TISSUE PAPER CONVERSION PLANT

KSIDC

PROJECT PROFILE

ON

TISSUE PAPER CONVERSION PLANT

Prepared by:

Kerala State Industrial Development Corporation

September 2012

TISSUE PAPER CONVERSION PLANT TISSUE PAPER CONVERSION PLANT PROJECT SUMMARY 1 2 3 4 The Proposal Proposed Location of the project Products/Services and installed capacity Market : : :

KSIDC

5 6

Plant & Machinery Cost of Project

: : : : : : : : :

: : 7 Means of Finance : : : : : : : : : : : :

Profitability at optimum level

Financial Indices

To set up a Tissue Paper Conversion Plant Ernakulam Dist. Facial Tissue Paper-96000 Pieces/Hour Wet Facial Tissue -7200 Pieces/Hour Tissue paper industry has emerged as a new subsegment within the paper industry in India. Tissue market is at a very nascent stage in India. Due to increasing disposable income, the consumers are adopting the tissue culture. The Indian market for tissue paper is only 30,000 tonnes per annum, while that in China is 3.0 million tonnes. Facial Tissue especially wet tissues will have a good market considering the present climatic conditions in India. The equipments are proposed to be imported from China Rs. Lakhs Land & Land Development 30.00 Building 75.00 Plant & Machinery 70.00 Utilities 20.00 Misc. Fixed Assets 17.00 Deposits 10.00 Consultancy Fee 5.00 Prel. & Preoperative Expenses 62.81 (Including Interest During Construction) Contingency 24.25 Margin Money for WC 35.94 Total 350.00 Promoters Contribution 175.00 Term Loan 175.00 Total 350.00 Optimum Utilization (% of installed 80% capacity) Sales Turnover (Rs. lakhs) 725.76 Profit before interest, depreciation & 166.90 tax (Rs. lakhs) Cash Profit (after interest) 96.36 (Rs lakhs ) Net Profit (PAT) (Rs. lakhs) 80.90 Debt Equity Ratio 1:1 DSCR (average) Break Even Point % IRR (%) Pay Back period (Years) 2.72 39.55 25 3.63

TISSUE PAPER CONVERSION PLANT : Moratorium

KSIDC 1 Year Implemen tation Period + 1 Year

10 11

Manpower Raw Materials Facial Tissue Facial wet Tissue

: : : : :

20 Persons Jumbo Tissue Paper Roll-100 cm wide Jumbo non woven fabric-15 cm wide 100 KVA Implementation period considered at 12 months

12 13

Utilities - Power Implementation Period

PROJECT DETAILS THE PROPOSAL The proposal is to setup a tissue paper conversion plant to produce facial tissue paper and wet facial tissues. The plant is proposed to be imported from China. The total cost of the project works out to be Rs. 350.00 lakhs. TECHNICAL DETAILS Location & Site:About 50 cents of land is required for setting up of the plant. Plant & Machinery :The following equipments are proposed

Sl. Equipment No. Facial Tissue Plant 1 Facial Tissue Conversion line 2 Facial Tissue Automatic packing machine Wet Tissue Plant 3 Full Automatic two Piece Package Wet Tissue Machine (Fully Automatic including packing) Total

Cost in Lakhs

Rs.

20.00 30.00

20.00

70.00

The plant and machinery can be imported either from China or Europe where the technology is very much advanced. Power Requirement:The requirement of power is estimated at 100 KVA. Manpower:The total manpower requirement for the administration of the facility is 20 numbers. The details of the employees with designation and numbers are given below:-

TISSUE PAPER CONVERSION PLANT

KSIDC

Managerial/Supervisory Skilled Semi Skilled Un Skilled Security Staff/Other Staff Marketing Salaries Total

2 2 2 6 4 4 20

Implementation Period: A one year implementation period is envisaged.

MARKET ASSESSMENT Tissue paper industry has emerged as a new sub-segment within the paper industry in India. Tissue market is at a very nascent stage in India. Due to increasing disposable income, the consumers are adopting the tissue culture. The Indian market for tissue paper is only 30,000 tonnes per annum, while that in China is 3.0 million tonnes. Facial Tissue especially wet tissues will have a good market considering the present climatic conditions in India. FINANCIAL ASSESSMENT Cost of the project and its viability indicators are described below Cost of Project The total cost of the project envisaged is about Rs. 350.00 lakhs. The breakup of the cost is summarized below.

Items Land & Land Development (50 cents of land @ Rs. 50000 per cent) Building(10000 Sq. Ft @ Rs. 750 per Sq. Ft) Plant & Machinery Facial Tissue Conversion line Facial Tissue Automatic packing machine Full Automatic Wet Tissue Machine (2 Pieces per pack fully automatic including packing) Utilities Misc. Fixed Assets Deposits Consultancy Fee Prel. & Preoperative Expenses (Including Initial Marketing expenses, Interest During Construction etc.) Contingency Margin Money for WC Total

Cost (Rs. Lakhs) 30.00 75.00 20.00 30.00 20.00 20.00 17.00 10.00 5.00 62.81

24.25 35.94 350.00

TISSUE PAPER CONVERSION PLANT Means of Finance The means of finance proposed is as follows: Rs. in Lakhs 175.00 175.00 350.00

KSIDC

Promoters Term Loan Total The Debt Equity Ratio works out to 1:1 for the project. Cost of operation and Profitability

The assumptions underlying profitability estimates are given below. Items CAPACITY AT 100% Average Annual Capacity Utilization II INCOME Facial Tissue 50 pieces pack Rs. 12 per pack (Ex factory) 2 pieces wet tissue pack Rs. 2 per pack(Ex factory) EXPENDITURE-(100% capacity ; Major expenditure) Raw Material facial tissue roll non woven tissue fabric Cost of Consumables Salary/Labor cost Power & Fuel Charges Rs. 80000 per MT Rs. 231000 per MT Rs. 20.80 lakhs per year Rs. 32.18 lakhs for 50 production staff Rs. 8.64 Lakhs for admin/managerial staff Connected Load 100 KVA; FC per month : Rs. 270 per maximum demand per Month Variable Charge : Rs. 4 per KWH Rs.10 lakhs/year Rs. 20.00 lakhs is estimated for the first year of operation towards administrative overheads. 5% increase is provided for subsequent years. 1% of Sales 2.5% of fixed assets 0.25% of fixed assets. Norms & Assumptions 480 TPA of tissue paper convesion 1yr 2yr 3yr 4yr 50% 60% 70% 80%

5yr 80%

III

Factory Overheads Administration overheads

Selling/Marketing Exp Repairs & Maintenance charges Insurance charges

TISSUE PAPER CONVERSION PLANT CONCLUSION

KSIDC

The proposal is found to be technically feasible and economically viable. The selection of plant has an important role for its consistency and easiness of operation.

For further details please contact Kerala State Industrial Development Corporation Ltd.

Disclaimer:
The findings contained in this Project Profile are based on the initial information collated through primary and secondary research, which is indicative in nature. Reference herein to any specific commercial product, process, service by trade name, trademark, manufacturer, or otherwise, does not constitute or imply its endorsement, recommendation, or favoring by KSIDC or any entities thereof.