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13
13-3
Note
The crankshaft is at TDC of the piston for cylinder 1 for
mixture ignition only then when the camshaft is standing atTDC of the piston for cylinder 1 (both devices must be interlocked). time as a fixing lever to loosen and tighten up the crankshaft screws. have been removed.
Insert assembly device -T10120- according to the illustration into the hole.
Interlock crankshaft, press the assembly -T10121into the hole in the flywheel. Note If the assembly device -T10121- cannot be inserted, remove the assembly device -T10120- out of the camshaft. Rotate crankshaft in direction of rotation of engine (360 ) and repeat the procedure. If both devices cannot be inserted:
Remove the devices from the holes and install camshaft position sensor as well as engine speed sender. Further installation occurs in reverse order.
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For engine with engine identification characters AZQ, BME Special tools, test and measuring equipment and auxiliary items required
Pipe section -T10123 Assembly device -T10121 Extractor -T10094-
Note
The crankshaft is at TDC of the piston for cylinder 1 for
mixture ignition only then when the camshaft is standing atTDC of the piston for cylinder 1 (both devices must be interlocked). time as a fixing lever to loosen and tighten up the crankshaft screws. have been removed.
Remove caps at cylinder head cover -arrows-. Remove engine speed sender -G28- on the cylinder
block.
T10123
Interlock crankshaft, press the assembly device
-T10121- into the hole in the flywheel. Note If the assembly device -T10121- cannot be inserted, remove the pipe sections -T10123- out of the camshaft. Rotate crankshaft in direction of rotation of engine (360 ) and repeat the procedure. If both devices cannot be inserted:
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Remove the timing gear cover Chapter 13-2. Interlock the control chain tensioner Chapter 13-2. Remove the camshaft screw and take out the camshaft sprocket.
moved one can screw in a screw with two washers to a maximum of 20 Nm + 45 (1/8 turns) into the camshaft and turn the camshaft. The pistons must not be at TDC. whenever the camshaft is removed
The central screw of the camshaft is to be replaced The assembly device -T10120- also serves at the
same time as a fixing lever to loosen and tighten up the camshaft screws. have been removed.
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Screw out the camshaft screws. Remove oil residues on the camshaft studs and camshaft sprocket in the points of contact using a clean cloth.
Tension control chain Chapter 13-2 Turn the crankshaft through a further 45 in the direction of rotation of the engine to TDC for cylinder 1 and interlock. Note
If the crankshaft is turned beyond TDC for cylinder 1
(observe the marking on the flywheel) then it should turned back and the TDC for cylinder 1 set again. piston on the valves.
play group 012 display field 3 and 4 1.2/40, 1.2/47 Engine, Fuel Injection; Rep. Gr. 01.
Remove the timing gear cover Chapter 13-2. Interlock the control chain tensioner Chapter 13-2. Remove the camshaft screws and take out the camshaft sprockets.
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moved one can screw in a screw with two washers to a maximum of 50 Nm + 45 (1/8 turns) into the camshaft and turn the camshaft. The pistons must not be at TDC. of the sprockets on engine with engine identification characters AZQ are to be replaced when the camshafts are removed.
time as a fixing lever to loosen and tighten up the camshaft screws. have been removed.
Screw out the camshaft screws. Remove oil residues on the camshaft studs and camshaft sprockets in the points of contact using a clean cloth.
T10123
Tension control chain Chapter 13-2 Turn the crankshaft through a further 45 in the direction of rotation of the engine to TDC for cylinder 1 and interlock. Note
If the crankshaft is turned beyond TDC for cylinder 1
(observe the marking on the flywheel) then it should turned back and the TDC for cylinder 1 set again. piston on the valves.
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(to do so use the pressure pad -MP1-216-).
Tighten screws -2- of camshaft sprockets -1- to 50 Nm Then, torque the bolts a further 90 (1/4 turn) with a rigid wrench. Tightening torque: 50 Nm + torque a further 90 (1/4 turn) Note The assistance of a 2nd mechanic is required for this work.
play group 012 display field 3 and 4 1.2/40, 1.2/47 Engine, Fuel Injection; Rep. Gr. 01.
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