LAB GmbH Postfach 30 07 40 Bludenzer Strae 6 Fon: Fax: eMail:

D-70447 Stuttgart D-70469 Stuttgart 0711 / 222 49 35-0 0711 / 222 49 35-99 labgmbh@lab.fr

Invitation to tender No.. 1 1 0 9 1 - 2 3 - 0 1

IRU Power Plant, Tallinn Flue Gas Cleaning

Lot 23.01: Structural Analyses

15.02.2011

Ersterstellung

AKo

GBr
GEPRFT

GBr

DATUM

INDEX

BESCHREIBUNG

ERSTELLT

FREIGEGEBEN

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TABLE OF CONTENTS
1. 2. SUBJECT OF THE TENDER ..................................................................................................................... 3 DESCRIPTION OF THE FLUE GAS CLEANING PLANT.................................................................... 3 2.1 COST REDUCTION POTENTIAL.................................................................................................................. 3 2.2 COMPONENTS ......................................................................................................................................... 3 2.3 SITE CONDITIONS AND ERRECTION AREA ................................................................................................. 4 2.3.1 site conditions.................................................................................................................................... 4 2.4 COST REDUCTION POTENTIAL.................................................................................................................. 4 2.5 OBLIGATION ABOUT VERIFICATION AND INFORMATION ........................................................................... 4 3. 4. DESIGN- AND DIMENSIONING BASES................................................................................................. 5 CONTRACTOR'S SCOPE OF SUPPLY AND SERVICES..................................................................... 5 4.1 GENERAL SCOPE OF SUPPLY AND SERVICES OF THE CONTRACTOR .......................................................... 5 4.2 PROPOSED AMOUNT ................................................................................................................................ 6 4.3 SCOPE OF SERVICES ................................................................................................................................ 6 4.3.1 Verifiable acceptance- and execution-Static ..................................................................................... 6 5. 6. 7. 8. 9. 10. 11. SERVICES OF THE CLIENT .................................................................................................................... 7 DELIVERY TERMS .................................................................................................................................... 7 PRICE............................................................................................................................................................ 7 TERMS OF PAYMENT .............................................................................................................................. 8 WARRANTY ................................................................................................................................................ 8 CONTRACTUAL PROVISIONS ........................................................................................................... 8 ENCLOSURES......................................................................................................................................... 8

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1. SUBJECT OF THE TENDER

LAB GmbH hereinafter referred to as the Client is entrusted with the supply of a turnkey Flue Gas Cleaning plant in an existing power plant located in Tallinn / Estonia. The subject of the current tender and the associated scope of supply concern the lot 23.01 static calculation The supplier hereinafter referred to as the Contractor is asked to submit his offer in compliance with the current tender. Eventual deviations, which the Contractor deems to be necessary shall be described and explained in detail.

2.

DESCRIPTION OF THE FLUE GAS CLEANING PLANT

The flue gas plant, which is located downstream of the boiler, consists of subsequent procedural components which will be streamed with the flue gas successively: Spray Dryer Absorber Entrained Suspension Reactor Bag House Filter IDF Stack

In the Spray Dryer Absorber, lime milk will be atomized with a rotary disc atomizer into the flue gas stream. Thereby smooth lime milk droplets react with the acid pollutants contained in the flue gas. In the downstream Entrained Suspension Reactor, activated coke and hydrated lime will be injected thus optimizing the exchange between the pollutants and the adsorbent. Subsequently, the flue gas streams through the filter bags of the downstream Bag House Filter for the major separation of the pollutants. The separated pollutants consist of a mixture of dust and charged activated coke.

2.1 COST REDUCTION POTENTIAL

The Contractor undertakes to issue his offer in keeping with the current tender documents. However, the Contractor is asked to highlight any eventually existing cost reduction potential without impairing the function of the scope of supply and works and to submit an alternative offer.

2.2 COMPONENTS
The Flue Gas Cleaning plant downstream the boiler consists, following the flue gas stream, of the following main components: Spray Dryer Absorber for the first separation of acid pollutants like HCl, Sox and HF from the flue gas through lime milk injection Injection of activated coke and hydrated lime for separation of volatile heavy metals (i.e. mercury Hg) and toxically organic components (i.e. PCDD/F) Entrained Suspension Reactor for the optimized exchange between the pollutants contained in the ______________________
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flue gas, the reaction salts, activated coke, hydrated lime and recirculation Bag House Filter for the separation of the pollutants contained in the flue gas like dust, reaction salts and charged activated coke Induced Draught Fan to compensate for pressure losses and used for the conveying of the flue gas throughout the connected upstream plant Exhaust silencer to minimize the sound emission level Stack for the discharge of the cleaned flue gas Additional facilities like lime milk supply, silos, dust conveying systems, and vessels complete the plant

2.3 SITE CONDITIONS AND ERRECTION AREA

2.3.1 SITE CONDITIONS Place of execution: Ambient air temperature: Relative humidity: Air pressure: Geographical elevation: Earthquake-, Wind- and Snow load: Tallinn / Estonia - 25 to + 40 C to 100 % 1.013 mbar +/- 30 mbar approx. 0 m above sea level according to the Estonian directive

The Flue Gas Cleaning components will be erected outside. The basic conditions and atmospheric impacts shall be considered in the engineering, design and erection of the scope of supply. Suitable safety margins shall be considered in the plant dimensioning. Wind, rain and snow loads shall comply with the applicable standards.

2.4 COST REDUCTION POTENTIAL

The Contractor undertakes to issue his offer in keeping with the current tender documents. However, the Contractor is asked to highlight any eventually existing cost reduction potential without impairing the function of the scope of supply and works and to submit an alternative offer.

2.5 OBLIGATION ABOUT VERIFICATION AND INFORMATION

The following process description, including the operating conditions, shall be checked by the Contractor for relevance. Possible restrictions, if applicable, shall be commented by the Contractor prior to the contract award and considered in the scope of supply. Restrictions made aware after the contract award, which could have already been made before, won't be accepted by the Client.

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3. DESIGN- AND DIMENSIONING BASES

The structural analysis has to be executed in that way, that the following operation conditions will be considered. The consideration of loadings which come from beams and components with a weight higher than 50 kg have to be considered although they are not mentioned explicitly in the overview drawings.

Plant part

Design for normal operation

Design for power failure or blackout Temp. C 240 240 240 240 240 240 240 Pressure mbar +60 / -25 +60 / -50 +60 / -50 +60 / -55 +60 / -80 +60 / -80 +20 / -25

Temp Duct upstream SDA Spray Absorber Ducts between Absorber and Bag House Filter Entrained Suspension Reactor Bag House Filter Duct after Bag House Filter Duct after ID fan to Stack Failure time max. 0,5 h C 180-220 180-220 130-150 130-150 130-150 130-150 130-150

Pressure mbar +10 / -20 +10 / -35 +10 / -43 +10 / -43 +10 / -65 +10 / -65 +10 / -20

Wind load according to the actual directives Snow load according to the actual directives Addition for corrosion protection (ducts, silencer, bag house filter) 1 mm Additional distance of the insulation, with min.150mm insulation with rock wool 300 mm Wall thickness of the flue gas ducts 6 mm Steel construction Traffic load miscellaneous designs according to the actual directives according to the actual directives according to the actual directives

4. CONTRACTOR'S SCOPE OF SUPPLY AND SERVICES

4.1 GENERAL SCOPE OF SUPPLY AND SERVICES OF THE CONTRACTOR
The scope to perform includes for the supplies and services specified here below the comprehensive supplies and works required within the limits of the scope of supply for the fulfillment of the contract purposes, even if such are not explicitly and in all details specified hereinafter. The technical and safety-relevant regulations in force shall be observed. The Contractor makes sure that his scope of supply and services corresponds at least to the DIN and EN standards in force. ______________________
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All correspondence of the Contractor with the administration and the inspecting structural engineer, in written or in verbal form, have to be coordinated with the Client in written form (official letter). The contractual language with the Client is English.

4.2

PROPOSED AMOUNT

According to the assembly drawings:

Flue gas ducts:

from Absorber to Entrained Suspension Reactor from Entrained Suspension Reactor to Bag House Filter from Bag House Filter to ID-Fan from ID-Fan to collection flue gas duct incl. the silencer

Supports for
Ducts if necessary Bag House Filter Activated Coke Silo Hydrated Lime -Silo Residue Silo-Silo Quicklime Silo Silencer

Substructure for
Partial housing between the levels +00,00 m till ca. 12,00 m according to the enclosed assembly drawings (Partial housing of hydrated lime - and quick lime - silo)

Stairs, Catwalks, Operating platforms etc.

According to the enclosed assembly drawings

4.3

SCOPE OF SERVICES

4.3.1 VERIFIABLE ACCEPTANCE- AND EXECUTION-STRUCTURAL ANALYSIS Preparation of all necessary documents for presentation and acceptance through the administration which is responsible i.e.: Verifiable rigid frame static and static calculations for joints of components, operation platforms and catwalks which are mentioned under 4.2. Constructive representations of the typical joints in accordance to the steel construction overviews with the information on the welding thickness. Preparation of work shop drawings for the steel structures sheet plate assemblies Design of the flue gas ducts with classification and description of all duct struts for each component, all necessary substructures incl. description of fixed bearings, floating bearings and all lateral and axial movements in a chart form. All necessary confirmations like design of struts, weld______________________
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ing lines, metal sheets etc. under consideration of the site connection and constructive demands for bearing points, guides and substructures which are specified by the Client have to be supplied Answering of the inspecting structural engineer questions Accurate steel amount determination Inspection of the work shop drawings in regard to the result of the structural analyses Design and verifiable structural analyses for components according to 4.2 Preparation of the elongation value in the area where the expansion joints are installed

5. SERVICES OF THE CLIENT

The Client is obligated to supply the following services as a precondition for delivery of the services by the Contractor: Nomination of an authorized person in the house of the Client for fast necessary decisions, answering of questions etc. Preparation of the dimensional drawings and loading specification for the mentioned main components of the flue gas cleaning Preparation of the assembly plan and steel structure concept in the scale 1:100 and 1:50 (see the enclosed assembly drawings) Definition of plant parts like platforms, catwalks and ladders which have to be accessible

6. DELIVERY TERMS
Maximum joint loads for the preliminary loading plan Steel structure amount Verifiable and complete structural analyses for the substructures Verifiable and complete structural analyses for the components and ducts Deformation of the expansion joints 04.04.2011 04.04.2011 04.04.2011 04.04.2011 04.04.2011

Inspection of the workshop drawings and answering of the questions within 5 days after transfer

7. PRICE
Your quotation as a lump sum Additional day journey incl. travel costs Technical advices over the scope of supply: ,- /day ,- /h

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8. TERMS OF PAYMENT
After receiving of the invoice and complete execution of the scope of supply and services and submission of all final documents ; 30 days net The payment terms are valid for the complete scope of supplies and services

9. WARRANTY
The Contractor warrants the observation and fulfillment of the legal directives and regulations pertinent to the subject of the contract. The Contractor shall further warrant the quality and fitness for the intended use of his scope of supply with regard to the engineering, material choice, manufacturing, processing and execution of the erection works. The Contractor shall further warrant the full accomplishment on schedule of the supplies and services defined in the contract. Warranty shall be understood in such a way that all faults/deficiencies stated during the warranty period shall be remedied free of charge by the Contractor. The warranty time last 2 years, starting with the issuance of the preliminary acceptance certificate (PAC). In case of failure, refusal, lateness in the supplementary performance of rework, the Client has the right to claim a reduction or to partly or fully terminate the contract. If the Contractor fails to meet this obligation within a reasonable deadline, then the Client has the right to restore the operational status of the installation and put the jobsite in a proper condition at the Contractor's expense or to have this done by a third party at the Contractor's expense.

10. CONTRACTUAL PROVISIONS

The Client's "General Purchase Conditions for supplies and services , version 05/2006, attached to the current tender apply. Contractual conditions of the Contractor are not binding to the Client, even if no objection has been expressly filed against said conditions. Contractual provisions of the Contractor only apply, if they have been expressly accepted in writing by the Client. The right to implied acceptance is excluded.

11. ENCLOSURES
EKB_Rev_G_20060525.pdf 41830202_LAG1301_Arrangement Drawing_Plan view.dwg 41830202_LAG1302_Arrangemant Drawing_Section Flue gas way.dwg 41830202_LAG1303_Arrangement Drawing_Section Adsorbent Storage.dwg 41831341_LAG1302_Entrained Suspension Reactor.dwg 41831341_LAG1304_Duct 2 (Silencer).dwg 41831371_LAG1303_Spray Dryer Absorber.dwg ______________________
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41831372_LAG1302_Hydrated-Quick lime silos.dwg 41831373_LAG1302_Activated carbon silo.dwg 41831566_LAG1302_Residue silo.dwg GSD001_Bag House Filter.dwg GSD002_Lime milk station.dwg 41832030_LAG1301_C_Foundation Arrangement and (not to exceed) loading.dwg

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