25.11.

2012

ABOUT SEWAGE TREATMENT PLANT REPAIR AND RENOVATION PROGRAMME:

OBJECTIVE
Purpose of the report is, justifying our proposal about existing sewage plant Overhauling, repair and renovation

AIM
The ultimate goal of this program is Renovate the STP and also establish a system for reuse the treated water. Ensure the legal compliance of TNPCB Ensure cost effective solution, easy to operate and reduce the O & M Cost.

KEY DIAGRAM :
As per general waste water engineering practics ,waste water treatment facility(Biological,Aerobic) shoud be design as per below

COLLECTION TANK (SEPTIC TANK)

EQUALISATION TANK

AERATION TANK

SETTLING TANK

CLARIFIED WATER STORAGE

SAND FILTER

CARBON FILTER

Sludge drying bed

BACKGROUND
M/s. Gencor Auto Engg. Pvt.Ltd, Thirumudivakkam, Chennai-600 044 produced per day maximum 10 KL domestic waste water from their domestic activity. Present system not suitable for treatment of domestic waste water. Not able to comply the TNPCB requirements

OBSERVATION
The time of our site visit, we are found and observe the following matters.

EXCISTING PLANT LAYOUT

COLLECTION TANK

AERATION TANK

SETTLING TANK

CLARIFIED WATER STORAGE

SAND FILTER

Sludge drying bed

OBSERVATION-ABOUT PRESENT SYSTEM

PARAMETERS
Capacity Treatment Type Collection Tank(septic Tank) Equalisation tank Aeration Tank

PRESENT CONDITION
10 KLD Activated sludge process without attached growth media Available. Capacity Data not available Not available Available

ACTUALY REQUIRED
10 KLD Activated sludge process with attached growth media 2X of per day flow capacity Required .Process Requirement. Aeration tank with attached growth media +suitable fine bubble membrane diffuser 70 m3 @ 0.5 kg/cm2 pressure

Air blower

Attached growth media Settling tank-Dosing system DISINFICATION SYSTEM Pressure sand filter Activated carbon filter Sludge Drying bed Piping and plumping Sewage pumps conditions

Available. But not in working condition (time of observation). Air volume is not sufficient. Air blower requires service or replacement Not provided 3M3 BIO PACK MEDIA REQIRED There is no provision observed. NOT PROVIDED Available. But in damage condition Not provided Available .Media, required piping system not found. Must be provided.

Flocculent chemical dosing & chlorine dosing system required. Required. legal compliance

Must be required piping system, media provided. Modified. Time of renovation If any difficulty found should be repaired or rectified or replaced.

Not verified

REASONS:
Aeration system - blowers are not in working conditions. Present air capacity is not sufficient. High BOD inflow to the Aeration tank lankness of equalization facility Sedimentation activity is not proper and not provided flocculent chemical dosing system in the installed systems. Aeration efficiency is very poor and biological activity not happened due to, not installed attached growth media.

PROPOSED TREATMENT STRATEGY:

The proposed sewage treatment plant renovation program is designed for utilizing maximum available facility and improve the treatment quality of the waste water( capacity of 10 KLD) through the installation of Aeration recirculation pump, provide PVC bio pack media with chemical coagulation system and improved Aeration system.

RECOMMENDATIONS
Improve the Aeration Efficiency Repaired or replace the excising blower and installed Aeration recirculation pump and sufficient diffusers for nutrient removal (BOD). Biological activity should be developed. - inoculate beneficial bacteriaProvide attached growth install Bio pack media of 3M3 Provide right chemical dosing with the help of dosing pumps Provide sludge recirculation system for BIOMASS (MLSS) development.

ACTION PLAN ABSTRACT

DESCRIPTION
Attach growth media Beneficial bacteria Improve dosing system by proper selection of chemicals & dosages IMPROVEMENT OF Aeration tank Filtration system

RECOMMENDATION
Install Bio pack media Inoculate beneficial bacteria Install dosing pumps

IMPLEMENTATION ACTIVITY .

YES YES YES YES

Provide Attached growth media in the aeration tank for good mineralization + recirculation pump Provide MS fabricated filtration system for achieve treated water quality for legal compliance

O&M COST PER MONTH Expected consumable cost per month Rs.2000/- without man power and power.

CONCLUSION:
The proposed scheme is help to produce the reclamation water and conforming to the standards stipulated by pollution control board.

Ensure cost effectiveness, easy to operate and reduce the O & M Cost.