Preliminary utility overview

Concept version - not for constructional use Version: 18-06-2013

FRLC2500 and FLL200 Steam

Maxiumum steam consumption

FRLC5000 and FLL400

Maxiumum steam consumption

Steam pressure Temperature (C ) Steam peeler

Consumption intermittend. Peak consumption

0,5 barg

4 barg

12 barg

16 barg 500 (5000 kg/h)

23 barg

0,5 barg

4 barg

12 barg

16 barg 1.000 (8500 kg/h)

23 barg

Blancher 1 Blancher 2 Dipping system Dryer Fryer Heating around fryer Total Blancher flake line Cooker Additive station Drum dryer Total flake line Total

450 200 150 1.500 1.500 100 100 800 125 250 50 425 1.225 1.500 1.500 1.500 2.000 1.500 200 200

900 300 250 3.000 3.000 1.450 200 400 100 700 2.150 2.500 2.500 2.500 4.000 3.000

100

2.000 4.400 kg/h 1.925 kg/h 6.325 kg/h

1.500

200

4.000 8.650 kg/h 3.200 kg/h 11.850 kg/h

3.000

Total French fries line Total flake line Total steam consumption

Total French fries line Total flake line Total steam consumption

Water
Water consumption Prewasher with rotary filter After washer Water tight hopper Hydro cutting systems Sliver removers Pump systems Optical sorter strips Blancher 1 Blancher 2 Total French fries line Prewasher Batchpeeler After washer Hydro cutting systems Pump systems Blancher Cooler Additive station Total flake line Total m3/h 1,25 1,25 0,8 1,5 0,25 1,5 0,5 0,25 1,25 8,5 Remarks 1 m3/h can be reused after settling Only during stop of the line 1,5 0,25 1,5 0,5 0,25 2,5 9,3 0,25 0,5 0,5 0,3 0,8 0,1 1,3 0,1 3,2 12,5
With remarks

m3/h

1,5 1,25

If suger content is 0,4% ==>

Remarks 2,5 1 m3/h can be reused after settling 2,5 1,5 Only during stop of the line 3,0 0,5 3,0 1,0 0,5 2,5 If suger content is 0,4% ==> 17,0 1,0 0,5 m3/h can be reused after settling 1,0 1,0 0,5 1,5 Overflow water cooler can be used 0,1 2,5 Water should be 10 degr. C 0,1 6,7 23,7

With remarks

1,5 2,5 3,0 0,5 3,0 1,0 0,5 5,0 17,0 0,5 1,0 1,0 0,5 1,5 0,1 2,5 0,1 6,2 24,2

0,5 0,5 m3/h can be reused after settling 0,5 0,5 0,3 0,8 Overflow water cooler can be used 0,1 1,3 Water should be 10 degr. C 0,1 3,5 12,0

Air
Air consumption Steam peeler Optical sorters whole product
Maximum pressure

Optical sorters cut product Packing systems Rest Total french fries line Batchpeeler Drum dryer Transport systems Packing systems Total flake line Total

Nl/min 150 700 (2300 l/min) 600 100 250 500 10 100 100 100 300 2010

at max. defect level of 20%. Air pressure supply min. 6 max. 8 bar. Air 6 bar, at defect level of 30%

to be confirmed to be confirmed

Nl/min 200 700 (2300 l/min) 1200 200 500 2100 20 100 150 200 400 3070

at max. defect level of 20%. Air pressure supply min. 6 max. 8 bar. Air 6 bar, at defect level of 30%

to be confirmed to be confirmed

Hot water
machine CIP dryer Cleaning pre cooler Cleaning freezer Total m3/hr 15 20 15 number of minutes 10 10 15 m3 10,0 3,3 7,5 20,8 m3/hr 24 21 21 number of minutes 10 10 15 m3 16,0 3,5 10,5 30,0

4 x 1 x 2 x

4 x 1 x 2 x

Energy
Energy Potato storage (2 month capacity) French fries line Flake line Refrigaration . Total 500 750 kW 75 400 100 - to be determined in a later stage kW 150 600 150 - to be determined in a later stage

Refrigeration
Overview refrigeration scheme

Factory MCC Room (40Kw)

Cooler (43 Kw)

Storage raw material (660 Kw) Pre-cool Freezer

incl. evaporater

supplied by Seding

supplied by Kiremko

incl. evaporater

-2C

-32C

Water/Glycol (30%). -1C / -5C

Coldstore for finished product
(Capacity to be determined by supplier)

NH3 -18C

NH3 -2C

NH3 -32C

FRLC2500 and FLL200 Storage raw material

Input Storage capacity Water (glycol 30%) Temperature in/ out Refrigerant power 2 75 -5/ -1 330 Months m3 degrees kw 2 150 -5/ -1 660

FRLC5000 and FLL400

Months m3 degrees kw

Cooler FLL
Input water Temperature Output Fresh water Temperature Power 1,3 m3 20 degrees 1,3 m3 10 degrees 2,5 m3 20 degrees 2,5 m3 10 degrees 43 Kw

Cooler and freezer

Refrigeration requirements Numbers of coils for pre cool section Number of inlets per coil Number of outlets per coil Evaporator feed for refrigerated pre coil section Total refrigeration requirement for pre cool section Refrigeration requirement for pre cool section per coil Evaporator internal volume for pre cool section Evaporator temperature at ref. pre cooler section Numbers of coils for freezer section Number of inlets per coil Number of outlets per coil Evaporator feed for refrigerated freezer section Total refrigeration requirement for freezer section Refrigeration requirement for freezer section per coil Evaporator internal volume for freezer section Evaporator temperature at ref. freezer section 1 4 2 Ammonia liquid recirculation 3:1 ratio 300 kW 300 kW 0,6 m3 -2 C 2 4 2 Ammonia liquid recirculation 3:1 ratio 350 kW 175 kW 1 m3 -32 C 1 4 2 Ammonia liquid recirculation 3:1 ratio 550 kW 550 kW 1 m3 -2 C 2 4 2 Ammonia liquid recirculation 3:1 ratio 600 kW 300 kW 1,5 m3 -32 C

Cold storage finished product

Te be determined by cold storage supplier