to rapidly change
flow rates within its design can make it
an attractive alternative to large clarifiers
with significant equalization. An ap-
proach based on ultrafiltration technol-
ogy such as GEs ZeeWeed
*
also allows
for packaged treatment solutions or even
temporary mobile ones as needed.
WATER QUALITY
TRUMPS TECHNOLOGY
The ELGs, as impactful as they may
be to some, still take a back-seat to wa-
ter quality requirements. Regulators
will continue to impose discharge limits
that also factor in local environmental
protection, toxicity and water quality
requirements. For some, this may be
a requirement to treat for a constituent
that is not covered in the ELGs, such as
boron or TDS. For others, it may mean
a requirement to treat streams to lower
standards that the ELG specifies. Further,
local water quality limits may be increas-
ingly more difficult to achieve if power
generators no longer have large volume
low constituent streams such as bottom
ash ponds to blend smaller streams with
prior to an external outfall.
OUTLOOK
As a whole, the coal-fired power in-
dustry is continuing to face a barrage
of new challenges impacting the way
plants operate and the investments
made into these plants. The proposed
ELGs may cause some additional chal-
lenges initially, but the water industry
is adapting rapidly to help its power
brethren meet these challenges head-
on. Proven advanced technologies,
such as GEs ABMet, can be used to
compliment proven physical/chemical
processes to meet many of these chal-
lenges with confidence. Experienced
engineering firms and contractors can
further assist in providing long-term,
into a plug-flow biofilter that utilizes car-
bon media to establish a biofilm for the
bacteria to attached to and thrive. Dosed
with an engineered nutrient solution,
the water flows through the plug-flow
biofilter where it passes through several
different reducing conditions: denitrifi-
cation of nitrate and nitrite to nitrogen
gas, reduction of dissolved selenium to
insoluble elemental particulate, reduc-
tion of mercury, and sulfide generation
for the precipitation of insoluble metal-
sulfides. The constituents are removed
from the biofilter through monthly back-
washes and the solids are often sent to
the physical/chemical system for co-
processing with its solids.
At the time of writing, three facilities
are in operation today that utilize the
combination of physical/chemical treat-
ment coupled with an anoxic/anaerobic
biofilter for selenium and metals remov-
al. An additional two facilities operate a
biofilter with a settling pond as pre-treat-
ment. A sixth facility utilizes an entirely
different configuration for their biore-
actor in attempting to reduce selenium
levels in an FGD blowdown stream. (See
the Figure on this page.)
The combination of these two systems
provides users with the ability to treat
and discharge most FGD streams in
compliance of the proposed ELG.
ASH HANDLING WATERS
The push to eliminate ash sluicing
water discharges is nothing new for the
industry. The more stringent of the EPAs
proposed alternatives calls for zero-pol-
lutant discharge from bottom ash and fly
ash streams. The basic premise is that fa-
cilities would be converted to dry forms
of ash handling with the dry product be-
ing landfilled.
This approach does not entirely limit
wastewater discharges. Landfills will still
need to be lined and utilize a leachate
collection system. EPA has proposed the
leachate from these landfills be treated
for mercury and arsenic. Conventional
1308PE_28 28 8/2/13 12:49 PM
www.power-eng.com
29
For info. http://powereng.hotims.com RS# 16
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References:
Harwood, J., Weimer, L. (2012). Decipher-
ing the Choices in Treatment Required to Meet
EPA Effluent Limitation Guidelines at Coal-Fired
Generating Stations. International Water Con-
ference. San Antonio, TX.
Martini, D., et al. (2013). Update on the
Steam Electric Power Guidelines: Proposed
Rule. Electric Power Conference & Exhibition.
Chicago, IL.
US EPA. (2013). Effluent Limitations Guide-
lines and Standards for the Steam Electric Pow-
er Generating Point Source Category, Federal
Register Vol. 78, No. 110, pg. 34431-34543.
US EPA. (2009). Steam Electric Power Gen-
erating Point Source Category: Final Detailed
Study Report, EPA-821-R-09-008.
* Avg defined as the average of daily values for 30 consecutive days
** Max defined as the Maximum for any single day
Constituent FGD Leachate Gasification
Non-Chem
Cleaning
Selenium (g/L)
Avg 10 227
Max 16 453
Arsenic (g/L)
Avg 6 6 -
Max 8 8 4
Mercury (ng/L)
Avg 119 119 1.29
Max 242 242 1.76
Nitrate (mg/L)
Avg 0.13
Max 0.17
Copper (mg/L)
Avg 1.0
Max 1.0
Iron (mg/L)
Avg 1.0
Max 1.0
Total Dissolved
Solids (mg/L)
Avg 22
Max 38
New Discharge Concentrations Introduced by Draft EPG 2
1308PE_29 29 8/2/13 12:49 PM
www.power-eng.com
30
and reactions in the downstream pro-
cesses. Mercury capture also varies with
control technologies and the application
of those technologies. The relative per-
formance of existing plant air pollution
control equipment for co-benefit mer-
cury capture must be assessed for retro-
fit applications before specification of
additional equipment can be finalized
in order to optimize costs. With multi-
pollutant control, one control technology
can affect a specific pollutant that is be-
ing primarily controlled by another pro-
cess. Substances added to enhance one
mode of control can have unintended
detrimental effects in another part of the
overall system.
In addition to meeting more stringent
air emissions regulations, utilities also
need to meet variable power demand
requirements. Today, in most cases, that
means load following and cycling mode
of operation. Several factors drive the
U
tilities across the
country are making
plans to meet the Mer-
cury and Air Toxics
Standards by 2015.
They can apply for an extension, shut
down those coal-fired units where up-
grades may be deemed to be too costly
to justify, or repower with natural gas for
Rankine Cycle or combined cycle.
All approaches to mercury control start
with consideration of the fuel. Mercury
emissions vary with the mercury content
of the fuel source. Similarly, the amount
of mercury emitted varies with the pro-
duction of its forms during combustion
Challenges
to
Mercury Emissions
Compliance at New
and
Existing Coal Fired
Power Plants
BY MARK R. SANKEY, MICHELLE GOLDEN, AND DONALD KOZA, BECHTEL POWER CORP.
BECHTEL POWER CORPORATION
5275 Westview Drive
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BASED ON PAPER PRESENTED
AT COAL-GEN CONFERENCE
August 15-17, 2012
Louisville, KY
Revised, Renamed,
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AEPs coal-fired Turk power
plant is equipped with emis-
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the amount of mercury that
is released into the air.
1308PE_30 30 8/2/13 12:53 PM
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Used as part of a system for
conveying coal dust or incinerating
off a gas in a gas-handling system.
THE NEW YORK BLOWER COMPANY
800.208.7918 | www.nyb.com
2012 The New York Blower Company
Pressure Blower
JEA Northside Generating Station in Jacksonville,
FL, installed 6,000 feet of Viega ProPress 316
stainless steel pipe and over 500 fittings. The
system is easy to work with because of the
consistency of the connections, said Ron Beverly,
CFB Operations Specialist.
For more information: www.ViegaProPress.us
Pipe Joining
http://powereng.hotims.com/RS#312 http://powereng.hotims.com/RS#314
http://powereng.hotims.com/RS#313
http://powereng.hotims.com/RS#315
http://powereng.hotims.com/RS#316
Silo and Bin
Cleaning Services
and Equipment
Call 800-322-6653
or visit
www.molemaster.com
Silo and Bin Cleaning Sevices
http://powereng.hotims.com/RS#317
1308PE_60 60 8/2/13 12:55 PM
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BABCOCK POWER INC., with its
cutting-edge subsidiaries in energy
and environmental services, integrates
leading technology resources, advanced
energy products, and an elite corps of
professionals to provide customers with
safe, effcient, environmentally responsible
generation solutions worldwide.
Babcock Power subsidiaries:
Vogt Power International Inc., Babcock Power Services Inc.,
Riley Power Inc., Boiler Tube Company of America, TEi
Construction Services Inc., Welding Technologies, Babcock
Power Environmental Inc., Thermal Engineering International
(USA) Inc., TEi Struthers Wells and TEi Struthers Services
508.852.7100 I www.babcockpower.com
Single-Source Solutions
Design-Build Storage Solutions with
ClearSpan Fabric Structures
ClearSpan Fabric Structures are a fast, economi-
cal solution for equipment and material storage,
warehousing, manufacturing and more. ClearSpan
buildings feature exceptional height and wide-
open spaces with ample clearance for access and
ease of movement. Constructed in the USA from
the highest quality steel and fabric, these buildings
can be built to any length and up to 300 wide.
For more information, visit www.ClearSpan.com/
ADPWRE or call 1.866.643.1010 to speak with
one of our ClearSpan specialists.
Storage Solutions
lT'5 ACUT TlME.
TO THE RESCUE
Michigan Seamless Tube, LLC
800.521.8416 | www.mstube.com
Tube & Pipe, Seamless
Trust your Turbo
Generator Service
to the Manufacturer
with more than 100
years experience.
Electric Machinery Company
(612) 378-8000
www.electricmachinery.com
www.weg.net/us
Turbo Generator Service
http://powereng.hotims.com/RS#318
http://powereng.hotims.com/RS#321
http://powereng.hotims.com/RS#320 http://powereng.hotims.com/RS#319
Are Stray Electrical Currents
Destroying Your Bearings and
Seals?
Sohre Turbomachinery Shaft Riding Brushes
- Are Self Cleaning.
- Operate dry or in oil.
- Use gold/silver
bristles.
- Require little or no
maintenance.
- Can often be
serviced during
operation.
- High performance.
Transmit instrument
signals from a rotor
without special
sliprings.
SOHRE TURBOMACHINERY INC.
MONSON, MASS., USA 413-267-0590
TSOHRE@SOHRETURBO.COM WWW.SOHRETURBO.COM
2010 SOHRE TURBOMACHINERY INC. ABS CERTIFICATE B-568026
For info. http://powereng.hotims.com RS# 450
1308PE_61 61 8/2/13 12:55 PM
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For Classifed
Advertising
Rates & Information
Contact
Jenna Hall
Phone: 918-832-9249
Jennah@pennwell.com
For info. http://powereng.hotims.com RS# 455
1319 Macklind Ave., St. Louis, MO 63110
Ph: (314) 781-6100 / Fax: (314) 781-9209
www.ampulverizer.com / E-Mail: sales@ampulverizer.com
Quality and Service Since 1908
Ring Granulators, Reversible Hammermills,
Double Roll Crushers, Frozen Coal Crackers
for crushing coal, limstone and slag.
24 / 7 EMERGENCY SERVICE
BOILERS
20,000 - 400,000 #/Hr.
DIESEL & TURBINE GENERATORS
50 - 25,000 KW
GEARS & TURBINES
25 - 4000 HP
LARGEST INVENTORIES OF:
Air Pre-Heaters Economizers Deaerators
Pumps Motors Fuel Oil Heating & Pump Sets
Valves Tubes Controls Compressors
Pulverizers Rental Boilers & Generators
847-541-5600 FAX: 847-541-1279
visit www.wabashpower.com
FOR SALE/RENT
POWER
EQUIPMENT CO.
444 Carpenter Avenue, Wheeling, IL 60090
wabash
For info. http://powereng.hotims.com RS# 457
GEORGE H. BODMAN, INC.
Chemical cleaning advisory services for
boilers and balance of plant systems
George H. Bodman
Pres / Technical Advisor
P.O. Box 5758 Office (281) 359-4006
Kingwood, TX 77325-5758 1-800-286-6069
email: blrclgdr@aol.com Fax (281) 359-4225
For info. http://powereng.hotims.com RS# 454
For info. http://powereng.hotims.com RS# 451
Tur bine Controls
Woodward, GE, MHC
Parts and Service
Obsolete Parts Inventory
Control System, Modernization
Training, Troubleshooting
(610) 631-3480
www.turbogen.net
info@turbogen.net
TurboGen Consultants, Inc.
For info. http://powereng.hotims.com RS# 456
For info. http://powereng.hotims.com RS# 452
rental
equipment
the steam & power special forces
1-800-990-0374
www.rentalboilers.com
Rental Boilers Deaerator Systems
Economizers Water Softener Systems
24-Hour Emergency Service
For info. http://powereng.hotims.com RS# 459
For info. http://powereng.hotims.com RS# 458
Get a thorough mix with:
Pugmill Systems, Inc.
P.O. Box 60
Columbia, TN 38402 USA
Ph: 931-388-0626 Fax: 931-380-0319
www.pugmillsystems.com
For info. http://powereng.hotims.com RS# 453
1308PE_62 62 8/2/13 12:55 PM
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For info. http://powereng.hotims.com RS# 463
Get a BoiIer RentaI Quote within one hour at
www.wareinc.com/equipment or caII 800-228-8861
For info. http://powereng.hotims.com RS# 466
For info. http://powereng.hotims.com RS# 464
For info. http://powereng.hotims.com RS# 462
For sale or rent
The worlds very
best portable end
prep tools and
abrasive saws
800-343-6926
www.escotool.com
FOR SALE
CATERPILLAR POWERPLANT
Energy & Industrial Solutions
George Taylor - Owner
321-631-6353 or 321-960-7482
3 - Caterpillar Generator Sets
3.8mw Prime Power, 4.5mw Standby
4160 Volt - Model D-3512B
Less than 800hrs since new
Includes Paralleling Switchgear
1200amp Drawout Breakers
ASCO load management system
1 - Caterpillar G3516 Generator Set
Natural Gas - 800kw - 60hz
For info. http://powereng.hotims.com RS# 460
WE ARE
BUYING!!!
ARE YOU SELLING?
VALVES
INSTRUMENTATION
ELECTRICAL CONTROLS
PROCESS EQUIPMENT
PROCESS CONTROLS
PLANT MACHINERY
PSA SNUBBERS, ETC.
VISIT
www.FerncroftManagement.com
email:vavlebuyer@ferncroftmanagement.com
T. 978-815.6185 Fax. 603-814.1031
Ferncroft
Management,LLC
LIMITORQUE OPERATORS WANTED
NOISE?
ho|se 0ootro| og|oeer|ogl0oos0|t|og
ov|roomeota| So0od Leve| S0rveys
workp|ace ho|se xpos0re va|0at|oo
0omm|ss|oo|og & 0omp||aoce Test|og
0omp0ter ho|se Pred|ct|oo & 0ooto0rs
Houston: 713-789-9400
Calgary: 403-259-6600
www.HFPacoustical.com
info@HFPacoustical.com
FIND CONDENSER LEAKS FAST WITH FOAM
METHOD LEAK DETECTION, TUBE PLUGS IN STOCK
John R. Robinson Inc.
Ph# 800-726-1026
Condenser & Heat Exchanger Tools
www.johnrrobinsoninc.com
For info. http://powereng.hotims.com RS# 465
For info. http://powereng.hotims.com RS# 461
1308PE_63 63 8/2/13 12:55 PM
www.power-eng.com
64
INDEX
RS# COMPANY PG# SALES OFFICE RS# COMPANY PG#
1421 S. Sheridan Rd., Tulsa, OK 74112
Phone: 918-835-3161, Fax: 918-831-9834
e-mail: pe@pennwell.com
Sr. Vice President North
American Power Group
Richard Baker
Reprints
Foster Printing Servive
4295 Ohio Street
Michigan City, IN 46360
Phone: 866-879-9144
e-mail: pennwellreprint@fosterprinting.com
National Brand Manager
Rick Huntzicker
Palladian Professional Park
3225 Shallowford Rd., Suite 800
Marietta, GA 30062
Phone: 770-578-2688, Fax: 770-578-2690
e-mail: rickh@pennwell.com
AL, AR, DC, FL, GA, KS, KY, LA, MD, MO,
MS, NC, SC, TN, TX, VA, WV
Brand Sales Manager
Dan Idoine
806 Park Village Drive
Louisville, OH 44641
Phone: 330-875-6581, Fax: 330-875-4462
e-mail: dani@pennwell.com
CT, DE, IL, IN, MA, ME, MI, NH, NJ, NY,
OH, PA, RI, VT, Quebec, New Brunswick,
Nova Scotia, Newfoundland, Ontario
Brand Sales Manager
Tina Shibley
1421 S. Sheridan Road
Tulsa, OK 74112
Phone: 918-831-9552; Fax: 918-831-9834
e-mail: tinas@pennwell.com
AK, AZ, CA, CO, HI, IA, ID, MN, MT, ND,
NE, NM, NV, OK, OR, SD UT, WA, WI, WY,
Alberta, British Columbia, Saskatchewan,
Northwest Territory, Yukon Territory,
Manitoba
International Sales Mgr
Anthony Orfeo
The Water Tower
Gunpowder Mills
Powdermill Lane
Waltham Abbey, Essex EN9 1BN
United Kingdom
Phone: +44 1992 656 609, Fax: +44 1992 656 700
e-mail: anthonyo@pennwell.com
Africa, Asia, Central America, Europe,
Middle East, South America
European Sales
Asif Yusuf
The Water Tower
Gunpowder Mills
Powdermill Lane
Waltham Abbey, Essex EN9 1BN
United Kingdom
Phone: +44 1992 656 631, Fax: +44 1992 656 700
e-mail: asify@pennwell.com
Europe and Middle East
Classifieds/Literature Showcase
Account Executive
Jenna Hall
1421 S. Sheridan Rd.
Tulsa, OK 74112
Phone: 918-832-9249, Fax: 918-831-9834
email: jennah@pennwell.com
27 Nuclear Power International 51
www.nuclearpowerinternational.com
24 POWER-GEN Week 46
www.powergenerationweek.com
30 Renewable Energy World 56
www.renewableenergyworld-events.
com
32 RES Americas, Inc. C3
www.res-americas.com
21 Rotork Controls, Inc. 41
www.rotork.com
26 Sick Maihak, Inc. 49
www.sicknorthamerica.com
2 SIEMENS AG 3
www.siemens.com/
energy/controls
1 Solvay Chemicals, Inc. C2
www.solvair.us
23 Team Industrial Services 45
www.teamindustrialservices.com
11 The Society For Protective Coatings 22
www.sspc.org
10 Tranter Radiator Products, Inc. 21
www.tranter.com
25 Valvtechnologies, Inc. 47
www.valv.com
29 Valvtechnologies, Inc. 55
www.valv.com
20 Victory Energy Operations LLC 39
www.victoryenergy.com
12 Volvo Penta Of The Americas 23
www.volvopenta.com
4 Westinghouse Electric Co. 7
www.westinghousenuclear.com
Advertisers and advertising agencies assume lia-
bility for all contents (including text representation
and illustrations) of advertisements printed, and
also assume responsibility for any claims arising
therefrom made against the publisher. It is the
advertisers or agencys responsibility to obtain
appropriate releases on any items or individuals
pictured in the advertisement.
5 Bibb Engineers, Architects, 9
Constructors
www.bibb-eac.com
Brandenburg Industrial C4
Service Company
www.brandenburg.com
13 CB&I 25
www.cbi.com
22 Check-All Valve Mfg. Co. 44
www.checkall.com
14 Dresser-Rand 26
www.dresser-rand.com/
products/gimpel
9 Fibrwrap 19
www.fibrwrap.com
6 Fluor Corp. 11
www.fluor.com
8 GE 17
www.clearcurrentpro.com
3 Gundlach Crushers / Pennsylvania 5
Crusher
www.terrasource.com
31 HARCO 57
www.harcolabs.com
HYTORC 35
www.hytorc.com
HYTORC 37
www.hytorc.com
15 i2i Events Group 27
www.coilwindingexpo.com/
chicago
17 ICL Industrial Products 31
www.calciumbromides.com
19 Light Engineering 33
www.it-eng.com/products/
find-a-distributor
28 Marrone Bio Innovations 53
www.gotmussels.com
7 Mobil Industrial Lubricants 15
www.mobilindustrial.com
18 Nexus Engineering 32
www.nexus-tech.com
16 NOL-TEC Systems, Inc. 29
www.nol-tec.com
1308PE_64 64 8/2/13 12:55 PM
POWERING CHANGE POWERING SOLUTIONS POWERING TOMORROW
Located approximately 15 miles east of Austin, the $250
million Webberville Solar facility is contracted to Austin Energy
for 25 years, and is expected to generate enough energy to
power 5,000 average homes annually.
One of the challenges presented by this project was the clay
soil located in the northern part of the site. Clay expands and
contracts dramatically as the moisture content changes, which
in turn can work the tracker foundations out of the soil.
To counteract this, RES Americas determined the appropriate
depth for the foundations by conducting extensive pull-out
and lateral load deflection testing on sample foundations at
various locations on the project site.
The logistics of the project were also significant. At one point,
66 Sea-Land containers containing 29,000 PV modules were
received at the site over a nine-day period.
RES Americas successfully managed the scheduling, tracking,
and sequencing the delivery of all the components, and the
project was completed on schedule.
RES BUILDS THE LARGEST
SOLAR PV PROJECT IN TEXAS
Renewable Energy Systems Americas Inc.
11101 W. 120th Ave. | Suite 400
Broomfield, CO 80021 | 303.439.4200
res-americas.com
Clay Soils & Logistic Challenges
Webberville Solar
Developer SunEdison
BOS Contractor RES Americas
Owner MetLife / Longsol
Installed Capacity 30 MW (AC)
Module Technology Trina Solar
Number of Panels 127,728
Year of Operation 2012
For info. http://powereng.hotims.com RS# 32
1308PE_C3 3 8/2/13 12:39 PM
1308PE_C4 4 8/2/13 12:40 PM