RE RE 29 29 054/03.98 054/04.

93

4/2- and 4/3- Proportional Directional Valves direct operated, Type 4WRA, Series 1X
Size 6 and 10 Characteristics:
For the open loop control of both direction and flow of a hydraulic fluid Proportional solenoids operation For subplate mounting: Mounting pattern to DIN 24 340 Form A, ISO 4401 and CETOP-RP121H For subplates see data sheets RE 45 052 and RE 45 054 (to be ordered separately), see pages 6 and 7 Spring-centred control spool For control: electronic amplifiers (to be ordered separately), see page 3 and 8
H/A 1768

RE 29 054/03.98
Replaces: 04.93

up to 315 bar

up to 95 L/min

Type 4WRA 10...-1X/24 Z4/... with associated control electronics (to be ordered separately)

Ordering codes 4WRA

Size 6 Size 10 Symbols
a a P A 0 T B b b

1X / 24

*
M= V= Further details in clear text NBR seals, suitable for mineral oil (HL, HLP) to DIN 51 524 Viton seals, suitable for phosphate ester (HFD-R) Type of electrical connection Angled plug to DIN 43 650 (omitted on model "J") Without special insulation Seawater resistant Without emergency operator With emergency operator With concealed emergency operator (not possible on model "J" ) Supply voltage for control electronics 24 V DC Series 10 to 19 (10 to 19: externally interchangeable)

=6 = 10

E = E1E2=V W = W1W2= W3Z4 = No code = J= No code = N = 1) N9 =

A a a P 0

B b T

= EA 24 = = WA
A a 0 P b T B b

1X =

= EB = WB For symbols E1- and W1-: P A: qVmax B T: qV/2 P B: qV/2 A T: qVmax For symbols E2- and W2-: P A: qV/2 B T: qVmax P B: qVmax A T: qV/2

05 = 10 = 20 = 10 = 20 = 40 =

} }

Size 6

Nominal flow at 10 bar valve pressure differential 8 L/min 13 L/min 17 L/min 12 L/min 22 L/min 42 L/min

Size 10

For symbols E3- and W3-: P A: qVmax B T:blocked P B: qV/2 A T: qVmax (For regenerative control connect cyl. full bore to port A)

Note: On spools W, WA and WB there is in the zero position a connection from A to T and B to T with approx. 3 % of nominal cross section in each case.
1)

Note:

Accidental activation of the emergency operator can lead to uncontrolled machine movements!

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RE 29 054/04.93

Functional description, Section

Type 4WRA directional control valves are direct-operated via proportional solenoids and are used to control the direction and quantity of a flow. They consist basically of the housing (3), the control spool (4), one or two return springs (2; 5),and in addition one or two proportional solenoids (1; 6). Type 4WRA...-1X/... (3 position valve) If the solenoids are not activated the control spool (4) is maintained in the neutral position by means of the return springs (2; 5). Actuation of the control spool (4) is directly via the proportional solenoid (1 or 6). If, for instance, solenoid "a" (1) is energised, it will push the control spool (4) to the right in proportion to the electrical signal. Connections are then made from P to B and A to T . The control spool (4) causes the V-shaped grooves to open progressively to flow. After solenoid "a" (1) has been de-energised the control spool (4) is returned to its neutral position by the return spring (5) . Note: In order to achieve optimum functioning of the valve it must be bled at the commissioning stage: Provide pressure to valve, Remove plugs 7 and 8, and fill with hydraulic fluid as required, When no more bubbles appear replace plugs 7 and 8. The tank lines should not be allowed to empty. Given suitable installation conditions a pre-load valve should be incorporated (pre-load pressure approx. 2 bar).

"a"

"b"

Type 4WRA 10...-1X/24 Z4...

A P B T

Type 4WRA... A ..-1X/... (2 position valve) B This is a 2-position directional proportional valve. In principle, the function of this valve is the same as that of the 3-position valve type 4 WRA..-1X... If solenoid "a" (1) is energised, it pushes the control spool (4) to the right in proportion to the electrical signal. Return is by means of spring (5).

Note: In the interests of achieving optimum valve functioning of the valvue, it must be bled when commissioning: Provide pressure to valve, Remove plugs 7 and 9 or 8 and 10, fill with hydraulic fluid as required, When no more bubbles appear replace plugs 7 and 9 or 8 and 10. Avoid allowing the tank lines to empty. Where installation conditions permit, a pre-load valve should be incorporated (preload pressure approx. 2 bar).

7
A

10

6
B

"a"

"b"

T
Type 4WRA 10.A..-1X/24 Z4...

A P B

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RE RE 29 29054/03.98 054/01.98 054/04.93

Technical data (For applications outside these parameters, please consult us!)
General
Weight Installation position Ambient temperature range valve with 1 solenoid valve with 2 solenoids kg kg C

Size 6
1.8 2.5 optional, preferably horizontal 20 to + 70

Size 10
5,9 7,5

Hydraulic (measured at = 41 mm2/s and = 50 C)

Operating pressure 1) Maximum flow Hydraulic fluid Fluid cleanliness Ports A,B,P Port T bar bar L/min to 315 to 160 43 95 Mineral oil (HL, HLP) to DIN 51 524 Phosphate ester (HFD-R Maximum permissible degree Filter with minimum of contamination of the retention rate of x 75 hydraulic fluid to NAS 1638 is recommended Class 9 Fluid temperature range Viscosity range Hysteresis Repeatability Frequency response ( 3 dB, signal 100 %) C mm2/s % % % 20 to +80 15 to 380 < 6 < 3 6 4 x = 10

Electrical
Type of voltage V Max. current, per proportional solenoid Coil resistance When cold at 20 C Max. warm value Duty cycle Coil temperature Electrical connection Valve insulation to DIN 40 050 Control electronics RE 29 937 with 1 ramp time (to be ordered separately) RE 29 939 with 2 ramp times RE 29 739 amplifier module
1)

DC 24 1.5 5.4 8.1 1,5 10 14

A C

Continuous up to 150 Plug connection to DIN 43 650/2-pin + PE/Pg11 IP 65 VT 3013 VT 3017 VT 11 011 VT 3014 VT 3018 VT 11 012

Observe power limits

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RE 29 054/04.93

Power limits
Size Symbol/Nominal flow Flow in L/min at valve pressure drop p in bar 60 120 2) 05 05 10 10 20 20 10 10 20 20 40 40 13 (27) 20 (40) 22 (43) 22 (52) 36 (67) 50 (95) 14 20 22 24 36 46

E, W EA, WA, EB, WB E, W EA, WA, EB, WB E, W EA, WA, EB, WB

10

E, W EA, WA, EB, WB E, W EA, WA, EB, WB E, W EA, WA, EB, WB

( ) Values in brackets are applicable for double flow through the valve
2)

maximum permissiblevalve pressure drop

Example - Double flow circuit

A a P

B b T

Transition functions : stepped electrical input signals

Size 6
100 90 80 70 0-75

Signal change in %
0-100
100 90 80 70

Size 10

Signal change in %
0-100

0-75

Stroke Hubin in% % Stroke

Stroke in %

60 50 40 30 20 10 0 40 80 120 160 200 0 40 80 120 0-25 0-50

60 50 40 30 20 10 0 50 100 150 200 250 0 50 100 150 200 0-25 0-50

160

Time in ms

Time in ms

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RE 29 054/04.93

Technical data (measured at = 41 mm2/s and = 50 C)

8 L/min nominal flow at 10 bar Valve pressure drop
16 14 20 18 16

Size 6
5 4 3 2 1

13 L/min nominal flow at 10 bar Valve pressure drop

Flow in L/min

12 10 8 6 4 2 0 20 30

Flow in L/min

PA/BT or oder PB/AT

5 4 3 2 1

14 12 10 8 6 4 2 0 20

PA/BT or oder PB/AT

40

50

60

70

80

90

100

30

40

50

60

70

80

90

100

Command value in % 17 L/min nominal flow at 10 bar Valve pressure drop

4, 5 3 2

Command value in %

24 22 20 18 16 14 12 10 8 6 4 2 0 20

Flow in L/min

PA/BT or oder PB/AT

1 2 3 4 5

p p p p p

= = = = =

10 20 30 50 100

bar bar bar bar bar

constant constant constant constant constant

p = Valve pressure drop to DIN 24 311 (Inlet pressure minus load pressure and return pressure) Note: Please observe power limits on page 3

30

40

50

60

70

80

90

100

Command value in %

Technical data (measured at = 41 mm2/s and = 50 C)

12 L/min nominal flow at 10 bar Valve pressure drop
25 5 20 4
35 30 40

Size 10
22 L/min nominal flow at 10 bar Valve pressure drop
5 4 3 2 1

Flow in L/min

Flow in L/min

15 10 5 0 20 30

PA/BT or oder PB/AT

3 2 1

25 20 15 10 5 0

or oder

PA/BT PB/AT

40

50

60

70

80

90

100

20

30

40

50

60

70

80

90

100

Command value in % 42 L/min nominal flow at 10 bar Valve pressure drop

60 50 3,4 2 5

Command value in %

Flow in L/min

40 30 20 10 0 20

PA/BT or oder PB/AT

1 2 3 4 5

p p p p p

= = = = =

10 20 30 50 100

bar bar bar bar bar

constant constant constant constant constant

p =

Valve pressure drop to DIN 24 311 (Inlet pressure minus load pressure and minus return pressure)

Note: Please observe power limits on page 3

30

40

50

60

70

80

90

100

Command value in %

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054/03.98 RE 29 054/04.93

Electrical connections
Connections Plug connection

PE 1 A 2

PE 1 B2

PE 1 A 2 to amplifier

PE 1 B2 to amplifier

Unit dimensions: Size 6

9,4 5,3 86

( in mm) 5.1
Pg 11

32

12.1
73 98 103

14

4
154,5

2
280 225

Required surface finish of mating piece 0,01/100mm R max 4

15

Pg 11

Pg 11 91,5

55,5 47

"a"
23

"b"

10

64

80,5 108

27,5 67

45

12

10

13

11

13
32,5

12 T A P B

14

31

P
40,5 12,5

Sub-plates to data sheet RE 45 052 and valve fixing screws must be ordered separately G 341/01 (G 1/4) G 342/01 ( G 3/8) G 502/01 ( G 1/2) Valve fixing screws: 4-off M5 x 40 DIN 912-10.9; Tightening torque = 8.9 Nm Sub-plates: 1 Proportional-Magnet "a" 2 Nameplate 3 Valve body

Plug "A", colour gray Material no.: 00074683 5 Plug "B" colour black Material no.: 00074684 5.1 Port "B", seawater resistant model 6 Proportional solenoid "b" 7 Bleed screw, solenoid "a" 8 Bleed screw, solenoid "b" 9 Bleed screw on models "EA, WA" 10 Bleed screw on models "EB, WB" 11 O rings 9.25 x 1.78 (A, B, P, T)

12

Emergency operators "N"and "N9" ("N9" not possible for water resistant model)

12.1 Emergency operator "N" seawater-resistant model 13 14 15 Cover for valves with 1 solenoid (2 valve positions) Space required to remove plug Machined valve mounting surface, port positions to DIN 24 340 form A, ISO 4401 and CETOP-RP121H

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7,25 47

15

RE 29 054/03.98 054/04.93

Unit dimensions: Size 10 5.1

( in mm)

110 Pg 11

11 111 6,6

12.1 3 9
89 110

15

14 12

40

10

12

Pg 11

Pg 11

"a"

"b"
40

82 114

78

12 209,6 27,5

108,6 286,6

89

70

13

11 P A T
54

13 B T
27,3

6 P
72

13

341,6

15

46

A T

T
29

112

Sub-plates to data sheet RE 45 054 and valve fixing screws must be ordered separately. Sub-plates: G 66/01 (G 3/8) G 67/01 (G 1/2) G 534/01 (G 3/4) Valve fixing screws: 4-off M6 x 40 DIN 912-10.9; Tightening torque = 15.5 Nm 1 Proportional solenoid "a" 2 Nameplate 3 Valve body 4 Plug "A",colour grey Material no: 00074683 5 Plug "B", colour black Material no: 00074684 5.1 Port "B", seawater-resistant model

0,01/100mm Required surface finish of mating piece R max 4

6 Proportional solenoid "b" 7 Bleed screw, solenoid "a" 8 Bleed screw, solenoid "b" 9 Bleed screw on models "EA, WA" 10 Bleed screw on models "EB, WB" 11 O rings 12 x 2 (A, B, P, T) 12 Emergency operators "N" and "N9" ("N9" not possible for seawaterresistant model)

12.1 Emergency operator "N" seawater-resistant model 13 Cover for valves with 1 solenoid (2 valve position) 14 15 Space required to remove plug Machined valve mounting surface, DIN 24 340 form A, ISO 4401 and CETOP-RP121H

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RE 29 054/04.93

Control electronics: electronic amplifier Types VT 3013 and VT 3014 Technical data:
Supply voltage Full wave rectification 3-phase bridge rectification Max. output current Card dimensions Eurocard to (100 x 160 mm) DIN 41 494

Ueff: 24 V 10% Ueff: 28 V to 35 V Imax: 1.5 A f: 175 to 200 Hz (VT 3013) 90 to 110 Hz (VT 3014)

Front plate dimensions Height: 3 HE (128.4 mm) Width on conductor side: 1 TE (5.08 mm) Width on component side: 7 TE For applications outside these parameters please consult us! Detailed information: data sheet RE 29 937

Frequency range (output stage)

Terminal connections / circuit diagram:

additional command value input Command value input 6 V Command value input 9 V Command value input 3 9 V Command value input 2 9 V Command value input 4 9 V
14c 14a 12c 12a 8a 10a 10c R2 R1 R3 R4 K5

Command value 0 to + 6 V for solenoid "a" 0 to 6 V for solenoid "b"

BU1 R6

5
BU3

U 4 3
R8

30a

Solenoid "a"

I
24a 2

1
K3 K4

Differential amplifier input 10 V Reference potential External limiting signal Relay K6 c/o contact

K1 16a 16c 18a

K2

R5

BU2

U 8

U 4 6

28a

I
22a 2

2a

K6
+

Solenoid "b" +

Controls solenoid "B" + 9 V Measured zero M0 Controls solenoid "A" 9 V SelectK1 Select K2 Select K3 Select K4 SelectK5 Select K6
Relay signal voltage + 24 V

20c 20a 26ac 8c 4a 6a 6c 18c 4c 28c K1 K2 K3 K4 K5 K6 H1 H2 H3 H4

= 7

32c 32a 26a 26c

+ 24 V Supply voltage 0V

A positive signal at terminal 16a of the amplifier input selects the direction of flow from P to A and B to T in the proportional valve

1 2 3 4

Ramp generator Step function generator Summator Regulator

5 6 7 8

Pulse generator Power amplifier Power supply Differential amplifier

R1, R2, R3, R4 = R5 = R6 = R8 = H1 to H4 = K1 to K6

Ordering codes: VT30 S 3X

Command values Pilot current solenoid "b" Pilot current solenoid "a" Ramp time LED-displays for command value selection = Relay signals

*
Further details in clear text No code = E= German front plate English front plate 1 s ramp 5 s ramp

For valve type 4WRA 6... = 13 For valve type 4WRA 10... = 14 32-pin EURO-card connector, DIN 41 612, type D =S (for mounting in EURO-card magazine and card holder) Series 30 to 39 (30 to 39: externally interchangeable) = 3X

R1 = R5 =

Mannesmann Rexroth AG D-97813 Lohr am Main Jahnstrae 35 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40 Telex 6 89 418

G.L.Rexroth Ltd., Cromwell Road, St. Neots, Cambridgeshire, PE19 2 ES. Tel. 0480/76041 Fax. 0490/219052

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The specified data are for product description purposes only and must not be interpreted as warranted characteristics in a legal sense. All rights reserved Subject to revision