Contents Introduction 1. FIRE SPRINKLERS: THEIR HISTORY AND BACKGROUND Citations Endnotes 2. OVERVIEW OF A BASIC SPRINKLER SYSTEM DESIGN (GETTING STARTED) Plans and Specications Starting the Work on Your Plan Citations Endnotes 3. BASIC DESIGN OVERVIEW (PART 2) Citations Endnotes 4. FURTHER SPECIFICS OF DESIGN BASICS Dimensioning Pipe Lengths Considerations for Ofce Areas Take-Outs Noted Dimensions The System Header At the End of the Job Citations Endnotes 5. ADDITIONAL ENGINEERING RESPONSIBILITIES Locate Sprinklers in an Open Space Some Other Red Flags The Consulting Engineers Onus Hazard Evaluation On-the-Job Responsibilities Critical Design Considerations Communicate! 2001 by CRC Press LLC Always Be on the Alert Citations Endnotes 6. FINISHING THE PLAN. Endnotes 7. STOCKLISTING Endnotes 8. AREAS SUBJECT TO FREEZING Auxiliary Dry Systems Anti-Freeze Systems Factors to Consider Sprinkler System Conversions Engineering Design Options Citations Endnotes 9. PIPE HANGING Endnote 10. SYSTEM CODE REQUIREMENTS Customizing Your Work to the Job at Hand Code Specics Making Use of NFPA Pamphlet #13 Study Questions Citation Endnotes 11. BASICS OF HYDRAULIC CALCULATION The Project Example Primary Calculation Considerations Cross-Main Calculation Procedures Completing the Hydraulic Calculation Proving System Adequacy Some Finer Points System Variations Citations Endnotes 12. PREPARATION FOR THE NICET EXAMINATION Study Questions Citations Endnotes 13. PIPING METHODS AND DETAILS Endnotes 14. OPTIONS FOR HYDRAULIC DESIGN. The Grid Calculation The Loop Calculation 2001 by CRC Press LLC To Bear in Mind Citations Endnotes 15. HIGH-PILED STORAGE Commodity Classication Commodity Piling Height Code Application Another Application Example Sprinkler Options Study Questions Citations Endnotes 16. TECHNIQUES FOR RETROFIT WORK Measure and Quantify the Existing Building in Three Dimensions Prepare the Design and Layout by Survey Make a Comprehensive Effort Recent Examples of Retrot Design Work Citations Endnotes 17. THE ROLE OF FIRE PUMPS AND THEIR USAGE . The Horizontal Electric Fire Pump Vertical Turbine Pumps In-Line and End-Section Pumps Diesel-Drive Pumps Pump Selection Energy for Start-Up and Operation The Codes Code Interpretations Field Engineering Concerns Size and Safety Citations 18. BASICS OF FIRE PUMP LAYOUT Proper Proximity of the Pump What the Code Dictates Fire Alarm Control Panels Fire Pump Performance Curves Sizing the Fire Pump Detailing the Pump Plan Installation Considerations Fire Pump Testing Apparatus Endnotes 19. RESIDENTIAL FIRE SPRINKLER DESIGN Project Design Considerations NFPA Pamphlet #13-R Requirements Laying Out the System Piping Residential Sprinkler Plan Preparation The Intent and Signicance of Pamphlet #13-R Study Questions 2001 by CRC Press LLC Citations Additional Referenced Material Endnotes 20. PROJECT ESTIMATING Endnotes 21. ECONOMIES OF THE DESIGN FUNCTION Citations Endnotes Appendix A: Fire Sprinkler Application Review Appendix B: In-House Engineer Training Appendix C: Protecting Computer Rooms Appendix D: Figures and Photos Appendix E: Friction Loss Tables for Thinwall Cross-mains Black Schedule 10 Steel Pipe C = 120 Friction LossPSI per lineal foot of pipe Answer Key Glossary 2001 by CRC Press LLC Introduction B E it on the job or in the classroom, this text is directed towards the individual beginning vocational training in the engineering discipline of automatic re sprinkler system design. National building and re codes are revised and up- dated almost annually. By comparison, there has been very little published to aid sprinkler systemdesigners, particularly in the area of design basics. This book was written largely because I could not nd one that comprehensively dealt with this subject matter. Although designed as a text, this books target audience is not limited to students. Its purpose is to see that the informa- tion discussed can be applied by those already employed as consulting engineers and architects as well as those engineers specializing in related areas of re protection engineering. It is also directed towards the needs of insurance underwriters, re protection researchers, building inspectors, and munici- pal ofcials. If ongoing education is pivotal to the focus of the attitude of the professional, then exposure to works such as this will provide a solid benet to his or her abilities as a competent engineer. This text will not only outline the role of the re sprin- kler designer, but will shed light on the broad expanse of responsibilities this role encompasses. As many re protec- tion publications do a thorough job of keeping profession- als abreast of changing code requirements, the goal of this work is to furnish an overview of the basics necessary to ini- tiate sprinkler system design and layout. Apart from some re sprinkler associations, the burden of engineering train- ing today has fallen on independent sprinkler contractors, most of whom are much too small and without the nan- cial resources to pay someone to devote a signicant por- tion of his time to teach new engineers. Hopefully, this text will serve to more efciently put this training process in motion. It typically takes two or more years of on-the-job training for a sprinkler designer to feel condent and comfortable in his responsibilities. This book is organized with the intention of speeding that process. The chapter sequences allow for new knowledge to be ac- quired at a gradual pace. The beginning chapters of the book take the reader through all of the steps involved with the de- sign engineering process using an easy, basic example build- ing. This has been authored to familiarize the reader with the entire process, and to provide a broad foundation on which to build a deeper understanding of the basics of the re pro- tection engineering. This book is formatted for a semester-length curriculum. The contents are structured for easy learning, and as a guide in acquiring a foundation of knowledge that will accentuate the subsequent understanding of various detailed re codes and pamphlets. It also serves as a preparation for the NICET examination, and a vocational reference tool. The 175+ study questions are included for two reasons. Since they are open-book questions, they introduce the reader to the unending activity of referencing codes to locate the answers to questions of application. Second, as the ques- tions are prepared in the same fashion as those encountered in many NICET examinations, they will aid in preparation for this test. The creations of a mechanical engineer involve motion, or specically: by customizing a systemin such a way to convert energy into a useful mechanical form. If designing a sprin- kler system were as simple as that statement makes it sound, then of course the existence of this text would be completely unnecessary. There is a lot to learn about the regimen of re sprinkler system design. Not that any of that information is very hard to learn, there simply is a lot of it to digest. One of the reasons for the many different re sprinkler rules and regulations is that some things are more apt to spread re more quickly than others. When these are known stored products, the occupancy (or classication) of the build- ing changes, necessitating a separate set of requirements. 2001 by CRC Press LLC Another way to look at this relates to the objects used to build the building itself. Larger or thicker objects will take longer to burn or to breach by burning, and are therefore more re resistive, because mass is directly related to re resistance. However, building code requirements that call for parapet walls, non-combustible building materials, or addi- tional re separation walls, are not a complete solution or remedy from the danger and destruction of re. Rather, these are viewed more as passive protection, while automatic re suppression systems are viewed as active protection; and this protection must be compatible with the potential lurking danger. Just as the invention of the ox-drawn plow marked the beginning of agricultural civilization, the development of the re sprinkler system in conjunction with the inven- tion of the fusible sprinkler nozzle marked the beginning of set-in-place re suppression security. The automatic re sprinkler systemis the conduit that connects the water supply to the place of re origin. As the nature of the demand for engineering of diverse functional mechanisms becomes more specialized over time, it appears that the future of re protection engineering will also become more fractioned. This is all the more reason for cross-training within the professional engineering subelds. While each individual in the eld of engineering has a role to play, it is paramount that all the players be in sync with regard to re safety. Whatever part your endeavors play in the overall picture, I hope youdoinvest the time toreadandassimilate the information contained herein. To avoid lengthy interruptions within the text, all gures and photographs have been placed at the end of the book. Your interest in re protection and life safety is appreciated. 2001 by CRC Press LLC