NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No.

BP-DG-249-107-0006

Rev 00 dt.30/03/2007

BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL A C Motors Engineering Division

MOTOR DATA SHEET FOR VFD SYNCHRONOUS MOTOR Work Order No- 45237 A 425 31 Customer Project 1. Application 2. Quantity 3. Rated Output
at 50 Deg.C ambient
Digitally signed by nkg27080 DN: cn=nkg27080 Reason: CAT-II Date: 2007.11.05 09:55:33 +05'30'

M/S National Thermal Power Corporation Korba Thermal Power Plant (Stage III Unit-1 ) - ID Fan -2 ( 12 Pulse) (6 Pulse) - 3900 KW, 545 RPM, 45.42 Hz, 10 Pole, 0.90 PF, 2.3 kV - 1475 KW, 390 RPM, 32.5 HZ, 0.90 PF, 1804 V - 2300 V (L-L) RMS - 2 X STAR (30o Elec. displaced) - 20% to 100% of Dual Channel Range

4. Rated voltage per channel 5. Number of channels 6. Speed variation 7. Type of motor 8. Exciter 9. Standard 10. Insulation(Motor+Exciter) 11. Winding Temperature rise 12. Protection of motor and exciter 13. Type of construction 14. Shaft 15. Installation 16. Site condition

- Brushless Synchronous CACW cooled designed to operate with power fed from Load Commutated Inverter. - Brushless Exciter suitable for input from 415 V, 3 Ph., 50 Hz Phase Controlled Thyristor Bridge - IEC 34/ IS 4722 - Class F, VPI. - 77oC over inlet water temp. of 38oC by wdg. Resistance. 87oC over inlet water temp. of 38oC by wdg. RTD. (For 12 and 6 Pulse operation) - IPW-55 (Totally enclosed weather protected) - Horizontal foot mounted, UNIDIRECTIONAL rotation. - Single extension at DE - OUTDOOR(Under direct sunlight in coal, flyash and gaseous power plant environment) - Ambient air temp. - Max. relative humidity - Elevation above sea level - 50oC (Outdoor maximum) - 100% - <1000 M

17. Cooling 18. Noise 19. Vibration

- Top mounted CACW heat exchanger - As per IS 12065, 90 dB(A) at 1.0 m distance - As per IS 12075, 80 microns(peak to peak),2.8mm/sec(velocity)

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

20.Terminal box (Main)

- Phase separated type IP55, suitable for bottom entry of unarmoured 6 x 1C 300 sqmm 3.3 kV, XLPE, Al cable for each winding (Cable lugs and glands included in BHEL EDn. scope) - Separate IP55 terminal boxes for a) Space heaters b) RTDs (Windings, brgs.)

21. Terminal boxes (Others)

c) Exciter(suitable for 3 core 70 sq. mm cable)

22. Paint Shade - Blue shade RAL-5012 Suitable for Thermal Power Station environment

23. Designed Charecteristics(Calculated) (A) (B) (C) Open Circuit and Short Circuit characteristics. Operating curves( and Flux Profile). Efficiency & Excitation data for Operating Points. (Motor performance evaluation(6 & 12 pulse) OC & SC Loss Table( at 45.42, 32.5, 26.25 & 20.42 Hz.). (Various losses during 6/12 pulse operation) Pulsating torque (Exciting Torque Formula) Annexure 1 Annexure II Annexure III

(D)

Annexure IV

(E)

Annexure V

24. Coupling details 25. Driven equipment

- PM 270 REYNOLDS HOLSET Flexible Coupling - Radial ID fan NDZV 47 SIDOR, GD2= 226400 Kg-m2

26. Other information (Motor) GD2 of motor+exciter = 5460 Kg-m2 Outside diameter of rotor = 1148 mm Torsional stiffness (Motor shaft) = Refer Shaft Loading Drawing 27. Motor parameters (Design) 27.1 Reactances and Time Constants Annexure-VI These Parameters refer to one system, the other being disconnected. 27.2 Other Parameters (A) Air gap ampere turn/pole (B) No load ampere turn/pole (C) Full load ampere turn (D) Pull out torque (12 Pulse) 28 Exciter data (A) Type (B) Number of poles (C) Stator/Rotor turns ratio (D) Exciter stator supply (Rated values) AGAT NLAT FLAT POT AT 9995 AT 10945 AT 23976 P.U.1.65

: : : PHASES : FREQUENCY : VOLTS :

BRUSHLESS 8 6.01 3 50 415 V (L-L RMS)

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

AMPS (E) Exciter rotor (Rated values) POLES RPM KW VOLTS AMPS

: 80 : : : : :

A(MAX) (LINE)

8 550 46.4 KW 116 V DC 400 A DC

AT 545 RPM 2300 V(L-L) 3900 KW LCI OPERATION 12 PULSE ROTOR STATOR 100 345 VOLTS(DC) VOLTS RMS(L-L) 360 64 AMPS(DC) AMPS RMS LINE 36.0 KW 38.2 KVA

AT 390 RPM 1804 V(L-L) 1475 KW LCI OPERATION 6 PULSE ROTOR STATOR 80.0 280 VOLTS(DC) VOLTS RMS(L-L) 288 52.0 AMPS(DC) AMPS RMS LINE 23.0 KW 25.2 KVA

MOTOR AT STANDSTILL CONDITION ROTOR STATOR 50 314 VOLTS(DC) VOLTS RMS(L-L) 170 39 AMPS(DC) AMPS RMS LINE : 5.0 seconds 8.5 KW 19 KVA

(G) Exciter withstand time at standstill when rated 3 Phase 50 Hz voltage is applied to stator. 30. Motor rating data (Name Plate) KW RPM Voltage(L-L) P.F. Current Amps(Line) Exciter Voltage(RMS) (Stator 3 Ph L-L) Exciter Stator Line Current RMS 31. RTDs settings (Initial setting) in (oC) (A) Motor stator windings (B) Motor bearings 12 Pulse 3900 545 2x2300 V 0.90 2 x 564 345 64

6 Pulse 1475 390 1804 V 0.90 558 280 52.0

Alarm 125 85

Trip 130 90

Note -- Final settings to be done as given on OGA Drawing no. 1 403 00 40 422

( H K Nigam) SDGM AME/ BHEL/ BHOPAL

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

Annexure -I
CURRENT SOURCE CONVERTER FED THREE PHASE SYNCHRONOUS MOTOR NTPC Korba Pn = 3900 KW Nn = 545 RPM Mn = 68.4 KNM IDQ4342-8DD05-Z Un = 2 X 2300 V In = 2 x 564 A Cos On = -0.90
SHEET OF

45237 A 425 31 Fn = 45.42 Hz Ifn = 360 A Ufn = 100 V

OC AND SC CHARACTERISTIC(ACC. TO DESIGN)

ocl
1.4

agl

fll

scl

Linear (scl)

1.2

0.8 U/Un, Ik/In 0.6 0.4 0.2 0 0 0.4 0.8 1.2 1.6 If/Ifo 2 2.4 2.8 3.2

H K Nigam

Date

AME, BHEL Bhopal

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

Annexure II
CURRENT SOURCE CONVERTER FED THREE PHASE SYNCHRONOUS MOTOR NTPC Korba Pn = 3900 KW Nn = 545 RPM Mn = 68.4 KNM IDQ4342-8DD05-Z Un = 2 X 2300 V In = 2 x 564 A Cos On = -0.90
SHEET OF

45237 A 425 31 Fn = 45.42 Hz Ifn = 360 A Ufn = 100 V

OPERATING CHARACTERISTICS
O/On P/Pn U/Un I/In If/Ifn

1.2

P/Pn, O/On, U/Un, I/In, I/In, If/Ifn

0.8

0.6

0.4

0.2

0 0 0.2 0.4 0.6 N/Nn(pu) 0.8 1 1.2

H K Nigam

Date

AME, BHEL Bhopal

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

Annexure - III Efficiency and Excitation data for operating Points

Project Korba Type 1DQ4342 WO 45237 P 425 31

Calculation of Exciter Data Ratings Main Machine Output PN Speed NN Torque MN Stator Voltage UN Stator Current I1N Motor Frequency FN SCR Ik0/IN Ratings Exciter Machine Duty type PS1 N F1 U1 I1 Load Point P N F U1 unit (kW) (1/min) (Hz) (V) 2x S1 50.2 520 50 390 400 1 3900 545 45.42 2300 0.965 na 564 360 100 64 345 2 1475 390 32.50 1804 0.941 0.955 558 275 290 80.6 52.0 280 S2 5s 38 0 50 390 240 3 1439 380 31.67 1703 0.940 0.953 577 284 287 79.7 40 220 S1 46.0 1.694 86.6 115 400 6 478 265 22.08 783 0.92 0.936 425 209 205 56.9 37.0 200 S2 5s 17.2 1.0 50 70 245

3900 545 68.4 2X2300 2X564 45.42 0.70

kW 1/min kNm V A Hz

P.F. Efficiency Field Voltage Field Current No Load field Current Supply Frequency Commutation Reactance

cosN nN UfN IfN If0N FN xp

-0.90 96.5 % 100 360 148 50 0.11

V A A Hz p.u.

kVA 1/min Hz V A 4 1250 365 30.42 1558 0.93 0.95 553 271 285 79.2 39 215 5 788 315 26.25 1121 0.93 0.94 485 240 230 63.9 38.0 205

PD s F2 UD ID

kW p.u. Hz V A

7
376 245 20.42 724 0.91 0.93 364 179 205 56.9 35.0 190

8
45 109 9.08 322 0.68 0.705 132 64 205 56.9 29.0 155

Efficiency S Channel Efficiency D Channel Motor Line CurrentS Channel(A) Motor Line CurrentD Channel(A) 2x If Excitation Data of (A) Main Uf (V) Machine I1 Stator Data ~A of Exciter U1 Machine ~V

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

Annexure - IV O C & S C Loss Table

Project Korba Type
3900 545 68.4 2X2300 2X564 45.42 0.70 kW 1/min kNm V A Hz

1DQ4342

WO

45237 P 425 31
cosN nN UfN IfN If0N FN xp -0.90 96.5 % 100 360 148 50 0.11

Ratings Main Machine Output PN Speed NN Torque MN Stator Voltage UN Stator Current I1N Motor Frequency FN SCR Ik0/IN

P.F. Efficiency Field Voltage Field Current No Load field Current Supply Frequency Commutation Reactance

V A A Hz p.u.

Losses at rated conditions (calculated value) Bearing Ventilation Iron Stator I2R Stray Load Harmonics (damper wdg.) Harmonics (stator wdg.) Rotor I2R Exciter

VLaN VLuN VFeN Vwg1N VzN VzSr3N VzSr1N Vwg2N VerrN

(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)

4.6 8.4 34.0 28.0 9.0 4.6 8.4 34.0 6.0

Losses as a Function of speed, voltage, current (calculated value). 12 PULSE 2 1475 390 32.5 1804 275 290 0.51 1.09 -0.90 0.44 2.0 3.0 19.0 7.0 2.0 3.0 2.0 22.0 96.2 28 17 6 PULSE 2 1250 365 30.42 1558 553 285 0.32 0.81 -0.75 0.66 1.5 3.5 15.0 13.0 9.0 4.0 2.8 22.0 94.0 23 30

Load Point

KW RPM Hz U1(V) I1(A) IF(A) M/MN /N Cos Sin VLA VLU VFE VWG1 VZ VZSR1 approx. VZSR3 approx. VWG2
ETA OC losses(kW) SC losses(kW)

1 3900 545 45.42 2300 564 360 1.0 1.0 -0.90 0.44 4.6 8.4 34.0 28.0 9.0 8.4 4.6 34.0 96.5 53 55

3 1250 365 30.42 1558 271 285 0.19 0.75 -0.75 0.71 1.0 0.5 15.0 6.0 2.0 0.5 0.3 22.0 95.5 23 16

1 1475 390 32.5 1804 558 290 0.51 1.09 -0.90 0.44 2.0 3.0 19.0 14.0 9.0 6.0 3.0 22.0 94.6 28 31

3 788 315 26.25 1121 485 230 0.19 0.75 -0.70 0.71 1.0 0.5 10.0 10.0 7.0 1.0 1.0 14.0 93.0 14 22

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006

Rev 00 dt.30/03/2007

ANNEXURE - V PULSATING TORQUES

Project Korba Type
3900 545 68.4 2X2300 2X564 45.42 0.70 kW 1/min kNm V A Hz

1DQ4342

WO

45237 P 425 31
cosN nN UfN IfN If0N FN xp -0.90 96.5 % 100 360 148 50 0.11

Ratings Main Machine Output PN Speed NN Torque MN Stator Voltage UN Stator Current I1N Motor Frequency FN SCR Ik0/IN

P.F. Efficiency Field Voltage Field Current No Load field Current Supply Frequency Commutation Reactance

V A A Hz p.u.

Air Gap torque Pulsation with Converter Operation Reference base for the pulsating torque mp is the fundamental torque M at the actual operating point. The per unit values of the speed n are related to the nominal speed NN of the motor. A. Integer Harmonic Torques during Start Up and Normal Operation mp(t)=1+ mp*sin(2**FN*N/NN*t+*/180) p.u. where mp = pulsating torque amplitude in p.u. M M = motor torque at

= harmonic order number

actual load point N = motor speed at actual load point

6 pulse / 1 system 7.0 < F < FN 0.18 -91.3 0.069 112.6 0.034 -50.9 0.015 138.3

A.1

Natural Commutation Range Flux = 1.0 p.u. F (Hz) 6 mp6 6 12 mp12 12 18 mp18 18 24 mp24 24

12 pulse / 2 system 7.0 < F < FN 0.080 117.9 0.019 150.6

A.2

Forced Commutation Range mp in p.u. , in grd. Flux = 1.0 p.u. 12 pulse / 2 system 6 pulse / 1 system F (Hz) 1.0 3.0 5.0 7.0 1.0 3.0 5.0 7.0 6 mp6 0.133 0.288 0.467 6 24.3 16.8 16.2 12 mp12 0.085 0.22 0.29 0.28 0.085 0.22 0.298 12 19.3 17.1 20.8 22.0 19.3 17.1 20.8 18 mp18 0.077 0.176 0.154 18 16.3 19.8 20.6 24 mp24 0.072 0.128 0.062 0.058 0.072 0.128 0.062 24 15.5 21.7 -4.4 -56.1 15.5 21.7 -4.4 30 mp30 0.068 0.083 0.043 30 15.7 20.1 -48.4 36 mp36 0.064 0.049 0.029 0.009 0.064 0.049 0.029 36 16.3 10.4 -54.8 99.07 16.3 10.4 -54.8 42 mp42 0.061 0.029 0.008 42 17.2 -14.1 -30.8 48 mp48 0.056 0.024 0.005 0.015 0.056 0.024 0.005 48 18.2 -41.6 91.93 -10.93 18.2 -41.6 91.93 Non Integer Air Gap Torque Pulsation due to Ripple Content of DC Link Current mp(t) = 0.02*sin6*[2*(FN*N/NN-FN)]*t p.u. 0.636 17.9 0.284 22.0 0.082 -14.8 0.058 -56.1 0.013 -30.6 0.009 99.07 0.010 -1.1 0.015 10.93

B.

NTPC Doc. No. 2140-108-01BH-PVE-Y-011 BHEL Doc. No. BP-DG-249-107-0006 Annexure-VI Resistances,reactances and time constants

Rev 00 dt.30/03/2007

Project
PN NN MN FN 3900 545 68.4 45.42

Korba
kW 1/min kNm Hz

Type
UN I1N UfN IfN 2X2300 2X564 100 360

1DQ4342
V A V A cosN N If0N FN

WO
-0.90 96.5 % 148 A 50 Hz

45237 P 425 31
DC res. (m) at 25C 12.0 R1/ph. Rf 209 120C 16.7 289

System I

r1

xs1e

xs1k r 2 r 3 xe3

System II

r1

xs1e

D-Axis

xhd

xs2

System I

r1

xs1e

xs1k r 3

System II

r1

xs1e

Q-Axis

xhq

xe3 saturated unsaturated

Resistances,reactances and time constants referred to 1 system, the other being disconnected 1. 2. 3. 4. 5. 6. 7. Rated impedance per phase Armature winding res. at 75C Field winding res. at 75C Damper winding res. at 75C Zero sequence res. Negative sequence res. Armature winding leakage reactance ZN r1 r2' r3' r0 ri xs1 xs1e xs1k xs2' xs3' x0 x2 xhd xhq xd xd' xd'' xq xq'' Td' Td'' Tq'' Tdo' Tdo'' Tqo'' TG Ohm %o %o %o p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. p.u. s s s s s s s

2.30 8.55 1.22 14.4 2.8 13.4 0.069 0.029 0.040 0.061 0.040 0.041 0.10 0.78 0.70 0.828 0.11 0.072 0.75 0.92 0.334 0.017 0.024 2.331 0.023 0.174 0.045

2.45 8.50 1.34 15.83 2.8 13.4 0.061 0.025 0.036 0.050 0.037 0.033 0.008 0.70 0.625 0.728 0.09 0.069 0.66 0.075 0.282 0.011 0.017 2.068 0.016 0.152 0.034

8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 25. 23. 24.

Field winding leakage reactance Damper winding leakage reactance Zero sequence reactance Negative sequence reactance Direct axis armature reactance Quadrature axis armature reactance Direct axis synchronous reactance Direct axis transient reactance Direct axis subtransient reactance Quadrature axis synchronous reactance Quadrature axis subtransient reactance Direct axis transient sc time constant Direct axis subtransient sc time constant Quadrature axis subtransient sc time constant Direct axis transient oc time constant Direct axis subtransient oc time constant Quadrature axis subtransient oc time constant Armature sc time constant