MERLIN GERIN PUBLIC DISTRIBUTION PRODUCTS

s
FOR NS FEEDER PILLARS

OPERATING AND MAINTENANCE MANUAL

WARNING
ALL WORK ON THIS EQUIPMENT THAT MAY BE LIVE MUST BE CARRIED OUT IN COMPLETE COMPLIANCE WITH THE ELECTRICITY AT WORK REGULATIONS AND ALL SAFETY PROCEDURES MUST BE OBSERVED. IN PARTICULAR DUTY HOLDERS AND, PERSONS WORKING ON THIS ASSEMBLY OR ADJACENT TO IT, SHOULD NOTE THAT THE DEGREE OF PROTECTION IPXXB PROVIDED BY THIS ASSEMBLY (DOORS OPEN FOR OUTDOOR ASSMBLIES) MAY NOT SAFEGUARD AGAINST THE POSSIBILITY OF SMALL DIAMETER OBJECTS E.G. CABLE STRANDS COMING INTO CONTACT WITH HAZARDOUS LIVE PARTS. IF WORK IS CARRIED OUT WITH ANY PART OF THE EQUIPMENT LIVE A RISK ASSESSMENT SHOULD BE CONDUCTED AND APPROPRIATE PROCEDURES SHOULD BE EMPLOYED.

DOCUMENT REFERENCE: DATE OF ISSUE: 27.09.2004

NSLVE

REVISION: 2

The successful operation of all switchgear depends largely upon systematic inspection at regular intervals and the maintenance of all parts in a satisfactory condition. If the equipment described in this manual receives the recommended attention, it will give many years of reliable service.

Schneider Electric Merlin Gerin Public Distribution Products Eastfield, Scarborough, YO11 3DA, England Tel: +44 (0) 1723 502800 Fax: +44 (0) 1723 502860 Web address: http://www.schneider.co.uk

CONTENTS 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 OPERATION OF SAIF DISCONNECTORS The disconnector Closing the disconnector off-load Opening the disconnector off-load Disconnector inspection position Disconnector neutral link operation Disconnector locking-off facilities Routine test access

PAGE

1.2 1.2 1.4 1.4 1.7 1.7 1.9

OPERATION OF MASTERPACT ACBS Information regarding operation, inspection, maintenance & spares for ACBs is provided in the Instruction Notice supplied with the equipment, in the absence of the Instruction Notice another copy can be obtained from any Merlin Gerin Service Centre. OPERATION OF NS & COMPACT MCCBS Information regarding operation, inspection, maintenance & spares for MCCBs are provided in Instruction Notices which are obtainable from any Merlin Gerin Service Centre. 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 3 4 INSPECTION & MAINTENANCE General maintenance policy Frequency of maintenance Routine inspection Examination & service of disconnectors Removal of cable screens Blanking plate removal/installation NS MCCB removal/replacement Removal and adaption of 3-stage filler Examination & service of enclosures Disconnector replacement ACB replacement General overhaul Post fault maintenance SPARES (other than ACBs & MCCBs) KEY TO ILLUSTRATIONS

2.1 2.1 2.4 2.6 2.10 2.12 2.15 2.17 2.18 2.18 2.19 2.20 2.21 3.1 4.1

FIG. 1.1A OPERATION OF SAIF DISCONNECTOR

Page 1.1

1 1.1
1.11

OPERATION OF SAIF DISCONECTOR The Disconnector

Essentially a hinged link off-load isolator of an insulated and interlocked design, the Saif disconnector comprises three single phase units and a bolted neutral link, in identical moulded supports. They are arranged in an intergrated horizontal format. Operation is by means of a special insulated tool (1), with interlocks to ensure that it can only be removed when the disconnector is properly closed and full contact pressure applied, or when the disconnector is fully and positively locked open. At any intermediate position, the tool is locked into the disconnector and cannot be rotated. Initial contact pressure is provided by springs, replaced in the closed position by clamping forces from a mechanical cam arrangement. In addition to the OPEN and CLOSED positions the disconnector has an INSPECTION position for examination and servicing only, which gives access to its contacts. This should NOT be undertaken with the equipment LIVE and involves an outage of the whole equipment.

1.12

1.13

1.14

1.2
1.21

Closing a Disconnector Off-load

Insert the operating handle (1) into the socket (2) in the disconnectors transparent cover (3). Interlock pins and cutouts will ensure that the handle cannot be inserted in the wrong position. Rotated the handle anti-clockwise through 180 to free the disconnector and trap the handle. Push up on the handle to pivot the front cover (3) back and up, closing the contacts to connect one phase to the transformer. Rotate the handle clockwise through 180 to lock the disconnector closed and release the handle. Remove the handle.

1.22

1.23

1.24

1.25

Page 1.2

FIG. 1.4A DISCONNECTOR INSPECTION POSITION

Page 1.3

1.3
1.31

Opening a Disconnector Off-Load

Insert the operating handle (1) into the socket (2) in the disconnectors transparent cover (3). Interlock pins and cutouts ensure that the handle cannot be inserted in the wrong position. Rotate the handle anti-clockwise through 180 to release the contact pressure. Pull down on the handle to pivot the front cover (3) forward and down, opening the contacts to isolate one phase from the transformer. Rotate the handle clockwise through 180 to lock the disconnector open and release the handle.

1.32

1.33

1.34

1.4
1.41

Disconnector Inspection Position

MAKE THE TRANSFORMER DEAD FROM THE PRIMARY SIDE. Ensure there are no supplies from any interconnectors and that the equipment is completely dead. With the disconnector in the OPEN position, insert the operating handle (1) into the socket (2) in the disconnectors transparent cover (3). Interlock pins and cutouts will ensure that the handle cannot be inserted in the wrong position. Rotate the handle anti-clockwise through 180 to free the disconnector cam and trap the handle. Keep holding it with one hand. Maintain gentle pressure pulling down on the operating handle (1). At the same time with your free hand press down on top of the disconnectors transparent cover (3), this will release the safety catches allowing the disconnector to open fully. Turn the handle 180 clockwise to tighten the cam, lock the disconnector in the INSPECTION position and release the handle. Reverse the above to return the disconnector to the OFF position, but it is not necessary to press down on top of the disconnector cover (3) as safety catches automatically re-latch themselves upon closing the disconnector.

1.42

1.43

1.44

1.45

1.46

Page 1.4

FIG. 1.5A NEUTRAL LINK DISCONNECTOR

Page 1.5

FIG. 1.6A DISCONNECTOR LOCKING OFF DEVICES

Page 1.6

1.5
1.51

Disconnector Neutral Link Operation

To disconnect the neutral link (4) of a SAIF disconnector assembly, first open the three phase disconnectors as described in 1.3 above. Using a spanner, unscrew the top and bottom screws of the disconnector. Pull back on the upper screw to pivot the link backwards and downwards. Tightening the lower screw will then hold the link open. To close the neutral link, slacken the lower screw, push the link to the closed position and tighten both top and bottom screws.

1.52

1.53

1.6
1.61

Disconnector Locking-Off Facilities

The disconnector locking-off device enables SAIF disconnectors to be locked off, whether OPEN or CLOSED, so that it is impossible to insert the operating handle. Hook one end of the device (6) through the slotted plate (7) at the left hand side of the left hand disconnector. Pass the other, metal end of the device over the padlock eye (8) to the right of the right hand disconnector. Fit a padlock to the padlock eye.

1.62

Page 1.7

FIG. 1.7A DISCONNECTOR ROUTINE TEST ACCESS

Page 1.8

1.7
1.71

Routine Test Access

Whilst fully complying with the requirements of IP2X protection to IEC 529, the design of SAIF disconnectors permits a wide variety of routine monitoring tests to be carried out, using standard lamps or voltmeter probes. Cable Connected Pillars With a disconnector in the OPEN but not the INSPECTION position (that is, with IP2X protection preserved), access to the blade ends (9) through slots in the top of the disconnector cover (3) permit phase to phase tests on the incoming supply. Access to the fixed contact (10) is through a small slot in the disconnector moulding above the fixed contact (10). Testing on the busbar side (10) of an OPEN disconnector is possible through slots in the top of the fixed moulding.

1.72

1.73

Transformer Mounted Pillars With a disconnector in the OPEN but not the INSPECTION position (that is, with IP2X protection preserved), access to the fixed contact (10) is through a small slot in the disconnector moulding above the fixed contact (10) permits phase to phase tests on the incoming supply. Access to the blade ends (9) is through slots in the top of the disconnector cover (3) and permits testing on the busbar side.

Page 1.9

2 2.1
2.11

INSPECTION AND MAINTENANCE General Maintenance Policy

This document is to be used as guide to the maintenance of NS low voltage feeder pillars. It should read in conjunction with BS6423: 1983, the current British Standard code of practice for the maintenance of electrical switchgear and controlgear for voltages upto and including 650V, which sets out recommendations for safe conditions during maintenance work and guidelines for maintenance procedures. It is assumed throughout that the precautions necessary to render the apparatus safe to work on, including the isolation of normally live parts as required, have been taken. However, reminders are included where this is felt appropriate.

2.12

2.2
2.21

Frequency of Maintenance
Different environments, loadings, types of load and frequency of operation will affect the maintenance requirements of isolators, and boards, so that the following recommendations are for guidance only. They are based on equipment installed outdoors where the atmospheric conditions of the site are reasonably clean and the equipment is not subjected to excessive pollutions, such as occurs in some industrial or coastal areas, and employed on normal distribution duties. It is recommended that the following intervals are considered but may be reduced to cater for any adverse conditions. Operational experience will determine how much more or less attention particular installations require.

2.22

In the case of units supplying bulk consumers, it may be possible to schedule substation outages with the customers own maintenance programmes. Where a number and variety of consumers are served by an installation, however, an escalating programme as follows is suggested. Routine Inspection, essentially visual and involving no operations or system outages, should be undertaken as frequently as possible and in any case at least once every 12 months. For specific details see 2.3.

2.23

Page 2.1

2.24

Examination and Service, should be undertaken at least every five years, during which: (i) Disconnectors are opened for examination and lubrication. This involves an outage of the whole equipment. For specific details see 2.4. Enclosures, exterior and accessible interior parts are cleaned. This does not involve an outage of the whole equipment. For specific details see 2.9.

(ii)

Where interrupting the supply could cause major problems, the period between services may be extended, but we would recommend extreme caution and very careful inspection between services. 2.25 Disconnector Replacement, involves making the whole low voltage assembly dead, and can usefully be combined with transformer and/or medium voltage switchgear maintenance. For specific details see 2.10. General Overhaul involves making the whole low voltage assembly dead and partially dismantling it to give access to the busbar and connection supports and other normally inaccessible components. Such an overhaul need only be undertaken when indicated by inspection, servicing or testing, or every fifteen years, whichever is the sooner. For specific details see 2.12.

2.26

Page 2.2

FIG. 2.3A ROUTINE INSPECTION

Page 2.3

2.3
2.31

Routine Inspection
Check that the substation area is clean and well-ventilated and that external ventilation grilles are clear. Clear any rubbish, provided that this does not involve interfering with the equipment. On opening the enclosure doors, listen for any sizzling noise due to electrical discharge or rattling of loose components; sniff for any unusual smell which may indicate an electrical discharge or overheating; have a general look round. As far as is reasonable practicable, look for signs of corrosion, damaged external insulation, loose earth connections and any other visible signs of abnormality. Check as applicable, that any operating handle, locking off devices, or other equipment which should be there are present, accessible and in good conditions. Look at the closed disconnector links (9) through their transparent covers (3) for signs of overheating or damaged insulation. If any is found, a disconnector replacement (see 2.10) will be necessary.

2.32

2.33

2.34

2.35

Page 2.4

FIG. 2.4A EXAMINATION AND SERVICE: DISCONNECTOR

Page 2.5

2.4
2.41

Examination and Service of Disconnectors

MAKE THE TRANSFORMER DEAD FROM THE PRIMARY SIDE. Operate the disconnectors to the OPEN and then INSPECTION position, as described in 1.3 and 1.4. Ensure ALL back feeds are isolated. Clean any hardened or discoloured grease from the disconnector contacts using a suitable solvent, such as one based on electronics grade trichloroethane. Silver plating on the contacts may be tarnished black. This is not serious, but may be cleaned up using silver polish. A small amount of pitting is not significant, but if there are signs of serious damage due to overheating the complete single phase disconnector should be replaced as described in 2.9. Regrease the contacts with Electrolube Ltds EMPL grease before returning the disconnector to the OPEN and then the CLOSED position, as described in 1.4 and 1.2.

2.42

2.43

Check the contact pressure of the closed disconnector by slipping the special adapter spanner (30) (Part No. 20590000C01*R, supplied separately upon request) through the slot in the transparent cover (3), fitting a torque wrench set to 12Nm and tightening (if possible). This is the equivalent to a torque of 16Nm applied directly to the nut. NOTE: THIS MUST NOT BE DONE WITH THE SUPPLY LIVE. Repeat for all phases of the disconnector. MAKE THE TRANSFORMER, EQUIPMENT, LIVE AGAIN. AND THUS THE WHOLE

Page 2.6

FIG. 2.51A REMOVAL OF CABLE SCREENS

Page 2.7

FIG. 2.53A REMOVAL OF CABLE SCREENS

Page 2.8

FIG. 2.55A REMOVAL OF CABLE SCREENS

Page 2.9

2.5
2.51

Removal of Cable Screens

On units with a cable connected ACB or disconnector the cable screen (11) is separate to the outgoing circuit cable screen and can be removed as follows to provide access for cabling or maintenance: WARNING:- ISOLATE ALL INCOMING SUPPLIES. Removal of the cable screen (11) will expose the incoming cable connections.

2.52

Remove the two top fixing screws from the cable screen (11) and slacken the two bottom fixing screws, the screen has open slots and therefore the bottom screws do not have to fully removed. Allow the screen (11) to come forward to clear the protruding sections of the ACB or disconnector. Lift the cable screen (11) off the bottom fixing screws and out of the enclosure. To replace the cable screen reverse the above sequence.

2.53

On units which are directly mounted on to a transformer or which have an incoming cable connected device other than a disconnector or ACB, a common cable screen (12) is provided. The cable screen (12) can be removed as follows to provide access for cabling or maintenance: Remove the two screws from the upright section of the cable screen (12). As you unfasten the second screw, support the screen to stop it falling forward. The cable screen (12) is now supported by two pivots (13) in slots behind its bottom corners. Allow the cable screen (12) to tilt forward and get a grip on the two upright sections of the cable screen. Do not attempt to lift the screen by the plastic filler plates on the top edge! Carefully lift the cable screen (12) clear of its pivots (13) and remove it from the enclosure. To replace the cable screen reverse the above sequence.

2.54

2.55

On units which have cable connected incoming devices the cable screen (12) described in 2.53 above is supplemented with a second screen (14). To remove this screen, first remove the main cable screen as described in 2.53 above, then as follows:

Page 2.10

FIG. 2.6A BLANKING PLATE REMOVAL/INSTALLATION

Page 2.11

2.56

Remove the two screws from the top corners of the screen (14) and slacken the bottom row of screws (the quantity varies depending on the length of screen), the screen has open slots and therefore the bottom screws do not have to be fully removed. Lift the screen (14) off the bottom fixing screws and out of the enclosure. To replace the cable screen reverse the above sequence.

2.6

Blanking Plate Removal/installation

WARNING:- ISOLATE ALL SUPPLIES. Ensure ALL back feeds are isolated. Upon the removal of a blanking plate the bottom edges of the phase busbars (26) will be exposed and unless the equipment is de-energised these will be LIVE.

2.61

Remove the cable screen(s) as decribed in 2.53 / 2.55 to gain access to the busbar/MCCB mounting space. Remove the cassette screen (15) by unfastening the screws securing the top edge of the screen (the quantity varies depending on the length of the screen). Allow the screen to tilt forward, guide the two bottom corners clear of their retaining slots and lift the screen out of the enclosure. To remove blanking plates (16) to add further circuits, unclip the lower rear edge of the blanking plate (16) from the MCCB mounting pan (17) and then pull the top edge free from the retaining strip (18) above. To replace or install replacement blanking plates (16) reverse the above sequence.

2.62

2.63

2.64

Page 2.12

FIG. 2.7A NS MCCB REMOVAL

Page 2.13

FIG. 2.7B NS MCCB INSTALLATION

Page 2.14

2.7

NS MCCB Removal/replacement
WARNING: ISOLATE ALL SUPPLIES. Ensure ALL back feeds are isolated.

2.71

Remove the cable screen(s) (12/14) as described in 2.53 / 2.55 to gain access to the busbar/MCCB mounting space. Remove the cassette screen (15) as described in 2.62. Remove the terminal shield (21) from the bottom of the MCCB (20) to reveal the cable terminals and MCCB fixing screw (22). Unfasten the screws securing the cable tails (23) to the MCCB and move them aside to provide space for removing the MCCB. Unfasten the cassette terminal screws (24), using a 17mm A/F socket or ring spanner to release the busbar clamping jaws. Note that the cassette terminal screws (24) are captive and can not be removed. Support the bottom of the MCCB (20) and remove the fixing screw (22). Lower the MCCB (20) by approximately 25mm to clear the main busbars (26) and then lift it out of the enclosure. To replace the existing MCCB or install a new one, ensure the busbar clamping jaws (25) which connect to the main busbars (26) are fully open. Position the MCCB (20) onto the mounting pan (17) and ensure the MCCB is pushed fully home onto the busbars (26). Secure the MCCB (20) to the mounting pan (17) using the fixing screw (22). When replacing an MCCB (20) that has previously been removed, tighten the cassette terminal screws (24), using a 17mm A/F socket and torque wrench. The torque setting for a 250A MCCB is 20Nm and for a 400/630A MCCB is 28Nm (torque tolerances are 5%). To install a new MCCB (20), remove the warning labels from the cassette terminal screws (24), position the MCCB as detailed in 2.76. Note: When installing an MCCB into a previously unused position an M5 cage nut (27) will need to be clipped into one of the horizontal slots in the mounting pan (17 to correspond with the fixing screw (22). Using a 17mm A/F socket or ring spanner, the top section of the terminal screw (24) will shear off when the correct torque setting has been reached (20Nm for a 250A MCCB, 28Nm for a 400/630A MCCB). Prepare yourself for when the terminal screw shears to ensure this does not cause you to slip.

2.72

2.73

2.74

2.75

2.76

2.77

2.78

Page 2.15

FIG. 2.8A

Page 2.16

2.79

Attach the cable tails (23) onto the bottomof the MCCB (20) and fasten the terminal shield (21) over the cable terminals. Refit the cassette screen (15) and cable screen(s) (12/14).

2.8
2.81

Removal and Adaption of 3-stage Filler

The 3-stage filler (19) is designed to fill the space between the cable screen (12) and both frame sizes of NS MCCB with or without their accessories. The filler has two break off points giving three variations of filler. If accessories are added to the MCCBs the fillers (19) will need to be removed and adapted. Sections 2.83 to 2.86 give details of the adaptions and their application. To remove a 3-stage filer (19) from the cable screen (12), push the filler (19) upwards unclipping it from the cable screen (12) edge and upper support member (27). To refit a filler (19) reverse the above sequence.

2.82

2.83

With the filler (19) complete (see fig. 2.8B) it is suitable for the 250A frame size NS MCCB without the Vigi or Current transformer or Ammeter modules fitted. With the top section of the filler (19) detached (see fig. 2.8C) it is suitable for the 250A frame size NS MCCB with the Vigi or Current transformer or Ammeter modules fitted. With the top and middle sections of the filler (19) detached (see fig. 2.8D) it is suitable for the 400/630A frame size NS MCCB without the Vigi or Current transformer or Ammeter modules fitted. For the 400/630A frame size NS MCCB with the Vigi or Current transformer or Ammeter modules fitted the filler (19) is not required.

2.84

2.85

2.86

Page 2.17

2.9
2.91

Examination and Service of Enclosure

Clean any loose dirt from the equipment exterior and accessible parts of the interior. DO NOT use cotton waste or cleaning cloths having loose fibres, loose particles or metallic threads. DO NOT use brushes or blower nozzles contaminated with metallic material. DO NOT let tools, loose parts, metal filings, dust or dirt fall into the compartment. DO NOT use cleaning fluids other then those specified in 2.42 above.

2.10
2.10.1

Disconnector Replacement
ISOLATE ALL INCOMING SUPPLIES. Remove the disconnector as follows: On cable connected free standing pillars, a single disconnector can be removed on its own. To do this: Remove the cable screen over the incoming cable terminals as described in section 2.51. Working from the front, remove the M10 fixings that secure the disconnectors to the cable and busbar connections. Disconnect the current transformer (CT) wiring from the current transformer terminals. Working from the front, remove the pairs of M8 screws at the top and bottom of the disconnector assembly. Withdraw the complete assembly from the front. Fit the replacement phase assembly in the reverse of the above procedure. With the disconnector replaced, check the contact pressure as detailed in 2.43 then make the incoming supply live again.

2.10.2

2.10.3

On transformer mounted pillars, a single disconnector can be removed on its own. To do this: Remove the screen over the incoming disconnector by removing the M8 fixings at the top and bottom of the screen, lift the screen off. Remove the roof by opening the pillar door(s), then release the two M12 fixings located under the top front cross member in each corner. Lift the roof at the front by approximately 25mm and push it backwards until the two pins at the back edge clear their location holes, then lift off the roof.

Page 2.18

To remove the to cover or ventilation cover, remove the screws securing the cover in place and then lift it off. Working from above, remove the M10 fixings which secure the disconnectors to the transformer and busbar connections. Disconnect the current transformer (CT) wiring from the current transformer terminals. Working from the front, remove the pairs of M8 screws at the top and bottom of the disconnector assembly. Withdraw the disconnector assembly from the front. Fit the replacement phase assembly in the reverse of the above procedure. With the disconnector replaced, check the contact pressure as detailed in 2.43 then make the transformer live again.

2.11
2.11.1

ACB Replacement
ISOLATE ALL INCOMING SUPPLIES. Remove the ACB as follows: On cable connected free standing pillars, remove the cable screen over the incoming cable terminals as described in section 2.51. Remove the clear perspex ACB hood. Working from the front, remove the M10 fixings that secure the ACB to the cable and busbar connections. Disconnect the wiring plug(s) from the top of the ACB by lifting vertically. Working from the front, remove the pairs of M10 screws at both sides of the ACB Withdraw the ACB from the front. Fit the replacement ACB in the reverse of the above procedure, then make the transformer live again.

2.11.2

On transformer mounted pillars, remove the screen over the ACB by removing the M8 fixings at the top and bottom of the screen, lift the screen off. Remove the roof by opening the pillar door(s), then release the two M12 fixings located under the top front cross member in each corner. Lift the roof at the front by approximately 25mm and push it backwards until the two pins at the back edge clear their location holes, then lift off the roof.

Page 2.19

To remove the to cover or ventilation cover, remove the screws securing the cover in place and then lift it off. Working from above, remove the M10 fixings that secure the ACB to the transformer and busbar connections. Disconnect the wiring plug(s) from the top of the ACB by lifting vertically. Working from the front, remove the pairs of M10 screws at both sides of the ACB Withdraw the ACB from the front. Fit the replacement ACB in the reverse of the above procedure, then make the transformer live again.

2.12
2.12.1

General Overhaul
MAKE THE TRANSFORMER DEAD FROM THE PRIMARY SIDE. Ensure ALL other supplies are isolated. Carry out all the inspection, servicing and overhaul procedures as described in 2.3 and 2.4. Carry out the procedures in 2.9 as required. Unfasten and remove any front covers/screens as described in the instructions supplied with the equipment, as necessary for access. Clean and inspect all insulation, looking for burning, cracks or other defects. Replace as necessary. Clean all busbars, risers, droppers and other copperwork. Check their fastenings for tightness. Examine the busbars and other copperwork supports. Check all main and secondary earth connections for continuity and tightness of fastenings. Inspect the cable discolouration. tails for overheating of connections or

2.12.2

2.12.3

2.12.4

2.12.5

2.12.6

2.12.7 2.12.8

Clean and clear any dirt or rubbish, especially if metallic. Check that external ventilation grilles are clear and if fitted with expamet filter elements these should be treated with filtafoil adhesive as instructed on the container. With all MCCBs switched OFF, close the incoming disconnectors to connect the busbars and connections to the low voltage windings of the (still unenergised) transformer. Remove the neutral earth link between the earth bar and neutral busbar. Test the resistance between phases and phase to earth.

2.12.9

Page 2.20

Values will vary between different equipment depending upon the content and site location. Values in excess of 20 megohms can be expected, but values above 1 megohm are acceptable. Comparison of recorded insulation values, where available, will indicate any deterioration in the insulation. 2.12.10 Refit all covers and make alive.

2.13
2.13.1

Post Fault Maintenance

If a MCCB trips due to an overload or a fault, the cause of the tripping should be identified and the problem rectified. If possible, check the cable terminations for signs of loosened contacts or damaged insulation and examine the MCCB for obvious signs of damage. Indications of light emissions of soot from the MCCB arc chutes is normal. Replace the MCCB as described in section 2.7 if severe damage is found. If the MCCB is undamaged reset the MCCB. Any fault occurring in the equipment will require a thorough overhaul or replacement of the complete assembly, special attention being paid the effects of arcing, heat or smoke damage.

2.13.2 2.13.3

Page 2.21

3
3.1

SPARES
The following list of spare parts does not list every individual small component, but only those assemblies which are supplied separately on request. This policy is based on the recognition of the fact that transport, administration, loss of supply and on-site installation costs will often make the substitution of complete assemblies more cost effective than the replacement of individual components. SAIF disconnectors will normally only be supplied as complete single phase units: SAIF disconnector, type 3000S SAIF disconnector, type 3000T SAIF disconnector neutral, type 1500 SAIF disconnector, type 2000S SAIF disconnector, type 2000T SAIF disconnector neutral, type 1000 SAIF disconnector, type 1000S SAIF disconnector, type 1000T SAIF disconnector neutral, type 500 5504A00200 5504A00100 5504N01300 5504800100 5504700100 5504N00200 5504600100 5504500200 5504N00100

3.2

3.3

SAIF accessories: Insulated disconnector handle Horizontal disconnector locking-off device 40E0081S01*0 55800001000

Page 3.1

4
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.

KEY TO ILLUSTRATIONS
Insulated disconnector operating handle. Insulated disconnector operating socket. Insulated disconnector transparent cover. Disconnector neutral link. Horizontal disconnector locking-off device. Slotted plate engaged by (6). Padlock eye. Disconnector blades. Disconnector fixed contact. Disconnector/ACB cable screen. Common cable screen. Pivot supporting (12). Supplementary cable screen Cassette screen. Blanking screen. MCCB mounting pan. Retaining strip. 3-stage filler plate. NS MCCB. Terminal shield on (20). MCCB fixing screw for (20). Cable tails. Cassette terminal screws. Busbar clamping jaws on (20). Main busbars. M5 cage nut for (22).

Disconnector setting spanner.

Page 4.1