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SUMITOMO LINE PIPE

CONTENTS INTRODUCTION FACILITIES AND LOCATIONS CHARACTERISTICS AND ADVANTAGES OF SUMITOMOS LINE PIPE MANUFACTURING PROCESS MANUFACTURING PROCESS SAFETY AND ENVIRONMENT AVAILABLE SIZE RANGE QUALITY CONTROL AND INSPECTION ACCESSORIES FOR PIPELINES SUMITOMO COATING SYSTEMS HIGH ALLOY LINE PIPES APPLICABLE SPECIFICATIONS AND CODES 1 2 4 6 16 17 27 28 34 38 40

INTRODUCTION

Sumitomo connected its business operations in the 16th century with copper melting. The opening of the Besshi copper mine in Shikoku Island was a landmark event and Sumitomo quickly became a leading copper producer. From the original copper business, various enterprises were born which comprised the Sumitomo Group of today. These include leading enterprises in Japan, such as the steel industry (in which Sumitomo Metals is engaged), the chemical, machinery, electric, engineering and other manufacturing industries as well as in the banking, insurance, trading and real estate industries. Sumitomo Metals embodies a traditional spirit by endeavoring to build a better society through its various activities. As a leading member of the Sumitomo Group, Sumitomo Metals employs 15,000 employees and has over 80 affiliated companies. Sumitomo Metals has gone through significant quantitative and qualitative changes over the past 30 years. In 1957, the company undertook a large scale modernization program centered mainly on the Wakayama Steel Works which developed from a maker of metal materials into an integrated steel maker. The company now ranks among worlds biggest steel manufacturers and steel pipe suppliers. Sumitomo Metals has six different steelworks whose individual characteristics give the company

its distinctive quality as a steelmaker. The three integrated steelmaking plants, Kashima Steel Works, Wakayama Steel Works and Kokura Steel Works, together possess 6 blast furnaces. In addition, Sumitomo Metals has Osaka Steel Works, the only works in Japan producing railroad wheels, and two specialized works, Steel Tube Works (in Amagasaki and in Kainan) for the production of the worlds leading high-grade steel pipe and tubes. Throughout the world, Sumitomo Metals markets a wide variety of high quality steel products pipe and tubes, plates, wire rods, bars, railroad rolling stock parts, forgings and castings, hot, cold, galvanized and electrogalvanized sheets and coils, to mention just a few. Sumitomo Metals is particularly well known for its steel pipe and tubes which have been supplied to various industries for more than seven decades. Wherever they are used, the Sumitomo brand on each length of the pipe or tube is synonymous with the highest attainable standards of quality and reliability. With users requirements becoming increasingly rigid, our broad experience, careful workmanship, advanced technology, and modern production equipment and facilities enable us to provide the appropriate product to meet any demand. This catalog is designed to acquaint you with the features of line pipe for various application.

FACILITIES AND LOCATIONS

Sumitomo Metals has almost all kinds of steel pipe manufacturing facilities which produce a wide range of seamless and welded steel pipe and tubes. The main facilities are composed of our Steel Tube Works (in Amagasaki and Kainan), Wakayama Steel Works, and Kashima Steel Works. These works are able to produce approximately three million metric tons of steel pipe and tubes annually. The company also possesses facilities in affiliated companies in Sakai, Kashima and Koga. Sumitomos facilities and locations are tabulated on next page together with their available size ranges (O.D.).

Location of Sumitomo Metals Steel Mills

Osaka Steel Works Corporate Research Laboratories (Amagasaki) Steel Tube Works (Amagasaki) Kashima Steel Works Sumitomo Metals (Kokura), Ltd. Kashima Plant (Sumikin Weld Pipe Co.) Corporate Research Center (Hasaki) Koga Plant (Sumikin Stainless Steel Pipe Co.) Tokyo Head Office Osaka Head Office Sakai Plant (Sumikin Weld Pipe Co.) Sumitomo Metals (Naoetsu), Ltd.

Wakayama Steel Works

Wakayama Steel Works (Kainan)

Sumitomo Pipe Making Equipment and Available Sizes


Location Pipe Mill of Works Wakayama (Kainan) Wakayama Outside Diameter in Inches

1 1

7 7

10 15 20 25 30 35 40 45 50 60 70 80 90 100110120

Mandrel (2 sete)

51/2

163/4

Seamless (Hot Finished)

Mandrel No.1 Ugine-Sejournet No.2 Ugine-Sejournet Ehrhardt (Small)

Amagasaki

51/2

Amagasaki

85/8

Amagasaki

28

Ehrhardt (Large) Cold Finished Chain Drawbench Tube Reducing Machine Hydraulic Drawbench 2 ElectricResistance-Weld 4 ElectricResistance-Weld Special 7 ElectricResistance-Weld 24 ElectricResistance-Weld UOE Submerged Arc-Weld Spiral Submerged Arc-Weld (4 Mills) 3-Roll Bender Press Bender

Osaka Amagasaki Kainan Amagasaki


3 1

18

50

/8

20

Wakayama

/4

23/8 11/2

Wakayama

41/2

Wakayama

23/8

Welded

Wakayama

24

Kashima Sakai Kashima Sakai


1

20

60

16

104

12

120

Continuous Hot ERW Kashima Stainless stell Arc-Weld Koga Sakai


1

/2

41/2

/2

120

CHARACTERISTICS AND ADVANTA MANUFACTURING PROCESS


High grade steel pipes are not manufactured on a hit-or-miss basis. Years of careful research comprise the first step along the long road to developing a superior product designed for a particular application. Then steel processing has to be carefully thought-out and proven. Finally, proper manufacturing equipment must be installed, inspection systems perfected, and personnel trained to the highest levels of competence. This is all part of the Sumitomo way of doing things right ---- to provide steel pipes which not only perform the job correctly and economically, but also to ensure consumer satisfaction. Here are just a few examples of our care and thoroughness:

1 2

Integrated Quality Control System

3 4

Advanced Plate and Sheet Making Technology

All materials and processes employed are monitored and controlled --- from steel melting, casting and the manufacture of the finished product. Each piece of pipes has its own production history, its own pedigree with advanced computer system.

Our special thermo-mechanical treatment (TMCP) results in fine grain size, high strength, high toughness, and excellent registance to hydrogen induced cracking in H2S environment. DAC (Dynamic Accelerated Cooling) is employed for such purposes.

Advanced Steel Making Technology

Advanced Pipe Making Technology

High quality steel products start with proper, carefully controlled steel refining. This necessitates the use of basic oxygen furnaces and electric arc furnaces depending on the grades and quality levels of steel desired carbon steel, alloy steel, or stainless steel. Sophisticated technologies such as vacuum degassing, special desulfurization, argon-oxygen decarburization, shielded bottom-pouring ingot-making, moldrotating ingot-making, and flow air ingot-making are typical elements in the manufacture of our higher quality products.

Sumitomo has always been progressive in the development and utilization of the most modern pipe making methods in the world. Its pipe mills are incessantly up-dated to take advantage of the latest in technology and equipment.This assures the constant availability of a broad size and grade range of tubular products produced as economically as possible. For welded pipes, an automatic welding control system has been newly developed, using computers to maintain optimum welding conditions, resulting in superior qualities of welds.

GES OF SUMITOMOS LINE PIPE

5 6

Advanced Heat Treatment Technology

7 8

Rigid Non-Destructive Inspection

The quality of steel pipes is greatly influenced by the heat treatment method used. Only the most suitable heat treatment process is employed and carefully controlled to impart intended properties to the material. For ERW pipes, special heat treatment of weld seams is applied to control heat treatment temperatures and cooling rates for a finer and more uniform grain structure of welds.

Non-destructive inspections such as dimensional and hydrostatic, ultrasonic, eddy current, radiographic, or magnetic particle are conducted on all of our steel pipes depending on the customer and/or code specifications.

A Wide Range of Size Available

Quality Assurance

A wide range of sizes, 1/8--120 (3--3,000 mm) in outside diameter and 1--50 mm in wall thickness, is available from our various pipe manufacturing processes.

Every Sumitomos Pipe Mill has been registered as meeting ISO9001 requirement. Based on approved quality system, Sumitomo steel pipes enjoy a worldwide reputation for their high quality and reliability.

MANUFACTURING PROCESS
1. Seamless Steel Pipe
Seamless steel pipe in sizes ranging from 1 to 16 3/4 inches (26 to 426 mm) in outer diameter is mass produced by the high toe angle piercing, fully retained bar mandrel mill method, the most advanced technology of its kind in the world. The hot line fully utilizes technologies that Sumitomo Metals has accumulated through many years of experience and basic research. These industryleading technologies, many of which we developed, include a process computer, a quality control system employing state-of-the-art inspection and measurement devices, and various advanced automation systems. In particular, medium-size seamless steel pipe from 5 1/2 to 16 3/4 inches in outer diameter is produced in an ultramodern facility that began operation in 1997. Most of billets are received directly from the round billet continuous casting facility and uniformly heated in a walking-beam type heating furnace, then a hole is opened in the center by the high toe angle piercer to form hollow pipe. The steel is next rolled to the specified thickness by the mandrel mill, then the pipe is rolled to the specified outer diameter by the extracting sizer. To further improve performance, the pipe is subjected to Sumitomo Metals unique in-line heat treatment and then undergoes exacting ultrasonic inspection. The result is seamless steel pipe of the highest quality and performance. The high toe angle piercer is a product of Sumitomo Metals intensive research and development. In 1983 we introduced a piercer for producing small-size pipe. Further technical refinements that reduce shearing stress and prevent abrasion of the pipes inner surface have enabled this method to be used for producing high-alloy steel pipe as well. The mandrel mill is equipped with the worlds most advanced fully retained bar system and a hydraulic AGC pipe wall thickness control system. Moreover, the extracting sizer features a length control system and an AGC outer diameter control system, enabling the production of sealmess steel pipe with superior dimensional precision. This process for producing high-quality seamless steel pipe, the most technologially advanced process of its kind in the world, is called the SMI-MAX Process". Small-size seamless steel pipe from 1 to 5 1/2 inches in outer diameter is produced on a state-of-the-art mill that began operation in 1983. The holes in the heated billets are made by a high toe-angle piercer developed by Sumitomo Metals, then the pipe wall is rolled to the specified thickness by a fully retained bar mandrel mill. After reheating the rolled base pipe in a reheating furnace, it is rolled to the specified outer diameter by a stretch reducer. High alloy steel (such as stainless steel) tubes are produced by an extrusion process which uses glass powder for lubrication. Large diameter pipes with heavy walls are made using the forging process with a horizontal hydraulic press. When required, tubes made by these mills are cold-worked by a draw bench or a cold reducing machine in order to give them higher dimensional accuracy and smoother surface finish.

Medium-size pipe (SMI-MAX Process)

High toe-angle piercer (for medium-size pipe).

Mandrel mill (for medium-size pipe).

Extracting sizer (for medium size pipe).

High toe-angle piercing AGC thickness control (mandrell mill) Piece tracking AGC outer diameter control Temperature control by computer (extracting sizer) Heat-treatment temperature control Pipe-making In-line heat treatment Walking-beam High toe-angle piercer type heating furnace Fully-retained bar mandrel mill 3-roller extracting sizer In-line quenching farnace Inner/outer-surface high-speed cooling and hardening unit In-line tempering furnace Ultrasonic inspection Electro magnetic inspection Inspection Hydraulic testing Product Shipment

Billet

Heating

SMI-MAX Process : S _umitomo Metal _ndustries I Most Advanced X Seamless Technology X stands for excellent exclusive as well as for cross (X) piercing.

Control room for medium-size pipe production.

Medium-size seamless steel pipe plant.

Process Flow Chart for Seamless Steel Pipes

Mandrel Mill Process (SMI-MAX) Rotary Piercing Method Round Billet Mandrel Mill Process Steel Making ---- Converter ---- Electric Furance ---- AOD/VOD ---- Continuous Casting ---- Ingot Making ---- Billeting ---- Blooming Extrusion Process Ingot

Press Piercing Method Square Forging Process

Blast Furnace

Piercer

Mandrel Mill

Extracting Sizer

Piercer

Mandrel Mill

3 Roll Reducer

Hot Finished Seamless Steel Pipe and Tubes

500t, 1200t Vertical Press

2500t, 3100t Horizontal Press

3000t Vertical Press

1500t, 600t Horizontal Press Continuous Bright Annealing Furnace

Cold Draw Bench

Cold Reducing Mill

Continuous Barrel Furnace Cold Finished Seamless Steel Pipe and Tubes

Forming Mill for ERW

2. Welded Steel Pipes


Currently, ERW (Electric Resistance Welding) processes are applied to produce small and medium diameter line pipes. A wide range of pipes with up to 24-inch outside diameters are also produced by these processes. SAW (Submerged Arc Welding) combined with UOE (U-ing, O-ing and Expanding) processes, Roll Bending, Press Bending, and Spiral Forming processes are utilized to produce large diameter pipes for gas or oil transmission and gas or water supply. Small diameter pipes for ordinary usages are manufactured by a continuous Hot ERW Process which has been developed by the company as an improved version of a butt-welding process. Sumitomo Metals also produces stainless steel welded pipes with up to 120-inch outside diameters using Tube Mills, 3 Roll Bending or Press Bending Mills. As Sumitomo Metals is an integrated steel manufacturer, materials for pipe and tubes such as steel plates and coils are supplied to the weld pipe mills from our own plate mills. Therefore, the quality of our products is controlled from steel making through to the final step of the pipe making process.

Electric-Resistance-Welder

Hot ERW Mill

10

U-ing Press

O-ing Press

Outside Welding

Mechanical Expander

11

Spiral Pipe Mill

Press Bending

Three-roll Bender

12

12-Tube Mill for Stainless Steel Pipe

TIG Welding

13

Process Flow Chart for Welded Steel Pipes

Slitting

Slit Coil

HOT ERW Process

Hot Strip Mill

Blast Furnace ERW Process

Steel Making ---- Converter ---- RH vacuum degassiy ---- Ca-treatment ---- Continuous Casting

Spiral Process

Slab

UOE Process Plate Mill

Roll and Press Bending Process

14

Skelp Heating Furnace

Forming and Welding

Reheating

Stretch Reducing

Rotary Hot Saw

HF welder Ultrasonic Cooling (Automatic welding control system) test Heat treatment on weld seam

Rolling Forming

Outside & inside weld bead removing

Sizing

Outside Welding

Ultrasonic test Flying Cut-off

Rolls

Inside Welding

Edge Crimping

U-ing Press (3,000 st)

O-ing Press (55,000 st)

Expander

3 Roll Bending

Press Bending

Roll Bender Edge Crimping Press Bender

15

SAFETY AND ENVIRONMENT


1. Health and Safety Policy
Sumitomo Metal has established safety conscious policy. Safety is the first priority in operation. Each General manager of the works organizes safety committee to improve safety and health of people working in the works. Sumitomo Metal believes high quality products can only be produced under safe and well ordered condition.

2. Environment
Each works of Sumitomo Metal has been recognized as meeting ISO14000 which is the international standard of environment control. Environmental policy of Kashima Works is referred as follows.
Authorization Certificates

Environmental Policy
Basic Concept In conducting business activities, we are resolved to aim at harmony among people, the society and the environment, while recognizing the importance of environmental conservation and pursuing a continuous reduction of environmental burden based on long-term and global viewpoints. Action Policy 1. We are resolved to take precautionary measures against environmental pollution and concurrently strive to improve the environment through continuous promotion of environmental conservation activities. Specifically, we are determined to do our best to achieve the following items : (1) To establish an environmental conservation system based on ISO 14001 Environmental Management System and implement relevant activities. (2) To abide by environmental regulations set by the national and local governments, etc. and other requirements and to set, maintain and manage voluntary control standards. (3) To manufacture products in such a way as to give consideration of the environment at

EMS Accreditation

REGISTERED FIRM

RE002

No.E008

every manufacturing stage. (4) To promote educational and enlightening activities aimed at enhancing environmental awareness. (5) To participate in and support regional environmental conservation activities. 2. We will strive to promote activities oriented to global-scale environmental conservation. Given below are two specified areas for such endeavor: (1) To promote saving of energy, saving of resources and recycling activities. (2) To participate in and support overseas technical cooperation. 3. In order to achieve this policy, we are resolved to set objectives and targets for continual improvements and concurrently to conduct environmental audit, verification and review.

16

AVAILABLE SIZE RANGE


Low Alloy Carbon Steel 1. Seamless, ERW, UOE Pipe & Tubes
NB WT (inch) 0.1 (mm) OD 0.2 5 0.3 0.4 10 0.5 0.6 15 0.7 0.8 20 0.9 1.0 1.1 1.2 30 1.3 1.4 1.5 1.6 40 1.7 1.8 1.9 50

(inch) (mm) 1 2 3 100 4 5 6 7 200 8 9 10 12 14 16 18 20 22 24 26 700 28 30 800 32 34 900 36 38 1000 40 42 1100 44 46 1200 48 50 1300 52 54 1400 56 58 1500 60 :Hot finished seamless pipes :ERW pipes :UOE arc welded pipes 600 500 400 300

17

2. Seamless Steel Pipes


Nominal size (in)
3/4

O. D. (mm)
26.7 33.4 42.2 42.7 45.0 48.3 (48.6) (50.8) (57.0) 60.3 60.5 (63.5) (70.0) 73.0 (76.2) (76.3) (80.0) (82.6) 88.9 89.1 101.6 (110.0) 114.3 (118.0) (120.0) 127.0 130.0 (135.0) 139.7 140.0 141.3 (150.0) 152.4 159.0 (165.2) 168.3 (177.8) 182.0 (185.0) (190.7) 193.7 (196.7) (203.4) (208.0) 216.3 219.1 (232.0) (241.3) 244.5 (254.0) (267.4) 273.1 (285.0) 298.5 (305.0) 318.5 323.9 325.0 (327.0) 339.7 (346.1) 355.6 (368.0) 377.0 (381.0) 406.4 426.0 2.5 3.0 3.2 3.5 4.0 4.5 5.0 5.5 6 6.5 7 7.5 8 8.5 9 9.5

Wall thickness, mm
10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 17 18 19 20 21 22

1 1 1 /2

2 1 /2

3 3 1 /2 4

10

12

14

16

(in) Nominal size

(mm) O. D.

2.5 3.0 3.2 3.5 4.0 4.5 5.0 5.5

6.5

7.5

8.5

9.5

10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16

17

18

19

20

21

22

Wall thickness, mm

: Rotary piercing prosess

18

O. D.
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 45 50

(mm)
26.7 33.4 42.2 42.7 45.0 48.3 (48.6) (50.8) (57.0) 60.3 60.5 (63.5) (70.0) 73.0 (76.2) (76.3) (80.0) (82.6) 88.9 89.1 101.6 (110.0) 114.3 (118.0) (120.0) 127.0 130.0 (135.0) 139.7 140.0 141.3 (150.0) 152.4 159.0 (165.2) 168.3 (177.8) 182.0 (185.0) (190.7) 193.7 (196.7) (203.4) (208.0) 216.3 219.1 (232.0) (241.3) 244.5 (254.0) (267.4) 273.1 (285.0) 298.5 (305.0) 318.5 323.9 325.0 (327.0) 339.7 (346.1) 355.6 (368.0) 377.0 (381.0) 406.4 426.0

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

45

50

(mm) O. D.

19

3. Electric Resistance Welded Steel Pipes


Nominal size (in)
1/2

O. D. (mm)
19.1 21.3 21.7 25.4 1.2 1.6 1.8 2.0 2.1 2.3 2.5 2.8 3.0 3.2 3.6 4.0 4.2 4.4 4.5 4.8 5.2 5.6 6.0

Wall thickness, mm
6.4 6.5 6.8 7.0 7.1 7.5 8.0 8.1

3 /4

26.7 27.2 31.8

33.4 34.0 38.1 40.0

1 1/4

42.2 42.7 45.0

1 1/2

48.3 48.6 50.8 54.0 57.0

60.3 60.5 63.5 65.0 66.2 70.0

2 1/2

73.0 75.0 76.3 82.6

3 3 1/2 4

88.9 89.1 101.6 114.3 127.0 139.8

141.3 152.4 159.0 165.2

168.3 177.8 190.7 216.3

219.1 244.5 267.4

10 12 14 16 18 20 22 24

273.1 318.5 323.9 339.7 355.6 406.4 457.2 473.1 508.0 558.8 609.6

(in) Nominal size : X46

(mm) O. D.

1.2

1.6

1.8

2.0

2.1

2.3

2.5

2.8

3.0

3.2

3.6

4.0

4.2

4.4

4.5

4.8

5.2

5.6

6.0

6.4

6.5

6.8

7.0

7.1

7.5

8.0

8.1

Wall thickness, mm : X52X65

20

O. D.
8.6 9.0 9.5 10.0 10.5 11.1 12.0 12.7 13.7 14.3 15.1 15.9 16.1 17.5 19.1

(mm)
19.1 21.3 21.7 25.4 26.7 27.2 31.8 33.4 34.0 38.1 40.0 42.2 42.7 45.0 48.3 48.6 50.8 54.0 57.0 60.3 60.5 63.5 65.0 66.2 70.0 73.0 75.0 76.3 82.6 88.9 89.1 101.6 114.3 127.0 139.8 141.3 152.4 159.0 165.2 168.3 177.8 190.7 216.3 219.1 244.5 267.4 273.1 318.5 323.9 339.7 355.6 406.4 457.2 473.1 508.0 558.8 609.6

8.6

9.0

9.5

10.0

10.5

11.1

12.0

12.7

13.7

14.3

15.1

15.9

16.1

17.5

19.1

(mm) O. D.

21

4. UOE Arc Welded Steel Pipes


Nominal size (in) O. D. (mm)
6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.7 14.3 15.1 16.1

Wall thickness, mm
17.5 19.1 20.6 22.2 23.8 25.4

20

508.0

22

558.8

24

609.6

26

660.4

28

711.2

30

762.0

32

812.8

34

853.6

36

914.4

38

965.2

40

1015.0

42

1066.8

44

1117.6

46

1168.4

48

1219.2

50

1270.0

52

1320.8

54

1371.6

56

1422.4

58

1473.2

60

1524.0

(in) Nominal size

(mm) O. D.

6.4

7.0

7.9

8.0

9.0

9.5

10.0

11.0

12.0

12.7

13.7

14.3

15.1

16.1

17.5

19.1

20.6

22.2

23.8

25.4

Wall thickness, mm : X80 (40 Ft Length)

: X65

: X70

22

O. D.
27.0 28.6 30.2 31.8 33.0 34.9 36.5 38.1

(mm)

508.0

558.8

609.6

660.4

711.2

762.0

812.8

853.6

914.4

965.2

1015.0

1066.8

1117.6

1168.4

1219.2

1270.0

1320.8

1371.6

1422.4

1473.2

1524.0

27.0

28.6

30.2

31.8

33.0

34.9

36.5

38.1

(mm) O. D.

23

5. Spiral, Roll Bending or Press Bending Arc Welded Steel Pipes


Nominal size (in) O. D. (mm)
200 216.3 318.5 400 16 18 406.4 457.2 500 20 22 508.0 558.8 600 24 26 609.6 660.4 700 28 30 711.2 762.0 800 32 34 36 38 40 42 812.8 863.6 914.4 965.2 1,016.0 1,066.8 1,100 44 46 1,117.6 1,168.4 1,200 48 1,219.2 1,300 1,320.8 50 1,371.6 1,500 60 64 1,524.0 1,625.6 1,727.2 72 1,828.8 2,000 6.0 6.4 7.0 7.9 8.0 9.0 9.5 10.0 11.0 12.0 12.7 13.0 14.0 15.0 16.0 17 18 19 20 21 22

Wall thickness
23 24 25

2,100

2,300

2,600

(in) Nominal size Remarks:

(mm) O. D.

6.0

6.4

7.0

7.9

8.0

9.0

9.5

10.0

11.0

12.0

12.7

13.0

14.0

15.0

16.0

17

18

19

20

21

22

23

24

25

Wall thickness : Roll Bending or Press Bending

: Spiral Weld

24

(mm)
26 27 28 29 30 32 34 36 38 40 42 44 44.4 46 48 50 50.8 63.5 76.2 88.9 100 101.6 110 127.0 152.4

O. D. (mm)
200 216.3 318.5 400 406.4 457.2 500 508.0 558.8 600 609.6 660.4 700 711.2 762.0 800 812.8 863.6 914.4 965.2 1,016.0 1,066.8 1,100 1,117.6 1,168.4 1,200 1,219.2 1,300 1,320.8 1,371.6 1,500 1,524.0 1,625.6 1,727.2 1,828.8 2,000

Nominal size (in)

16 18

20 22

24 26

28 30

32 34 36 38 40 42

44 46

48

50

60 64

72

2,100

2,300

2,600 26 27 28 29 30 32 34 36 38 40 42 44 44.4 46 48 50 50.8 63.5 76.2 88.9 100 101.6 110 127.0 152.4

(mm) O. D.

(in) Nominal size

(mm)

25

6. Hot ERW Steel Pipes


Nominal size (in)
1/2 3 /4

Outside Diameter (mm)


21.7 27.2 34.0 42.7 48.6 60.5 76.3 89.1 101.6 114.3

Wall thickness (mm)


2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0

1 1 1/4 1 1/2 2 2 1/2 3 3


1/2

: Please contact us in advance.

7. Welded Stainless Steel Pipes


Nominal size (in)
1/8 1/4

O. D. (mm)
10.5 13.8 15.9 0.3 0.4 0.5 0.75 1.0 1.25 1.5 1.75 2.0

Wall thickness (mm)


2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0

O. D. (mm)
10.29 13.72 15.88 17.15 19.05 21.34 25.40 26.67 31.75 33.40 38.10 42.16 48.26 50.80 60.33 63.50 73.03 88.90 101.60 114.30 141.30 168.28 219.08 273.05 323.85

3/8

17.3 19.0

1/2

21.7 25.4

3/4

27.2 31.8

34.0 38.1

1 1/4 1 1 /2

42.7 48.6 50.8

60.5 63.5

1 /2

76.3 89.1 101.6 114.3 139.8 165.2 216.3 267.4 318.5

3 3 1 /2 4 5 6 8 10 12

: Please contact us in advance.

26

QUALITY CONTROL AND INSPECTION


In order to fully meet our customers requirement, quality control throughout the process from steel making to pipe making and finical finishing is strictly implemented. All necessary facilities for non-destructive testingultrasonic, magnaflux, X-ray etc. are equipped and employed for final inspection. Mechanical tests such as tensile test, impact test, CTOD, bending, hardness etc., are conducted as required. In addition to those test, we can conduct large scale test. Burst test and CAPCIS type full ring test can be conducted to examine the integrity of line pipe.

Burst Test Facility (Development)

Ultrasonic Inspection for weld of UOE pipe

Ultrasonic Inspection for weld of ERW pipe

CAPCIS Type Full Ring (Development) Ultrasonic Inspection for Seamless Pipe

27

ACCESSORIES FOR PIPELINES


1. Fittings
Elbows

Seamless Pipe Blooming Mill Plug Mill Process Mandrel Mill Process Extrusion Process Blast Furnace Forging Process

Free Bends

Steel Making ---- Converter ---- Electric Furnace ---- AOD/VOD ---- Continuous Casting ---- Ingot Making ---- Blooming Hot Strip Mill

Welded Pipe UOE Process 3 Roll Bending Process ERW Process Hot ERW Process

Tees

Reducers

Elbows

Plate Mill

Caps

28

Forming (Mandrel Method)

Re-Forming

Heat Treating

Beveling

Bending (Heating by High-Frequency)

Beveling

Pre-Forming to Ellipse

Drilling

Draw out

Heat Treating

Beveling

Press

Heat Treating

Beveling

Plate Cutting

Press

Welding

Heat Treating

Beveling

Plate Cutting

Press

Heat Treating

Beveling

29

Available Sizes of Fittings 1. ELBOWS (Long & Short Radius)

5.0 4.5 4.0 3.5 Wall Thickness 3.0 2.5 2.0 1.5 1.0 0.5 0 Mandrel method Press bend method

Fabrication method

2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 44 46 48 50 52 54 60 Nominal Pipe Size Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

1/2 1

2. FREE BENDS

5.0 4.5 4.0 3.5 Wall Thickness 3.0 2.5 2.0 1.5 1.0 0.5 0 Free bending method Bending radius =1.5D D: Pipe Size

11/2 2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Nominal Pipe Size

Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

30

3. TEES (Straight & Reducing Outlet Tees)

5.0 4.5 4.0 3.5 Wall Thickness 3.0 2.5 2.0 1.5 1.0 0.5 0 Extruding method Bulge method

Fabrication method

1/2 1

2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Nominal Pipe Size of Run

Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

4. REDUCERS (Concentric & Eccentric)

5.0 4.5 4.0 3.5 Wall Thickness 3.0 2.5 2.0 1.5 1.0 0.5 0 Press forming

Fabrication method

3/4 1

2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Nominal Pipe Size of Large End

60

Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

31

5. CAPS

5.0 4.5 4.0 3.5 Wall Thickness 3.0 2.5 2.0 1.5 1.0 0.5 0 Press forming

1/2 1

2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Nominal Pipe Size

Remarks: All dimensions are in inches. Sizes on or near the border line are available on inquiry basis.

32

2. Flanges
Process Flow Chart
Die Forging (9000 T Press) 3T Hammer Die Forging (4000 T Press) + Ring Rolling Ring Rolling

Manufacturing Process of Duplex Stainless Steel Flange

Available Sizes of Flanges


Outside Diameter, inch 1 6 2 150 8 10 12 14 16 18 20 24 26 28 30 34 36 40 42 48

Deformation Process

300 Weight, lb

Die Forging + Ring Rolling Die Forging

400

600

900

Ring Rolling

1500

33

SUMITOMO COATING SYSTEMS


1. External Coating (1) Polyethylene (PEL), Polypropylene (PPL)
Cross head extrusion (1/2-26OD)

Application of adhesive Suface preparation Preheating

Extrusion of polyethylene or polypropylene

Side extrusion (2060OD)


Water cooling

Surface preparation Preheating

Extrusion of adhesive and polyethylene or polypropylene

34

Water cooling

Pinhole detection

Pinhole detection

35

Application

Composition

Available size

Steel pipe Cross head extrusion Polyethylene (PEL) Polypropylene (PPL) Steel pipe Wrapping extrusion Adhesive Polyethylene or Polypropylene 24"64" Adhesive Polyethylene or Polypropylene 1/2" 26"

Steel pipe Chemical treatment Epoxy 3" 64"

Epoxy powder (FBE)

2. Internal Coating
Available size Pipe Spray nozzle

2" 64"

Turning roll

36

Applicable standard

(3) Polyethylene Coating for Fittings


Coating thickness

Nominal diameter 12 16 20 24 28 32 36 40 44 48 52 56 60 64

JIS G3469 DIN 30670

Adhesive: abt 0.2 mm Polyethylene: or Polypropylene 1.53.0 mm

Elbow (90" ) Elbow (45" ) Tee Other types of fittings are also available.

JIS G3469 DIN 30670

Adhesive: abt 0.2 mm Polyethylene: or Polypropylene 1.53.0 mm

DIN 30671

300450

Applicable standard

Coating thickness

API RP 5L2

Dry film thickness 40 60

37

HIGH ALLOY LINE PIPES


Sumitomo Metals has supplied heavy duty stainless steel pipes in a wide range of sizes and material grades. In the area of flow lines, high alloy line pipes are used under hostile environmental conditions including CO2, Cl and H2S.

1. Features of Sumitomo high alloy line pipes


(1) Excellent corrosion resistance (2) High mechanical strength (3) Excellent field weldability (4) A wide range of available sizes Weight loss corrosion, SCC, Pitting, Crevice corrosion Duplex stainless steel (min. Y.S. : 65 ksi) Martensitic stainless steel (min. Y.S. : 80 ksi) TIG, MIG, SAW Pipe and accessories

2. Material selection guidelines for various environmental conditions


Material 13Cr- I 13Cr-M 13Cr-S DP8 DP3 DP3W 316L SM2025 Alloy825 Carbon steel Application criteria 150 CO2-Cl

Note

175 CO2-Cl 175 CO2-Cl and small amount of H2S 200 CO2-Cl and small amount of H2S 150 CO2 150 H2S-CO2-Cl 200 H2S-CO2-Cl 150 H2S-CO2

Martensitic phase

Duplex phase

Austenitic phase

HIC resistant line pipe with inhibitor system

atm 102 Partial pressure(CO2) 10 1 101 102 10


3

13Cr- I 13Cr-M 13Cr- S

DP8 DP3 DP3W

SM2025 Alloy825

Carbon steel (Inhibitor) 103 102

HIC resistant steel (Inhibitor)

101 1 Partial pressure (H2S)

10

102

atm

Note : Guidelines mentioned above are based on laboratory test results. As field conditions vary, final judgement on material selection should be made in consideration of the following factors : Chloride content Stress level (accumulated stress) Condensate content pH value of fluids

38

3. Corrosion-resistant materials
Sumitomo designation 410 13Cr- I 13Cr-M 13Cr-S DP8 DP3 DP3W 316L SM2025 Austenitic Alloy825 SM2550 22-42-3-Cu, Ti 25-50-6-Cu, Ti Duplex Martensitic Type Material (Cr-Ni-Mo) 12Cr 11-2-0.2 13-5-0.7 12-6-2.5 22-5.5-3-N 25-7-3-Cu, W, N 25-7-3-Cu, 2W, N 18-12-2 20-30-4.5-Cu, Ti UNS Designation S41000 S41426 S31803 S31250 S39274 S31603 NO8904 modified NO8825 NO6975 Yield strength (min.) ksi 30 80 80 80 65 75 80 25 31 35 32 Seamless Seamless Welded Seamless Seamless Manufacture

Ferritic

Seamless Welded

39

APPLICABLE SPECIFICATIONS
1. Line Pipes (Carbon Steel)
API 5L ASTM A53 ASTM A106 ASTM A120 Line Pipe Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless Seamless Carbon Steel Pipe for High-Temperature Service Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless, for Ordinary Uses Pipe, Steel, Electric-Fusion (Arc)Welded (Sizes NPS 16 & over) Electric-Resistance-Welded Steel Pipe Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 & over) Spiral-Welded Steel or Iron Pipe Seamless and Welded Steel Pipe for Low-Temperature Service Seamless and Welded Carbon and Alloy-Steel Tubes for Low-Temperature Service Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service Metal-Arc-Welded Steel Pipe for Use with High-Pressure Transmission Systems Seamless Ferritic Alloy-Steel Pipe Specially Heat Treated for High Temperature Service Seamless Carbon Steel Pipe for Atmospheric and Lower Temperature Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures Electric-Fusion-Welded Steel Pipe for High-Pressure Service at Moderate Temperatures Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for HighPressure Service at High Temperatures Steel Pipes and Joints Steel Pipe for Ordinary Uses Steel Pipes and Tubes for Pressure Purposes Carbon Steel (Ordinary Duties) Steel Pipes and Tubes for Pressure Purposes Carbon Steel (Elevated Temperature) Steel Pipes and Tubes for Pressure Purposes Carbon Steel (Low Temperature) BS 3604 Steel Pipes and Tubes for Pressure Purposes Carbon Steel (Ferric Alloy, Elevated Temperature)

DIN DIN DIN DIN DIN DIN DIN

ASTM A134 ASTM A135 ASTM A139 ASTM A211 ASTM A333 ASTM A334

Fusion Welded Steel Pipes Seamless Non-Alloy Steel Tubes High Performance Seamless NonAlloy Steel Tubes 2440 Steel Tubes Medium-Weight Suitable for Screwing 17172 Steel Pipe for Long-Distance Pipelines 17175 Seamless Tubes of Heat-Resistant Steels 17177 Electric Pressure-Welded Steel Tubes for Elevated Temperatures Z245.1-M1982 Steel Line Pipe G3452 Carbon Steel Pipes for Ordinary Piping G3454 Carbon Steel Pipes for Pressure Services G3455 Carbon Steel Pipes for High Pressure Service G3456 Carbon Steel Pipes for High Temperature Service G3457 Arc Welded Carbon Steel Pipes G3458 Alloy Steel Pipes G3460 Steel Pipes for Low Temperature Service

1626 1629 1630

CSA JIS JIS JIS JIS JIS JIS JIS

ASTM A335 ASTM A381

ASTM A405

ASTM A524

ASTM A671

2. Line Pipes (High Alloy)


ASTM A268 (TP410) Seamless and Welded Ferritic Stainless Steel Tubing for General Service (TP316L) Seamless and Welded Austenitic Stainless Steel Pipe (S31803) Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe (S31260) Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe (NO8904) UNS NO8904 and NO8925 Welded Pipe (NO8904) UNS NO8904 and NO8925 Seamless Pipe and Tube (NO8825) Nickel-Alloy (UNS NO6625 and NO8825) Welded Pipe (NO8825) Nickel-Iron-ChromiumMolybdenum-Copper Alloy (UNS NO8825 and NO8221) Seamless

ASTM A672

ASTM A312 ASTM A790

ASTM A691

ASTM A790 BS BS BS 778 1387 3601

ASTM B673 ASTM B677 ASTM B705 ASTM B423

BS

3602

BS

3603

40

AND CODES
ASTM B622 Pipe and Tube (NO6975) Seamless Nickel Alloy Pipe and Tube BS 1640 Steel Butt-Welding Pipe Fittings for the Pertroleum Industry. Part 1. Wrought Carbon and Ferritic Alloy Steel Fittings. Part 2. Wrought and Cast Austenitic Chromium-Nickel Steel Fittings. Butt-Weldig Pipe Fittings for Pressure Purposes. Part 1. Carbon Steel & Part 2. Austenitic Stainless Steel.

3. Steel Pipe and Structural Pipe


API 2B Specification for Fabricated Structural Steel Pipe Welded and Seamless Steel Pipe Piles Steel Tubes for Structural Purposes JIS BS 1775 Steel Tubes for Mechanical, Structural and General Purposes JIS JIS BS 1965

ASTM A252 ASTM A500

JIS JIS JIS

G3444 Carbon Steel Pipe for General Structural Purposes A5525 Steel Pipe Piles A5528 Steel pipe Sheet Piles

B2311 Steel Butt-Welding Pipe Fittings for Ordinary Use. B2312 Steel Butt-Welding Pipe Fittings. B2313 Steel Plate Butt-Welding Pipe Fittings.

5. Flange
ASTM A105 ASTM A181 Forgings, Carbon Steel, for Piping Components Forgings, Carbon Steel, for General Purpose Piping Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts for High-Temperature Service Forgings, Carbon and Low-Alloy Steel, Requiring Notch Toughness Testing for Piping Components Forgings, Carbon and Alloy Steel, for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service

4. Fitting
ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures Wrought Austenitic Stainless Steel Piping Fittings. Piping Fittings of Wrought Carbon Steel and Alloy Steel for LowTemperature Service Wrought Ferritic and Ferritic/ Austenitic Stainless Steel Piping Fittings. Factory-Made Wrought Nickel and Nickel Alloy Welding Fittings.

ASTM A182

ASTM A403 ASTM A420

ASTM A350

ASTM A815

ASTM A694

ASTM B366

6. Coating
ANSI B16.9 Wrought Steel Butt-Welding Fittings. ANSI B16.28 Wrought Steel Butt-Welding Short Radius Elbows and Returns. MSS MSS SP-43 Wrought Stainless Steel ButtWelding Fittings. SP-75 Specification for High Test Wrought Welding Fittings. 2605 2606 2615 2616 2617 Tube Bends for Butt Welding Steel Tubes. Tube Bends in Steel for Butt Welding Type 5d. Butt Welding Steel Fittings Tees. Butt Welding Steel Fittings Reducers. Butt Welding Steel Fittings Caps. (1) External DIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shapes and Fittings. JIS G3469 Polyethylene Coated Steel Pipes DIN 30671 Covering (Coating) of Steel Pipes and Sections with Thermo Plastic Coating with Epoxy Resin Powder or Polyurethane Tar. (2) Internal API RP5L2 Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service

DIN DIN DIN DIN DIN

41

SUMITOMO METAL INDUSTRIES, LTD.


HEAD OFFICE
Tokyo: 1-8-11, Harumi, Chuo-ku, Tokyo 104-6111, Japan Fax: +81-3-4416-6288,6789 (Oil Country Tubular Goods Export Section) Phone: +81-3-4416-6280 (Line Pipe Export Section) Phone: +81-3-4416-6285 (Speciality Tubular Products Export Section) Phone: +81-3-4416-6311

OVERSEAS OFFICES
Singapore: 5 Shenton Way #25-07, UIC Building, 068808 Singapore Phone: +65-6220-9193 Fax: +65-6224-0386 London: Horatio House 77-85 Fulham Palace Road London W6 8JB UK Phone: +44-20-8748-4480 Fax: +44-20-8748-8350 Level 10, JAFZA View 18, Jebel Ali Free Zone, PO Box 262517, Dubai, UAE Phone: +971-4-886-5900 Fax: +971-4-886-5901

Dubai:

OVERSEAS AFFILIATE
Sumitomo Metal USA Inc. Chicago: 25 Northwest Point Blvd., Suite 675 Elk Grove, IL 60007, U.S.A. Phone: +1-847-290-2600 Fax: +1-847-290-2666 Houston: 820 Gessner, Suite 1670 Houston, TX 77024, U.S.A. Phone: +1-713-654-7111 Fax: +1-713-654-1261 URL http://www.sumitomo-tubulars.com/ http://www.sumitomometals.co.jp/e
No.17725/Jan.2010/Line Pipe/Printed in Japan by Sumikin Cosmo Plans Inc. TR/3

LEGAL NOTICE
This catalogue is not intended a design manual. it's purpose is for general information only. While this catalogue has been prepared with the greatest care, Sumitomo makes no warranty or representation, expressed or implied, of any kind with respect to the information contained herein and shall in no event assume liability or responsibility for any loss, damage or injury whatsoever resulting from the use of the information. In all cases the customer is therefore requested to use the information at its own risk and responsibility.