Technical plan For Roll Forming Machine

Model: WLFM40-250-1000

(Picture for reference only)

INTRODUTION
The roll forming machine includes un-powered uncoiler unit, sheet guideing equipment, ,roll forming system, post cutting equipment, hydraulic station, electric controlling system and run out table .

Technical Parameters
Material Spec Galvanized sheet and color sheet Thickness 0.3 mm to 0.7mm, raw material width 1250mm Coil stress 235N/mm2(KSI33) Roll forming Speed 10 12 m/min. Cutting tolerance 10m+/_3mm Unpowered Uncoiler Max. Capacity: 5000kgs Main motor power 4.Kw Hydraulic station power 3kw Quantity of stands about 20 groups main body dimension length*width*height(9000*1400*1300mm) Hydraulic pressure 10-12Mpa Total weight about 50000kg Voltage 220V3 phase 50Hz as the buyer requirement.

Material of Main Equipment

Roller MaterialHigh grade No.45 forged steel, with digital-controlled procession, Panted with hard chrome. Active Shaft Material High grade No.45 carbon wrought steel which can improve the integrated mechanic feature of the shaft Electric Elements PLC control panel with touch screen transducer imported from Mitsubishi of Japan.Other elements from famous suppliers in China Cutter blade Cr12 mould steel with quenched treatment

Component and Function

Coil Feeding Equipment Consists of one uncoiler with capacity of 5000kgs and its base. Guiding Equipment Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment. Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.

Mainframe Transmission

Roll forming system:

The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.The rollers

are surface-chromeplated after being machined by the exact machine tool. Post Cut Equipment The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting. Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power. The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically. To support the finished panels. The quantity we supply is 2 pieces with length 3000mm, it can support panels with 10000mm at normal condition.

Hydraulic Station

PLC Control Panel

Supporter Table

Working Flow
Decoiling the sheet Sheet guiding Roll forming Cutting the panel panels to the supporter Measure length

Standard Equipment of Machine

Passive Uncoiler 1pc Guiding Equipment 1set Roll Forming Equipment 1set Post Cut Equipment 1set Hydraulic Station 1pc PLC Control Penal 1pc Supporter Table 2pcs PRICE: USD22000/SET FOB SHANGHAI

Additional Equipment: 1-8ton hydraulic uncoiler with coil)-------USD16000/SET

2-automatic stacker----4M -------- USD7000/set