Assignment -1 Part-A 1.

The bush of the small end of a connecting rod is shown in Fig-1 Calculate i)the maximum and minimum diameters of the bush and connecting rod ii) the maximum and minimum interferences between them.(Given 15 fall in the range of 14 to 18 and FD for r is 23Microns)

2. It is required to design a cotter joint to connect two steel rods of equal diameters. Each rod is subjected to an axial tensile force of 65KN. Design the joint and specify its main dimensions in Fig-2. 3. Two rods are connected by means of a knuckle joint as shown in Fig-3. The axial force P acting on the rods is 25KN. The rods and pins are made of plain carbon steel 45C8(Syt=380N/mm) and the factor of safety is 2.5. The yield strength in shear is 57.7 % of yield strength in tension. Design the joint and specify its main dimensions in Fig-3. 4. A C-frame subjected to a force of 15KN is shown inFig-4. It is made of Grey cast Iron FG300 and factor of safety is 2.5. determine the dimensions of the cross-section of the frame. 5. The frame of a 100KN capacity press is shown in Fig-5. It is made of grey cast iron FG300 and factor of safety is 2.5. Determine the dimensions of the cross section at X-X. 6. Fig-6 shows a C-clamp, which carries a load P of 25kN. The cross section of the clamp is rectangle and the ratio of width to thickness(b/t) is 2:1. The clamp is made of cast steel of Grade

20-40(Sut=400N/mm2) and the factor of safety is 4. Determine the dimensions of the cross section of the clamp. 7. A bracket made of steel FeE200 and subjected to a force of 5kN acting at an angle of 300 to the vertical, is shown in Fig-7. Factor of safety is 4. Determine the dimensions of the cross section of the bracket.

Part-B 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Define Machine Design What are the steps in machine design ? Explain with suitable example. What is design by craft evolution? What is design by drawing? Distinguish between design synthesis and design analysis Explain aesthetic considerations in design Explain Ergonomic considerations in design What is concurrent engineering What is cast iron How will you classify cast iron? What are the advantages and disadvantages of cast iron How will you designate cast iron How will you designate white cast iron How will you designate plain carbon steels What are the advantages of alloying elements in alloys steels? Explain following i) Annealing ii) Normalilsing iii) quenching iv) tempering v) case hardening vi) case carbursing v) carbo nitriding How will you designate aluminum alloys Explain i) ceramics ii) Plastics iii) monomer iv) polymer What are the design considerations for castings? What are the design considerations for forgings? What are the design considerations for weldings? Define i) Basic size ii) fundamental tolerance iii) standard tolerance unit iv) MMC v) LMC