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Cerrar SIS Pantalla anterior

Producto: EXCAVATOR Modelo: 329D L EXCAVATOR TPM Configuracin: 329D L Excavator TPM00001-UP (MACHINE) POWERED BY C7 Engine

Desarmado y Armado
324D, 325D and 329D Excavators Machine Systems
Nmero de medio -RENR8646-15 Fecha de publicacin -01/01/2010 Fecha de actualizacin -26/01/2010

i03629239

Stick Cylinder - Remove and Install

SMCS - 5458-010

Removal Procedure

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

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Dispose of all fluids according to local regulations and mandates.

Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

1. Start the engine and fully retract the bucket cylinder and the stick cylinder. Lower the boom until the bucket is lowered onto the ground. Shut off the engine. 2. Relieve hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Illustration 1

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Illustration 2

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3. Attach a suitable lifting device to both ends of stick cylinder (1) . The weight of stick cylinder (1) is approximately 325 kg (715 lb). 4. Disconnect hose assemblies (4) . Remove bolt (3) and pin assembly (2) . Remove bolt (5) and pin assembly (6) . 5. Remove stick cylinder (1) .

Disassembly and Assembly Information

Table 1 Required Tools Tool Part Number 127-4904 1P-0520 A 9U-7868 127-8064 195-4609 B C 4C-4032 5P-0960 1P-1837 4C-9633 1A-1935 D 3S-6224 6V-3175 6V-2098 Electric Hydraulic Pump Gp Double Acting Cylinder Press Sleeve 1 1 1 Part Description Hydraulic Cylinder Repair Stand Gp Driver Gp Spanner Wrench Adapter Plate Gp Seal Pick Bearing Mount Compound Grease Cartridge Bearing Puller Adapter Puller Stud Full Nut Qty 1 1 1 1 1 1 1 1 1 1

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Note: Tooling (D) is used for the removal of the bearings that are located at the head end and the rod end of the cylinder.

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Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

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Illustration 3

Note: Apply a light film of hydraulic oil to all components before assembly. 1. Apply Tooling (B) to seal (1) prior to assembly. 2. Apply clean hydraulic oil on the lip of seal (1) , seal (2) , and seal (3) . 3. Apply Tooling (C) to the threads of head (5) . 4. Lubricate the threads of rod assembly (7) with Tooling (C) . 5. Tighten locknut (8) to a torque of 8890 440 Nm (6557 325 lb ft). 6. Install ball (10) and setscrew (9) in locknut (8) . Tighten setscrew (9) to a torque of 57 10 Nm (42 7 lb ft). 7. Lubricate the outside of piston (6) with Tooling (C) . 8. Tighten bolts (4) to a torque of 367 55 Nm (271 41 lb ft).

Installation Procedure
Table 2 Required Tools Tool E Part Number 5P-0960 Part Description Grease Cartridge Qty 1

Illustration 4

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Illustration 5

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1. Attach a suitable lifting device to both ends of stick cylinder (1) . The weight of stick cylinder (1) is approximately 325 kg (715 lb). Position stick cylinder (1) onto the machine. 2. Apply Tooling (E) to pin assembly (2) . Install pin assembly (2) and bolt (3) . Apply Tooling (E) to pin assembly (6) . Install pin assembly (6) and bolt (5) . 3. Connect hose assemblies (4) . 4. Fill the hydraulic oil tank. Refer to Operation and Maintenance Manual, "Hydraulic Oil Level - Check".
Copyright 1993 - 2010 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS. Wed Sep 29 20:04:53 EST 2010

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